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December 2022

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DECEMBER <strong>2022</strong><br />

>>> • WINTER WORKING • SKILLS SUPPORT • BATTEN AWARENESS • TOTAL TALK • >>>


WestWood Liquid Technologies Limited<br />

31 Morris Road, Nuffield Industrial Estate,<br />

Poole, Dorset BH17 0GG<br />

Phone: +44 800 808 5480<br />

www.westwood-uk.com<br />

Liquid Applied<br />

Waterproofing Systems<br />

Car Parks<br />

Flat Roofs<br />

Metal Roofs<br />

Gutters<br />

Roof Terraces Balconies<br />

Liquid Applied<br />

Waterproofing Systems<br />

Car Parks<br />

Flat Roofs<br />

Metal Roofs<br />

Gutters<br />

Roof Terraces<br />

Balconies<br />

WESTWOOD <strong>2022</strong>.indd 1


Editor’s Comment<br />

MATT DOWNS<br />

EDITORIAL DIRECTOR<br />

MATTDOWNS@MEDIA-NOW.CO.UK<br />

07963 330774<br />

As we approach the end of another tricky year for the roofing sector and<br />

wider construction industry, there’s a general feeling that the challenge<br />

around the supply of materials is beginning to settle – albeit from a<br />

particularly disruptive high point in <strong>2022</strong>.<br />

Indeed, the latest Product Availability Statement from the Construction<br />

Leadership Council’s Product Availability working group, states availability<br />

of building materials and products is at “its best since pre-pandemic levels<br />

last seen at the end of 2019.” However, as highlighted in NFRC’s latest<br />

State of the UK Roofing Industry report for Q3 <strong>2022</strong>, challenges around<br />

pricing and skills continue to persist. The report shows three quarters of<br />

firms (75 per cent) reported seeing costs rise compared to the previous<br />

quarter, and 51 per cent of firms reported greater difficulty finding the<br />

operatives and staff with the right skills to meet increasing workloads. You<br />

can view the full survey findings at www.total-contractor.co.uk.<br />

Continuing the focus on skills and recruitment, Ruth Scarrott, NFRC’s Head<br />

of Careers, discusses the new programme of support NFRC can offer<br />

roofing employers to help recruit and retain operatives. As Ruth explains in<br />

her article on page 12: “I urge contractors who are recruiting, now or in the<br />

future, to get in touch to see how the ECO project can benefit them.”<br />

Elsewhere in this issue Matthew Catterall of Taylors Solicitors provides the<br />

second part of his focus on selling a roofing business (p14); we put the<br />

questions to Rob Ward of RLW Roofing (p32); plus we talk winter project<br />

planning and safety with Kris Hallee of WernerCo on page 60.<br />

So read on for all this and much more!<br />

Have a lovely break over Christmas!<br />

Matt<br />

Front cover courtesy of ROCKWOOL UK. Lisa Stephens explains how to<br />

specify insulation for flat roofs to meet modern design, comfort and<br />

safety requirements on page 56.<br />

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40


Contents<br />

3 KEY FEATURES<br />

32<br />

16 BATTEN AWARENESS<br />

Daniel Redfern of Marley says roofers need to<br />

be alert to the continuing issue of counterfeit<br />

and substandard roofing batten entering the UK<br />

market<br />

32 TOTAL TALK: ROB WARD<br />

We put the questions to Rob Ward, MD of RLW<br />

Roofing, discussing his career, challenges<br />

within the sector, key projects he’s been<br />

involved with, and his long affiliation with the<br />

Sika Sarnafil system<br />

46 MATERIAL SELECTION<br />

Simon Walker of SIG Zinc & Copper explains why<br />

regulation changes and cost pressures mean<br />

the choice of material and substrate is key to<br />

the success of metal cladding projects<br />

46<br />

FURTHER READING<br />

24 SUBSTRATE SUCCESS<br />

Wallbarn’s Julian Thurbin discusses the crucial role of<br />

substrates and benefits of modular green roof systems<br />

34<br />

34 TOP CLASS WATERPROOFING<br />

Carl Bailey of Elevate discusses modular school building<br />

projects and why EPDM systems are so well suited<br />

38 FIRE STANDARDS FOCUS<br />

Flex-R’s Ben Midwinter explains why checking fire test<br />

certifications is key as supply challenges persist<br />

40 ASK A. PROCTOR GROUP<br />

The team discuss whether you need an airspace<br />

between insulation and underlay in pitched roofs<br />

56 COVER STORY: ROCKWOOL UK<br />

Lisa Stephens explains how to specify insulation for flat<br />

roofs to meet modern design and safety requirements<br />

59 QI BY QI COLUMN<br />

The Quantum Insulation team discuss the impact of<br />

insulation fire performance reclassification<br />

4 TC DECEMBER <strong>2022</strong>


REGULARS<br />

12 NFRC ROOFING TALK<br />

Ruth Scarrott discusses a new programme to<br />

support roofing businesses in the recruitment<br />

and retention of new staff<br />

14 ASK THE SOLICITOR<br />

Matthew Catterall of Taylors Solicitors looks at<br />

the steps to take and pitfalls to avoid once you’ve<br />

found a buyer for your roofing business<br />

18 PERFECTLY PITCHED<br />

Roofing consultant John Mercer discusses the<br />

considerations to make when choosing the type<br />

of roof covering for pitched roof projects<br />

54 KNAUF INSULATION<br />

TECH TALK<br />

Bradley Hirst explains what you need to know<br />

about insulating warm flat roofs<br />

INDUSTRY NEWS<br />

06 SKILLS ON SHOW<br />

Which talented roofer walked away with the top prize<br />

at this year’s SkillBuild final?<br />

10 WHAT A YEAR<br />

Sarah Spink of LRWA and Carrie Blackshaw of Minster give<br />

their thoughts on <strong>2022</strong>, plus look ahead to 2023<br />

SECTIONS:<br />

TOTAL<br />

ROOFING<br />

16<br />

TOTAL<br />

CLADDING<br />

46<br />

TOTAL<br />

INSULATION<br />

54<br />

We hear about Hambleside Danelaw’s Dryseal training course on page 8.<br />

VEHICLES, TOOLS<br />

& WORKWEAR<br />

08<br />

60<br />

DECEMBER <strong>2022</strong> TC 5


Industry News<br />

LRWA STRENGTHENS<br />

ITS BOARD<br />

The Liquid Roofing and Waterproofing<br />

Association (LRWA) has<br />

appointed Cathal Quinn<br />

as a co-opted Board<br />

member.<br />

As Managing Director of<br />

MOY, a specialist in waterproofing<br />

systems for roofs, Cathal (pictured) has more<br />

than 18 years’ construction experience. As a<br />

co-opted LRWA Board member, he will be<br />

using his industry knowledge and experience<br />

to help the association deliver its aims.<br />

He said: “MOY has been an LRWA member for<br />

more than a decade. I’ve always been<br />

impressed by the association’s proactive<br />

approach which has seen it continually evolve,<br />

helping to raise our industry’s profile as well<br />

as product and installation standards.<br />

“It’s a privilege to be invited to join the Board<br />

and have the opportunity to help build on the<br />

LRWA’s success. There are several areas<br />

which I’m keen to support, including<br />

promoting roofing as an attractive career for<br />

young people, and educating specifiers,<br />

contractors and distributors on why, when and<br />

where to use liquid waterproofing.<br />

“As part of this aim, promoting best practice<br />

and complying with new and changing<br />

legislation is key. The LRWA has done a<br />

fantastic job in giving our sector a voice in the<br />

wider construction industry by working closely<br />

with organisations like the Construction<br />

Products Association (CPA) to help influence<br />

high level issues.<br />

“I’d like to help the LRWA keep this<br />

momentum going, so that we can continue to<br />

promote competency across the supply chain<br />

and highlight its importance, especially during<br />

specification.”<br />

www.lrwa.org.uk<br />

More news, updates and interviews at www.total-contractor.co.uk<br />

ROOFING SKILLBUILD WINNER ANNOUNCED<br />

Jordan Maley (pictured), an apprentice<br />

calculation and measurement skills.<br />

at South Lanarkshire College, has<br />

SkillBuild is the largest multi-trade<br />

been awarded the Gold Medal in the<br />

competition in the UK for construction<br />

Roof Slating and Tiling competition at<br />

trainees and apprentices, and competitors<br />

SkillBuild <strong>2022</strong>.<br />

are tested on their technical abilities, time<br />

A total of seven talented slating and tiling<br />

management, character, and commitment.<br />

apprentices competed this year at the competition,<br />

It is organised by CITB, with the Roof Slating and<br />

which was held at Edinburgh College from 15 to<br />

Tiling competition delivered by NFRC. Roofing<br />

17th November. Each had earned their spot in the<br />

materials were contributed by BMI, CUPA PIZARRAS,<br />

competition at the regional qualifiers held at<br />

Hambleside Danelaw, Proctor Roofshield, Midland<br />

colleges across the country earlier in the year.<br />

Lead, SR Timber and SIG Roofing.<br />

The result follows Jordan’s success a year ago<br />

Matt Timby, a member of the judging panel for the<br />

when he took victory at the inaugural Great British<br />

Roof Slating and Tiling competition, said: “The<br />

Slate Off. The judges said that his SkillBuild<br />

competitors were set a challenging task which<br />

victory reflected ‘his accuracy and natural ability’,<br />

was designed to take them out of their comfort<br />

reporting that the competitors were given a<br />

zone. Each competitor took the task head on and<br />

‘testing design within the slating task which<br />

came out with extremely good results.”<br />

Jordan took on extremely well’, producing an<br />

impressive and well finished project.<br />

He added: “It was great to see them all apply<br />

themselves with such determination. They should<br />

Jacob Blight, a student at South Devon College,<br />

all hold their heads high as shining ambassadors<br />

was awarded the silver medal, and Kyran<br />

for the industry. I wish them all the best in their<br />

Sharlotte, of Leeds College of Building, was<br />

future careers.”<br />

awarded bronze. Kyran was also the winner of the<br />

‘stretch test’ – an additional challenge set to test www.nfrc.co.uk<br />

ECO+ CAN’T BE CONSIDERED ‘JOB DONE’<br />

Following the launch of the<br />

Executive of the FMB (left),<br />

Government’s £1 billion<br />

said: “I welcome any move to<br />

ECO+ scheme, which it says<br />

improve the UK’s leaky and<br />

will see hundreds of<br />

draughty homes and make<br />

thousands of homes across<br />

them cheaper to heat. ECO+ is<br />

the country receive new<br />

a step in the right direction,<br />

home insulation, the Federation of Master targeting a much wider section of homeowners,<br />

Builders has stated the support for<br />

but it must not be considered ‘job done’ by the<br />

homeowners to make their homes warmer and Government. I’m also cautious about rollout of the<br />

cheaper to heat is welcome, but this shortterm<br />

focus on single measures must be negotiable to avoid a repeat of failures [such as]<br />

scheme; consultation with industry is non-<br />

followed by a long-term comprehensive plan the Green Homes Grant Scheme, and we must<br />

to retrofit all of the UK’s 28 million leaky and ensure that installation is of the highest quality.<br />

energy inefficient homes.<br />

Ultimately, to give homeowners and the industry<br />

confidence, we need a broader whole-house<br />

Discussing the ECO+ scheme, following the<br />

approach to retrofit, rather than a piecemeal policy.”<br />

launch by Business and Energy Secretary Grant<br />

Shapps on 28th November, Brian Berry, Chief www.fmb.org.uk<br />

6 TC DECEMBER <strong>2022</strong>


SPEED AND<br />

SIMPLICITY,<br />

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Introducing the new Siderise CT<br />

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it incredibly quick and easy to install as well as A2-s1,d0 rated.<br />

Its exclusive design* is engineered for use with Steel Framing<br />

Systems and blockwork inner leaves without hot works, screwing<br />

or chamfering, whilst corners are easily cut on-site. Backed by<br />

forty-five years of cavity barrier innovation, full site support<br />

services and our market leading inspection app, Siderise CT<br />

Cavity Tray is another innovation to help make projects easier.<br />

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*Patent pending


Industry News<br />

Hambleside Danelaw says training can be completed at<br />

its facility in Northampton or in Northern Ireland.<br />

DRYSEAL TRAINING<br />

Hambleside Danelaw conducts regular<br />

training sessions for contractors who<br />

want to become approved to install<br />

Dryseal, the flat roofing system<br />

manufactured from GRP.<br />

The manufacturer says Dryseal has been a<br />

contractor favourite for years and is<br />

manufactured in accordance with ISO 9001<br />

Quality and ISO 14001 Environmental<br />

standards, and is additionally approved by the<br />

British Board of Agrément (BBA).<br />

Dryseal’s Business Development Manager,<br />

Dan Addley, explained that the course is a<br />

“good mix of interactive practical and<br />

classroom learning that can be tailored to<br />

meet the knowledge base of the individuals on<br />

the Dryseal course.” He continued: “Over the<br />

two-day course, attendees learn all aspects of<br />

the Dryseal system including laying of the field<br />

areas, trim installation, the detailing required<br />

on corners, upstands etc., how to correctly mix<br />

catalyst, how to apply the top coat, and most<br />

importantly safe ways of working.<br />

“Where needed, advice can be given on<br />

estimating and how to correctly work out which<br />

components are needed for the installation.<br />

“Overall, I would highly recommend anyone<br />

wishing to further their roofing knowledge to<br />

attend one of our courses.”<br />

Find out more about Dryseal’s approved<br />

contractor training on 01327 701 900 or visit<br />

www.hambleside-danelaw.co.uk<br />

More news, updates and interviews at www.total-contractor.co.uk<br />

WRAPTITE EXCELS ON OFFSITE PROJECT<br />

The Wraptite external air<br />

quality of the system from<br />

barrier system from A. Proctor<br />

installation to build and<br />

Group has been selected as<br />

completion. Wraptite is an<br />

part of a new zero carbon<br />

excellent quality product, and<br />

affordable homes project at<br />

the self-adhesive backing gives<br />

New Ferry on the Wirral.<br />

a very neat finish.<br />

The project at Windsor Close in New Ferry is a “The technical team at the A. Proctor Group<br />

new development of three-bedroomed terraced supported us throughout and provided<br />

houses to be constructed by Property<br />

comprehensive condensation risk analysis reports<br />

Development Group Starship at its off-site at the outset.<br />

manufacturing facility in Deeside.<br />

“The spacious 1,200ft² homes offer the lowest<br />

The superior airtightness performance of the running costs of any property in the immediate<br />

Wraptite membrane from the A. Proctor Group is area and deliver more affordable living for local<br />

the perfect solution, delivering significant benefits people. These Carbon Zero homes provide over<br />

to the combination of in-factory manufacture and 105m² of modern, affordable living space and<br />

on-site housing construction.<br />

were installed in seven days, ready for internal<br />

Karl Ventre, Director at Starship, explained why<br />

fit-out.<br />

Wraptite was chosen to achieve the airtightness “Starship’s unique panelised model means that a<br />

solution and how it benefits off-site construction. new home can be delivered and installed<br />

“We have specified this product within our system anywhere a refuse collection vehicle can fit, with<br />

offering for the last three years, and it has always no special arrangements or unnecessary<br />

performed well and helped contribute to good disruption to the community.”<br />

airtightness test results.<br />

A. Proctor says the Wraptite air barrier system<br />

“The self-adhesive membrane is easily applied in offers a safer and simplified membrane system,<br />

the factory, bonded externally to the substrate, and it is a fully self-adhered vapour permeable air<br />

and ensures that the membrane is held firmly in barrier certified by the BBA.<br />

place, even during transportation, maintaining the<br />

www.proctorgroup.com<br />

The latest Construction Product Availability Statement from John Newcomb, CEO of the<br />

Builders Merchants Federation and Peter Caplehorn, CEO of the Construction Products<br />

Association, both co-chairs of the Construction Leadership Council’s Product Availability<br />

working group, states that “product supply continues to improve, with availability of building<br />

materials and products overall now at its best since pre-pandemic levels last seen at the<br />

end of 2019.”<br />

The statement continues: “There is a plentiful supply of timber in the UK and prices have reduced<br />

for popular groups such as CLS; however, log prices in Europe and North America are still strong<br />

and production is being reduced to reflect demand in the UK and Europe. This could lead to gaps in<br />

the supply chain if demand rises suddenly but should not be a major issue if demand continues at<br />

current levels.”<br />

The statement also cautions that: “Inflationary pressures rather than availability present the main<br />

challenges for energy intensive products such as glass, concrete, cement, PIR, plasterboard and<br />

bricks.” View the full statement at www.constructionleadershipcouncil.co.uk<br />

8 TC DECEMBER <strong>2022</strong>


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Trip hazard reduction – long thin base-plates with<br />

Counterweights used on un-secured ends only. Placed at 2m<br />

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Galvanised or powder coated finish. Protective mats 5mm<br />

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Standards – Exceeds Class A EN13374- Class A; For<br />

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quantifying service – info@safetyworksandsolutions.co.uk<br />

Ladders:- Easy Fit<br />

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permanent ladders all mild steel then hot<br />

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All typical ladders bespoke – email<br />

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Easy Fit, all ladder components are Easy<br />

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Rest Platforms and ladders with special<br />

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www.safetyworksandsolutions.co.uk


Industry News<br />

CARRIE BLACKSHAW,<br />

FIRE PROTECTION<br />

SALES DIRECTOR,<br />

MINSTER<br />

“<strong>2022</strong> has seen a great<br />

deal of growth in the<br />

fire protection market.<br />

Changes in legislation and the newly<br />

revised Building Safety Act have meant that<br />

demand for fire protection products has<br />

continued to strengthen, whilst awareness<br />

and understanding of the issues<br />

surrounding installation have also<br />

continued to improve.<br />

“In order to meet this growing demand, at<br />

Minster we have spent the past 12 months<br />

strengthening and enhancing our fire<br />

protection offering, creating a specialist<br />

division focussed on providing customers<br />

with the products and solutions needed to<br />

meet more stringent building regulations.<br />

Headed up by myself, we are also able to<br />

provide customers with technical support if<br />

required, helping to ensure that greater<br />

standards of competence are being upheld in<br />

the construction of safer buildings.<br />

“We’ve seen sales of fire protection solutions<br />

increase by almost 50% during the last 12<br />

months, a figure which can be attributed to<br />

both our improved capabilities and the<br />

heightened demand that exists in the<br />

marketplace.<br />

“The strategic changes we have implemented<br />

during the last 12 months mean that as we<br />

look ahead to 2023, we are now well placed to<br />

make the most of the opportunities the<br />

current environment presents. Whilst the<br />

overall outlook for the construction industry<br />

appears to be difficult, remediation projects<br />

present a real opportunity for contractors with<br />

re-cladding and fire protection installations<br />

required on a large scale, nationwide.”<br />

www.minsteronline.co.uk<br />

More news, updates and interviews at www.total-contractor.co.uk<br />

END OF YEAR COMMENTS...<br />

SARAH SPINK,<br />

LRWA CEO<br />

“This year saw a lot of<br />

uncertainty in the construction sector. We’ve<br />

experienced unprecedented political upheaval<br />

which has weakened the economy, and the<br />

energy crisis has impacted us all. Issues with<br />

product availability has driven prices up,<br />

which is partly down to the impact of the war<br />

in Ukraine. But across the entire sector, trade<br />

associations have never known a period of<br />

change like it, especially following the twoyear<br />

pandemic.<br />

“The impact of the Grenfell tragedy is still ongoing<br />

in terms of building safety issues. In response,<br />

new legislation has come into force and the<br />

introduction of competency standards for<br />

construction. This year, trade associations have<br />

also been lobbying hard to minimise the impact of<br />

the transition from CE to UKCA marking.<br />

“As an association, the LRWA had a strong year.<br />

We experienced almost a 38 per cent growth in<br />

membership, with 26 new members,<br />

reinforcing the need for specialist<br />

trade associations to represent our<br />

sector at higher levels, especially<br />

during difficult periods.<br />

“We were also thrilled to bring back<br />

face-to-face events like the LRWA Awards<br />

and Gala in March, which recognises the<br />

impressive skills and strengths of all those who<br />

work in our sector. But it’s not just events, we’ve<br />

managed to meet in-person to continue our work<br />

within the various working groups the LRWA is<br />

involved in.<br />

“As well as the success of the <strong>2022</strong> Awards,<br />

which was our biggest yet, we also raised more<br />

than £10K for LandAid in our Virtual Charity<br />

Challenge. The roofing sector surpassed all our<br />

expectations as we came together to help end<br />

youth homelessness; something which seems<br />

“The LRWA remains<br />

optimistic for 2023.<br />

Historically, the sector<br />

performs well in an<br />

economic downturn<br />

driven by a focus on<br />

refurbishing existing<br />

buildings, rather than<br />

investment in new<br />

build”<br />

even more important as we live through a cost-ofliving<br />

crisis.<br />

“Looking ahead to 2023, construction output is<br />

forecast to fall by 3.9 per cent, following a rise of<br />

two per cent in <strong>2022</strong>. This is mainly due to the<br />

impact of a wider economic recession,<br />

exacerbated by the effect of the government’s<br />

‘Mini Budget’ in October <strong>2022</strong>, and the<br />

consequent fallout from recent political<br />

uncertainty.<br />

“However, the LRWA remains optimistic<br />

for 2023. Historically, the sector<br />

performs well in an economic<br />

downturn driven by a focus on<br />

refurbishing existing buildings,<br />

rather than investment in new<br />

build. And as an Association, we will<br />

continue to work closely with contractors,<br />

specifiers and manufacturers to provide them<br />

with the latest technical guidance and a voice in<br />

the issues that matter the most.”<br />

www.lrwa.org.uk<br />

LOOKOUT FOR MORE<br />

SECTOR COMMENTS<br />

AND OPINIONS IN OUR<br />

JANUARY 2023 ISSUE!<br />

10 TC DECEMBER <strong>2022</strong>


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*Discount applies to all trade customers and applied to the first, single item purchase only of the Korniche Roof Lantern


