pages: 56-57 “DemExpo, new trade show” - PDWorld
pages: 56-57 “DemExpo, new trade show” - PDWorld
pages: 56-57 “DemExpo, new trade show” - PDWorld
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News:<br />
FRD’s Grand<br />
Opening<br />
<strong>pages</strong>: 14-15<br />
Special Feature:<br />
New Drill Systems<br />
<strong>pages</strong>: 48-50<br />
Reports:<br />
Dutch Demolition<br />
Professionalism<br />
<strong>pages</strong>: 52-53<br />
Reports:<br />
Polished<br />
Performance<br />
<strong>pages</strong>: 58-59<br />
Slicing<br />
a Sub<br />
page: 12<br />
<strong>“DemExpo</strong>, <strong>new</strong> <strong>trade</strong> <strong>show”</strong> p. 68<br />
Volume 8 • No. 2 April - Ju N e 08<br />
Special Survey:<br />
South Africa<br />
<strong>pages</strong>: 16-23<br />
Shows:<br />
Samoter &<br />
Conexpo<br />
Reviews<br />
<strong>pages</strong>: 24-33<br />
Associations:<br />
IACDS Annual<br />
Meeting<br />
<strong>pages</strong>: 40-42<br />
Great Interest for Tyrolit’s Cutting Pro Competition <strong>pages</strong>: <strong>56</strong>-<strong>57</strong>
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Professional Demolition International Magazine<br />
Address:<br />
P.O. Box 786, SE-191 27 Sollentuna, SWEDEN<br />
Visitors address:<br />
Skillingevagen 14A., SE-192 71 Sollentuna, SWEDEN<br />
Phone: +46 8 631 90 70<br />
Telefax: +46 8 585 700 47<br />
E-mail: info@pdworld.com<br />
Website: www.pdworld.com<br />
ISSN Registration: ISSN 1650-979X<br />
Editor-in-Chief<br />
Jan Hermansson, Jan.Hermansson@pdworld.com<br />
Assisting Editor<br />
Anita do Rocio Hermansson, Anita.Hermansson@pdworld.com<br />
Editorial staff<br />
Editor Global: Mikael Karlsson, mikael.karlsson@pdworld.com<br />
Editor Demolition: Mark Anthony,<br />
mark.anthony@pdworld.com<br />
Editor Recycling: Heikki Harri, heikki.harri@pp1.inet.fi<br />
Editor North & South America<br />
Jim Parsons, jim.parsons@pdworld.com<br />
Editor Asia Pacific<br />
Silvana Wirepa, silvana@pdworld.com<br />
Editor Russia<br />
Andrei Bushmarin, andrei.bushmarin@pdworld.com<br />
Editor Africa<br />
Kevin Mayhew, kevinm@addixion.co.za<br />
Publisher<br />
Jan Hermansson<br />
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Phone: + 39 02 4771 0036, Fax: + 39 02 4771 1360<br />
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Tel: 434 927 5122, Fax: 434 927 5101<br />
E-mail: barnesrv@charter.net<br />
Australia/New Zealand/Asia Pacific/Korea/Japan<br />
Contact PDi editorial office in Sweden.<br />
Rest of the world<br />
Contact the PDi head office.<br />
The magazine PDI, Professional Demolition International is published four times per year<br />
with a worldwide circulation of 13000 copies. The annual airmail subscription rate is US$<br />
45. All subscription correspondance should be directed to: The subscription department,<br />
SCOP AB, P.O. Box 786, SE-191 27 Sollentuna, Sweden. PDI is mailed by second class<br />
postage paid at Stockholm, Sweden. © Copyright SCOP AB 2008<br />
4 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
CONTENTS<br />
PDi • issue no. 2 April - June 08 • volume 8<br />
REGULARS<br />
Editorial<br />
6 How big is the industry<br />
Cover by PDi?<br />
IACDS turns 13<br />
Business<br />
8 PDi Magazine hires African correspondent<br />
Record figures for SMOPYC 2008<br />
Bobcat celebrates 50th anniversary of<br />
the skid-steer loader<br />
Husqvarna acquires US producer of<br />
concrete saws<br />
Fintec Wins Queen’s Award<br />
for Export Achievement<br />
HB 10000 finalist in “Potencia awards”<br />
Failures with drop-in anchors<br />
Schwamborn’s world-novelty OMF 250<br />
has rendered sales growth<br />
10 Mantovanibenne Official Sponsor of MX2<br />
Yamaha Ricci Racing Team<br />
Hilti acquires majority stake in Indian<br />
diamond tool producer<br />
Husqvarna acquires Sandvik Nora,<br />
former Hagby Asahi<br />
IDE calles for the Claude J Brown Prize for<br />
the Best Paper 2008<br />
Demco celebrates 20 years in operation<br />
Record result for Hilti 2007<br />
Mantovanibenne 45 years<br />
JCB announces successor to long serving<br />
US CEO John Patterson<br />
Finmac strengthens its position in Australia<br />
Concrete Cutting<br />
12 Slicing a WWW2 Sub<br />
38 “DCH 300 just cut”<br />
<strong>56</strong> Great Interest for Cutting Pro Competition<br />
Shows<br />
24 Increase despite decrease<br />
25 Most important in Europe 2008<br />
26 Recession, just talk<br />
32 The arrival of the Americans<br />
68 New show for the demolition industry<br />
