SET® 45 AND SET® 45 HW - White Cap Construction Supply

set ® 45 anD set ® 45 HW
Chemical-action repair mortar
Application
1. Immediately place the mixture onto
the properly prepared substrate. Work
the material firmly into the bottom
and sides of the patch to ensure good
bond.
2. Level the Set® 45 and screed to
the elevation of the existing concrete.
Minimal finishing is required. Match
the existing concrete texture.
Curing
No curing is required, but protect from
rain immediately after placing. Liquidmembrane
curing compounds or plastic
sheeting may be used to protect the
early surface from precipitation, but
never wet cure Set® 45.
For Best Performance
• Color variations are not indicators of
abnormal product performance.
• Regular Set® 45 will not freeze at
temperatures above -20° F (-29° C)
when appropriate precautions are
taken.
• Do not add sand, fine aggregate, or
Portland cement to Set® 45.
• Do not use Set® 45 for patches less
than 1/2” (13 mm) deep. For deep
patches, use Set® 45 Hot Weather
formula extended with aggregate,
regardless of the temperature. Consult
your Degussa representative for
further instructions.
• Do not use limestone aggregate.
• Water content is critical. Do not
deviate from the recommended water
content printed on the bag.
• Precondition these materials to approximately
70° F (21° C) for 24 hours
before using.
6-42
• Protect repairs from direct sunlight,
wind, and other conditions that could
cause rapid drying of material.
• When mixing or placing Set® 45 in a
closed area, provide adequate ventilation.
• Do not use Set® 45 as a precision
nonshrink grout.
• Never featheredge Set® 45; for best
results, always sawcut the edges of a
patch.
• Prevent any moisture loss during the
first 3 hours after placement. Protect
Set® 45 with plastic sheeting or a
curing compound in rapidevaporation
conditions.
• Do not wet cure.
• Do not place Set® 45 on a hot (90° F
[32° C]), dry substrate.
• When using Set® 45 in contact with
galvanized steel or aluminum, consult
your local Degussa sales representative.
• Make certain the most current versions
of product data sheet and MSDS
are being used; call Customer Service
(1-800-433-9517) to verify the most
current versions.
• Proper application is the responsibility
of the user. Field visits by Degussa
personnel are for the purpose of making
technical recommendations only
and not for supervising or providing
quality control on the jobsite.
Health and Safety
Caution
Risks
Eye irritant. Skin irritant. Lung irritant.
May cause delayed lung injury.
Precautions
KEEP OUT OF THE REACH OF
CHILDREN. Avoid contact with eyes.
Wear suitable protective eyewear.
Avoid prolonged or repeated contact
with skin. Wear suitable gloves. Wear
suitable protective clothing. Do not
breathe dust. In case of insufficient
ventilation, wear suitable respiratory
equipment. Wash soiled clothing
before reuse.
First Aid
Wash exposed skin with soap and
water. Flush eyes with large quantities
of water. If breathing is difficult, move
person to fresh air.
Waste Disposal Method
This product when discarded or disposed
of is not listed as a hazardous
waste in federal regulations. Dispose
of in a landfill in accordance with local
regulations. For additional information
on personal protective equipment,
first aid, and emergency procedures,
refer to the product Material Safety
Data Sheet (MSDS) on the job site or
contact the company at the address or
phone numbers given below.
Proposition 65
This product contains materials listed
by the state of California as known to
cause cancer, birth defects, or reproductive
harm.
VOC Content
0 lbs/gal or 0 g/L.
For medical emergencies only,
call ChemTrec (1-800-424-9300).
LIMITED WARRANTY NOTICE Every reasonable effort is made to apply Degussa exacting standards both in the manufacture of our products and in the information which we issue concerning these products and their use. We warrant our products to be of good quality and will replace or, at our election,
refund the purchase price of any products proved defective. Satisfactory results depend not only upon quality products, but also upon many factors beyond our control. Therefore, except for such replacement or refund, Degussa MAKES NO WARRANTY OR GUARANTEE, EXPRESS OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, RESPECTING ITS PRODUCTS, and Degussa shall have no other liability with respect thereto. Any claim regarding product defect must be received in writing within one (1) year from the date of shipment. No claim will
be considered without such written notice or after the specified time interval. User shall determine the suitability of the products for the intended use and assume all risks and liability in connection therewith. Any authorized change in the printed recommendations concerning the use of our products must bear
the signature of the Degussa Technical Manager. This information and all further technical advice are based on Degussa’s present knowledge and experience. However, Degussa assumes no liability for providing such information and advice including the extent to which such information and advice may relate
to existing third party intellectual property rights, especially patent rights. In particular, Degussa disclaims all WARRANTIES, WHETHER EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DEGUSSA SHALL NOT BE
RESPONSIBLE FOR CONSEQUENTIAL, INDIRECT OR INCIDENTAL DAMAGES (INCLUDING LOSS OF PROFITS) OF ANY KIND. Degussa reserves the right to make any changes according to technological progress or further developments. It is the customer’s responsibility and obligation to carefully
inspect and test any incoming goods. Performance of the product(s) described herein should be verified by testing and carried out only by qualified experts. It is the sole responsibility of the customer to carry out and arrange for any such testing. Reference to trade names used by other companies is neither
a recommendation, nor an endorsement of any product and does not imply that similar products could not be used.
