Manufacturing Machinery World April 2024

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DUGARD TO PRESENT COMPLETE PORTFOLIO Stand 370 in Hall 20 At the forthcoming MACH exhibition, Dugard Machine Tools will be showcasing a raft of new machines – many of which will be receiving their MACH exhibition debuts. Stand 370 in Hall 20, Dugard will be introducing everything from fast precise sliding head turning centres to industryleading 5-axis machining centres on its stand. With one of the most diverse portfolios of machine tools in the UK, Dugard will be introducing the Kitamura Mytrunnion 4G 5- axis powerhouse alongside three Hanwha sliding head turning centres. Appearing beside these machines will be a SMEC 2500BSY turning centre and the newly introduced Mylas brand with the DT52 twin spindle twin turret multi-tasking turning centre. To showcase the breadth of its machine tool offering, the Brighton-based machine tool specialist will give the Hanwha brand of sliding head turning centres prominence with the XD10, XD20 III and the XDI 32 all set to take centre stage at MACH. The visibility of the Hanwha brand is credited to the success of the machines in the UK since MACH 2024 will once again provide an opportunity for Floyd Automatic Tooling to demonstrate why it is the industry authority on cutting tools and machining solutions for the sliding head turning and the small part machining industry. On Stand 489 in Hall 20, the Baldock-based company will present an expansive range of innovations, many of which will be receiving their MACH exhibition premieres. As always, the longstanding partnerships that Floyd has with leading machine tool manufacturers will enable engineers to witness the latest cutting tools undertaking live demonstrations on the stands of leading sliding head lathe brands and many other machine tool partners. The partnerships that Floyd Automatic has with the leading cutting tool brands for this niche segment include MASA Microconics, Mikron Tool, Madaula, Schaublin, Ifanger, Schwanog, Applitec, Alesa and many others. At MACH, Floyd will have the latest technology on the stand from these world-renowned companies as well as technical support. For example, Mikron Tool will have Ivano Bernasconi available for the duration of MACH, as the manufacturer is sponsoring a specific area of the Floyd stand with an extensive range of Mikron products on display. Some of the new products from Mikron Tool will include the exciting new CrazyMill Cool Micro series of micro end mills for micromachining applications in the electronics, medical, optics, automotive, Dugard introduced them to the UK at MACH 2022. For manufacturers looking for an even larger and more powerful turning centre, Dugard will be demonstrating one of its most popular machine tools - the SMEC SL2500BSY turning centre. Built upon the foundation of a singlepiece Meehanite casting that is heavily ribbed with a torque tube design; box slideways are used throughout the SMEC range, resulting in outstanding vibration dampening and thermal displacement characteristics. This combination permits powerful heavy-duty cutting that ultimately enhances surface finishes, tool life, component quality and productivity. The extremely robust machine with subspindle hosts an 8-inch chuck with a 650mm swing over bed capacity that allows a A FULL RANGE FROM FLOYD Stand 489 in Hall 20 aerospace and defence sectors. Perfect for operations as diverse as side milling, helical interpolation, slot milling and drilling, the CrazyMill Cool Micro is available with 3 or 4 flute options with diameters from 0.2 to 1mm with effective cutting lengths of 3XD and 5XD. The combination of innovative geometries, the high-quality carbide grade and a patented new cooling concept deliver double the tool life performance and three times higher productivity levels than rival product lines. To continue the theme of micro machining, Floyd will introduce the Madaula driven tools for sliding head machines. Part of the extensive range of Madaula products at MACH will be the mechanical spindle speeder that works on a 1:4 ratio to provide machines with higher torque and spindle speeds up to 24,000rpm. Perfect for micro machining, improving surface finishes and increasing productivity rates, the new system is compatible with all leading brands of turning centres. www.floydautomatic.co.uk maximum machining diameter of 395mm and a maximum turning length of 450mm. This spacious work envelope ensures the robust workhorse caters for the diverse demands of the industry. The SMEC SL2500BSY has a bar capacity of 68mm and a powerful 18.5kW spindle motor that combines to enable heavy-duty manually loaded or automatically