NFRC Roofing Talk<br />

SUPPORTING CONTRACTORS TO<br />

RETAIN NEW STARTERS<br />

Ruth Scarrott, NFRC’s Head of Careers, introduces a new programme that can help<br />

contractors recruit and retain new staff with tailored support during their first six<br />

months in the industry.<br />

Ensuring that the roofing and cladding<br />

industry is a respected, desirable and<br />

rewarding career choice is a key strategic<br />

objective for NFRC, and we are delighted to<br />

have been awarded the CITB’s England<br />

Construction Opportunities (ECO) commission,<br />

to deliver tailored support to roofing industry<br />

employers to recruit and retain the workforce<br />

they need.<br />

Having more support available to new entrants<br />

when entering into employment increases the<br />

likelihood of their retention. We know that firms in<br />

our industry can sometimes find it difficult to hold<br />

on to someone during those first few months of<br />

employment; our latest State of the Roofing<br />

Industry survey showed that almost one in three<br />

contractors has struggled with retaining new<br />

starters recently – that’s after the challenge of<br />

recruiting someone! – and over half of firms<br />

reported in the third quarter of the year that<br />

obtaining staff was getting more difficult.<br />

Once a new starter is in their role, firms need to<br />

make sure they have the support they need to stay<br />

and flourish in that job, especially if they are new<br />

to the industry and will be facing brand new<br />

challenges.<br />

The purpose of the ECO project is to support new<br />

entrants and their employers to sustain<br />

employment from job start to six months in.<br />

Involvement in the project gives new employees<br />

support in the workplace through job coaching,<br />

mentoring, employer engagement, peer and<br />

buddy systems or other measures – as well as<br />

support for the employer to recruit, and to make<br />

sure the new starter is site-ready.<br />

“We know that<br />

firms in our<br />

industry can<br />

sometimes find it<br />

difficult to hold on<br />

to someone during<br />

those first few months<br />

of employment”<br />

The scheme will help NFRC to:<br />

• Support roofing employers to recruit and retain<br />

‘new or returning to the industry’ employees in a<br />

wide range of roles, including on-site jobs as well<br />

as supervisors, designers, project managers and<br />

office support staff.<br />

• Guide the employer through the recruitment<br />

and interview stages.<br />

• Link up organisations supporting candidates to<br />

employers looking to recruit – these include the<br />

Department for Work and Pensions and other<br />

community partners.<br />

• Source site-readiness training for the new<br />

employee if required.<br />

• Guide the employer through accessing CITB<br />

“I urge contractors who<br />

are recruiting, now or<br />

in the future, to get in<br />

touch to see how the<br />

ECO project can benefit<br />

them”<br />

Left: Ruth Scarrott is NFRC’s Head of Careers:<br />

“The purpose of the ECO project is to support<br />

new entrants and their employers to sustain<br />

employment from job start to six months in.”<br />

grants for ongoing employment<br />

support for the new employee.<br />

• Offer in-work advice and support to both<br />

employer and employee.<br />

The skills shortage in our industry is not a new<br />

challenge, but it needs to be tackled –<br />

especially as a high proportion of people in our<br />

industry are due to retire within the next ten<br />

years, and as we have a lack of diversity in the<br />

workforce.<br />

I urge contractors who are recruiting, now or in<br />

the future, to get in touch to see how the ECO<br />

project can benefit them. It is a fantastic<br />

mechanism to give both employers and new<br />

employees targeted and appropriate support to<br />

aid employee retention and development,<br />

whichever role you want to recruit a new starter<br />

into. Even though the project has ‘England’ in its<br />

name, we are able to help employers in Scotland<br />

too.<br />

If you are looking for information and support but<br />

this isn’t the right opportunity for you right now,<br />

there is more help on offer. The NFRC Roofing<br />

Careers Service is a free resource for employers<br />

and those considering or seeking a career in the<br />

roofing and cladding industry.<br />

Visit www.nfrc.co.uk/careers to find out more.<br />

Contact NFRC<br />

www.nfrc.co.uk<br />

@TheNFRC<br />

12 TC DECEMBER <strong>2022</strong>


Ask the Solicitor<br />

SELLING-UP PART 2: YOU’VE FOUND<br />

A BUYER, SO WHAT NEXT?<br />

In the second part of his focus on selling a roofing business, Matthew Catterall,<br />

Corporate Partner at Taylors Solicitors, explains the steps to take once you’ve found a<br />

buyer for your business, including what you should expect and the pitfalls to be<br />

cautious about...<br />

Following on from last month’s article in which<br />

we discussed how to prepare for the sale of<br />

your business, this month we examine what<br />

to expect once a buyer has been found.<br />

The offer<br />

As we discussed last month, it is important to be<br />

clear about your objectives on a sale, and the<br />

sale price is likely the most important aspect of<br />

your considerations.<br />

Once a willing buyer has been found, they will<br />

usually provide an ‘indicative’ offer based on the<br />

limited information that has been provided to them<br />

up to that point as part of the marketing process.<br />

There are several key considerations that need to<br />

be reviewed (as well as the total consideration<br />

payable).<br />

Will the consideration be payable in a lump sum<br />

on completion, or spread out?<br />

In the simplest deals, the buyer will pay a fixed<br />

amount of cash for your company, in full, on<br />

completion. However, in today’s market, most<br />

buyers will want to spread the cost of payment<br />

over an extended period, typically two to three<br />

years. These payments are known as ‘deferred<br />

consideration’.<br />

Where you have deferred consideration, there are<br />

a number of further issues to consider:<br />

1. How much will I have in my pocket on ‘day<br />

one’? Depending on your reasons for sale and<br />

your plans for the future, you will need to ensure<br />

that the amount paid on completion is sufficient<br />

to cover your immediate plans, be that paying off<br />

About the author: Matthew Catterall is a Corporate Partner at Taylors Solicitors. For more information about preparing your<br />

business for sale or indeed the sale process itself, contact Matthew via 07748 633149 or matthew.catterall@taylors.co.uk<br />

“In today’s market, most buyers will want to<br />

spread the cost of payment over an extended<br />

period, typically two to three years. These<br />

payments are known as ‘deferred consideration’”<br />

the mortgage, buying that holiday home in the<br />

South of France or taking that well deserved<br />

round-the-world trip!<br />

2. Tax. No-one likes to pay it, but knowing your<br />

obligations in advance is important to prevent a<br />

shock when the bill arrives. Deferred<br />

consideration creates an additional twist in that,<br />

while you have yet to receive the money,<br />

depending on how the deferred consideration is<br />

structured (which is beyond the scope of this<br />

article and for your tax professionals to advise<br />

properly on), the usual position is that HMRC will<br />

assume you will receive all the money, and your<br />

next tax return will account for the tax on the<br />

whole consideration, not just the amounts already<br />

received. While this means that as and when you<br />

receive your deferred consideration you have<br />

already paid the tax on it, it will reduce the<br />

amount immediately available to you after<br />

completion.<br />

3. How strong is the buyer? When it comes to<br />

deferred consideration, you should effectively look<br />

at it as if you are lending money to the buyer, so<br />

thought should be given as to whether that money<br />

14 TC DECEMBER <strong>2022</strong>


has any likelihood of being repaid. You cannot<br />

guarantee the future performance of the business<br />

you have just sold (especially under new<br />

ownership) nor the wider performance of the<br />

buyer’s business, so care should be taken to<br />

ensure the buyer has sufficient ‘fat on its back’ to<br />

pay the deferred consideration. This is especially<br />

important where the buyer is a new company with<br />

no trading history.<br />

4. What about security? Where there is a<br />

significant amount of deferred consideration (say,<br />

more than 20-30 per cent of the total), you<br />

should consider pushing for security over (at the<br />

very least) the business and assets you have<br />

sold, but also the assets of the buyer and, if<br />

available, the wider group of the buyer.<br />

How is the consideration calculated?<br />

There are an enormous number of ways a buyer<br />

will seek to price a transaction, which will depend<br />

on the nature of both the target and buyer<br />

businesses, funding arrangements and market<br />

conditions. While there will often be a ‘headline<br />

price’, buyers will often seek to introduce<br />

‘adjustment mechanisms’ that change how much<br />

money is paid. This is also why it is very<br />

important to engage a suitable qualified,<br />

independent advisor to walk you through the<br />

options and how that will affect the ‘bottom line’<br />

in your pocket.<br />

Some of the most common of these are:<br />

1. Cash-free, Debt-free: As the name suggests,<br />

the price is adjusted having regard for how much<br />

free cash (which is added to the price) and debt<br />

(which is deducted from the price) is in the target<br />

business. Buyers will want to keep a ‘normalised’<br />

amount of working capital in the business, which<br />

is not a straightforward exercise and can often<br />

lead to a nasty surprise when final consideration<br />

calculations are circulated if not dealt with early.<br />

2. Net Assets: As a buyer is often basing the offer<br />

on historic accounts, they will want to ensure that<br />

the net asset position at completion is the same<br />

level as the point in time their offer is based on –<br />

the buyer will do a ‘reckoning up’ exercise after<br />

“Tax. No-one likes to pay it, but knowing your<br />

obligations in advance is important to prevent a<br />

shock when the bill arrives”<br />

completion and there will be an adjustment to the<br />

purchase price based on whether the actual net<br />

asset position at completion is above or below a<br />

set target.<br />

3. Earn-out: This is a form of consideration that<br />

is based upon the future performance of the<br />

business after completion. It is typically used if<br />

the business to be sold is on an upward trajectory<br />

in terms of development, so that the seller can<br />

get the benefit of having built it to that position,<br />

but is selling prior to benefiting from the potential.<br />

An earn-out can add significant consideration,<br />

but needs to be carefully negotiated with regard<br />

to how the business is run after completion (for<br />

example, so that profits that would otherwise<br />

come into the business are not diverted to the<br />

buyer, which would mean the seller doesn’t get<br />

credit, or the buyer making major ‘management<br />

charges’ to artificially depress the profits on<br />

which the earn-out payments are calculated).<br />

The wider sales process<br />

Once the headline terms of the sale are agreed,<br />

the technical work begins, which in brief<br />

comprises:<br />

1. A full ‘due diligence’ exercise by the buyer on<br />

the target company, which will involve the seller<br />

(and their advisors) responding to detailed<br />

queries on the legal, financial, tax and<br />

commercial aspects of the business.<br />

2. The drafting of the transaction documents,<br />

which implement the main deal terms, but will<br />

include ‘warranties’ (essentially contractual<br />

promises) to be given by the seller as to the<br />

nature and state of the target company.<br />

3. A ‘disclosure’ exercise in which statements are<br />

made by the seller against the warranties referred<br />

to above so that no claims can be brought against<br />

the seller for breach of those warranties.<br />

If you follow the advice given in part one of this<br />

series, the due diligence and disclosure exercises<br />

should be smooth sailing, so again I urge you to<br />

engage early with your professional advisors<br />

when considering a sale.<br />

Contact Taylors Solicitors<br />

01254 297900<br />

www.taylors.co.uk<br />

@taylorslawfirm<br />

DECEMBER <strong>2022</strong> TC 15


Roofing Battens<br />

BE ALERT TO COUNTERFEIT<br />

BATTENS<br />

Daniel Redfern, Marketing Manager at Marley, discusses the continuing problem<br />

concerning the influx of counterfeit roofing battens on the market, and explains what<br />

roofing contractors should be aware of when purchasing and installing batten...<br />

Worryingly, there has been a significant<br />

influx of counterfeit roofing battens<br />

entering the market recently, with the<br />

consequences of using them already being felt.<br />

Indeed, both the NFRC and Timber Development<br />

UK have issued warnings to their members to<br />

highlight this issue.<br />

A perfect storm<br />

Exceptionally high demand for treated timber,<br />

combined with shortages and supply chain issues<br />

brought about by the pandemic and Brexit, along<br />

with the war in Ukraine, has created a perfect<br />

storm allowing an abundance of sub-standard<br />

roofing battens to enter the UK market. Whilst<br />

coloured, stamped and sold as BS 5534<br />

compliant, they are in fact, counterfeit.<br />

Know your battens<br />

Daniel Redfern, Marketing Manager at Marley,<br />

explained: “It has always been important that<br />

roofers understand what they’re buying when it<br />

comes to battens. Cheaper and often inferior<br />

battens may carry imperfections that can cause<br />

breakages and lead to accidents on site,<br />

especially since being weight bearing, battens are<br />

used as a step ladder whilst a contractor is<br />

working on the roof.<br />

“Moreover, with site safety being of paramount<br />

importance, and the safety of the team being the<br />

ultimate responsibility of the contractor, choosing<br />

to compromise on the quality of a safety-critical<br />

product on a roof, such as battens, could well be<br />

a costly – and avoidable – mistake.”<br />

Greater threat<br />

Daniel continued: “The problem of cheaper<br />

battens is one issue but counterfeit<br />

battens present a much greater threat<br />

to contractors who may unwittingly<br />

fit them believing they are, in fact,<br />

using the genuine article. It is<br />

therefore crucial that contractors check<br />

and check again on site and are 100%<br />

certain about the provenance of their<br />

battens.<br />

“Remember, using non-compliant<br />

battens of inferior quality to certified<br />

roofing battens will not only compromise<br />

safety on site, but will also reduce the longevity of<br />

the roof and may result in the roof having to be<br />

stripped and re-roofed should the battens prove<br />

to be sub-standard.”<br />

Don’t be caught out<br />

Daniel and the team at Marley say roofers should<br />

take responsibility for fully inspecting their battens<br />

on site, immediately rejecting them if there are any<br />

discrepancies. They point out that there are some<br />

simple checks to use to help avoid any issues:<br />

Essential markings: According to BS 5534, all<br />

graded battens should be clearly marked with<br />

supplier details, size, species and relevant<br />

standard. Although not required by BS 5534, it is<br />

recognised best practice to also display third<br />

party certification i.e. BBA.<br />

Size: Check the thickness of the batten –<br />

BS 5534 states that a batten should be 25 mm<br />

thick with a tolerance of – 0/+3 mm. Look out<br />

for equally and consistently sized battens.<br />

Knots: BS 5534 states that the sum of both faces<br />

should be no more than the width i.e. 38 mm/50<br />

mm. Where knots are visible on both sides of a<br />

batten or are excessively large, it<br />

should not be used.<br />

Colour: Although intended as a<br />

useful visual aid, colour is no<br />

guarantee of compliance, so check<br />

other markers.<br />

Rot: Due to their treatment, BS 5534<br />

graded battens do not rot. Battens<br />

with any sign of rot should be<br />

discarded.<br />

Documentation: Either delivered to site or<br />

available via the merchant, all BS 5534 graded<br />

battens will carry the correct documentation<br />

which should always be requested by<br />

contractors.<br />

Genuine quality with JB Red battens<br />

Whilst counterfeit battens are causing a real<br />

issue throughout the industry, Daniel says<br />

roofers can rely on Marley’s JB Red roofing<br />

battens.<br />

He explained: “Produced from slow-grown<br />

timber, JB Red battens are stringently tested and<br />

graded using our dedicated roof batten scanning<br />

line – Goldeneye. Treated with MicroPro<br />

preservative to give a 60-year service life, JB<br />

Red battens are fully BS 5534 compliant and are<br />

currently the only UK machine-graded batten<br />

available to the roofing industry with BBA<br />

certification.”<br />

Find out more about Marley JB Red Battens<br />

www.marley.co.uk/roofing-batten/<br />

jb-red-batten<br />

01283 722222<br />

16 TC DECEMBER <strong>2022</strong>


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Perfectly Pitched<br />

ROOF COVERING CHOICE:<br />

THE KEY CONSIDERATIONS<br />

Following on from his recent series of articles on different roof shapes, John Mercer looks at<br />

the considerations when choosing the most appropriate roof covering for roof structures...<br />

In my recent series of articles, I have<br />

discussed various roof shapes, from the<br />

seemingly straightforward gable-to-gable roof,<br />

through to more complicated shapes such as<br />

hipped and mansard roofs, to curved roofs.<br />

Presented with a roof structure, how do we go<br />

about deciding on the best and most appropriate<br />

roof covering? This decision is of course influenced<br />

to a large degree by the surrounding roofscapes<br />

and local preferences. But we must also consider<br />

the technical aspects of a roof design to<br />

determine an appropriate roof product.<br />

The most obvious example is curved<br />

roofing. It is almost always the case<br />

that double lapped plain tiles or<br />

slates must be used on a curved roof<br />

slope. Although having said that, I have<br />

seen fixed gauge traditional clay pantiles used<br />

to great effect on a roof with an eyebrow window.<br />

Now there’s a challenge for you! Experienced<br />

pantilers tend to prefer non-interlocking clay<br />

pantiles for use on uneven old roofs, as the lack<br />

of interlocks means the tiler, by careful<br />

manipulation of the headlap and side lap, can to<br />

a degree compensate for variations in the roof.<br />

Cost<br />

Cost is obviously a big consideration when<br />

deciding on a roof covering. Double lapped plain<br />

tiles tend to be more expensive than single<br />

lapped tiles to purchase and to install. I have<br />

come across many examples of proposed curved<br />

roofs that have then been constructed as a series<br />

of flat, faceted slopes, to enable the use of single<br />

lapped tiles. This can be fine, but the necessary<br />

junctions – valleys on a concave slope and hips<br />

on a convex slope – can introduce a risk of<br />

failure, either right from the start, or at a future<br />

Left: John Mercer. Above: image shows Condron Double Pantiles.<br />

date as materials weather and<br />

degrade. Junctions on the concave side,<br />

which are really a form of valley, must be<br />

designed and constructed to account for the<br />

relative shallow angles at which the roof slopes<br />

on a faceted roof meet.<br />

Rafter length and pitch<br />

A roof should be designed with the type of roof<br />

covering in mind. Long rafter lengths combined<br />

with a low pitch should be avoided wherever<br />

possible. Tile manufacturers give maximum<br />

recommended rafter lengths for their products,<br />

with guidance on increasing the roof pitch for long<br />

rafter lengths. When using single lapped tiles,<br />

consider the complexity and size of roof features<br />

such as dormer windows. Large tiles may look out<br />

of place on small roof slopes or very short rafter<br />

lengths, therefore it may be worth considering the<br />

use of medium format tiles.<br />

Roof systems should not discharge water in point<br />

loads from a higher roof slope onto lower roof<br />

areas, or into a junction such as a side abutment.<br />

If practical, break up the roof into smaller sections.<br />

For example, allow the upper roof to shed directly<br />

into a gutter rather than onto a lower roof.<br />

Features such as raking verges can look<br />

architecturally interesting, but remember that if<br />

the rake is such that water will run off it, then it<br />

is really a sloping eaves and will require a gutter<br />

system. If the rake is the other way, then it is<br />

really a sloping mono-pitch roof, and so needs a<br />

top edge weathering system.<br />

Detailing junctions<br />

With regards to detailing junctions, use the<br />

appropriate weathering system for the tile or<br />

slate. For example, at side abutments slates and<br />

plain tiles require soakers, cover flashings are<br />

generally used with single lapped profiled tiles<br />

and secret gutters or proprietary soakers with flat<br />

single lapped tiles.<br />

Underlay considerations<br />

Something that is not always understood or<br />

sometimes not even totally accepted is that the<br />

underlay layer should act as a second line of<br />

defence against snow, rain, or dust driven<br />

18 TC DECEMBER <strong>2022</strong>


through the slates or tiles, as well as making the<br />

building weathertight before the tiles are<br />

installed. Lay the underlay with a drape between<br />

rafters and consider the use of nail tape and<br />

counterbattens, particularly at low roof pitches.<br />

Nail tape seals between the underlay, battens,<br />

and counterbattens to prevent water ingress. The<br />

counterbattens encourage air flow within the<br />

batten cavity and provide a gap for any water to<br />

flow under the tile battens.<br />

Ensure the underlay is weathertight at junctions<br />

such as side abutments, valleys and around roof<br />

windows and chimneys, and is properly<br />

supported at the eaves, with adequate fall behind<br />

the fascia or tilt fillet. If water can pool behind the<br />

fascia, it will inevitably leak into the structure.<br />

There are different types of permeable underlays,<br />

all with their own methods of installation. Some<br />

air-permeable underlays can be used without<br />

additional ventilation; most vapour permeable<br />

underlays require a level of additional ventilation<br />

when used in a cold roof structure, i.e., where the<br />

“The importance of<br />

obtaining a roof tile<br />

manufacturer’s<br />

written fixing<br />

specification cannot<br />

be over-emphasised”<br />

insulation is laid across a horizontal ceiling –<br />

check with the manufacturer.<br />

Fixing specifications<br />

A final word on fixing; the importance of obtaining<br />

a roof tile manufacturer’s written fixing<br />

specification cannot be over-emphasised. As well<br />

as making sure that the roof is secure and<br />

installed in compliance with BS 5534, site<br />

supervisors and inspectors may want to see the<br />

specification. Obtain the fixing specification<br />

before tendering for the work so that the method<br />

of installation, such as nailing and clipping, can<br />

be factored into the tender price.<br />

In summary:<br />

• Choose the most appropriate roof covering,<br />

with decisions based on locality, compatibility<br />

with the roof design and, of course, cost. Ensure<br />

the manufacturer’s recommendations can be<br />

complied with.<br />

• Ensure roof junctions are detailed to suit the<br />

roof tile type. Avoid shedding water from one<br />

roof slope onto a lower slope in point loads such<br />

as from a fall pipe or lower end of a valley.<br />

• Install the underlay to make certain it acts as<br />

a watertight layer. Follow the underlay<br />

manufacturer’s recommendations for<br />

installation and condensation control.<br />

• Always obtain a written roof tile fixing<br />

specification from the tile manufacturer before<br />

work commences and, ideally, as a guide to<br />

tendering.<br />

Contact John Mercer<br />

www.johnmercerconsultant.co.uk<br />

Johnmercer 3<br />

For further r<br />

inform<br />

ation<br />

or a hire quotation call<br />

01858 412 100<br />

Email: sales@cookerhire.com<br />

www.cookerhire.com


Pitched Roofs<br />

DRY VERGE SYSTEMS: QUALITY<br />

PRODUCTS ARE KEY TO SUCCESS<br />

The team at Manthorpe Building Products discuss the guidance around dry fix roofing<br />