For Your DOT Product Specialist, Call: 800.936.6626

locksHear
Bolt systeM
Dayton/Richmond Bar-Lock Coupler System*
ICC Evaluation Report No. 5064
The Dayton/Richmond Bar-Lock Coupler System provides a simple, quick, cost effective method for splicing rebar in tension
and/or compression applications.
Bar-Lock couplers may be used with plain or deformed bars in sizes #4 through #18. Bar-Lock couplers utilize lock-shear
bolts and special grip rails to mechanically splice with the rebar. The serrated grip rails cradle the rebar and are embedded
in the rebar as the lock-shear bolts are tightened. The heads of the lock-shear bolts are designed to shear off at a prescribed
torque in order to accomplish proper installation.
System Advantages:
• Quick and easy to install – saves time and money.
• Eliminates bar threading and/or special bar end treatment.
• No special installation equipment required.
• High strength in tension, compression and seismic applications.
• Available in standard, transition and weldable versions in #4 through #18 sizes.
• Ideal for new construction and rehab projects.
System Compliance
Bar-Lock couplers are test-certified to exceed the requirements of, are pre-qualified
and approved, or recognized by the following building approval agencies:
• State Departments of Transportation
• International Conference of Building Officials (ICC)
• Building Officials and Code Administrators (BOCA)
• Southern Building Code Congress International (SBCCI)
• American Concrete Institute (ACI)
• Concrete Reinforcing Steel Institute (CRSI)
• City of Los Angeles Department of Building and Safety
Bar-Lock coupler source material is fabricated under ISO9000 quality standards.
Bar-Lock couplers are tested by independent, certified testing laboratories in four
modes of testing: tension, compression, fatigue and cyclic. All tests are done to the
requirements of ICC and/or Caltrans requirements utilizing ASTM A615 grade 60
rebar material. Copies of test reports are available on request.
Typical Specification
By specific name:
• Bar-Lock Mechanical Coupler System manufactured by Dayton/Richmond Concrete
Accessories.
By generic description:
• Mechanical butt splices utilizing lock-shear bolts and internal serrated grip rails
within the coupling sleeve. They shall exceed the specification requirements for
both tension and compression specified by ACI 318 and the Uniform Building code,
and be recognized by the International Conference of Building Officials (ICC).
For Your DOT Product Specialist, Call: 800.936.6626
6-43

locksHear
Bolt systeM
D-250 Bar-Lock S/CA-Series Couplers
The D-250 Bar-Lock S/CA-Series Couplers are designed for use in
most tension and compression applications. They are available in
rebar sizes #4 through #18 and exceed 135% of specified yield of
Grade 60 rebar. S/CA couplers are an approved Caltrans “Service”
splice and are recognized by ICC, ACI and most State departments
of Transportation. S/CA couplers are available in transition sizes,
weldable half couplers and epoxy coated.
Coupler
Designation Coupler
Designation
4S/CA
4S/CA
5S/CA
5S/CA
6S/CA
6S/CA
7S/CA
7S/CA
8S/CA
8S/CA
9S/CA
9S/CA
10S/CA
10S/CA
11S/CA
11S/CA
14S/CA
14S/CA
18S/CA
18S/CA
For Use
For Use
Barrel
On Rebar Barrel
On Rebar
Stamp
Size Stamp
Size
Identification
(in./mm.) Identification
(in./mm.)