barfeed machining of relatively large diameter parts. Both the SMEC and the Hanwha ranges are available in a variety of configurations and capacity sizes to meet the complete needs of the marketplace. Complementing the SMEC will be the new Mylas DT52 machine. Like all other machines in the Dugard stable, the Mylas brand has been introduced into the Dugard family for its stability, precision, innovation and productivity. Receiving its show debut, the Mylas DT52 at MACH will have a 12- station turret with 6,000rpm spindle speed, a powerful 15kW main spindle with a 79mm through bore and an 8-station sub-spindle tooling turret. With a maximum bar turning capacity of 51mm and a maximum turning length of 350mm, the Mylas DT52 has a host of standard accessories such as part catcher and conveyor, auto lubrication, through coolant and more that will present a competitively priced one-hit production centre for everything from the simple to the most complex of parts. For prismatic machining, Dugard will present the powerful and precise Kitamura Mytrunnion 4G 5-axis machining centre. The Mytrunnion 4G incorporates a 400mm diameter rotary table and travel of 610 by 610 by 500mm in the X, Y and Z-axis with A axis tilt of -120 to +30 degrees and 360-degree C- axis. Kitamura is renowned for its speed and precision and the Mytrunnion 4G is no exception. With 50m/min rapids, 18,000deg/min A and C-axis and the most powerful Arumatik CNC system in its class, we recommend you visit Stand 370 in Hall 20 at MACH 2024 and talk to the experts from Dugard to see how your machine shop productivity can be improved. www.dugard.com 8 Manufacturing Machinery World, April 2024
VISIT US AT STAND 20-489 M E D I C A L | A U T O M O T I V E | A E R O S P A C E | E L E C T R O N I C S Specialists in the supply of tooling, accessories and ancillary equipment for Precision Component Machining on CNC Sliding Head, Fixed Head, and Multi-spindle Lathes. S TO C K I S T A N D S U P P L I E R S O F … Collets | Guide Bushes | Bar Feed Collets | APPLITEC Swiss Tooling | SCHAUBLIN Collet Systems | IFANGER Boring Tools | FLO-Tool Collet Holders | ER Collets | Tap & Die Holders | Back Working Tool Holders | ZEUS Knurling, Marking and Burnishing Tools | Mikron Drills & End Mills | MADAULA Driven Tools | HEB High Pressure Coolant Hoses and Connectors | HIRT-Line Coolant Nozzles | DENITOOL – Boring tools | JBO Thread mills, Threading Dies and Thread Gauges THE TOOLING SPECIALISTS FOR PRECISION COMPONENT MACHINING FOR FULL DETAILS GET IN TOUCH VISIT OUR WEBSITE TO VIEW OUR FULL PRODUCT RANGE www.floydautomatic.co.uk 01462 491919 The ideal solution for processing small batches Set up times drastically reduced to boost up your productivity The HRB-ATC introduces AMADA’s unique Auto Tool Changer system to the mid-range sector and combines it with original AFH (AMADA Fixed Height) tooling, as well as including automatic punch rotation and the possibility to manually load any compatible tools. The HRB-ATC reduces setup time by up to 80% compared to a conventional press brake and brings high accuracy along the beam thanks to the new auto-crowning device. June 2024 AMADA UK Tel: +44 (0) 1562 749 500 Email: info@amada.co.uk www.amada.co.uk
Page 1 and 2: APRIL 2024 www.machinery.world Join
Page 3 and 4: CONTENTS APRIL 2024 Front Cover: XY
Page 5 and 6: GRINDING SOLUTIONS two Rollomatic g
Page 7: Come and see us at MACH Stand 19-34
Page 11 and 12: New fast-acting centric vice Easy a
Page 13 and 14: drylin ® linear guides No lubricat
Page 15 and 16: Stand 20-432 METROL High accuracy s
Page 17 and 18: LASER WELDING Introducing our new r
Page 19 and 20: Tel: +44 (0) 161 330 4242 Fax: + 44
Page 21 and 22: GAUGES LTD PENICO ROTARY GRINDING T
Page 23 and 24: ECLIPSE MAGNETICS SHOWCASES HIGH-PE
Page 25 and 26: £6,750 BRIDGEPORT BR2J2 Turret Mil
Page 27 and 28: SUPPLIERS OF QUALITY USED MACHINE T
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Page 31 and 32: MACHINE MACHINE MACHINE MACHINE MAC
Page 33 and 34: Cobot Welding Cell-S The compact CW
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Page 38 and 39: By Order of the Administrator of AB
Page 40: NEW PRODUCTS - NEW PRODUCTS - NEW P
Page 44 and 45: NEW PRODUCTS - NEW PRODUCTS - NEW P
Page 46 and 47: NEW DUAL SCHEDULING FEATURE TRANSFO
Page 49 and 50: CASE STUDY ITC PROVIDES COMPLETE SO
Page 51 and 52: CASE STUDY Working area of the Cinc
Page 53 and 54: S E R V I C E S D I R E C T O R Y A
Page 55 and 56: S E R V I C E S D I R E C T O R Y L
Page 57 and 58: DO YOU WANT TO APPEAR IN THE SERVIC
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Manufacturing Machinery World April 2024

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