products and explain why specifying and installing quality products is crucial to a pitched<br />

roofing project’s success.<br />

With the publication of BS 8612 in 2018,<br />

the UK roofing industry finally got a<br />

British Standard for its dry fix roofing<br />

products. Prior to its publication, dry fix products<br />

had been used in the UK for over 40 years, but<br />

their design, manufacture and installation had<br />

been largely unregulated.<br />

There are many advantages to dry fix, such as<br />

being essentially maintenance-free. No matter<br />

how well a contractor installs a mortar<br />

bedded verge, ridge, or hip, eventually<br />

the elements and natural building<br />

settlement will erode the mortar,<br />

making it ineffective. By contrast, dry fix<br />

systems can cope with settlement by<br />

allowing a degree of movement in the surrounding<br />

materials. During installation, mortar work may<br />

be ruined if it rains or there is a frost before it has<br />

had time to set. As soon as a dry fix system is<br />

installed, it is ready to face the elements.<br />

Requirements of dry verge<br />

BS 8612 sets out specific requirements for dry<br />

verge systems; they must remain durable and<br />

perform the following technical functions – 1)<br />

resist predicted wind loads; 2) close the gap<br />

between the tiles/slates and wall or bargeboard<br />

top; 3) drain any water from the roof away from<br />

the gable wall; and 4) act as one of the fixings for<br />

the roof tiles or slates.<br />

The Standard provides test methods to determine<br />

the resistance of a dry verge system to horizontal<br />

and vertical wind loads. The methodology can be<br />

used by manufacturers to ensure that a dry verge<br />

system will resist predicted wind loads and<br />

provide a secure fixing for itself and be one of the<br />

two required fixings for the verge tiles.<br />

Images: Manthorpe linear verge units.<br />

For verge systems to be<br />

compliant with BS 8612, they<br />

must prevent rainwater from the roof<br />

running down the gable wall which can<br />

lead to staining and mould growth on the wall.<br />

This is particularly important where there is no<br />

fascia, and the dry verge is installed directly<br />

against the gable wall.<br />

Manthorpe expertise<br />

At Manthorpe Building Products we specialise in dry<br />

fix roofing products. The company has been<br />

developing innovative building products for the<br />

construction industry for over 30 years and has<br />

extensive experience in the use of plastics, as well<br />

as the expertise to develop and manufacture<br />

virtually all our products in-house and continues to<br />

invest heavily in new technology and production<br />

processes. All Manthorpe dry verge products have<br />

been independently tested at the Building<br />

Research Establishment (BRE) to ensure they fully<br />

comply with and, in many cases, go beyond the<br />

requirements of the relevant British Standards.<br />

Dry verge products<br />

At Manthorpe we offer several systems in our<br />

SmartVerge range. The Linear Dry Verge System<br />

provides a secure mechanical fixing solution for<br />

many types of roof coverings including Fibre<br />

Cement Slates, Natural Slates, and Interlocking<br />

Plain Tiles. The Linear Verge Units can be easily<br />

fitted to the verge of the roof in succession and<br />

preserve the continuous line of the verge,<br />

providing a neat and attractive finish to the verge,<br />

as well as draining moisture away from the gable<br />

wall to prevent staining. The system is available<br />

in Slate Grey, Black, Terracotta and Dark Brown to<br />

compliment any roof design.<br />

For a stepped appearance to the dry verge<br />

system, i.e. to carry the tile coursing through to<br />

the verge edge, The SmartVerge Ambidextrous dry<br />

verge system provides an attractive finish to the<br />

verge detail of a roof for most makes and profiles<br />

of interlocking tiles laid between a batten gauge<br />

of 255 mm to 345 mm. Being comprised of<br />

individual verge units, one per tile course, the<br />

‘stepped’ appearance of the roof tiles is<br />

preserved. The dry verge units provide a neat<br />

capping over each tile in succession, and once<br />

fitted they are weatherproof and maintenance<br />

free. The ambidextrous design of the system allows<br />

the units to be used on either side of the verge,<br />

making it ideal for roofers and stockists wishing to<br />

minimise their stock of dry verge components.<br />

For those wishing to preserve the stepped<br />

appearance of the roof tiles whilst maintaining a<br />

continuous line on the underside of the verge, at<br />

Manthorpe we offer two versions of the<br />

SmartVerge Handed Dry Verge System. The verge<br />

units are supplied handed to suit left and righthand<br />

roof verges, with the original version being<br />

available in PVCu and suitable for tile gauges<br />

Continued on page 22<br />

20 TC DECEMBER <strong>2022</strong>


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Pitched Roofs<br />

Continued from page 20<br />

from 280 mm to 345 mm. A polypropylene<br />

version is also available, again with handed verge<br />

units, providing even more flexibility in tile gauge<br />

with adjustment from 255 to 345 mm.<br />

Both the Ambidextrous and the Handed dry verge<br />

systems incorporate special features to ensure that<br />

water is drained away from the wall to prevent<br />

staining. The verge units are available in a range of<br />

colours to complement any roof design.<br />

The SmartVerge Interlocking Plain Tile<br />

Verge system is a recent addition to<br />

the Manthorpe dry verge range. The<br />

system is designed especially for<br />

use with interlocking plain tiles, with a<br />

batten gauge range from 173mm to<br />

190mm. The ambidextrous design of the verge<br />

units means they can be installed on left and<br />

right-hand verges. Manufactured from UV<br />

stabilised polypropylene, the verge units are<br />

available in Grey, Black, Terracotta, Brown, and<br />

Antique Red to complement any colour of roof tile.<br />

Images: The SmartVerge Ambidextrous dry verge system provides an attractive<br />

finish to the verge detail of a roof.<br />

The unique design of the verge units<br />

means that the upper flange always<br />

lays perfectly flat on the roof tile,<br />

eliminating any potential tile ‘kick up’ in the<br />

tile course above and increasing the effective<br />

drainage angle of the lower flange, thus improving<br />

the rate of water runoff from the verge and away<br />

from the wall.<br />

For all our Manthorpe SmartVerge systems, angled<br />

or round ridge end caps<br />

are available to protect the<br />

end of the ridge and eaves<br />

closures, secure the first verge unit and<br />

prevent access for birds and large insects.<br />

Contact Manthorpe Building Products<br />

01773 303 000<br />

www.manthorpebp.co.uk<br />

Email: mbp.care@manthorpebp.co.uk<br />

PLAIN TILES DELIVER FOR COASTAL PROJECT<br />

BMI Redland’s Plain Tiles have helped Redland concrete Plain Tile in a<br />

would have to be installed<br />

provide a stunning transformation to a Slate Grey colour was said to be<br />

securely.<br />

private home refurbishment in Kent. the natural choice.<br />

With a unique roof design, the<br />

Located on a clifftop overlooking the sea, The<br />

Keep, private home, was going through a total<br />

renovation which included a whole new roof.<br />

There were two main challenges<br />

for this project, the first being the<br />

details of the roof itself. With over<br />

Grasby team needed to take<br />

particular care throughout the<br />

project. With the installation of<br />

8,000 tiles to be installed over the pitched roof, as the eyebrow window, the team had to create a<br />

With a unique roof design that incorporated a large<br />

well as flat roof sections for the back dormer, timber bough by soaking the battens, bending it into<br />

chimney and an eyebrow window detail (see<br />

Grasby Roofing needed to ensure the attention to a semi-circle and using a mitre saw to cut it where<br />

image), as well as some flat sections, Grasby<br />

detail was maintained throughout the project. This needed. Working with Grasby Roofing over a period<br />

Roofing knew that it wasn’t going to be<br />

included the installation of the tiles over the of four weeks, BMI Redland was responsible for the<br />

straightforward. With a north-facing seafront<br />

eyebrow window, which is a notoriously difficult supply of its concrete Plain Tile in Slate Grey, as<br />

location, the new roof had to be made to last, while<br />

tiling task. This is because the installation of well as the necessary fittings and fixtures in a full<br />

also creating a good aesthetic fit for the property<br />

eyebrow windows requires a double lapping of tiles, system solution.<br />

and surrounding location. This meant ensuring all<br />

which is a complex style of tile installation that can<br />

8,000 tiles were installed to withstand high winds<br />

Adam Grasby of Grasby Roofing explained: “When<br />

only be done on curved roofs. This particular<br />

and comply with the latest regulations.<br />

originally discussing with the client what concrete<br />

window would also need a timber bough to be<br />

plain tiles to install on the roof, it was an easy<br />

Grasby Roofing has been working with Redland tiles custom-built to size.<br />

choice. In the 20 years I have been using Redland<br />

for over 20 years, so when they were looking for the<br />

The second challenge was the location. The Keep is products, I’ve always been satisfied with the<br />

perfect tile to suit not only the location’s look, but<br />

located on a clifftop which means it is exposed to quality of tiles and fittings, and on this occasion,<br />

also the weather conditions and the ability to<br />

the elements including high winds, so the tiles it was no different.” www.bmigroup.com/uk/<br />

accommodate the detail of the roof, the BMI<br />

22 TC DECEMBER <strong>2022</strong>


TO ALL OUR CUSTOMERS, SUPPLY PARTNERS AND INDUSTRY<br />

COLLEAGUES. THANK YOU FOR YOUR CONTINUED<br />

SUPPORT THROUGHOUT THE YEAR. WE WISH YOU A MERRY<br />

CHRISTMAS & A HAPPY NEW YEAR.<br />

Unit 12B, Metcalf Drive,<br />

Altham Industrial Estate,<br />

Altham, Lancashire,<br />

England, BB5 5TU<br />

Tel 01282 930680<br />

sales@easy-trim.co.uk<br />

www.easy-trim.co.uk


Green Roofs: Substrates<br />

SUBSTRATE SELECTION<br />

By Julian Thurbin, Wallbarn Director.<br />

Precise quality, speed of installation and<br />

known performance are key factors that<br />

have made modular construction products<br />

and systems an attractive proposition.<br />

And applying this thinking to green roofs has<br />

delivered huge advantages, not least that specifiers<br />

and installers can rest assured that the system they<br />

choose will live up to expectations and the sedum or<br />

wildflowers will thrive for years to come.<br />

At Wallbarn we were an early adopter of the<br />

modular approach, developing our high<br />

performance M-Tray system to offer roofing<br />

contractors an easy, quick and clean-to-install<br />

solution that delivers an instant living roof with<br />

the bonus that the 500 mm x 500 mm trays can<br />

be lifted if access to the roof deck is required.<br />

Our multiple award-winning M-Tray is a green roof<br />

in a box, combining all the elements of a<br />

traditional roll-out solution – including substrate,<br />

plants and drainage – into carefully designed<br />

trays that click together on site. Every element of<br />

the system has been meticulously thought<br />

through, including the all-important substrate.<br />

The substrate – the material into which the green<br />

roof is planted – holds the key to a successful<br />

installation. At Wallbarn, working closely with<br />

partner company Sedum Growers and in<br />

conjunction with renowned soil scientist Susie<br />

Holmes, a specialist in horticultural growing<br />

media and soil management, we have invested<br />

heavily in developing and field testing different<br />

formulations to identify the substrate composition<br />

that works best, both in enabling plants to<br />

flourish and delivering fire performance.<br />

The result is a ‘gold standard’ compost that is made<br />

predominantly from materials sourced close to the<br />

our growing nursery in Hampshire, and matured onsite<br />

for around a year, producing a super high<br />

quality, low organic and peat-free growing medium<br />

that meets fire ratings and exceeds GRO Code<br />

guidance. It has been designed to deliver an<br />

optimum blend and supply of slow release<br />

nutrients coupled with great moisture<br />

control, enabling plants to flourish<br />

throughout the life of the roof. The mix<br />

represents a fine balancing act<br />

between the basic elements of the<br />

substrate – compost, lightweight aggregate and<br />

coir – and the need to achieve compliance with<br />

BS 8616:2019, Approved Document B, the GRO<br />

Code and the B ROOF t(4) fire rating.<br />

Composting<br />

Producing this BS-compliant substrate relies<br />

heavily on the quality of raw materials and it’s<br />

here that the greatest of care is taken, as Sedum<br />

Growers’ joint Managing Directors David Holloway<br />

and Keith Pegren know. As David explained: “For<br />

us, a lot of the commercially available Pas 100<br />

compost is of unknown quality. It might contain<br />

weeds or hormonal herbicides, which don’t<br />

breakdown in the composting process. We<br />

therefore manufacture our own on site using<br />

local, known sources of raw materials. We control<br />

the whole process from start to finish, which can<br />

take in excess of a year.”<br />

One ingredient used in the compost is discarded<br />

matter from a nearby business producing<br />

chamomile and other essential oils. This waste<br />

stream meets David and Keith’s exacting<br />

standards because they know its provenance and<br />

it has been heated to high temperatures, killing<br />

weeds etc.<br />

Other carefully selected agricultural waste is<br />

combined into the mix, which is then left to<br />

compost. “It’s quite a complex process,”<br />

explained Keith. “It has to be warm enough to kill<br />

weeds etc. so we continually check the<br />

temperature, and the chemical composition of the<br />

final compost is key. Chemicals released during<br />

the composting process create salts, which can<br />

be harmful to plants so they have to be allowed to<br />

Above: M-Tray farm sedum harvesting.<br />

Left: Substrate components.<br />

leach out. We carry out electro<br />

conductivity tests to measure salts content<br />

and only release the compost for use when it has<br />

physically cooled down sufficiently and salts are<br />

at a safe level.”<br />

To complete the Wallbarn substrate, coir and Lytag<br />

and/or Leca are combined with the compost:<br />

Coir: a lightweight, natural by-product of the<br />

coconut industry used to lighten the substrate<br />

and introduce fibres that lock in moisture and<br />

nutrients.<br />

Lytag: a lightweight ballast produced from power<br />

station waste.<br />

Leca: an expanded clay which is also a waste<br />

product and super lightweight/bulk forming. The<br />

roots of sedum and wildflowers grip the particles<br />

to bind into the substrate and support the whole<br />

green roof.<br />

The care invested in the M-Tray substrate<br />

demonstrates how at Wallbarn we go above and<br />

beyond legislation and guidance. We have been at<br />

the forefront of many industry changes and<br />

always strive to physically test ingredients to<br />

ensure they perform as we wish, using<br />

Warringtonfire for fire tests and STRI for growth<br />

tests. M-Tray exceeds all regulations by a<br />

significant degree. Our ethos is to provide<br />

customers with industry-leading, healthy green<br />

roofs that thrive throughout their lifetime, meet<br />

regulatory and industry standards and are as<br />

eco-friendly as possible.<br />

Contact Wallbarn<br />

www.wallbarn.com<br />

020 8916 2222<br />

24 TC DECEMBER <strong>2022</strong>


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Rainwater Systems<br />

DEEP GUTTERING: PROTECT<br />

AGAINST EXTREME RAINFALL<br />

Climate change is making extreme weather a more commonplace event in the UK. Colin<br />

St John, Commercial Director at Freefoam, says a potential solution is to install deep<br />

guttering to ensure homes are sufficiently equipped to deal with increasing rainfall.<br />

On 3rd October 2020, enough rain to fill<br />

Loch Ness fell in the UK in one day – a<br />

staggering 7.4 cubic kilometres of<br />

water. Ordinarily this would have been a one in<br />

300-year event, but due to climate change, the<br />

likelihood of such an event is now 10 times<br />

more likely and we could see it as frequently<br />

as every 30 years if measures to combat<br />

global warming are unsuccessful.<br />

In fact, all the scientific evidence is<br />

pointing to our already wet climate<br />

getting even wetter. A recent study<br />

exploring the effect of greenhouse<br />

gases on European winter rainfall patterns<br />

suggests we are at greater risk of increased rainfall<br />

in winter, spring and autumn, and at a greater risk<br />

of extremely high seasonal rainfall events.<br />

For contractors, the changing weather conditions<br />

are becoming a factor when specifying and fitting<br />

guttering products. Rainwater gutter systems<br />

should be able to manage increased levels of<br />

water, but, unfortunately, many existing<br />

installations will not be a match for the increased<br />

flow of rainwater we can expect to get in the<br />

future. Contractors may, therefore, see increased<br />

numbers of homes with persistent water ingress<br />

and the potential for serious and very costly<br />

damage to the property, particularly in areas of<br />

the UK that currently experience high rainfall.<br />

Enter deep guttering<br />

One solution to the issue is deep gutter. With 50<br />

per cent more capacity than round gutter, it can<br />

channel rainfall away quickly and is ideal for<br />

steep or large roofs where large volumes of water<br />

are collected.<br />

Left: Colin St John; Above: Freeflow Deep Gutter in<br />

anthracite grey.<br />

Able to blend with existing round gutter,<br />

deep gutter can be used for both<br />

traditional and modern properties. For older<br />

properties, where the existing gutter doesn’t have<br />

sufficient outlets to deal with increased levels of<br />

rainfall, its high flow capacity can be a more<br />

cost-effective alternative to digging and laying<br />

new drainage.<br />

For newer properties, it can be used to increase<br />

overall capacity. This is particularly important for<br />

those homes with new extensions to ensure the<br />

property’s rainwater guttering is adequate to<br />

handle higher volumes of rain. Again, in this<br />

scenario, a deep gutter will negate the need for<br />

any additional drainage or soakaways.<br />

The benefits of deep gutter<br />

There are a number of deep gutter products<br />

available on the market, such as Freefoam’s<br />

Freeflow deep gutter range. So, what should<br />

contractors be looking for in a deep gutter<br />

system?<br />

The first thing to look for is the colour. A white<br />

interior will be exposed to sunlight as normal but<br />

its absorption of heat from the sun and the<br />

subsequent expansion along its width and<br />

length will be significantly reduced,<br />

dramatically decreasing the probability of<br />

any associated problems.<br />

Of course, homeowners will be keen to<br />

choose the exterior colour of their gutter to<br />

ensure a flawless finish. The Freeflow deep<br />

gutter blends in with existing round guttering<br />

and is available in white, black, brown and<br />

anthracite grey for a whole house finish. We<br />

also do a cast iron-style version.<br />

It goes without saying that watertight joints are a<br />

must to ensure deep gutter systems work at their<br />

optimum. Our Freeflow gutter accessories use a<br />

flexible compression seal which is both watertight<br />

and allows the gutters to move without any noise<br />

or creating gaps which cause leaks.<br />

We also offer a 50-year lifetime guarantee on<br />

registered white Freeflow installations. As a<br />

contractor, a longer guarantee provides peace of<br />

mind that any issues will be resolved by the<br />

manufacturer for many years to come.<br />

Most homes are installed with standard capacity<br />

rainwater guttering, but as more areas across the<br />

UK start to see higher rainfall, deep gutter is<br />

becoming an important consideration. Whether<br />

it’s for new or existing buildings, deep guttering<br />

can be used as an upgrade, but in some areas of<br />

the UK it might be considered a must-have to<br />

protect our properties against the elements today<br />

and in years to come.<br />

Contact Freefoam<br />

www.freefoam.com<br />

0800 002 9903<br />

@Freefoam<br />

28 TC DECEMBER <strong>2022</strong>


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● A range of thermal performances to<br />

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● Standard sizes or custom dimensions<br />

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● Pre-cut boards available to suit<br />

specific parapet heights<br />

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● Provides a robust substrate for<br />