Associations<br />
34 Demolition takes a global stage<br />
40 IACDS and the city of arts and science<br />
70 CSDA Elects 2008 Officers<br />
and Board of Directors<br />
Market figures for the international con-<br />
crete sawing and drilling industry, 2007<br />
Obituary: Sidney Hunt Snr<br />
Demolition<br />
36 Demolition with a difference<br />
37 Demolition with a Atlas Copco grapple<br />
Technology for the big boys<br />
43 Dismantlig of the Vinavil factory in Italy<br />
46 Great interest for German demolition<br />
conference<br />
60 “Courage on historic project”<br />
69 JCB excavators land airport demolition job<br />
Recycling<br />
44 This is no monkey business<br />
New functionality in ASRI version 2.0<br />
Efficient onsite recycling in cramped site in NYC<br />
Diamond Tools<br />
51 Three <strong>new</strong> products from Atlas Diamant<br />
Diagrip from Husqvarna<br />
Reports<br />
52 Dutch Demolition Professionalism<br />
58 Polished Performance<br />
64 Technical Platform ideology brings<br />
more benefits to each product group<br />
NEWS<br />
14 FRD’s Grand Opening<br />
54 HTC starts own dust collector production<br />
Four <strong>new</strong> Cat® H-series small<br />
wheel loaders<br />
HTC’s “ALL System” for<br />
completely levelled floors<br />
62 New SPE 316 Dust Collection Unit<br />
Two <strong>new</strong> demolition attachments from<br />
Arden Equipment<br />
66 Russias biggest concrete cutter<br />
celebrates its 15th anniversary<br />
Special Survey<br />
16 South Africa<br />
18 Demolition Success<br />
20 Future Potential<br />
23 Stronger environmental<br />
legislations in South Africa<br />
Special Feature<br />
48 New Drill Systems
How big is the<br />
industry covered<br />
by PDi?<br />
Each year PDi tries, in a general way, to estimate the size of the different industries we<br />
feature in the magazine. International statistics covering demolition, concrete sawing<br />
and drilling, recycling and floor grinding and preparation are difficult to obtain.<br />
Market data, such as annual value, number of contractors, manufacturers<br />
and excavator sales, for the general building and construction industry, is possible<br />
to collate from the various associations around the world and their international<br />
umbrella organisations. But in the fields PDi covers it is more difficult. Best market<br />
information is from the concrete sawing and drilling industry as it is looked after by<br />
the international association IACDS, but even here some national associations need<br />
to update their statistics.<br />
For demolition there are several strong domestic associations, but there is no<br />
united picture on how big the industry is. The European Demolition Association<br />
has helped to get a clearer picture of the European market.<br />
Statistics for recycling are very hard to obtain as recycling is such a diversified<br />
area with so many different types of recycling sectors. There appears to be no way to<br />
find market figures on construction related recycling.<br />
The fast growing sector for floor grinding and floor preparation is the hardest<br />
to assess, as no actual branch associations exist that specify these methods.<br />
Most of the time for all these sectors, we rely on association figures and data<br />
supplied by the manufacturers and suppliers. But sometimes manufacturers are reluctant<br />
to reveal numbers or even comment on a specific territory for fear of possibly<br />
sharing too much information with competitors.<br />
It is probably only manufacturers that have an interest in market figures and<br />
how many contractors there are in a certain field in a certain country or for instance<br />
how many concrete floors there are to grind in China or United States. I believe that<br />
manufacturers that operate internationally have a good grasp of the potential market<br />
in those countries they are operating in. If market information is available from several<br />
sources it can be analysed and is probably more accurate and the more information<br />
available the better for all involved. With more information we can learn even more<br />
about each other and improve. So stop being so secretive and mysterious and share<br />
your market information.<br />
Maybe international umbrella associations should have a section in their<br />
websites where the national member organisations could log in and provide updates<br />
online. Maybe even manufacturers and suppliers could share their information in<br />
