Work comfortably, reliably & precisely with Glaston COMFORT BOX

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Work comfortably, reliably
& precisely with Glaston
COMFORT BOX
Perfect For Companies Searching For Inexpensive
Options To Expand Insulating Glass Production
Capacity
With COMFORT BOX insulating glass manufacturing line,
Glaston offers a high-quality IG line for the manufacturing
of gas-filled IG units of rectangular and shaped formats.
Working with the line is
comfortable, reliable,
and precise providing the
ideal entry solution for industrial
insulating glass production of gasfilled
IG units. At the same time, the
Glaston COMFORT BOX is a perfect
solution for companies searching for
an inexpensive opportunity to expand
their insulating glass production
capacity. Up to 800 gas-filled
insulating glass units can be produced
in rectangular or shaped formats on
the reliable line per shift.
The great advantage of the
Glaston COMFORT BOX is its
simple handling and uncomplicated
operator guidance. The base model
of the insulating glass line consists of
three elements: a glass plate washing
machine, an inspection station for
the visual monitoring of the glass
plates complete with subsequent
frame positioning, and an automatic
assembling, gas filling, and press
robot.
With its three separate brush-pair
drives, the washing machine ensures
great results on sheets up to 15
millimetres in thickness. Its external,
chainless brush and transport drive
promises additional convenience and
reassurance.
The high-contrast, well-lit
inspection area complete with
coloured signal lights provides a
quick and reliable inspection facility
for glass plates. The automatic
beam setting for vertical positioning
of the frame means the spacer
can be applied precisely, even by
inexperienced users.
76 Glass Bulletin | July - September, 2022

Glaston• 2
Precise assembly of the units with
gas filling
The core of the Glaston COMFORT
BOX is the insulating glass press
that assembles the insulating glass
units, fills them with inert gas, and
presses them precisely in one single
processing step. This works just as
well with non-stepped, rectangular
units as with shaped formats with
steps on up to three sides and works
with both double and triple insulating
glass units: the customer has the
choice – even when it comes to the
spacer material. The inert gas filling is
completed quickly, efficiently and at a
high level directly into the units, while
adjustable press plates ensure precise
and uniform insulating glass pressing.
The line is rounded off with a tilt
table to discharge the units ready
for the subsequent manual standard
sealing. It goes without saying that
the equipment for the manual
sealing – the rotating sealing table
and the manual sealing unit – are also
available from Glaston.
For those who do not wish to seal
manually, the line can be expanded
with a conveyor and an automatic
sealing robot. With the aid of the
sealing robot COMFORT’SEALER,
the customer can upgrade their
Glaston COMFORT BOX IG line from
an entry-level solution for industrial
glass production to an automated
production line.
The main advantage of the
COMFORT’SEALER is its precise
dosage function which determines
precisely the joint depth and then
subsequently applies the exact volume
of sealing material required. This level
of precision cannot be achieved when
sealing manually.
Glaston COMFORT BOX can
also be expanded with machines for
the production of spacers: a frame
bending robot SPACER’BENDER,
a desiccant filling station
SPACER’FILLER as well as a
SPACER’BUTYLEXTRUDER for the
double-sided coating of rectangular
and shaped frames with butyl
represent ideal additions to this IG
line.
Glaston COMFORT BOX technical
data at a glance:
• Output: up to 800 gas-filled
insulating glass units per shift
• Transport speed: 48 m/min
• Working height: 2.70 m
• Minimum glass format: 190 x
350 mm
• Maximum glass format: 2700 x
3500 mm
• Glass thickness: 3 – 15 mm
• Thickness of the insulating
glass units: 12 – 60 mm
• Spacer width: 6 – 24 mm
Insulating glass types:
• Double and triple units
• Rectangular and shaped
formats
• 1- up to 3-sided stepped units
Email: info@glaston.net
Website: www.glaston.net
Glass Bulletin | July - September, 2022 77

Reliable.
Efficient.
Fully equipped.
The Glaston COMFORT BOX offers high-quality,
gas-filled IG unit manufacturing of rectangular and
shaped formats.
This IG line offers numerous components as
standard, e.g.
• Air cushion conveyors
• Production of 3-sided stepped I.G. units
Get your IG manufacturing business on
the road to success — Download the
IG Manufacturing Line Guide here
www.glastory.net
Machinery, services and solutions designed with the future in mind for
the architectural, automotive, solar and appliance industries.
info@glaston.net | www.glaston.net | www.glastory.net | www.gpd.fi
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