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Roof Structures<br />

A JOINED-UP APPROACH TO<br />

TIMBER DESIGN & SUPPLY<br />

James Beesley, Commercial Director at builder’s merchant Beesley & Fildes, discusses<br />

the benefits of sourcing a complete, integrated design and supply solution for roofing and<br />

flooring timbers to aid speed and ease of installation, and ensure smoother sign off from<br />

building control.<br />

The structural timber components used by<br />

housebuilders in the floor and roof buildups<br />

of residential properties are often seen<br />

as commodity products. Usually concealed once<br />

the floors and ceilings are in place, they are<br />

neither decorative nor differentiated, so it’s all<br />

about price, right? Wrong.<br />

The differentiation in engineered timber products<br />

for roofs and floors is in their design. While it is<br />

quite possible to buy products off the shelf,<br />

buying them as a complete, fully designed and<br />

engineered floor and/or roof build-up means<br />

improved integrity, better consistency and<br />

smoother installation.<br />

Engineered timber components<br />

The engineered timber components required for a<br />

build will vary, depending on the architectural<br />

design and the preferences of the construction<br />

company or housebuilder. The beams that<br />

support the floor or the roof are usually achieved<br />

using i-beams; OSB beams with laminated<br />

veneer flanges, or posi-joists; timber beams with<br />

metal posi-strut supports. While i-beams are less<br />

expensive, posi-joists provide superior load<br />

bearing capabilities, making them useful for<br />

larger spans. Posi-joists can also provide<br />

buildability benefits that can reduce labour costs,<br />

with an open structure that enables building<br />

services to be installed through the beams. This<br />

contrasts with i-beams, which are a solid<br />

structure and need to be drilled to allow any<br />

cables to be passed through.<br />

One of the key benefits of working with a supplier<br />

that offers a design service is that they can<br />

Above: Render of an attic layout. A key benefit of working with a supplier that offers a design service is that they can provide an<br />

optimised design to deliver a structure with simple details, efficient use of materials and the required load bearing performance.<br />

provide an optimised design to deliver a structure<br />

with simple details, efficient use of materials and<br />

the required load bearing performance for the<br />

structure. Working with this expertise means that<br />

housebuilders benefit from enhanced quality and<br />

a best value approach to pricing, which considers<br />

installed costs, not just materials costs.<br />

At Beesley and Fildes, we use Mitek software to<br />

provide a full design service, which includes i-<br />

beams or posi-joists and roof trusses and<br />

flooring, along with all the metalwork required for<br />

installation. We provide this as a free of charge<br />

service to help customers specify the correct<br />

engineered timber components for a complete<br />

and compliant installation, with a one-stop-shop<br />

approach. Using the dimensions of the property,<br />

provided by the customer or the architect’s data,<br />

we carry out the load calculations and create<br />

both a 3D installation drawing and a CAD render,<br />

so that both procurement and installation are as<br />

simple as possible. This means that everything<br />

can be delivered straight to site, with every item<br />

needed for the installation listed on the delivery<br />

note for verification against the design drawings.<br />

In this way, the housebuilder can be confident of<br />

faster turnaround of fabrication and delivery of<br />

products to site, along with reduced margin for<br />

error.<br />

30 TC DECEMBER <strong>2022</strong>


Consistency and compliance<br />

This type of joined up approach not only improves<br />

site efficiency, it also underpins supply chain<br />

accountability. If something is missing from the<br />

consignment or is not consistent with the design<br />

that has been signed off, there is a single contact<br />

to deal with and a paper trail of the data<br />

provided, and the design agreed.<br />

This co-ordination also means that dimensions<br />

are correct and installation requirements are<br />

clear, avoiding any site issues and the potential<br />

for costly delays. The detail in the drawing<br />

enhances consistency too, ensuring that<br />

assembly is the same for the roof or floor<br />

structures for site teams across all properties of<br />

the same type, at any development and<br />

regardless of the team deployed. Indeed, at<br />

Beesley & Fildes, we store designs for customers,<br />

so a housebuilder that has multiple property<br />

types can draw down an existing design and<br />

achieve complete consistency with a roof or floor<br />

“Sometimes site teams<br />

may need support with<br />

the installation,<br />

perhaps because the<br />

fixings specified are<br />

unfamiliar to them or<br />

because site<br />

measurements differ<br />

from design measures”<br />

structure on a different development or from<br />

several years ago. In effect, it creates a full<br />

roofing and/or flooring ‘kit’, that can provide<br />

valuable time savings on site.<br />

Quality and partnership<br />

The partnership approach between an engineered<br />

timber supplier and a housebuilder should not<br />

end when the roof and/or floor timbers arrive on<br />

site; it should continue throughout the build until<br />

completion. Sometimes, site teams may need<br />

support with the installation, perhaps because<br />

the fixings specified are unfamiliar to them or<br />

because site measurements differ from design<br />

measures. Part of our integrated design and<br />

supply service is to offer troubleshooting support<br />

throughout the project and we always advise<br />

customers to contact us as soon as they have a<br />

query, before they cut or modify anything, so that<br />

we can help them deliver the installation as<br />

designed. Integrating design and supply ensures<br />

the housebuilder is never in a situation where<br />

any installation queries are disputed between<br />

the design and supply partners, enabling<br />

smoother, outcome-focused delivery of a quality<br />

assured project.<br />

Contact Beesley & Fildes<br />

0151 319 0533<br />

www.beesleyandfildes.co.uk<br />

@beesleyandfilde<br />

Greener Ideas.<br />

Greener Future.<br />

<br />

Rainwater System Solutions<br />

Kytun <br />

GutterClad <br />

northwestaluminium.com


Total Talk: Rob Ward, RLW Roofing<br />

“IT’S AMAZING THE PLACES THIS<br />

JOB TAKES YOU”<br />

This year marked the 60th anniversary of Sika’s flagship single ply roofing membrane,<br />

Sarnafil. Renowned across the globe, many established contractors have been<br />

installing Sarnafil since their careers first began. We spoke to Rob Ward, MD at<br />

Birmingham-based RLW Roofing, who has been working with Sarnafil for nearly 30<br />

years, about his experiences and what the future looks like for the roofing sector.<br />

TC: How long have you been in the roofing<br />

industry? Can you tell us about how you<br />

started out and how your career has<br />

progressed?<br />

RW: It’s been 28 years now! I started out in the<br />

roofing industry at the tender age of 17, working<br />

as an apprentice for a roofing contractor based in<br />

Shrewsbury. By the age of 19 I was running small<br />

Sarnafil projects with two-to-three operatives<br />

reporting to me. By the age of 21 I had left<br />

permanent employment and moved into the world<br />

of labour only sub-contracting, where I was<br />

running big Sarnafil projects – including shopping<br />

centres, apartments and schools – with a large<br />

team of operatives working for me; a big step up!<br />

In 2006, at the age of 29, myself and my partner<br />

Lisa started RLW Roofing Limited with a very old<br />

Transit van and a vision to create a business that<br />

would put the customer first. We quickly obtained<br />

our Sarnafil Approved Contractor status as we<br />

knew the strength of the brand with roofers and<br />

clients alike, and valued Sarnafil systems for<br />

their quality and workability. Then we started<br />

supplying and fixing full roof systems ourselves.<br />

In those days, it was just myself and Lisa in the<br />

office employing the services of a few operatives<br />

on relatively small projects. But things got a lot<br />

busier and we soon progressed year-on-year to<br />

much larger commercial projects. There’s never a<br />

dull moment!<br />

TC: Tell us about the business you’ve<br />

built…<br />

Above: Rob Ward is Managing Director of RLW Roofing, and<br />

established the business with his partner Lisa in 2006.<br />

“The construction<br />

industry makes it very<br />

difficult to bring in the<br />

younger generation to<br />

learn the skills<br />

required”<br />

RW: RLW Roofing Limited was born because we<br />

had a passion for delivering great service and<br />

workmanship and knew we could make a success<br />

of a business together. Our experience and<br />

expertise means that clients trust us to deliver<br />

great design and reliable project management.<br />

Over the last 16 years we have developed and<br />

grown with the business, which now turns over<br />

£9 million a year and employs the services of<br />

close to 60 hardworking individuals. We also set<br />

up a new company seven years ago to run<br />

alongside RLW, called P&H Fabrication. This new<br />

business has helped us turn the company from<br />

purely a roofing business to offering full building<br />

facades of which we make as many of the<br />

products as possible ourselves.<br />

TC: What are the biggest changes you’ve<br />

witnessed in the 28 years you’ve been in<br />

the industry?<br />

RW: There have been innumerable improvements<br />

in safety – a very good thing, and e-mails –<br />

definitely a bad thing! – to name but a few. But<br />

the fundamentals remain the same!<br />

TC: When did you start working with<br />

Sarnafil?<br />

RW: As a young apprentice, my dad got me a job<br />

working for Shrewsbury roofing as I had been<br />

made redundant from Bryant’s Construction<br />

where I worked as a trainee engineer. I was<br />

teamed up with an Italian cabinet maker called<br />

Ruldofo Spagnoli – or Fred for short. They were<br />

new to Sarnafil at the time, so I started on a level<br />

playing field. Fred would task me with all the<br />

complicated details and if I got it wrong, he would<br />

make me do it again. That’s how I learnt my<br />

trade. I very quickly realised I was very suited to<br />

roofing and loved my work.<br />

TC: What’s been your experience working<br />

with Sika over the years?<br />

RW: Sarnafil is and always will be the best<br />

system on the market, that’s why we’ve<br />

continued to be loyal to the brand. The range of<br />

32 TC DECEMBER <strong>2022</strong>


different membranes and application are secondto-none.<br />

We created our business with Sarnafil at<br />

its core because we had, and still have, total<br />

confidence in its quality. It looks fantastic once<br />

installed and our team prefers to fit it.<br />

Innovations with the technology are always<br />

welcomed – the self-adhered membrane springs<br />

to mind, it’s so quick and easy to install. More<br />

recently, Sarnafil AT is appealing to clients who<br />

are looking for a sustainable option.<br />

TC: Do you have any roofing projects that<br />

particularly stand out in your<br />

memory, or any funny stories<br />

about your job that you can<br />

share?<br />

RW: Lots! Over the years I’ve<br />

worked all over the UK and<br />

even in Portugal for a short<br />

time. When I first started roofing,<br />

I worked away for a few years,<br />

mainly in Wales, and we completed the<br />

SeaLife Centre contract in Fishguard over a very<br />

long winter period. I can still remember today seeing<br />

the ferry anchored out at sea in force seven gales<br />

while I was on the roof. The weather and rain were<br />

so brutal, I can remember sitting behind a large<br />

rooflight which was designed to look like a ship's<br />

funnel and was so cold I cried!<br />

Over the years I’ve been involved with many<br />

prestigious projects using Sarnafil, including The<br />

Millennium Dome, Commonwealth and Olympic<br />

Villages and Sports Centres, Formula One Teams,<br />

prestigious art galleries and National Trust<br />

properties. It’s amazing the places this job takes<br />

you.<br />

TC: What do you enjoy most about your<br />

role? What are you most proud of?<br />

RW: I enjoy meeting new people, designing<br />

buildings and employing many interesting people.<br />

I especially like walking into meetings and leaving<br />

knowing you have solved problems that others<br />

have been pondering over for many months. I’m<br />

very proud of the business that myself and Lisa<br />

have built with the help of my colleagues around<br />

us. Our business has grown massively over the<br />

Left and above: The Black Country Living Museum project – a Sarnafil project RLW Roofing completed<br />

earlier in the year.<br />

last 16 years and we have<br />

met some great people and<br />

made some amazing friends<br />

over the course of our time in<br />

business. It’s been a great<br />

journey.<br />

TC: What do you find most challenging?<br />

RW: Contracting and the construction industry in<br />

general is challenging, but on the whole<br />

rewarding. The industry has changed so much<br />

over the years but dealing with the various<br />

stakeholders can be very stressful. People can<br />

sometimes forget all the hard work you put in<br />

when something simply goes wrong or, for<br />

instance, that our materials are subject to<br />

unexpected price increases, which we have to<br />

deal with to negotiate a project. RLW takes on full<br />

building envelope, fabrication, and installation<br />

where we often take architects’ drawings,<br />

redesign them, fabricate the necessary products,<br />

powder coat, and fix it to a building along with the<br />

roofing system. This involves many hours prior to<br />

site transforming the architects’ design into a<br />

fully operational building and then taking<br />

responsibility for the product for the next 25<br />

years, in an ever-changing market.<br />

TC: How do you think the industry should<br />

tackle the skills shortage?<br />

RW: The construction industry makes it very<br />

difficult to bring in the younger generation to learn<br />

the skills required. For instance, if we were to<br />

take on a 16-year-old school leaver, we would<br />

need a mountain of risk assessments but they’d<br />

also need to have full supervision until the age of<br />

18, this includes escorting to the toilet! We need<br />

the resources to educate them and keep them<br />

safe, but they also need space to learn the job as<br />

is required. The other difficulty we encounter is a<br />

real lack of colleges and courses relating to our<br />

services, especially flat roofing. Manufacturers<br />

like Sika are doing a great job with their training<br />

programmes, but we need more of a national<br />

push. Accessible educational resources will help<br />

get the younger generation on-site and at work<br />

prior to the age of 18.<br />

TC: What advice would you give someone<br />

starting out?<br />

RW: Communication skills are essential. I<br />

strongly believe talking to people not only<br />

develops relationships but also helps resolve<br />

most issues, which are easier to discuss either<br />

face-to-face or over the phone. While writing to<br />

people has its place, in most instances it should<br />

not be the first option, especially as points of<br />

view can be lost in translation.<br />

Contact Sika<br />

www.sika.co.uk/roofing<br />

call 01707 394444<br />

DECEMBER <strong>2022</strong> TC 33


EPDM Systems<br />

WATERPROOFING THAT MORE THAN<br />

MAKES THE GRADE<br />

Carl Bailey, Regional Technical Manager UK & Ireland for Elevate (formerly Firestone<br />

Building Products), explains how an EPDM single ply roofing membrane can benefit<br />

modular school buildings.<br />

The use of modern methods of construction<br />

(MMC) is rapidly rising across the<br />

education sector. Largely driven by the<br />

Department for Education’s (DfE) four-year £3<br />

billion Off-site Schools Framework, MMC is being<br />

adopted to build schools faster and more cost<br />

effectively while delivering significant<br />

environmental benefits.<br />

The roof of a modular school building is<br />

fundamental to the project’s success. Specifying<br />

an appropriate waterproofing membrane can<br />

drive further efficiencies and contribute to the<br />

building’s environmental credentials.<br />

Ticking all the boxes<br />

An EPDM single ply<br />

membrane is one of the<br />

most effective for a<br />

modular build. Made from<br />

synthetic rubber, the product<br />

delivers benefits throughout the<br />

construction of a modular building<br />

as well as its service life.<br />

To ensure the highest quality standards, each<br />

sheet of EPDM is cut to size and applied to the<br />

prefabricated module in a controlled, factory<br />

setting. As the material is single ply, it is<br />

lightweight enabling it to be installed quickly and<br />

easily.<br />

Safety conditions are enhanced as the EPDM is<br />

applied without the need for any hot works. A<br />

RubberGard EPDM membrane, for example, is<br />

fully adhered to each building module using a<br />

solvent and odour-free adhesive.<br />

Any other details required to be completed in the<br />

Left: Carl Bailey, Regional Technical Manager UK & Ireland for Elevate (formerly Firestone Building<br />

Products). Above: Work in progress on a mechanically attached roof.<br />

“EPDM delivers<br />

benefits<br />

throughout the<br />

construction of a<br />

modular building as<br />

well as its service life”<br />

factory are achieved using the self-adhesive<br />

QuickSeam range of flashing accessories. The<br />

RubberGard EPDM membrane laps the edge of<br />

each module so that when the sections are<br />

assembled on site, two surfaces of EPDM are<br />

mechanically clamped together ready to be sealed<br />

quickly and easily with QuickSeam cover strip.<br />

This process allows most of the roofing works to<br />

be completed before the modules are delivered to<br />

site, avoiding weather-related delays and<br />

minimising on-site installation times.<br />

As the EPDM membrane is made from a synthetic<br />

rubber compound, it is highly flexible and can be<br />

elongated by more than 300% without any<br />

detriment. If there is any movement or<br />

temperature change during the transport of the<br />

modular building, this elasticity prevents any<br />

damage to the waterproofing.<br />

From an environmental perspective, EPDM can<br />

minimise impact in several ways. A membrane<br />

such as RubberGard EPDM is available in large<br />

panel sizes, which means each modular roofing<br />

unit can be easily covered with one piece,<br />

reducing joints and waste.<br />

EPDM is also a chemically inert material that<br />

does not contain any plasticiser and when<br />

installed correctly, has a life expectancy of more<br />

than 50 years.<br />

Continued on page 36<br />

34 TC DECEMBER <strong>2022</strong>


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EPDM Systems<br />

Continued from page 34<br />

Futureproofing<br />

Once a modular building<br />

has been constructed, the<br />

qualities of EPDM will help<br />

to protect the structure for<br />

many years, significantly<br />

reducing the risk of future costs or<br />

downtime.<br />

The membrane’s flexibility enables it to return to<br />

its original shape and performance after severe<br />

weather and makes it resistant to UV, heat, hail<br />

and building movements. Minimal maintenance is<br />

required and, if needed, the EPDM membrane can<br />

be easily repaired using very simple tools, even<br />

after several years of exposure.<br />

Should the building need to be altered or<br />

expanded in the future, modular units covered<br />

with EPDM can be easily dismantled, relocated<br />

and sealed back together again, even decades<br />

after their initial construction.<br />

Contact Elevate<br />

www.holcimelevate.com<br />

01565 756186<br />

Above and left: Firestone Rubbergard EPDM: “EPDM will help to protect the structure for many years.”<br />

Case study: Lessons learned<br />

A recent modular build to benefit<br />

from an EPDM membrane is<br />

Abbey Farm Educate Together (ET)<br />

Primary School in North Swindon.<br />

The DfE appointed offsite construction<br />

specialist Reds10 to design and build the<br />

school as part of the Offsite Schools Framework.<br />

Above: Abbey Farm Educate Together (ET) Primary School<br />

in North Swindon.<br />

Reds10 completed most of the building offsite in its<br />

factory. Net zero carbon in design, the school includes a wide range of sustainability features such as<br />

air source heat pumps, photovoltaics, mechanical and natural ventilation, aluminium door and window<br />

frames made from recycled materials, floorboards with 50% recycled content, and timber cladding.<br />

The RubberGard EPDM membrane was specified by Reds10 for the school’s flat roof. Joe Shepherd,<br />

Education Lead at Reds10, commented: “With a desire to reduce carbon emissions during<br />

construction, Reds10 swiftly recognised the benefits of RubberGard EPDM. Not only is it a resilient<br />

membrane with a long service life, but its flexible structure affords security and protection during the<br />

transportation and location of each module onto the project site.<br />

“RubberGard EPDM is also an inert material with low environmental impact, as zero toxic substances<br />

are released during and after installation, enabling the collection of run-off rainwater.”<br />

The construction of Abbey Farm ET Primary School began in May 2021 and the new building opened its<br />

doors in September <strong>2022</strong>. Run by the Educate Together Academy Trust, it caters for 460 pupils and is<br />

part of a wider residential-led, mixed-use development by Redrow.<br />

36 TC DECEMBER <strong>2022</strong>


Fire Performance<br />

KEEPING WATCH ON FIRE<br />

STANDARDS<br />

As pressures to find alternative products from outside the UK might mean turning to<br />

products that do not meet the standards expected, Ben Midwinter, Technical Director at<br />