a similar way.<br />
This subject is relevant as we are publishing market figures for the international<br />
concrete sawing and drilling industry on page 70 of this issue. Several countries have<br />
provided 2007 figures, but some figures<br />
are now two and three years old and some<br />
countries still do not have an association.<br />
I would like to ask those of you who can<br />
help to update some of the missing figures<br />
to contact either me, IACDS or CSDA<br />
so together we can get appropriate market<br />
statistics for 2007.<br />
Jan Hermansson<br />
Editor-in-Chief<br />
jan.hermansson@pdworld.com<br />
6 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Words from O’Brien<br />
IACDS<br />
turns<br />
thirteen<br />
IACDS celebrated its thirteenth anniversary in<br />
grand style in Valencia, Spain in early May.<br />
The recently formed Spanish Association<br />
of Technical Demolition Drilling and Sawing<br />
(AEDT) hosted the delegates from around<br />
the world.<br />
This <strong>new</strong>est country sawing and drilling<br />
association was formed last year with<br />
assistance from IACDS and its member associations.<br />
Assisting countries in forming their<br />
own associations has become a common endeavor<br />
for IACDS. Assistance has been also<br />
provided to Italy, Poland, Russia and Slovakia<br />
and many of those members have attended<br />
IACDS meeting or hosted them. Perhaps this<br />
effort was an unseen part of one of the goals<br />
set forth by the founders for the exchange<br />
of information between associations. Spain<br />
and these <strong>new</strong> country associations join the<br />
IACDS member associations from Australia,<br />
Austria, Germany, Japan, Spain, Sweden,<br />
Switzerland, the United Kingdom and the<br />
United States.<br />
In addition to helping other countries<br />
form their own associations, what else has<br />
IACDS been able to accomplish since its<br />
founding in 1995? Even though the IACDS<br />
members only convene once a year, the<br />
IACDS members can be quite proud of<br />
what their organization has accomplished.<br />
Two very documents that were created, at<br />
the beginning with much difficulty, have been<br />
revised and enhanced over the years and<br />
now are accepted quite well. They are the<br />
<strong>new</strong> “Basic Parameters for Concrete Drilling<br />
and Sawing Equipment” and the revised “Tolerances<br />
and Limits for Construction Drilling<br />
and Sawing.” The manufacturers of concrete<br />
drilling and sawing machines, in order to unify<br />
the parameters and allow better comparisons<br />
of hydraulic machines, drafted the parameters<br />
document. The tolerances document forms<br />
the preconditions for accuracy and/or limitations<br />
to differentiate the advanced capabilities<br />
of the professional cutting contractor.<br />
The project to collect worldwide market<br />
data for sawing and drilling contractors continues<br />
even though there is some resistance<br />
by members to share the data or there is<br />
a lack of data to be collected. IACDS has<br />
been able to identify that the total number<br />
of contractors worldwide exceeds 10,000.<br />
Great strides were made at the May meeting<br />
to expand the number of countries reporting<br />
information and it was hoped that this effort<br />
would gain wider acceptance for its merits<br />
and benefits to the industry in the future.<br />
The IACDS website continues to grow<br />
and add features. Following the May meeting,<br />
a <strong>new</strong> job story feature has been<br />
added whereby an architect, engineer or<br />
general contractor can access job stories<br />
from around the world to better understand<br />
the capabilities of cutting contractors and<br />
the types of jobs that can be completed with<br />
diamond cutting technologies.<br />
IACDS has also assumed the administration<br />
of the Diamond Award for concrete<br />
sawing and drilling. This award is being<br />
transformed into a true international competition.<br />
The next award will be presented<br />
in the United States during the annual World<br />
of Concrete show in Las Vegas, Nevada<br />
in 2009.<br />
The future is very exciting for international<br />
associations like IACDS. The first<br />
thirteen years of IACDS have been very<br />
productive as well thanks to the dedication<br />
of sawing and drilling professionals from<br />
around the world who have come together<br />
to provide a better future for the sawing and<br />