#4–13M 4S...CA
#4–13M 4S...CA
#5–16M 5S...CA
#5–16M 5S...CA
#6–19M 6S...CA
#6–19M 6S...CA
#7–22M 7S...CA
#7–22M 7S...CA
#8–25M 8S...CA
#8–25M 8S...CA
#9–29M 9S...CA
#9–29M 9S...CA
#10–32M 10S...CA
#10–32M 10S...CA
#11–36M 11S...CA
#11–36M 11S...CA
#14–43M 14S...CA
#14–43M 14S...CA
#18–57M 18S...CA
#18–57M 18S...CA
D-250 Bar-Lock S/CA-Series Couplers
D-250 Bar-Lock S/CA-Series Couplers
Tube Specifications Bolt Specifications
Tube Specifications Bolt Specifications
Outside
Head Nominal
Diameter Outside Length Weight Bolt Head Size Nominal Shear
Diameter Length Weight Bolt
(in.) (in.) (lbs.) Qty. Size (in.) Torque* Shear
(in.) (in.) (lbs.) Qty. (in.) Torque*
1.3 3.9 1.0 2 0.5 40
1.3 3.9 1.0 2 0.5 40
1.7 4.5 1.8 2 0.5 80
1.7 4.5 1.8 2 0.5 80
1.9 6.3 3.5 3 0.5 80
1.9 6.3 3.5 3 0.5 80
1.9 8.0 4.1 4 0.5 80
1.9 8.0 4.1 4 0.5 80
2.2 10.2 7.6 4 0.625 180
2.2 10.2 7.6 4 0.625 180
2.9 9.0 11.4 3 0.75 280
2.9 9.0 11.4 3 0.75 280
2.9 11.5 15.5 4 0.75 350
2.9 11.5 15.5 4 0.75 350
3.1 14.0 20.5 5 0.75 350
3.1 14.0 20.5 5 0.75 350
3.5 16.5 26.0 6 0.75 350
3.5 16.5 26.0 6 0.75 350
4.3 27.1 60.0 10 0.75 475
4.3 27.1 60.0 10 0.75 475
D-250 Bar-Lock L-Series Couplers
The D-250 Bar-Lock L-Series Coupler is similar to the
Standard Coupler but is designed for use when higher
loads are required, such as extreme tension/compression
application and/or seismic loading conditions. L-Series
couplers are available in rebar sizes #4 through #14 and
exceed 160% of specified yield of Grade 60 rebar. L-Series
couplers are approved for use by most state DOTs,
are recognized as an ICC Type 2 seismic splice, and meet
ACT specifications. L-Series couplers are also available in
transition sizes, weldable half couplers and epoxy coated.
Coupler
Designation Coupler
Designation
4L
4L
5L
5L
6L
6L
7L
7L
8L
8L
9L
9L
10L
10L
11L
11L
14L
14L
For Use
For Use
Barrel
On Rebar Barrel
On Rebar
Stamp
Size Stamp
Size
Identification
(in./mm.) Identification
(in./mm.)
#4–13M 4L...
#4–13M 4L...
#5–16M 5L...
#5–16M 5L...
#6–19M 6L...
#6–19M 6L...
#7–22M 7L...
#7–22M 7L...
#8–25M 8L...
#8–25M 8L...
#9–29M 9L...
#9–29M 9L...
#10–32M 10L...
#10–32M 10L...
#11–36M 11L...
#11–36M 11L...
#14–43M 14L...
#14–43M 14L...
D-250 Bar-Lock L-Series Couplers
D-250 Bar-Lock L-Series Couplers
Tube Specifications Bolt Specifications
Tube Specifications Bolt Specifications
Outside
Head Nominal
Diameter Outside Length Weight Bolt Head Size Nominal Shear
Diameter Length Weight Bolt
(in.) (in.) (lbs.) Qty. Size (in.) Torque* Shear
(in.) (in.) (lbs.) Qty. (in.) Torque*
1.3 5.5 1.6 3 0.5 40
1.3 5.5 1.6 3 0.5 40
1.7 6.3 2.8 3 0.5 80
1.7 6.3 2.8 3 0.5 80
1.9 8.0 4.5 4 0.5 80
1.9 8.0 4.5 4 0.5 80
1.9 9.8 5.5 5 0.5 80
1.9 9.8 5.5 5 0.5 80
2.2 12.3 9.5 5 0.625 180
2.2 12.3 9.5 5 0.625 180
2.9 11.5 15.5 4 0.75 280
2.9 11.5 15.5 4 0.75 280
2.9 14.0 19.5 5 0.75 410
2.9 14.0 19.5 5 0.75 410
3.1 16.5 24.0 6 0.75 410
3.1 16.5 24.0 6 0.75 410
3.5 19.1 32.0 7 0.75 410
3.5 19.1 32.0 7 0.75 410
*Foot pounds.
6-44
D-250 Bar-Lock
S/CA-Series oupler
Min.
% Min. Fy
% Fy
135
135
135
135
135
135
135
135
135
135
135
135
135
135
135
135
135
135
135
135
D-250 Bar-Lock
L-Series Coupler
Min.
% Min. Fy
% Fy
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
Meets or Exceeds
Meets or Exceeds
CAL
TRANS CAL ICBO ICBO
TRANS ICBO ICBO
Service Type 1 Type 2
Service Type 1 Type 2
Meets or Exceeds
Meets or Exceeds
CAL
TRANS CAL ICBO ICBO
TRANS ICBO ICBO
Service Type 1 Type 2
Service Type 1 Type 2
To Order:
Specify: (1) quantity,
(2) name, (3) coupler
designation, (4) if epoxy
coating is required.
Example:
300, D-250 Bar-Lock
S/CA-Series Couplers,
8S/CA.
*Foot pounds.
To Order:
Specify: (1) quantity,
(2) name, (3) coupler
designation, (4) if epoxy
coating is required.
Example:
100, D-250 Bar-Lock
LSeries Couplers, 8L,
epoxy coated.
For Your DOT Product Specialist, Call: 800.936.6626