Flex-R, advises to always check product fire test certifications…<br />

The current climate of supply chain<br />

challenges in logistics and production has<br />

resulted in many tried, tested, and relied<br />

upon products becoming short stocked. In an<br />

effort to keep contractors moving, some suppliers<br />

have sought out alternative manufacturers, often<br />

from outside the UK.<br />

While this may appear good news, the problem is<br />

that not all imported flat roof coverings are tested<br />

to the same level which can result in<br />

underperformance in a fire.<br />

Between changes in regulation and discrepancies<br />

in fire performance, this has placed a heightened<br />

focus on checking certification. For contractors, it<br />

is vital to ensure any imported roof covering has<br />

been tested appropriately and its performance is<br />

legally compliant and acceptable for use in the<br />

UK. Failure to do so risks the safety of the<br />

installation.<br />

Why aren’t all fire performance tests<br />

equal?<br />

The test methods used vary across Europe in<br />

order to meet the requirements of each country’s<br />

specific legislation.<br />

Approved Document B (AD B) provides clear<br />

guidance relating to fire safety in buildings. The<br />

2019 edition of A DB included some major<br />

updates to Requirement B4 which relates to the<br />

classification of a flat roof system when exposed<br />

to fire from an external source.<br />

This piece of regulation is critical as it includes<br />

changes to the fire testing methodology.<br />

According to DD CEN/TS 1187:2012 there are<br />

four test methods in response to the legislation in<br />

“The problem<br />

is that not<br />

all imported<br />

flat roof<br />

coverings<br />

are tested to<br />

the same level<br />

which can result<br />

in underperformance<br />

in a fire”<br />

place within different EU countries: t1 for<br />

Germany, t2 for Scandinavia, t3 for France, and<br />

t4 for the UK.<br />

The test methods vary as such: test t1 is with<br />

burning brands, and for t2 it is with burning<br />

brands and wind. For t3 it is with burning<br />

brands, wind, and supplementary radiant heat.<br />

T4 is a two-stage evaluation of the fire<br />

performance of a roof with burning brands, wind,<br />

and radiant heat.<br />

T4 tests external fire spread and penetration by<br />

fire. It is also the only test method that complies<br />

with the requirements of the Building Regulations<br />

and legislation for roof coverings used in the UK.<br />

Therefore, suppliers and contractors need to<br />

check that imported roof coverings have been<br />

tested using Test 4.<br />

Contractors should be on the lookout for a roofing<br />

system classified as BROOF(t4). Test results are<br />

given as European class ratings, using the<br />

standard BS EN 13501-5 and are in five different<br />

ratings. The highest, and the class rating used for<br />

Ben Midwinter says BROOF(t4) is the gold<br />

standard for the UK when it comes to the<br />

performance of flat roofs and fire.<br />

the UK is BROOF(t4), with the<br />

lowest being FROOF(t4).<br />

Why are the differences so<br />

important?<br />

The classifications are vital because<br />

they dictate the minimum distances a roof<br />

covering can be used from the site boundary,<br />

depending on the building type and its use.<br />

BROOF(t4) is the gold standard for the UK when<br />

it comes to the performance of flat roofs and<br />

fire; it means an EPDM roof covering, for<br />

example, can be used on roofs without<br />

restriction.<br />

On the other hand, a roof covering with an<br />

FROOF(t4) classification can only be used on<br />

roofs over 20m from the boundary.<br />

The Grenfell tragedy means there is now a<br />

greater understanding of how small changes to<br />

material specifications can have a significant<br />

impact on fire safety. Therefore, roofing<br />

contractors need to be vigilant in ensuring the<br />

products used have the appropriate<br />

certification for use in the UK to ensure the<br />

safety of building users. It is the duty of<br />

manufacturers and distributors to make this<br />

information readily available.<br />

Contact Flex-R<br />

www.flex-r.co.uk<br />

01494 448792<br />

@FlexR_UK<br />

38 TC DECEMBER <strong>2022</strong>


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Ask A. Proctor Group<br />

DO I NEED AN AIRSPACE BETWEEN<br />

INSULATION AND UNDERLAY IN<br />

PITCHED ROOFS?<br />

In this series, the experts at the A. Proctor Group examine some commonly held myths<br />

surrounding the contracting world. This month, they tackle the question: Do you need an<br />

airspace between insulation and underlay in pitched roofs?<br />

Traditionally when we think of pitched roofs<br />

in the UK, we are referring to a pitched roof<br />

with slates or tiles above a roofing underlay.<br />

The most common pitched roof design in the UK<br />

is a ‘cold pitched roof’, in which the insulation is<br />

at the flat ceiling level and the roofspace above is<br />

ventilated. In Europe, it is more common to see<br />

buildings constructed with a ‘warm pitched roof’<br />

design. The warm pitched roof moves the<br />

insulation to follow the pitch of the rafters,<br />

converting the attic space to liveable<br />

accommodation.<br />

In traditional warm pitched roof construction<br />

where an impermeable membrane has been<br />

used, a ventilated cavity is required below the<br />

underlay to ensure no condensation in the<br />

building. This ventilated cavity allows air to be<br />

drawn in at the eaves and carried up through the<br />

roof and out at the ridge, carrying the moistureladen<br />

air with it. In cold roof constructions, the<br />

entire roof space is ventilated, while in warm<br />

roofs it is only a minimum of a 25mm cavity, plus<br />

a 15mm drape in the membrane. In most cases,<br />

a 50mm cavity is considered to be standard.<br />

Unless a roofing underlay is both air and vapour<br />

permeable, the British Standard BS 5250 (the<br />

Code of practice for the management of moisture<br />

in buildings), a ventilated cavity is required<br />

between the membrane and insulation in a warm<br />

pitched roof. Vapour permeable membranes can<br />

negate this requirement by restricting the amount<br />

of water vapour infiltrating the construction from<br />

inside, either by use of a vapour control layer or<br />

another impermeable layer, such as rigid<br />

insulation, under the rafters. To meet this<br />

requirement, roofs need to be constructed with a<br />

counterbatten to allow water runoff. Historically,<br />

there has been some concern with tenting<br />

causing condensation where the insulation<br />

touches the membrane, but that is not an issue<br />

with modern membranes.<br />

Continued on page 42<br />

40 TC DECEMBER <strong>2022</strong>


Technical support<br />

Roofing experts on-hand to offer help and advice<br />

Assured standards<br />

Meets all British Standards and regulations<br />

High-quality components<br />

Tested for maximum performance, meaning no call backs<br />

Estimates & fixing specs on demand<br />

We’ll help you create them on site and on the go<br />

Comprehensive roof solution<br />

Easy installation with tried and tested compatible components<br />

Need a complete<br />

roof system?<br />

We’ve got you covered.<br />

With all elements brought together from a single<br />

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marley.co.uk/roofsystem


Ask A. Proctor Group<br />

Continued from page 40<br />

High-performance membranes<br />

Roofshield was developed in Scotland, where it is<br />

common practice to use timber sarking over the<br />

whole roof area and then apply the membrane<br />

over this. Softwood sarking allows the roof to<br />

have extra racking strength and wind resistance,<br />

which is beneficial in the harsher climates<br />

experienced in Scotland. As natural slates can be<br />

fixed directly into the sarking, there is no risk of<br />

water ponding behind battens. As well as being<br />

highly permeable to water vapour, Roofshield is<br />

also air permeable. Its air permeable design<br />

means that there would be airflow through the<br />

roofspace comparable to that of traditional<br />

ventilation, so a cold pitched roof (with the<br />

insulation at ceiling level) would function in the<br />

same way as a typical ventilated roof. If the roof<br />

is sarked in this manner, clearly the insulation<br />

could be installed against the underside of the<br />

boarding without any cavity, and the roof would<br />

still comply with BS 5250. Therefore, a vapourpermeable<br />

(whether air permeable or airtight)<br />

roofing underlay could be used in these<br />

circumstances to negate the requirement for a<br />

cavity below the membrane.<br />

Wraptite is one such vapour-permeable and<br />

airtight membrane. When Wraptite is applied over<br />

a boarded roof, the insulation should be pressed<br />

hard up against the underside of the sarking, so<br />

there is no need for an air gap. The same<br />

principles apply to roofs without sarking; if there<br />

is no air gap between a vapour-permeable roofing<br />

underlay and the insulation, the roof performs<br />

well hygrothermally.<br />

Tiling or slating battens are typically applied when<br />

slates are not being nailed directly into sarking<br />

boards. Counterbattens are needed above the<br />

underlay, which raise the tiling battens so that<br />

water can flow below them. This prevents water<br />

from ponding below the battens.<br />

Roofshield and Wraptite are each BBA certified for<br />

non-ventilated warm pitched roofs and can be<br />

used directly over insulation without a cavity.<br />

Images show A. Proctor Group’s Roofshield underlay system.<br />

Roofshield is additionally BBA certified for cold<br />

unventilated roofs. This warm roof certification<br />

allows the rafters to be fully filled with insulation,<br />

maximising the thermal value without reducing<br />

headroom internally.<br />

The more insulation you use in a construction like<br />

this, the further out the dewpoint is moved. This<br />

has benefits for reducing the risk of<br />

condensation, especially if this moves the<br />

dewpoint outside the underlay.<br />

Since 2012 the NHBC has issued technical<br />

guidance that acknowledges that some vapourpermeable<br />

roof underlays permit both vapour and<br />

air to pass through them. Therefore, where an<br />

underlay can be shown to provide suitable<br />

ventilation in a cold pitched roof, NHBC will<br />

accept that underlay without needing any further<br />

ventilation. This means that Roofshield can<br />

therefore be installed without high level vents.<br />

“Roofshield and<br />

Wraptite are each BBA<br />

certified for nonventilated<br />

warm<br />

pitched roofs and can<br />

be used directly over<br />

insulation without a<br />

cavity”<br />

The BBA certificate for Cold Non-Ventilated Roofs<br />

now includes confirmation of this.<br />

New Condensation Risk and U-value<br />

Assessment Tool<br />

At the A. Proctor Group we have introduced<br />

dedicated U-value and Condensation Risk<br />

Analysis software that will help contractors<br />

accurately carry out assessments to ensure<br />

compliance with the latest requirements of<br />

BS 5250. The software is an essential tool for<br />

meeting building regulations and improving the<br />

performance of new and existing buildings, and is<br />

now available on the members area of our<br />

website.<br />

Contact A. Proctor Group<br />

www.proctorgroup.com<br />

01250 872 261<br />

42 TC DECEMBER <strong>2022</strong>


Roofing Updates<br />

For further info on all these updates and more, visit www.total-contractor.co.uk<br />

ARBOFLEX SPECIFIED FOR NEPTUNE WHARF PROJECT<br />

Arboflex, the wet-on-wet liquid applied<br />

waterproofing membrane from Carlisle<br />

Construction Materials, has been specified<br />

for the roofs and podium deck of Neptune<br />

Wharf: a development of six, high<br />

specification residential buildings by<br />

Galliard Homes overlooking Deptford Park in<br />

East London.<br />

Roofing contractor T & T Roofing will install the<br />

Arboflex liquid applied membrane, along with<br />

tapered, fire-retardant mineral wool insulation,<br />

which will also be supplied by Carlisle. All roof<br />

areas, apart from the podium, will be completed<br />

as green roofs, and the Arboflex 20-year system<br />

will be installed to provide excellent root<br />

resistance, along with ease and speed of<br />

installation and effective waterproofing<br />

protection.<br />

Arboflex is a versatile single component liquid<br />

applied waterproofing membrane, which builds<br />

Arboflex from Carlisle Construction Materials has been<br />

specified for the Neptune Wharf project.<br />

on Carlisle’s roofing portfolio, including the<br />

company’s Hertalan EPDM system and RESITRIX<br />

hybrid EPDM/bituminous membrane. Available<br />

as a 10-year system that requires no primer or<br />

top coat, or as a 20-year system with the<br />

addition of a U/V resistant top coat, the liquid<br />

membrane is simple to install and provides a<br />

hardwearing waterproofing covering compatible<br />

with green roofs.<br />

T & T Roofing will install the tapered insulation<br />

to each roof before applying the Arboflex liquid<br />

over the insulation. After rollering the liquid onto<br />

the roof, T & T’s installers will lay the system’s<br />

glass fibre matt, which can be torn to size on<br />

site, onto the wet membrane. The fibre matt<br />

provides a guide for the installer to check the<br />

correct amount of liquid membrane has been used<br />

and, after rollering to draw the liquid through the<br />

matt and completing an additional application, the<br />

matt is entirely absorbed in the liquid<br />

waterproofing, providing a seamless roof surface.<br />

The first phase of the Neptune Wharf roofing project<br />

will complete in February 2023, with the complete<br />

development due to handover later in the year.<br />

Allen Coldrake from Carlisle commented: “The<br />

speed and ease of installation benefits of the<br />

Arboflex liquid applied membrane make it an<br />

ideal choice for large scale projects like this,<br />

and the fact that it has been specified for a<br />

tapered insulation and green roof scheme<br />

demonstrate the system’s versatility.”<br />

www.carlisleconstructionmaterials.com<br />

WELSH SLATE DELIVERS FOR HISTORIC PROPERTY<br />

A country mansion that was once one of Britain's<br />

most at risk Grade II* listed buildings is<br />

enjoying a new lease of life, thanks in part to<br />

Welsh Slate.<br />

Cwt-y-Bugail Dark Blue Grey roofing slates from the<br />

leading UK manufacturer have been used over<br />

1,000m² of roof at Bank Hall in Bretherton,<br />

Lancashire, which has been converted into luxury<br />

residential accommodation and exhibition spaces.<br />

The Welsh slates were specified for the £5.6 million renovation on a likefor-like<br />

basis by architect Miles Pearson as the existing Welsh slates had<br />

been on the roof, in diminishing courses (as was the build method of the<br />

time), since the building was remodelled in the early 1830s.<br />

“We chose the slate in conjunction with the National Lottery Heritage<br />

Fund’s team, who oversaw the project and felt a historic supplier was far<br />

more suitable than an overseas import,” said Miles.<br />

The five-year project now comprises ten apartments and two houses within<br />

Image: Next Big Thing Developments, working with<br />

The Heritage Lottery Fund and the Friends of Bank<br />

Hall Group.<br />

the hall. In addition, the central four-storey Prospect<br />

Tower, which is a regionally significant architectural<br />

feature, now houses educational and exhibition spaces<br />

open to the public for two days a week. The public also<br />

have access to the outer gardens and walled garden.<br />

Specialist sub-contractor RL Lovatt took nine months<br />

to bring the reroof to full term. Their team had to use<br />

1F bitumen underlay and custom lead boxes to cater<br />

for the resident bat population. All abutments used<br />

lead soakers/flashings with stainless steel valleys<br />

and land valleys and special conservation roof windows.<br />

Contracts Manager Andy Wilson said: “This project was quite the<br />

challenge due to time scales, the weather and the overall complexity of a<br />

job of this magnitude. Working with true Welsh Slate made all the<br />

difference – they are more durable, look fantastic and overall are much<br />

better to work with compared to the foreign imports that are widely used<br />

elsewhere. Lovatts were extremely happy with how this project turned out<br />

in the end.” www.welshslate.com<br />

44 TC DECEMBER <strong>2022</strong>


GUTTERS CONTRIBUTE TO PROPERTY’S STRIKING LOOK<br />

Marley Alutec’s Evolve Deepflow and Aligator<br />

Giant were recently specified for an ecofriendly<br />

property in Suffolk.<br />

The guttering created a striking aesthetic, which<br />

helped to meet the homeowner’s criteria for a<br />

modern finish but using materials and products<br />

with low environmental impact. The guttering also<br />

provided a long-term solution that would require<br />

minimal maintenance.<br />

When Peter Start was looking to build his new<br />

home, he approached Beech Architects to design<br />

a suburban home with a hybrid of materials.<br />

Through the design Beech Architects created a<br />

dramatic look that would sit harmoniously within<br />

the rural-urban fringe location.<br />

As part of the design Beech Architects selected a<br />

combination of Marley Alutec’s Type A and B<br />

Evoke fascias systems, along with guttering<br />

ranges – the Evolve Deepflow, a 128 x 75mm<br />

aluminium rainwater gutter system that has a<br />

flow rate of up to 4.9 l/s and 2322m<br />

per 76mm Flushift downpipe – and<br />

the Aligator Giant, which has a<br />

commercial size trapezoidal profile<br />

which was curved around the front<br />

entrance stair hall. All elements<br />

were chosen in Anthracite Grey (RAL<br />

7016).<br />

Having worked with Marley Alutec<br />

on numerous occasions, Beech<br />

Architects was confident that the<br />

products would not only provide the<br />

right look, but also the performance<br />

needed.<br />

Marley Alutec’s Evolve Deepflow<br />

and Aligator Giant guttering is<br />

manufactured from marine grade aluminium – a<br />

premium material that is incredibly resistant to<br />

corrosion, due to a naturally occurring protective<br />

oxide that forms on the surface. If the layer<br />

becomes damaged, it will reform<br />

itself. As a result, it has a 50+ year<br />

functional life expectancy and<br />

requires minimal maintenance.<br />

SSE Homes was appointed to<br />

construct the property and installed<br />

the guttering system.<br />

Steve Everitt, company owner of<br />

SSE Homes commented on how it<br />

helped to overcome some of the<br />

challenges on site. “Due to the<br />

design, there were no 90 degree<br />

angles. However, the fact that the<br />

products were so lightweight<br />

certainly made it easier to cut and<br />

position the guttering correctly and<br />

achieve a neat finish. As always, I was very<br />

impressed with Marley Alutec. The products were<br />

of a really high calibre, both in terms of<br />

workability and finish.” www.marleyalutec.co.uk<br />

CPD SHINES A LIGHT ON INDUSTRIAL ROOFLIGHTS<br />

Brett Martin now offers further insight into<br />

sustainable rooflight features, material choice<br />

and optimising design with the launch of its<br />

latest CPD entitled Industrial Rooflights - How<br />

to Reduce Expense & Risk.<br />

Aimed at helping to educate main contractors,<br />

architects, building owners and developers, this new<br />

CPD explores the factors that influence cost and risk when using<br />

industrial rooflights on logistics buildings, factories and other<br />

warehousing.<br />

It is the second in a series of CPD seminars relevant to the specification<br />

of rooflights and demonstrates the crucial role of natural light in ensuring<br />

buildings meet the stringent efficiency targets for today’s built<br />

environment.<br />

Presented by Brett Martin’s dedicated specification managers, this new 45-<br />

minute seminar includes discussions and Q & A. Topics covered include:<br />

• Sustainability benefits, regulations and futureproofing<br />

• Material choice & the effect on visual comfort<br />

• System choice and how this influences speed<br />

and cost<br />

• Rooflight safety and non-fragility<br />

• Optimising rooflight design<br />

• Technical support & warranties<br />

This seminar is a follow-up to Brett Martin’s Industrial Rooflights & A<br />

Low Carbon Future CPD which examines the key performance criteria in<br />

terms of regulations and carbon reduction targets.<br />

William McDowell - Business Development Manager at Brett Martin<br />

Daylight Systems, explained: “As a leading manufacturer of rooflight<br />

products, we are well placed to help educate architects and specifiers<br />

about the benefits of industrial rooflights. Our new CPD presentation will<br />

help these construction professionals gain an even better understanding<br />

of the factors that influence expense and risk when using industrial<br />

rooflights.”www.brettmartin.com<br />

DECEMBER <strong>2022</strong> TC 45


Material Choice<br />

SYSTEM ARCHITECTURE<br />

Simon Walker, Category Manager - copper and zinc at SIG Zinc & Copper, says<br />

regulation changes and cost pressures make the choice of metal and, equally<br />

importantly the choice of substrate, key to the success of a metal cladding and roofing<br />

solution. Total Contractor finds out more…<br />

2023 is set to be an interesting and<br />

almost certainly a challenging year for<br />

metal roofing and cladding specifiers<br />

and installers following recent changes to the<br />

UK safety regulations. Cost pressures too are<br />

set to impact the choice of metal cladding<br />

and roofing material.<br />

One of this year’s biggest<br />

challenges for contractors and<br />

specifiers of metal cladding and<br />

roofing systems will be in<br />

ensuring compliance with the latest<br />

changes to the fire regulations and, more<br />

specifically, to Approved Document B (AD B)<br />

including the ban on the use of combustible<br />

materials as part of an external wall construction<br />

for residential buildings.<br />

In 2018, Regulation 7 of the Building Regulations<br />

was amended to explicitly ban the use of<br />

combustible cladding in the external walls of<br />

residential buildings with a storey at least 18m<br />

above ground level.<br />

The most recent amendments to the Building<br />

Regulations and AD B were introduced in June<br />

<strong>2022</strong> and came into effect on 1st <strong>December</strong><br />

<strong>2022</strong>. From this date, the ban on the use of<br />

combustible cladding has been extended to include<br />

any building with at least one storey 11m above<br />

ground level which contains one or more dwellings,<br />

including student accommodation, care homes,<br />

sheltered housing, hospitals, and dormitories.<br />

Impact on substrate choice<br />

While metal is non-combustible, the changes are<br />

likely to have a major impact on the choice of<br />

substrate to which the aluminium, copper or zinc<br />

Above and left: SIG Zinc & Copper projects. Main pic:<br />

Church Walk Stoke Newington; Inset: Derby Market Hall.<br />

cladding is attached.<br />

For example, on Barchester Street, a<br />

scheme for 115 new affordable homes in<br />

Poplar, East London, SIG Design and<br />

Technology worked with the project team to<br />

develop a fire compliant solution for the zinc-clad<br />

facades. The solution, which was based on a<br />

steel frame system, comprised a cement particle<br />

backing board, mineral wool insulation,<br />

aluminium rails supporting trapezoidal steel<br />

sheeting (in place of plywood), followed by a<br />

breather membrane covered by the angled zinc<br />

standing seam cladding.<br />

As the above example demonstrates, the new<br />

rules relating to fire make it more important than<br />

ever for contractors and specifiers to research all<br />

the materials used in a roofing or cladding<br />

application to comply with the regulations and,<br />

critically, that when these materials are combined<br />

to form the cladding or roofing system, that the<br />

system as a whole satisfies the requirements of<br />

the Building Regulations.<br />

The advantage of working with a major<br />

construction materials supplier like SIG is that not<br />

only are we able to supply complete cladding<br />

solutions, but we have technical and regulation<br />

experts to support contractors and specifiers to<br />

develop a compliant solution.<br />

The secret to success is early engagement<br />

with SIG. We have design solutions for zinc,<br />

copper, aluminium and stainless-steel<br />

systems, and we can demonstrate that all<br />

products in our proposal are noncombustible.<br />

What’s more, any such solution<br />

will be covered by a SIG Zinc & Copper<br />

system component warranty to provide<br />

peace of mind – a testament to the quality of<br />

materials selected as well as to the detail design.<br />

Price variations<br />

Alongside regulatory changes, price variations are<br />

likely to have a big impact on the cost of metal<br />

cladding or roofing systems. Contractors and<br />

specifiers are increasingly looking for more costeffective<br />

metal cladding solutions with similar<br />

aesthetic and performance qualities. It is a trend<br />

that has been reflected in an increase in the use<br />

of aluminium as a substitute for zinc and copper<br />

cladding and roofing applications.<br />

SIG can supply PREFA Aluminium cladding. This<br />

combines the benefits of metals with being<br />

lightweight, easy to work with, and is available in<br />

a wide choice of colours – all the characteristics<br />

you could wish for in a cladding material. Unique<br />

surface patterns and effects are also possible in<br />

a wide range of products and forms. Depending on<br />

the product, SIG Zinc & Copper can offer aluminium<br />

cladding in 16 shades of colour as standard, while<br />

special colours can be created on request.<br />

Contact SIG Zinc & Copper<br />

0330 123 1820<br />

www.sigzincandcopper.co.uk<br />

@SIGDesignTech<br />

46 TC DECEMBER <strong>2022</strong>


The Complete<br />

Supply Chain<br />

MCRMA members provide the<br />

complete supply chain for<br />

sustainable metal-clad building<br />

solutions in the industrial and<br />

commercial sectors.<br />

Our members encompass<br />

• Systems manufacturers<br />

• Component manufacturers<br />

• Systems installers<br />

• Stockholders<br />

• Independent roofing and<br />

cladding inspectors<br />

• Industry support services<br />

providers<br />

Visit www.mcrma.co.uk<br />

to find out more about the MCRMA and its members.<br />

The ‘MCRMA The Building Envelope Authority’ is a registered Collective Trademark of the Metal Cladding and Roofing Manufacturers Association Limited.