drilling industry.<br />
Best regards<br />
Patrick O’Brien<br />
President IACDS
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PDi Magazine<br />
hires African correspondent<br />
PDi Magazine is happy to announce that<br />
Kevin Mayhew is the magazine’s correspondent<br />
in Africa. Kewin is a freelance journalist based in<br />
Johannesburg. He entered South African journalism<br />
in 1979 and has worked in <strong>new</strong>spapers,<br />
radio and television. Awarded a national award<br />
for transport journalism hard <strong>new</strong>s in 1986 and<br />
has written extensively on business matters in<br />
southern Africa and has travelled a lot in Africa and<br />
Europe as well as worked in England, Germany<br />
and the Middle East.<br />
In this particular issue Kewin is writing about the<br />
development of the demolition and recycling<br />
industries in South Africa.<br />
Record figures for<br />
SMOPYC 2008<br />
The 14th edition of SMOPYC, the International<br />
Public Works, Construction and Mining Fair, held<br />
at the Zaragoza Fair in Spain from 22 to 26 April,<br />
was a major success. SMOPYC 2008 beat its<br />
own records for attendance<br />
and participation with 2,014<br />
exhibitors from 44 countries<br />
and over 100,000<br />
visitors. The Fair continues<br />
to climb in the rankings<br />
and is now among the<br />
leading shows in the<br />
world for machinery<br />
used in public works,<br />
construction and mining.<br />
T h e s h o w organisers announced<br />
the next<br />
SMOPYC would<br />
take place from 5<br />
to 9 April 2011.<br />
The success of<br />
this year’s fair<br />
has already<br />
prompted<br />
many exhibitors<br />
to<br />
reserved areas for the<br />
next show in three years.<br />
www.smopyc.com<br />
8 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Kevin Mayhew.<br />
Bobcat Celebrates<br />
50th Anniversary<br />
of the Skid-Steer<br />
Loader<br />
This year is the 50th Anniversary of the Bobcat®<br />
skid-steer loader. As part of worldwide celebrations<br />
Bobcat will be hosting a number of events<br />
in Europe, Middle East and Africa during 2008.<br />
In addition, a special 50th anniversary logo has<br />
been created to ensure that this industry landmark<br />
is very prominent at every industry show at which<br />
Bobcat is participating in EMEA<br />
this year.<br />
“50 years ago, Melroe<br />
Manufacturing Company,<br />
the forerunner to the Bobcat<br />
Company, introduced a<br />
compact front-end loader that<br />
evolved quickly into the M-400,<br />
the world’s first true skid-steer<br />
loader. The M-400 later adopted<br />
what has become the world famous<br />
Bobcat brand and was a starting point for<br />
the global compact equipment<br />
industry,” says Bobcat<br />
EMEA President<br />
Neil Woodfin. “In the<br />
last half century, the<br />
compact loader market<br />
has continued to grow to<br />
reach annual sales worldwide<br />
of over 100,000 units<br />
in 2007. Whilst the company<br />
has gone through many<br />
changes over the last 50 years, one<br />
thing hasn’t changed; Bobcat’s commitment to<br />
outstanding quality, workmanship and innovation<br />
that has helped to maintain its leadership, so that<br />
today, one in every two skid-steer loaders sold is<br />
a Bobcat machine.”<br />
www.bobcat.eu<br />
Husqvarna acquires<br />
US producer of concrete<br />
saws<br />
Husqvarna has signed an agreement to acquire<br />
the assets of Meco, Masterpiece Engineering<br />
Company, based in Prescott, Arizona, USA. Meco<br />
is a leading producer of floor saws for cutting<br />
concrete and asphalt. The company has annual<br />
sales of approximately US$ 9M with majority of<br />
sales in the US.<br />
The acquisition complements Husqvarna’s<br />
product range for the construction industry and<br />
reinforces the Group’s leading position in floor<br />
saws. “Meco has a strong market position in<br />
the US and Australia,” says head of Husqvarna<br />
Construction Products Anders Ströby. Synergies<br />
will be achieved with existing operations in terms<br />
of production and distribution.<br />
www.husqvarnacp.com<br />
Fintec Wins Queen’s<br />
Award for Export<br />
Achievement<br />
Fintec Crushing and Screening Ltd has crowned<br />
an extraordinary 12 months in its history by winning<br />
a Queen’s Award for Export Achievement<br />
in the UK. It was awarded for “a substantial and<br />
sustained increase in export earnings to a level<br />