ADVERTORIAL: ROCKWOOL UK<br />

INSULATION INNOVATION FOR<br />

MODERN CONSTRUCTION<br />

Paul Barrett, Head of Product Management at ROCKWOOL UK, introduces the latest in<br />

non-combustible stone wool insulation.<br />

For most buildings insulation has<br />

one main function: regulating<br />

the temperature on the inside.<br />

Without appropriate insulation, the<br />

increased demand to heat or cool<br />

buildings raises energy consumption,<br />

associated costs, and CO ²<br />

emissions.<br />

In fact, around 20% of greenhouse<br />

gas emissions in the UK are caused<br />

by heating buildings. Moreover, the EU<br />

has calculated that proper insulation<br />

can reduce a building’s heating needs<br />

by up to 70%.<br />

Climate change and the current rise in energy<br />

bills have put a spotlight on the need for more<br />

energy efficient residential and commercial<br />

buildings and made the wider public much more<br />

aware of the issue. ROCKWOOL research found<br />

that energy efficiency ratings are key to 76% of<br />

people when buying or moving home: a figure that<br />

has likely only escalated given recent energy price<br />

increases. We are also seeing greater consumer<br />

awareness of fire performance given its media<br />

attention, meaning purchasers are demanding<br />

more from the building fabric of their homes.<br />

Next generation insulation material<br />

ROCKWOOL insulation consists of stone wool<br />

which is made from naturally occurring volcanic<br />

rock. Stone wool is versatile, sustainable and fire<br />

resilient, making it ideal for applications in the<br />

construction industry.<br />

Keeping in step with the latest developments in<br />

construction methods, ROCKWOOL has developed<br />

NyRock technology, a new patented production<br />

process that delivers the most thermally efficient<br />

stone wool insulation currently available in the UK<br />

and Ireland.<br />

Above: NyRock Frame Slab. Timber frame external wall with<br />

brick finish insulation between the studs. Right: NyRock<br />

Rainscreen 032 and Frame Slab - steel wall build up.<br />

Recently launched NyRock®<br />

Rainscreen 032 and Frame Slab 032<br />

are the first in a series of products<br />

that use NyRock technology. NyRock<br />

Rainscreen 032 is specifically<br />

developed for ventilated cladding systems<br />

and sealed structures such as curtain walling. It<br />

combines a low thermal conductivity of 0.032<br />

W/mK and a non-combustible Euroclass A1 rating<br />

along with independently tested acoustic<br />

performance and the potential for thinner wall<br />

constructions. NyRock Rainscreen 032 is BBA<br />

approved and has a more efficient fibre structure<br />

than traditional stone wool products, resulting in<br />

improved thermal properties. Created for<br />

straightforward installation as well as ongoing<br />

performance, the product can be easily fitted<br />

around brackets and other challenging details,<br />

with slabs designed to ‘knit together’ when tightly<br />

butted providing a continuous insulating layer<br />

that reduces thermal bridging.<br />

For optimum thermal performance in framed<br />

structures, NyRock Rainscreen Slab 032 should<br />

be combined with NyRock Frame Slab 032, a<br />

further new addition to the NyRock range, that is<br />

purpose designed for fitting between the studwork<br />

of external timber or light gauge steel<br />

frame walls. Combined, NyRock<br />

Rainscreen 032 and Frame Slab 032<br />

enable U-values to be met with a<br />

thinner wall construction versus<br />

standard stone wool solutions.<br />

Long lasting comfort and safety<br />

NyRock products, like all ROCKWOOL<br />

stone wool insulation, are built for<br />

longevity with independent tests<br />

showing that it retains the same<br />

thermal and fire resistance properties<br />

more than 55 years after<br />

installation and, because the<br />

product has a high density semi rigid<br />

composition, it will not slump over<br />

time.<br />

ROCKWOOL insulation is fire resilient by nature<br />

with no added chemical flame retardants.<br />

Capable of withstanding temperatures of over<br />

1000˚C, it works to contain fire and prevent its<br />

spread. At the same time, it does not contribute to<br />

the emission of significant quantities of toxic smoke.<br />

Stone wool insulation, including the new NyRock<br />

range, meets all the requirements of the latest<br />

building regulation with regards to the thermal<br />

performance (the U-value) of buildings, and the<br />

need to use non-combustible material for all<br />

components of the external walls of relevant<br />

buildings over 18 metres high.<br />

To learn more about NyRock and the latest<br />

insulation technology visit www.rockwool.com<br />

Contact ROCKWOOL UK<br />

www.rockwool.com<br />

01656 868 400<br />

48 TC DECEMBER <strong>2022</strong>


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Updates<br />

For further info on all these updates and more, visit www.total-contractor.co.uk<br />

METALLINE INVESTS IN TRUMPF PANEL BENDER<br />

Cannock-based Metalline has invested in a<br />

fully automated TRUMPF TruBend Center<br />

7030. The machine, the first panel bender<br />

on site at Metalline, is providing three times<br />

the throughput speed of the company’s<br />

existing press brakes and helping this<br />

progressive business to continue its<br />

impressive growth trajectory.<br />

Metalline has over 30 years’ experience in the<br />

supply of A1-rated insulated cladding panels to<br />

the construction sector. The company offers a<br />

range of A1 and A2-s1, d0 rainscreen cladding<br />

and spandrel panel systems in accordance with<br />

EN 13501-1 standards.<br />

Constructed from A1 non-combustible materials,<br />

the company’s Ultima aluminium insulated<br />

spandrel panels and Unity aluminium rainscreen<br />

cladding systems are available in a range of<br />

finishes.<br />

“With an extremely full order book we<br />

made the decision to invest in the<br />

rainscreen and recladding side of our<br />

business,” explained Works Manager<br />

Stuart Hoult. “Although we have a<br />

number of press brakes on site that<br />

can make our products, we did our<br />

research and calculated that<br />

investing in a panel bender would replace the<br />

work of two or three press brakes.”<br />

Metalline’s fully automated TruBend Center 7030<br />

panel bender arrived in March <strong>2022</strong> and is now<br />

busy manufacturing aluminium sheet into<br />

rainscreen panels and tray panels. Current batch<br />

sizes are around 400-600.<br />

“The speed of the TruBend Center 7030 is unreal<br />

in terms of the amount of work it can produce,”<br />

stated Mr Hoult. “As a result, we can increase<br />

productivity through the shop, which leads to<br />

shorter lead times.”<br />

Metalline also has a TruPunch<br />

3000 on site. This machine, which<br />

Mr Hoult describes as “bulletproof<br />

and 100% reliable”, feeds work to<br />

the new panel bender. In addition,<br />

the company has just placed an<br />

order for a new TRUMPF TruBend 5170 press<br />

brake to complement the TruBend Center 7030.<br />

“Although the TruBend Center 7030 is the best<br />

machine in the world as far as we’re concerned,<br />

we sometimes need to process panels beyond<br />

3m in length,” explained Mr Hoult. “While we<br />

already had press brakes from TRUMPF<br />

competitors, ordering the TruBend 5170 will<br />

provide software commonality, so we can<br />

switch between the two TRUMPF machines<br />

without compromising product quality.”<br />

www.trumpf.com<br />

FACADE SETS PULSES RACING!<br />

A facility that trains healthcare professionals<br />

of the future has become the latest project to<br />

benefit from cladding panels from Proteus<br />

Facades.<br />

The new £15m ‘mock hospital’ at Nottingham Trent<br />

University’s Clifton Campus will help train<br />

healthcare professionals in a realistic hospital<br />

setting.<br />

Pick Everard architects specified Proteus HR 1.0m<br />

Coil Pre Anodised Aluminium for the entire external<br />

element of the new Heath and Allied Professions<br />

Centre. The cladding panels were supplied in a mix<br />

of Bronze B40 Satin and Bronze B40 Brushed<br />

finishes.<br />

The shade variation across the façade is created by<br />

the Satin and Brush effects on the base metal<br />

being applied before the anodising, creating a<br />

sublime effect that adds interest and visual appeal.<br />

The subtle bronze hues also embellish the natural<br />

surroundings of the building, whilst the semi<br />

reflective Satin finish adds further intrigue – when<br />

used for the soffits it has the effect of visually<br />

elongating the large vertically framed glazing<br />

elements upwards and outwards at night,<br />

accentuating the futuristic feel of the space.<br />

Architects at Pick Everard had originally envisaged<br />

coloured stainless steel, however following<br />

presentation of a range of budgetary options by<br />

Proteus, it was decided that an anodised finish<br />

would offer a similar type of textural change across<br />

the elevation. At the same time, the coil pre<br />

anodised aluminium still achieves the life<br />

expectancy required and with minimal facility<br />

management requirements.<br />

As part of the complete façade solution from<br />

Proteus, the cladding wraps into the soffits on the<br />

front of the main building using the same panel<br />

system, with the addition of a flashing cill in<br />

identical bronze finish. This integrated approach<br />

extends to the other elevations, including Proteus<br />

manufactured jamb, head and cills flashings for<br />

pocket windows in matching coil pre anodised<br />

aluminium bronze.<br />

Proteus HR is an integrated, lightweight, high<br />

strength modular rainscreen cladding system with<br />

a honeycomb core that offers an optically flat<br />

panel. It is available in a wide range of materials<br />

and finishes, including aluminium, zinc, stainless<br />

steel, copper alloys and various other options. The<br />

Proteus HR system meets the requirements of<br />

BS476: Parts 6 and 7, therefore achieving a<br />

Class 0 rating as classified by building regulations.<br />

www.proteusfacades.com<br />

50 TC DECEMBER <strong>2022</strong>


Updates<br />

For further info on all these updates and more, visit www.total-contractor.co.uk<br />

SUSTAINABLE GAINS AS BTS GOES CARBON NEUTRAL<br />

Newton Aycliffe-based manufacturing firm<br />

BTS Facades and Fabrications has<br />

announced it has achieved its Carbon<br />

Neutral Certification.<br />

BTS, which manufactures façade products for<br />

clients across the UK, has taken steps towards<br />

its goal of achieving NetZero by offsetting its<br />

carbon.<br />

The certification has been achieved thanks to<br />

the help of Blue Marble, a planet impact<br />

management company, who have been working<br />

with the BTS team to share their expertise over<br />

the past two months.<br />

During this period, the manufacturing business<br />

underwent an intense audit period, where its<br />

carbon footprint and greenhouse gas emissions<br />

were calculated.<br />

BTS has invested in an equal number of<br />

Verified Carbon Units, which will offset the<br />

impact of the carbon it produces, neutralising<br />

the effect it has on the environment.<br />

This is a huge step forward, but BTS’ Managing<br />

Director, Philip Atkinson, acknowledges there is<br />

still more to be done.<br />

He said: “We are incredibly proud of what we<br />

have accomplished so far, but this is just another<br />

step we’ve made towards achieving NetZero. Our<br />

next challenge is to work on our scope three<br />

emissions, which are produced indirectly from<br />

our business, mostly from our supply chain. This<br />

means we’re going to have to work closely with<br />

the people we trade with to ensure they are<br />

working in a way which aligns with our<br />

sustainability values, which in turn should help to<br />

reduce our greenhouse gas emissions.<br />

(L-R) David Atkinson: BTS’ Production Director, Philip<br />

Atkinson: BTS’ MD, Marcia Atkinson: BTS’ Finance<br />

Director, David Precious: BTS’ Design Director.<br />

“To support this, we’re working towards our<br />

first Environmental Product Declaration (EDP),<br />

which will assess the environmental impact of<br />

everything we manufacture and will help us<br />

consider alternative suppliers for sustainable<br />

materials. We’re hoping to make a start with<br />

our first EDP in <strong>December</strong>, where our flagship<br />

Vantage SF rainscreen system’s environmental<br />

impact will be assessed.”<br />

www.btsfabrications.co.uk/sustainability/<br />

BIOTECTURE LIVING HOARDINGS TRANSFORM SITE<br />

Biotecture has designed and installed a green<br />

hoarding for repeat client Mace on the<br />

construction hoarding of the new Stonecutter<br />

Court development in London.<br />

Stonecutter Court, close to Fleet Street and<br />

Farringdon, is being re-developed into a flexible,<br />

user experience-driven office building.<br />

The new development, designed by Architect, TP<br />

Bennett, has strong sustainability credentials and<br />

is targeting a BREEAM Excellent rating and WELL<br />

Gold standard upon completion.<br />

International construction and consultancy<br />

company, Mace, was appointed to develop the<br />

project. As sustainability is one of the biggest<br />

drivers of the new development, greening the<br />

construction hoarding was important for both the<br />

end client and the contractor.<br />

Mace had already used the Biotecture PlantBox<br />

living hoarding at nearby Farringdon Road and so<br />

understood the benefits it can bring to a<br />

construction project.<br />

As well as showcasing the client<br />

and contractor’s green credentials,<br />

the living hoarding will improve the<br />

appearance of the construction, and<br />

help improve air quality thanks to<br />

the removal of dust, dangerous<br />

particulates and harmful pollutants<br />

from the air by the plants. This creates a<br />

healthier environment for those working on site<br />

as well as those living and working in the<br />

surrounding area.<br />

PlantBox living hoardings offer a far more<br />

sustainable choice than signage, artificial plastic<br />

greenery, or photographic panels of foliage, whilst<br />

avoiding issues with graffiti.<br />

The principal requirement on this project was that<br />

the living hoarding had to be deployed in a<br />

relatively short timeframe to avoid disruption to<br />

those living, working and commuting in this busy<br />

part of London.<br />

The PlantBox system is quick and<br />

easy to deploy principally because it is<br />

a free-standing system with no<br />

structural load on the hoardings. It<br />

only requires restraint fixings to the<br />

hoarding.<br />

Another criterion was that the living<br />

hoarding had to be easy to maintain and<br />

continue to look its best for the duration of this<br />

18 month project. The 2.4m standard height<br />

PlantBox system is fitted with a Hozelock<br />

connected irrigation system that allows the site<br />

team to easily carry our manual watering.<br />

As the system is modular, on completion of the<br />

project, the PlantBox living hoarding can be<br />

simply moved to the next development or gifted<br />

to the local community as part of your CSR<br />

outreach, depending on the client preferences.<br />

www.biotecture.uk.com<br />

52 TC DECEMBER <strong>2022</strong>


Knauf Insulation Tech Talk<br />

TOP TIPS FOR INSULATING<br />

A WARM FLAT ROOF<br />

Warm flat roofs are used on many non-domestic properties. So, in his latest column,<br />

Bradley Hirst, Technical Services Manager at Knauf Insulation, explains what you need<br />

to know about insulating in this application.<br />

Choose a product designed for warm flat<br />

roofs<br />

Insulation is installed above the deck, so it<br />

may be walked on when the membrane is<br />

being fitted or for ongoing maintenance. For<br />

this reason, Knauf Insulation’s Rocksilk Flat Roof<br />

Slab is manufactured with Krimpact Technology to<br />

give it enhanced compressive strength.<br />

Consider thermal, fire safety and acoustic<br />

performance<br />

The roof build-up must comply with the minimum<br />

energy efficiency standards outlined in<br />

Approved Document L. If the architect’s<br />

plan doesn’t list a product or U-<br />

value or you wish to change the<br />

product specified, take advice<br />

before you start construction. Most<br />

insulation manufacturers’ technical<br />

teams can advise you on product<br />

choice.<br />

Fire safety is particularly important<br />

when using the torch-on<br />

installation method as it can<br />

expose insulation to flames. But it<br />

should also be considered for all types of buildups<br />

and buildings. To minimise risk, always choose<br />

non-combustible mineral wool insulation with the<br />

best possible A1 or A2 s1,d0 Euroclass reaction to<br />

fire classification, so it will not contribute to the<br />

development of a fire or its spread.<br />

Local authorities may also stipulate an acoustic<br />

requirement. Unlike rigid boards, Mineral wool<br />

has acoustic properties so can help reduce noise<br />

from traffic, neighbouring properties, or the<br />

drumming effect of rainfall.<br />

Control moisture<br />

On a warm roof, an effective vapour<br />

control layer must be installed<br />

between the deck and the<br />

insulation. This will prevent warm<br />

vapour from rising through the<br />

construction and condensating on the<br />

underside of the waterproofing where it<br />

could cause damage to the structure or<br />

fixings. A waterproof layer must also<br />

be installed above to make the<br />

roof watertight, and protect the<br />

insulation and construction below.<br />

Best practice for installation<br />

It’s important to ensure there are no air gaps<br />

between the slabs, which compromise thermal,<br />

fire safety and acoustic performance. Mineral<br />

wool is easier to install correctly than other<br />

insulants such as rigid boards because it knits<br />

together at joints. But if you are double layering<br />

the insulation, remember to stagger the slabs so<br />

the joints are offset.<br />

On profiled metal decks, place the end of the slab<br />

on the crown of the profile to ensure maximum<br />

support for the insulation.<br />

To mechanically fix the roof build-up, use tube<br />

washers, which allow for movement and reduce<br />

thermal bridging.<br />

Images – top: Knauf Insulation Warm Flat Roof Mechanically<br />

Fixed Single Ply; middle: Knauf Insulation’s Rocksilk Flat<br />

Roof Slab is manufactured with Krimpact Technology to give<br />

it enhanced compressive strength; below: On a warm flat<br />

roof insulation is installed above the deck so it may be<br />

walked on when the membrane is being fitted or for ongoing<br />

maintenance.<br />

Contact Knauf Insulation<br />

www.knaufinsulation.co.uk<br />

@KnaufUK<br />

54 TC DECEMBER <strong>2022</strong>


A2<br />

Insulation<br />

solutions<br />

for flat roofs<br />

Recticel Insulation is an experienced flat<br />

roofing partner, providing innovative and<br />

reliable insulation solutions for flat roof<br />

applications.<br />

Discover the ideal solution for your flat roof<br />

project at recticelinsulation.co.uk


Cover Story: ROCKWOOL UK<br />

ROOF INSULATION – SECURING THE<br />

FIFTH FACADE<br />

Lisa Stephens, Product Manager for the Building Envelope at ROCKWOOL UK, explains<br />

how to specify insulation for flat roofs to meet modern design, comfort and safety<br />

requirements.<br />

No building is complete<br />

without a roof. But the role<br />

that roof spaces and<br />

structures are playing, for new as<br />

well as refurbished buildings, has<br />

been changing over the last<br />

decades. Depending on the<br />

function and the location of the<br />

building, roof gardens and terraces<br />

can add valuable outdoor space for<br />

socialising in inner cities, while<br />

green roofs and solar panels<br />

can improve the environmental<br />

footprint of buildings. In modern architecture, the<br />

roof is increasingly considered to be the fifth<br />

façade – worthy of the same design attention as<br />

the four wall façades.<br />

Beyond the use of the roof space, the roof<br />

construction is vital to the thermal efficiency of<br />

the building envelope. Traditionally, a flat roof<br />

would have been a ‘cold’ construction, with a<br />

nominal amount of insulation beneath the<br />

substrate or deck. Approved Document L of the<br />

Building Regulations puts a focus on the thermal<br />

performance of buildings and the role of<br />

insulation in lowering U-values. In this context,<br />

the function of the roof has evolved far beyond<br />

delivering a watertight structure. It needs to be<br />

treated as part of the entire envelope to make<br />

sure the whole building meets the modern<br />

regulation requirements.<br />

Be aware of the risks<br />

Today, the most widely used type of flat roof is a<br />

warm roof construction where the principal<br />

thermal insulation layer is located above the<br />

structural decking, resulting in the structural deck<br />

Top: School roof with installation with FireStop and acoustic<br />

infills – credit Rockwool UK Tim Bishop photography.<br />

Above: Flat Roof insulation illustration – credit Rockwool.<br />

and support structure being at a temperature<br />

close to that of the interior of the building.<br />

Improving the thermal performance of roof<br />

structures has resulted in a 25% increase in the<br />

thickness of roof insulation over the last 25 years.<br />

All flat roofs carry a fire risk, but the use of<br />

combustible insulation material can vastly<br />

increase the risk.<br />

Flat roofs are subject to rapidly evolving risks<br />

including hot work, which is responsible for 20%<br />

of construction site fires and 15% of all fires in<br />

commercial and industrial properties. Hot work<br />

can pose a fire risk to flat roofs during<br />

construction, maintenance or<br />

refurbishment, with common<br />

processes identified by the Health<br />

and Safety Executive as posing a<br />

significant risk to roofs. Flat roofs<br />

also often house mechanical and<br />

electrical equipment bringing with<br />

them the possibility of roof fires<br />

caused by their failure.<br />

Moreover, as with external walls,<br />

there is the risk of fire spreading to<br />

the roof from elsewhere inside the<br />

building. But unless it performs the<br />

role of a floor, or features an escape route, a flat<br />

roof does not count as an “element of structure”<br />

and Approved Document B does not provide<br />

guidance on appropriate, minimum levels of fire<br />

resistance from the underside.<br />

The safety of non-combustible materials<br />

While a recent change to Approved Document B<br />

has banned the use of combustible materials in<br />

the external walls of relevant buildings over 18m,<br />

this ban only partially extends beyond walls and<br />

associated attachments to upstands, balconies<br />

and roof terraces – leaving the majority of warm<br />

roofs open to a greater fire risk than the walls.<br />

Beyond applications impacted by the combustible<br />

ban, Approved Document B places a restriction<br />

on the combustibility of materials that can be<br />

carried over the roof deck in areas 1,500mm<br />

either side of a compartment wall. Where this<br />

restriction applies, insulation should be Euroclass<br />

A2-s3,d2 or better.<br />

However, non-combustible insulation, like stone<br />

wool, is increasingly used across the entire roof<br />

56 TC DECEMBER <strong>2022</strong>


“Flat roofs also often house mechanical and electrical equipment bringing with them the possibility of roof fires caused by their failure”. HVAC equipment on a roof – credit Shutterstock.<br />

area of buildings, removing any need to design,<br />

specify and install individual zones of noncombustible<br />

insulation at compartment wall<br />

locations. The use of non-combustible rather than<br />

combustible insulation reduces the fuel load<br />

available to a fire and avoids the complication of<br />

potentially having to use different insulation<br />

materials across multiple zones on the same roof.<br />

As non-combustible materials do not contribute<br />

to the spread of fire, the installation of noncombustible<br />

insulation in a flat roof build-up can<br />

be considered best practice. Installing noncombustible<br />

insulation across a flat roof matches<br />

the established principle of using noncombustible<br />

materials in the most safety-critical<br />

elements of building construction – and brings<br />

the roof in line with the approach mandated for<br />

external walls covered by the combustible<br />

cladding ban.<br />

Adding comfort with acoustic protection<br />

Not only does the roof protect the building and its<br />

inhabitants from the weather and form a thermal<br />

barrier, it also helps to prevent noise<br />

transmission.<br />

Noise pollution is identified as a top<br />

environmental risk in growing cities all over the<br />

world in a recent report by the United Nations<br />

Environment Programme (UNEP). The report also<br />

states that solutions do exist and that they must be<br />

included in modern city planning. While there is no<br />

such thing as complete silence, unwanted sounds<br />

are considered noise, which is known to have a<br />

negative impact on human health and well-being.<br />

Potentially harmful noise in an urban setting can<br />

come from a large number of sources. The noise<br />

most often mentioned in built-up areas is generated<br />

by different types of traffic on the road, on railways,<br />

or in the air. Other sources of noise include<br />

commercial and industrial facilities or construction.<br />

Planning permissions for new buildings have a<br />

noise element in most cases, which, if justified,<br />

can even override other planning concerns. While<br />

it is impossible to cut out all environmental noise,<br />

the right kind of measures can certainly reduce<br />

levels so that they are less annoying and<br />

definitely not harmful.<br />

If cutting noise emissions down to more<br />

acceptable levels is not an option, professionally<br />

installed insulation will help. Depending on the<br />

material used, insulation can reduce the amount<br />

of sound that is transferred through walls,<br />

ceilings and floors.<br />

Stone wool is a very effective insulation material<br />

against noise. The fibres in stone wool are<br />

randomly orientated, and as sound waves try to<br />

pass through the air trapped within the fibrous<br />

structure, they get absorbed by friction as the<br />

individual fibres are made to move back and<br />

forth. In addition, the random orientation of the<br />

fibres gives rise to high tortuosity, which makes it<br />

very difficult for sound to find a path from one<br />

side to the other.<br />

Protection for the long term<br />

A carefully designed and professionally installed<br />

roof can protect a building for decades, if not<br />

centuries. Stone wool is a versatile natural<br />

material with multiple benefits such as being<br />

inherently circular and fire resilient that makes it<br />

ideal for roof applications. Being made from<br />

volcanic rock, the material doesn’t deteriorate<br />

over time, neither does its thermal efficiency,<br />

staying fully functional for the lifetime of any roof.<br />

Contact ROCKWOOL UK<br />

01656 868 400<br />

www.rockwool.com<br />

@ROCKWOOLUK<br />

DECEMBER <strong>2022</strong> TC 57


Insulation Updates<br />

For further info on all these updates and more, visit www.total-contractor.co.uk<br />

AIM EXPANDS UPSTAND OFFERING<br />

AIM has expanded its range of thermal<br />

upstand boards for flat roof applications. The<br />

insulation specialist has published a new<br />

datasheet containing the latest test data for<br />

the comprehensive range of upstand boards,<br />

which are available in both standard and<br />

bespoke sizes and are compatible with most<br />

flat roof systems.<br />

The primary function of AIM’s insulated upstand<br />

boards is to prevent cold bridging the parapet<br />

upstand to the internal envelope of the building.<br />

AIM manufactures the boards from a variety of<br />

insulation materials, including the leading brands<br />

of extruded polystyrene (XPS) foam and Stone<br />

Wool, which are bonded to AIM’s external grade,<br />

high impact, highly weather resistant, fibre<br />

cement facing board.<br />

The range of insulation substrates provides a<br />

choice of thermal performances, generally<br />

between 0.030 to 0.040 W/mK, to meet the<br />

requirements of most projects and the facing<br />

board has a thermal resistance of 0.30 W/mK.<br />

The boards do not require finishing or sealing<br />

once installed but can be easily finished with a<br />

variety of paints if an aesthetic finish is required.<br />

In addition to standard sizes, pre-cut boards come<br />

in a wide range of sizes to suit specific parapet<br />

heights. AIM manufactures custom dimension<br />

products and has the capacity to manufacture<br />

boards up to 2400 x 1200mm in different<br />

thicknesses to suit the project. Boards can be<br />

supplied pre-cut to height to avoid cutting on site.<br />

For buildings over 11 metres in height, AIM has a<br />

new limited-combustibility upstand board option<br />

backed with Stone Wool insulation, which<br />

achieves Euroclass A2-s1,d0.<br />

“With AIM’s comprehensive, expanded upstand<br />

product range and flexible service, we can meet<br />

the specifications of most architects and system<br />

Above: AIM Upstand Board to an inverted roof application.<br />

AIM’s Technical & Development team is available to provide<br />

customers with expert support covering specification,<br />

development, manufacture and installation.<br />

holders,” explained Ian Exall, AIM’s Commercial<br />

Director.<br />

Installation is straightforward. The boards should<br />

be cut to size using a TCT saw – a FFP3 face<br />

mask is advised along with PPE abrasion<br />

resistant gloves and PPE impact resistant<br />

goggles. AIM recommends a pan head fixing for<br />

the substrate or similar approved.<br />

You can download AIM’s Upstand Board data<br />

sheet, including fixing instructions, at:<br />

www.aimlimited.co.uk/Upstands<br />

STO MAKES A DIFFERENCE AT STEWARTLAND PROJECT<br />

A new Scottish residential development with a strong<br />

emphasis on offsite construction and energy-efficiency<br />

has highlighted the suitability of Sto’s external render<br />

systems for use with modern structural insulated<br />

panels (SIPS). The company’s StoRend Flex external<br />

render system, which utilizes the StoVentec carrier<br />

board, has been installed onto SIPS to create the new<br />

detached and semi-detached properties built at<br />

Robertland Gardens in Stewartland, North Ayrshire.<br />

The Sto products were specified by project developer SIPS Industries. “We<br />

have used Sto solutions many, many times and we know that for SIPS<br />

panels, Sto can provide a thoroughly tried and tested system,”<br />

commented spokesman Pat Hynds. “It is an ideal way to provide<br />

maximum crack resistance, adhesion, weatherproofing and fade<br />

resistance to the facades, and the Sto solution allows us to ‘fit and forget’<br />

because we know it will perform efficiently and reliably.”<br />

The Sto materials at Robertland Gardens<br />

in Stewartland, North Ayrshire, were<br />

installed by Grattan and Hynds of Fife.<br />

made from 96% recycled expanded glass granulate, they<br />

align closely to the eco-friendly nature of the Robertland<br />

Gardens development. They are also reinforced with<br />

StoArmat Classic Plus and Sto glass-fibre mesh to<br />

provide outstanding impact resistance, and they<br />

complement the inherently strong and stable nature of<br />

the SIPS panels as they can often be installed without the<br />

need for movement joints. This allowed them to provide<br />

the stippled exterior surfaces which greatly enhance the striking<br />

appearance of the new Robertland Gardens properties.<br />

StoSilco resin render was applied as the finishing coat to create a lightly<br />

stippled, attractive, through-coloured and long-lasting finish which is both<br />

vapour-permeable and extremely weather resistant. It is extremely durable<br />

and exceptionally flexible, enabling it to avoid the cracking which can occur<br />

with traditional cementitious renders. Being through-coloured it will not<br />

fade, which reduces future maintenance and re-painting requirements.<br />

The SIPS panels are constructed from two layers of oriented strand board<br />

which enclose a layer of insulation. The StoVentec carrier boards provide<br />

the perfect finishing surface for the panels, not least because, being<br />

This white stippled render used on the Robertland Gardens properties<br />

contrasts with the dark grey StoFlexyl used to encapsulate the insulation<br />

below the damp-proof course. www.sto.com<br />

58 TC DECEMBER <strong>2022</strong>


ROOF<br />

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video content more accessible<br />

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- Build your own channel and<br />

create a new audience for your content<br />

- We can<br />

compile playlists ensuring relevant content<br />

is shown to your target audience<br />

<br />

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put your business and products in front of<br />

a new audience<br />

For more information contact<br />

andydunn@media-now.co.uk or<br />

jakeroxborough@media-now.co.uk<br />

DECEMBER <strong>2022</strong> TC 59


Safety Articleat Height<br />

TOP TIPS FOR WORKING AT HEIGHT<br />

SAFELY THIS WINTER<br />

Falls from height still remain the leading cause of workplace accidents, with an estimated<br />

30,000 non-fatal injuries occurring each year, and, as you would probably expect, the<br />

Health and Safety Executive (HSE) reports more falls and slips in the winter months than<br />

it does in the summer. Kris Hallee, Head of Product Development at WernerCo, shares his<br />

top tips on what can be done to minimise the risk of injury this winter.<br />

Be prepared<br />

Throughout the winter months, harsh<br />

weather elements and low lighting<br />

conditions pose an additional health and<br />

safety threat and can increase the risk of injury.<br />

The Work at Height Regulations 2005 (WAHR)<br />

state that employers and those in control of any<br />

work at height activity must make sure work is<br />

properly planned, supervised and carried out by<br />

competent people. This includes using the right<br />

type of equipment for working at height.<br />

Employees and those in control must first assess<br />

the risks involved with any project. When the<br />

colder weather can affect both the functionality of<br />

equipment and the safety of working conditions,<br />

regular safety checks should be stepped up in the<br />

winter months.<br />

Falls from height could come from hazards such<br />

as water leaks that could turn into ice; wet,<br />

decaying leaves; slippery wet or icy surfaces;<br />

waterlogged or slippery ground which could<br />

destabilise access equipment; and windy, wet or<br />

snowy weather which could affect safe working<br />

conditions, and subsequently the worker’s ability<br />

to carry out jobs safely.<br />

In addition, regular checks on equipment and<br />

structures must be undertaken to look for any<br />

problems that may be caused by low<br />

temperatures. It remains imperative to be<br />

aware of what defaults to check for, and what<br />

steps should be taken if a problem should<br />

arise.<br />

Signs to look out for include any rust or corrosion,<br />

“On top of regular risk assessments, ladders and<br />

other working at height equipment should also<br />

be checked prior to every use – this will ensure<br />

that equipment is safe to use throughout the<br />

colder weather”<br />

damaged stiles on ladders, any frozen, damaged,<br />

loose or missing components such as screws and<br />

fixing bolts – if your equipment shows any signs<br />

of damage then it should not be used and the<br />

health and safety manager should be made<br />

aware.<br />

On top of regular risk assessments, ladders and<br />

other working at height equipment should also be<br />

checked prior to every use – this will ensure that<br />

equipment is safe to use throughout the colder<br />

weather.<br />

Stay in control<br />

Once a risk assessment has been undertaken,<br />

users should ensure that the appropriate<br />

measures are implemented to enable safe<br />

working.<br />

If it is too dark on site to be able to clearly identify<br />

hazards, visibility will need to be improved by<br />

adding more lighting to the area. While snow is<br />

clearly visible, ice and wet surfaces may not be.<br />

Depending on the job, utilise slip-free solutions<br />

Continued on page 62<br />

60 TC DECEMBER <strong>2022</strong>


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From the publishers of


Safety at Height<br />

Continued from page 60<br />

“While snow is clearly<br />

visible, ice and wet<br />

surfaces may not be”<br />

such as grates and non-slip surfaces to establish<br />

safe working spaces and pathways to minimise<br />

the risk of accidents. In addition, depending on the<br />

job, extra precautions should always be taken to<br />

maintain maximum safety when working at height.<br />

Working at height equipment may become<br />

damaged from repeated freezing and thawing,<br />

which can cause it to weaken – with this in mind<br />

it is vital to keep PPE protected. Where possible,<br />

it is always good to store equipment inside or<br />

under cover when not in use to minimise this risk.<br />

Remove as much ice as possible if it freezes over,<br />

and avoid drying it with a heater. Regular checks<br />

of the structures and equipment being used<br />

should also be implemented after any changes to<br />

the weather, particularly if an access tower or<br />

scaffolding is being used.<br />

“Adopting the ‘3 layer’<br />

garment principle is an<br />

effective way to remain<br />

warm and dry”<br />

Staying warm and safe<br />

Wearing the correct clothing is paramount for safe<br />

working throughout the colder months. As a first<br />

defense against inclement weather, additional<br />

winter layers must be utilised to keep warm and<br />

dry, while at the same time still allow free<br />

movement and not impair the efficiency of PPE.<br />

Added winds can contribute to freezing<br />

temperatures, which often make working from<br />

height much colder than on the ground. Adopting<br />

the ‘3 layer’ garment principle is an effective way<br />

to remain warm and dry. A base layer should be<br />

moisture-wicking and transport sweat away from<br />

the skin, while a mid layer of a thick jumper or<br />

fleece will insulate heat to keep warm; and a<br />

third outer layer of a waterproof coat shields from<br />

the wind and rain.<br />

Additionally, it is important to wear clothing that<br />

protects extremities, such as ears, face, hands<br />

and feet, ensuring that appropriate hats, face<br />

coverings, gloves and boots are suitable for the<br />

conditions, as well as complying with any<br />

regulations and rules. It is essential that any<br />

additional clothing such as these does not impact<br />

visibility, grip, hearing or movement, or impair the<br />

fit of other protective clothing worn while on a job,<br />

which could result in accidents occurring.<br />

As an extra safety measure, consideration should<br />

be given to wearing a reflective outer layer which<br />

will ensure users remain clearly visible in lowlight<br />

conditions.<br />

“The weather should<br />

always be reviewed<br />

ahead of starting a<br />

project and monitored<br />

closely in case it<br />

worsens”<br />

Be flexible<br />

As winter weather can be unpredictable, it’s<br />

essential to be both prepared and flexible to work<br />

around adverse conditions.<br />

The weather should always be reviewed ahead of<br />

starting a project and monitored closely in case it<br />

worsens. If it shows signs of posing a threat to the<br />

health and safety of workers, the job should be<br />

postponed and restarted when it is safe to do so.<br />

Where possible, limit time spent outdoors and<br />

schedule certain tasks for certain hours of the<br />

day where there is better lighting and to avoid any<br />

potential wind, rain or snow.<br />

Working outside in cold weather requires more<br />

energy than working in warmer conditions,<br />

meaning workers are more likely to tire quicker<br />

than usual, which could affect concentration and<br />

pose a risk to slips and falls. Introduce more<br />

frequent breaks and allow extra time to rest,<br />

warm up and change into dry clothing if needed,<br />

and where possible, ensure jobs are rotated<br />

between workers.<br />

Top up your training<br />

Having the correct training is vital for ensuring<br />

workers understand not only how to use the right<br />

working at height equipment correctly and safely,<br />

but also what health and safety procedures are in<br />

place and how to work according to these.<br />

Users should know what risks there may be on a<br />

project, how to look out for them and how to act<br />

in the event of an accident or incident. It is<br />

recommended that a training refresh is<br />

undertaken at least every six months, so doing<br />

this ahead of the winter months will ensure that<br />

workers can carry out work safely and limit the<br />

risk of serious injury if a fall should occur.<br />

Cold weather can have adverse effects on the<br />

body, which not only increases the risk of<br />

accidents, but also causes conditions such as<br />

cold stress, frostbite and hypothermia. All workers<br />

on site should be trained to spot the symptoms of<br />

these conditions in both themselves and others,<br />

which can include shivering, confusion, loss of<br />

coordination and slurred speech.<br />

Working from height regularly involves working<br />

outdoors, regardless of the weather conditions,<br />

which can increase the chance of accidents<br />

occurring. However, with additional safety<br />

measures in place and adequate training for all<br />

users of working at height equipment, proactive<br />

steps can be taken to maintaining a safe<br />

working practice and hopefully help to reduce<br />

the number of accidents and fatalities reported<br />

each year.<br />

Stepping up to Safety<br />

As part of its bid to help increase safety when<br />

people are working at height, Werner has<br />

launched its Stepping up to Safety campaign to<br />

help professionals stay safe when working at<br />

height with top tips, dos and don’ts and safety<br />

advice for all.<br />

Contact Werner UK<br />

www.wernerco.com/uk/ladder-safety<br />

www.wernerco.com/uk/training<br />

@WernerLadderUK<br />

62 TC DECEMBER <strong>2022</strong>


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Updates<br />

For further info on all these updates and more, visit www.total-contractor.co.uk<br />

MID-LAYERS MEET ALL DEMANDS<br />

Snickers Workwear’s innovative and<br />

sustainable Mid-layer clothing has<br />

excellent breathability for efficient<br />

body-temperature management when<br />

you’re working hard.<br />

The body-mapping designs and<br />

sustainable fabrics keep you ventilated<br />

as the heat from your body is regulated<br />

to give you winter warmth and cooling<br />

comfort when you need it.<br />

The new autumn-winter styles include<br />

the FlexiWork High-Vis Hoodie which is<br />

stretchy, versatile and made from a 2-<br />

layer mesh fabric and recycled polyester<br />

fibres. This Class 1 Hoodie comes with glow-inthe-dark<br />

flashes and plenty of features to deliver<br />

comfort and functionality.<br />

Snickers Workwear says you can use the<br />

FlexiWork Jacket underneath an outer layer on<br />

cold days or on its own in milder conditions. It’s<br />

made from a functional fabric with a high<br />

content of recycled polyester fibres and an<br />

ergonomic design for plenty of freedom of<br />

movement.<br />

For comfortable freedom of movement on<br />

chilly workdays, the FlexiWork Fleece<br />

Hoodie is ideal. The recycled polyester<br />

fleece fabric offers great insulation while<br />

long cuffs with thumb grip provide extra<br />

protection against cold air.<br />

All Snickers Workwear Mid-layer<br />

Jackets, Fleeces, Sweatshirts and<br />

Knitwear come in a range of styles and<br />

High-visibility options for different<br />

working environments and weather<br />

conditions.<br />

So to make sure you get the right<br />

protection, visibility, flexibility, durability<br />

and ventilation, you should check out all<br />

the layered Climate Control garments from<br />

Snickers Workwear that work together to suit<br />

your workday.<br />

www.snickersworkwear.co.uk<br />

MAKITA ENSURES THE HEAT IS ON WHEN YOU NEED IT!<br />

Makita has released its latest heated jacket, helping to protect wearers against the elements. Powered by the reliable 18V LXT<br />

battery, this new warm and stylish jacket is a must-have for cold, harsh jobsite environments, or for outdoor leisure in the<br />

cold winter months.<br />

The latest DCJ205 heated jacket is here to offer maximum comfort and durability. Thanks to the five heating zones, users<br />

benefit from continuous warmth in the chest and back areas whilst also having control over the three heat level settings.<br />

The powerful 18V LXT battery offers even longer continuous runtimes, with a fully charged battery lasting seven hours on the highest setting, 11 hours<br />

on medium, and 29 hours on low (when powered by the BL1850B 5.0Ah battery). Customers can use existing batteries or purchase one with the<br />

DCJ205 as a kit.<br />

The jacket’s olive coloured, polyester outer lining makes it waterproof and windproof, whilst the inner fleece lining helps keep the<br />

user warm and comfortable even with the power off. Additionally, it is fully washable and dryable, so cleaning is easy and hasslefree<br />

without damaging its heating capabilities.<br />

It is also equipped with a two-way zip, offering more flexibility when wearing a tool belt, as well as six pockets. And last but<br />

not least, this lightweight product is available in a range of sizes, catering to sizes M to 2XL.<br />

Kevin Brannigan, Marketing Manager at Makita, said: “We are very excited to be releasing our new LXT heated jacket. We understand<br />

the harsh conditions that our customers are faced with during the colder months, and have designed this product with comfort,<br />

durability and style in mind. Even without the aid of our LXT battery, this jacket is an excellent product that will prove invaluable<br />

both on site but also in other outdoors environments.”<br />

www.makitauk.com<br />

64 TC DECEMBER <strong>2022</strong>


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Updates<br />

For further info on all these updates and more, visit www.total-contractor.co.uk<br />

A PERFECT PLATFORM<br />

FOR SUCCESS<br />

Werner has launched its new Adjustable<br />

Height & Linking Pro Platform.<br />

This unique, lightweight and versatile aluminium<br />

platform offers users the unbeatable benefit of<br />

both height adjustability and working length<br />

extension – a win-win solution.<br />

Thanks to its unique design consisting of both<br />

adjustable legs and Quick Link technology, the<br />

Werner Adjustable Height & Linking Pro Platform<br />

provides a working height of up to 0.76m via 10<br />

height adjustments. This allows users to reach<br />

up to 2.7m; and the ability to connect two or<br />

more platforms for a longer working surface, with<br />

no tools required.<br />

The extra-large 1.17m x 0.36m platform provides<br />

a broad standing space which allows the user<br />

plenty of room to manoeuvre safely while<br />

working, and thanks to the linking element, there<br />

is the ability to double, triple or even quadruple<br />

the working space. Featuring wide feet, which<br />

offer stability without the need for manual<br />

adjustment, the height adjustability and nonmarring<br />

plastic bumpers allow for the platform to<br />

be used on uneven ground and stairs, without<br />

damaging finished surfaces.<br />

Kris Hallee, Head of Product Development at<br />

Werner, said: “Ongoing innovation, and ensuring<br />

that our products are continuously designed to be<br />

safer and easier to use is our number one goal;<br />

and we believe we have achieved exactly that<br />

with the Adjustable Height & Linking Pro<br />

Platform.<br />

“In combining the benefits of both an adjustable<br />

and a linking platform, we have designed our<br />

most innovative and versatile platform yet –<br />

which will allow users to meet the various<br />

requirements of a wide variety of jobs using this<br />

compact, lightweight product. It is the ideal<br />

product for tradesmen on the move and may be<br />

the only type of platform they ever need.”<br />

www.wernerco.co.uk<br />

SCREWFIX TO FUND TRAINING FOR APPRENTICES<br />

Screwfix, the omnichannel retailer, has<br />

launched a brand-new scheme which it says<br />

will fund the training of construction trade<br />

apprentices, in a bid to help tackle the skills<br />

shortage and encourage more people into<br />

the trade.<br />

Screwfix says it undertook extensive research<br />

among both apprentices and tradespeople,<br />

which revealed the costs associated with an<br />

apprenticeship are a significant barrier<br />

preventing many from becoming an apprentice<br />

or hiring one. Following this insight, Screwfix<br />

has developed a scheme to provide the muchneeded<br />

financial support.<br />

In a first for Screwfix, the company says it will<br />

cover the cost of the training for apprentices<br />

looking to start a career in the trade, working in<br />

partnership with Flexi-job Apprenticeship<br />

Agency, TrAC. TrAC will match individuals with<br />

an employer, from plumbing and electrical<br />

apprentices, through to landscaping,<br />

painting/decorating and other skilled<br />

trade professions. Throughout the<br />

apprenticeship, both the apprentice<br />

and employer will receive on-going<br />

support and guidance, alongside<br />

receiving financial support from<br />

Screwfix.<br />

Jack Wallace, Marketing Director, Screwfix,<br />

said: “The skills shortage in construction is<br />

well documented, and as a national trade<br />

retailer, we want to champion careers in the<br />

trade as we proudly showcase our nation’s<br />

skilled trade professionals and the benefits of a<br />

career in the construction industry.<br />

“We recognise the industry needs more<br />

apprentices, so to understand more about the<br />

specific challenges facing apprentices and<br />

tradespeople seeking to hire one, we listened to<br />

what they had to say and how we can support.<br />

This scheme is an initial step in helping<br />

tradespeople to take on an apprentice, and<br />

apprentices to start a career in the<br />

trade by overcoming one of the<br />

biggest challenges they both say<br />

they face – the cost of training.<br />

“We’re delighted to launch our pilot<br />

scheme and we hope to encourage<br />

and support many more individuals into the<br />

trade industry.”<br />

Madeline Buxton, Business and Finance Manager<br />

from TrAC, said: “TrAC is delighted to partner with<br />

Screwfix to deliver this exciting service which<br />

helps local contractors to support an apprentice.”<br />

Screwfix says the pilot scheme will initially be<br />

available to apprentices in Northampton,<br />

Bedford, and surrounding areas, with the aim<br />

to roll this out across the UK in 2023. To find<br />

out more on how Screwfix can support you to<br />

kickstart your career in the trade, or hire an<br />

apprentice, visit: www.tracweb.co.uk/ and<br />

reference ‘Screwfix’.<br />

www.screwfix.com/stores<br />

66 TC DECEMBER <strong>2022</strong>


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EXC.VAT<br />

£87.59 FOOTER inc.VAT<br />

All of these transformers include 2m mains lead<br />

Power Tool Socket Outlets Weight exc.<br />

Model Rating No Type kg VAT inc.VAT<br />

CTR750/1 750VA 1 16A 9 £72.99 £87.59<br />

CTR1000/1 1000VA 1 16A 10 £75.99 £91.19<br />

CTR1500/2 1500VA 2 16A 12 £99.98 £119.98<br />

CTR4000/2 4000VA 2 16A 20 £169.98 £203.98<br />

CTR5000/3 5000VA 2/1 16A/32A 32 £209.98 £251.98<br />

CTR6300/3 6300VA 2/1 16A/32A 40 £329.00 £394.80<br />

ELECTRIC<br />

COMPACTOR<br />

PLATE<br />

230<br />

VOLT<br />

HULK<br />

23KG<br />

£ FROM ONLY<br />

199 DOUBLE<br />

.00 EXC.VAT<br />

DOUBLE £238.80 FOOTER inc.VAT<br />

400x320mm<br />

VIDEO<br />

ON-LINE<br />

BOOSTER<br />

PUMPS<br />

Maintain mains<br />

pressure<br />

BPT600<br />

FROM HEADER ONLY<br />

£<br />

189 .98 EXC.VAT<br />

£227.98 inc.VAT BPT1200SS<br />

Max. Tank<br />

Model Output Cap. exc.VAT inc.VAT<br />

BPT600 50 L/Min 19ltr £189.98 £227.98<br />

BPT1200SS 61 L/Min 19ltr £239.00 £286.80<br />

CBM250SS 100 L/Min 24ltr £419.00 £502.80<br />

Cuts ferrous<br />

metals up to<br />

100mm dia<br />

FROM ONLY<br />

£ DOUBLE<br />

149 .98 EXC.VAT<br />

DOUBLE £179.98 FOOTER inc.VAT<br />

Disc<br />

Model Motor Size exc.VAT inc.VAT<br />

CON14110 1800W 355mm £149.98 £179.98<br />

CON14 2400W 355mm £159.98 £191.98<br />

DEMOLITION<br />

HAMMER<br />

CON1500DD<br />

Ideal for use with concrete, stone,<br />

granite,brick,fence post footing etc Inc.<br />

pointed chisel, fl at chisel & carry case<br />

BELT SANDERS<br />

FROM ONLY<br />

£ DOUBLE<br />

43 DOUBLE<br />

.99 EXC.VAT<br />

£52.79 FOOTER inc.VAT<br />

CBS2<br />

Model Motor M/Min exc.VAT inc.VAT<br />

Clarke BS1 900W 380 £43.99 £52.79<br />

Clarke CBS2 1200W 480 £94.99 £113.99<br />

Makita 9911 650W 75-270 £104.99 £125.99<br />

• Auto ON/OFF<br />

fl oat switch<br />

FROM ONLY<br />

£ DOUBLE<br />

46 DOUBLE<br />

.99 EXC.VAT<br />

£56.39 FOOTER inc.VAT<br />

*Pumps solids<br />

up to 30mm<br />

diameter<br />

FROM ONLY<br />

£ DOUBLE<br />

94 DOUBLE<br />

.99 EXC.VAT<br />

EXETER 16 Trusham Rd. EX2 8QG 01392 256 744<br />

GATESHEAD 50 Lobley Hill Rd. NE8 4YJ 0191 493 2520<br />

GLASGOW 280 Gt Western Rd. G4 9EJ 0141 332 9231<br />

GLOUCESTER 221A Barton St. GL1 4HY 01452 417 948<br />

GRIMSBY ELLIS WAY, DN32 9BD 01472 354435<br />

HULL 8-10 Holderness Rd. HU9 1EG 01482 223161<br />

ILFORD 746-748 Eastern Ave. IG2 7HU 0208 518 4286<br />

IPSWICH Unit 1 Ipswich Trade Centre, Commercial Road 01473 221253<br />

LEEDS 227-229 Kirkstall Rd. LS4 2AS 0113 231 0400<br />

LEICESTER 69 Melton Rd. LE4 6PN 0116 261 0688<br />

LINCOLN Unit 5. The Pelham Centre. LN5 8HG 01522 543 036<br />

LIVERPOOL 80-88 London Rd. L3 5NF 0151 709 4484<br />

LONDON CATFORD 289/291 Southend Lane SE6 3RS 0208 695 5684<br />

LONDON 6 Kendal Parade, Edmonton N18 020 8803 0861<br />

LONDON 503-507 Lea Bridge Rd. Leyton, E10 020 8558 8284<br />

LUTON Unit 1, 326 Dunstable Rd, Luton LU4 8JS 01582 728 063<br />

MAIDSTONE 57 Upper Stone St. ME15 6HE 01622 769 572<br />

MANCHESTER ALTRINCHAM 71 Manchester Rd. Altrincham 0161 9412 666<br />

MANCHESTER CENTRAL 209 Bury New Road M8 8DU 0161 241 1851<br />

MANCHESTER OPENSHAW Unit 5, Tower Mill, Ashton Old Rd 0161 223 8376<br />

MANSFIELD 169 Chesterfi eld Rd. South 01623 622160<br />

MIDDLESBROUGH Mandale Triangle, Thornaby 01642 677881<br />

£ FROM ONLY<br />

159 DOUBLE<br />

.98 EXC.VAT<br />

DOUBLE £191.98 FOOTER inc.VAT<br />

ABRASIVE<br />

SANDING<br />

BELTS IN<br />

STOCK<br />

PRO TOOL<br />

CHESTS<br />

& CABINETS<br />

£113.99 FOOTER INC.VAT<br />

The ultimate<br />

in tool storage<br />

Model Description exc.VAT inc.VAT<br />

CTC900C 9 dr chest £94.99 £113.99<br />

CTC500C 5 dr cabinet £154.99 £185.99<br />

CBB209C 9 dr chest £169.98 £203.98<br />

CTC700C 7 dr cabinet £179.98 £215.98<br />

CTC1300C 13 dr set £209.98 £251.98<br />

CBB217C 7 dr cabinet £319.00 £382.80<br />

SUBMERSIBLE<br />

WATER CAT117 PUMPS<br />

PSV1A HIPPO 2<br />

Max Flow Max<br />

Model LPM Head exc.VAT inc.VAT<br />

CSE400A 115 8.0m £46.99 £56.39<br />

PSV3A 133 8.0m £49.98 £59.98<br />

PSV1A* 140 5.8m £59.98 £71.98<br />

HIPPO 2 (230V) 85 6.0m £68.99 £82.79<br />

PSP125B 116 7m £73.98 £88.78<br />

PSV5A 217 8m £69.98 £83.98<br />

4 WHEEL DRIVE<br />

TRUCK<br />

£1798.80 DOUBLE FOOTER inc.VAT<br />

3 forward gears with reverse Narrow 760mm<br />

width, fi ts through most doorways<br />

OPEN MON-FRI 8.30-6.00,<br />

SAT 8.30-5.30, SUN 10.00-4.00<br />

NORWICH 282a Heigham St. NR2 4LZ 01603 766402<br />

NORTHAMPTON Beckett Retail Park, St James’ Mill Rd 01604 267840<br />

NOTTINGHAM 211 Lower Parliament St. 0115 956 1811<br />

PETERBOROUGH 417 Lincoln Rd. Millfi eld 01733 311770<br />

PLYMOUTH 58-64 Embankment Rd. PL4 9HY 01752 254050<br />

POOLE 137-139 Bournemouth Rd. Parkstone 01202 717913<br />

PORTSMOUTH 277-283 Copnor Rd. Copnor 023 9265 4777<br />

PRESTON 53 Blackpool Rd. PR2 6BU 01772 703263<br />

SHEFFIELD 453 London Rd. Heeley. S2 4HJ 0114 258 0831<br />

SIDCUP 13 Blackfen Parade, Blackfen Rd 0208 3042069<br />

SOUTHAMPTON 516-518 Portswood Rd. 023 8055 7788<br />

SOUTHEND 1139-1141 London Rd. Leigh on Sea 01702 483 742<br />

STOKE-ON-TRENT 382-396 Waterloo Rd. Hanley 01782 287321<br />

SUNDERLAND 13-15 Ryhope Rd. Grangetown 0191 510 8773<br />

SWANSEA 7 Samlet Rd. Llansamlet. SA7 9AG 01792 792969<br />

SWINDON 21 Victoria Rd. SN1 3AW 01793 491717<br />

TWICKENHAM 83-85 Heath Rd.TW1 4AW 020 8892 9117<br />

WARRINGTON Unit 3, Hawley’s Trade Pk. 01925 630 937<br />

WIGAN 2 Harrison Street, WN5 9AU 01942 323 785<br />

WOLVERHAMPTON Parkfi eld Rd. Bilston 01902 494186<br />

WORCESTER 48a Upper Tything. WR1 1JZ 01905 723451<br />

BUY AND REDEEM:<br />

IN-STORE ONLINE PHONE<br />

THE PERFECT CHRISTMAS GIFT<br />

PROFESSIONAL<br />

ROUTER<br />

• Plunge depth<br />

up to 66mm<br />

• Variable<br />

speed<br />

• Inc. 1 /4",<br />

3/8" & 1 /2"<br />

collets<br />

INC. DISC<br />

& HANDLE<br />

5 EASY WAYS TO BUY...<br />

SUPERSTORES<br />

NATIONWIDE<br />

ONLINE<br />

www.machinemart.co.uk<br />

TELESALES<br />

0115 956 5555<br />

CLICK & COLLECT<br />

OVER 10,500 LOCATIONS<br />

CALL & COLLECT<br />

AT STORES TODAY<br />

SAME DAY<br />

Calls to the catalogue request number above (0844 880 1265) cost 7p per minute plus your telephone company’s network access charge. For security reasons, calls may be monitored. All prices correct<br />

at time of going to press. We reserve the right to change products and prices at any time. All offers subject to availability, E&OE. * Terms & conditions apply see machinemart.co.uk/finance for more details<br />

6.5HP<br />

BIG<br />

125LTR<br />

bucket<br />

ROTARY<br />

HAMMER<br />

DRILLS<br />

Powerful<br />

heavy duty<br />

professional<br />

drill ideal<br />

BIG 16" ALL<br />

TERRAIN TYRES<br />

SDS<br />

+<br />

CDT300 300<br />

KG<br />

£ FROM ONLY<br />

1499 DOUBLE<br />

.00 EXC.VAT<br />

CON1500RDV<br />

for trade<br />

use FROM ONLY<br />

£ DOUBLE<br />

66 DOUBLE<br />

EXC.VAT<br />

£80.39 FOOTER inc.VAT<br />

Model<br />

Power<br />

(W)<br />

Cap.<br />

(mm) exc.VAT inc.VAT<br />

CRD1100 1100 13-40 £66.99 £80.39<br />

CON1200RD 1200 13-40 £79.98 £95.98<br />

CON720RHD 720 13-40 £89.98 £107.98<br />

CON1500RDV 1500 13-40 £99.98 £119.98<br />

FROM HEADER ONLY<br />

£<br />

289 .00 EXC.VAT<br />

£346.80 inc.VAT<br />

8" SLIDING<br />

COMPOUND<br />

MITRE SAW<br />

• 2000W motor<br />

• Laser Guide<br />

CMS216S<br />

GARAGES/WORKSHOPS<br />

IDEAL FOR RAIN &<br />

SUN PROTECTION<br />

BRIGHT WHITE INTERIOR<br />

£ FROM ONLY<br />

184 DOUBLE<br />

.99 EXC.VAT<br />

DOUBLE £221.99 FOOTER inc.VAT<br />

LENGTH<br />

UP TO<br />

40'<br />

‡ WAS £1390.80 inc.VAT # WAS £3900.00 inc.VAT<br />

Model size (LxWxH) exc.VAT inc.VAT<br />

CIG81212 3.6 x 3.6 x 2.5m £289.00 £346.80<br />

CIG81015 4.5 x 3 x 2.4m £309.00 £370.80<br />

CIG81216 4.9 x 3.7 x 2.5m £359.00 £430.80<br />

CIG81020 6.1 x 3 x 2.4m £389.00 £466.80<br />

CIG81220 6.1 x 3.7 x 2.5m £429.00 £514.80<br />

CIG81224 7.3 x 3.7 x 2.5m £539.00 £646.80<br />

CIG1432‡ 9.7x4.3x3.65m £1099.00 £1318.80<br />

CIG1640# 12x4.9x4.3m £2998.00 £3597.60<br />

CCM125D<br />

FROM ONLY<br />

£ DOUBLE<br />

269 .00 EXC.VAT<br />

DOUBLE £322.80 FOOTER inc.VAT<br />

CEMENT<br />

MIXERS<br />

Max.<br />

Cap Volts exc.VAT inc.VAT<br />

Model<br />

CCM125D 79L 230V £269.00 £322.80<br />

BELLE MINI 150 90L 230V £425.00 £510.00<br />

BELLE MINI 150 90L PETROL £749.00 £898.80<br />

CR4<br />

ONLY<br />

£ DOUBLE<br />

99 DOUBLE<br />

.98 EXC.VAT<br />

£119.98 FOOTER inc.VAT<br />

ANGLE GRINDERS<br />

CON1150<br />

FROM ONLY<br />

£ DOUBLE<br />

29 DOUBLE<br />

.98 EXC.VAT<br />

£35.98 FOOTER inc.VAT<br />

Model Disc (mm) Motor exc.VAT inc.VAT<br />

CAG800B 115 800W £29.98 £35.98<br />

CON1150 115 1150W £35.99 £43.19<br />

CAG2350C 230 2350W £69.98 £83.98<br />

AVAILABLE IN<br />

DRYWALL<br />

230<br />

&<br />

SANDERS<br />

DWS180<br />

110<br />

FROM ONLY<br />

VOLT<br />

£ DOUBLE<br />

DOUBLE<br />

.98<br />

59<br />

EXC.VAT<br />

£71.98 FOOTER inc.VAT<br />

DWS 225LR<br />

Ideal for dry<br />

DUST<br />

EXTRACTION<br />

sanding &<br />

OUTLET<br />

smoothing hard<br />

to reach areas<br />

Disc<br />

Model<br />

Size<br />

Extension exc.VAT inc.VAT<br />

DWS180<br />

190mm Handheld £59.98 £71.98<br />

DWS225LR (230V) 225mm up to 1.7m £109.98 £131.98<br />

DWS225LR (110V) 225mm<br />

up to 1.7m £119.98 £143.98<br />

FROM ONLY<br />

£ DOUBLE<br />

64 DOUBLE<br />

EXC.VAT<br />

£77.99 FOOTER inc.VAT<br />

WET & DRY<br />

VACUUM<br />

CLEANERS<br />

Compact, high<br />

performance wet & dry<br />

vacuum cleaners for<br />

use around the home,<br />

workshop, garage etc.<br />

* SS = Stainless SteelDry/Wet<br />

Model Motor Capacity exc.VAT inc.VAT<br />

CVAC20P 1250W 17/13 ltr £64.99 £77.99<br />

CVAC20PR2 1400W 14/12 ltr £79.98 £95.98<br />

CVAC20SS* 1400W 17/13 ltr £77.99 £93.59<br />

CVAC25SS* 1400W 20/17 ltr £87.99 £105.59<br />

CVAC30SSR* 1400W 24/22 ltr £112.99 £135.59


FALL<br />

PREVENTION<br />

30<br />

Year Product<br />

Warranty<br />

SOLUTIONS<br />

www.roodsafe.com<br />

Operating in UAE - SAUDI ARBIA - UK - EUROPE<br />

The experts at working at height solutions<br />

Email donna.martindale@rooDsafe.com • TEL +44 (0)115 9274111<br />

• WALKWAY<br />

• HANDRAIL<br />

• EYEBOLTS<br />

• PPE HARNESSes<br />

• ABSEIL ANCHORS<br />

• MOBILE ANCHORS<br />

• ROOF MOUNTED<br />

• CABLE SYSTEMS<br />

• DAVIT SYSTEMS<br />

For Road Safety<br />

www.roadflash.co.uk

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