which is outstanding for the products or services<br />
concerned and for the size of the applicant’s<br />
operations.” The Northern Ireland-based manufacturer,<br />
which became part of the<br />
Sandvik Group of Companies<br />
in 2007, has previously won<br />
the 2006 International Trade<br />
Award and captured the<br />
Northern Ireland Exporter<br />
of the Year award two<br />
years in a row in 2006<br />
and 2007.<br />
HB 10000<br />
finalist in “Potencia<br />
awards”<br />
Atlas Copco proposed the HB 10000 DP<br />
in the “I Potencia awards”, organized<br />
by TPIedita, the publisher for technical<br />
magazines in Spain and awarded by<br />
a select panel of members from the<br />
most important construction and<br />
rental companies in Spain.<br />
The HB 10000 DP participated<br />
in the category for Demolition,<br />
drilling and recycling equipment.<br />
Several hydraulic breakers competed<br />
in this sector, including<br />
the NPK GH-40, Sandvik<br />
Rammer BR2214 and Indeco<br />
HP 12000 among others, but only the Atlas<br />
Copco HB 10000 DP was among the three<br />
finalists. Its impressive features, productivity and<br />
state of art technology were highly appreciated<br />
by the panel members, and stood out over the<br />
competitors’ hydraulic breakers, although the<br />
award in this category finally went to a quite<br />
different kind of machine, the Metso LT-1213S<br />
mobile crushing plant.<br />
Failures with<br />
drop-in anchors<br />
Over the course of the last few years, members of<br />
the US Concrete Sawing and Drilling Association<br />
have observed failures when using 0.5in (12mm)<br />
drop-in anchors and many assumed the problem<br />
was with the anchors. The majority of failures have<br />
occurred in the internally threaded region of the<br />
anchor, causing half of the anchor to remain in the<br />
concrete and the other half to be pulled out. This<br />
mode of failure poses a serious hazard to operators,<br />
as the drill rig could suddenly fall on them.<br />
To evaluate the failures, the CSDA sponsored a<br />
senior engineering project at the University of<br />
Toledo College of Engineering.<br />
From their results, the students defined a<br />
summary of important installation parameters<br />
for using drop-in anchors. These include, anchors<br />
should be installed perpendicular to the surface;<br />
anchor countersink depth should be limited to<br />
0.5in (12mm) and expansion plugs should be<br />
fully set and the threaded rod should be fully<br />
engaged with the anchor. The students also recommend<br />
that levelling screws should be adjusted<br />
before the base plate is installed on the threaded<br />
rod and the installation torque on the threaded rod<br />
should be limited to 19 ftlbs (25.76Nm). Project<br />
information and software can be viewed on the<br />
student’s web site:<br />
www-mime.eng.utoledo.edu/design_clinic/<br />
design_expo/Fall07Pages/2007-04-3/index.<br />
html.<br />
www.csda.org<br />
Schwamborn’s<br />
world-novelty OMF<br />
250 has rendered<br />
sales growth<br />
A unique patented oscillating milling system<br />
on the OMF 250 produces an extremely high<br />
milling energy, which allows machines with less<br />
than 60% weight compared to<br />
traditional built cold<br />
milling machines.<br />
This is an important<br />
issue when working<br />
in areas with a<br />
limited ceiling height,<br />
low transport capacities<br />
or working in narrow<br />
areas.<br />
Since the first introduction<br />
at BAUMA 2007<br />
there has been an increasing<br />
demand from communities<br />
and contractors in Europe and Asia for the OMF<br />
250 in various asphalt and concrete applications.<br />
The compact and small design, as well as the low<br />
operating weight, allows easy operation in narrow<br />
areas. A unique DOC-Drum-Overload-Protection<br />
protects the milling drum and drive when milling<br />
over hidden steel bolts in the subsurface.<br />
www.schwamborn.com
Mantovanibenne Official<br />
Sponsor of MX2<br />
Yamaha Ricci Racing<br />
Team<br />
Three young and promising pilots, Davide Guarneri,<br />
Nicolas Aubin and Roberto Lombrici, will have a<br />
<strong>new</strong> sponsor Mantovanibenne. The Italian company<br />
has started its collaboration with the MX2 Yamaha<br />
Team for 2008 Worldwide Championship races<br />
which will take place in different countries where<br />
Mantovanibenne is present with its sales network and<br />
Dealers. The opening race will be 6 April 2008 in<br />
the Valkenswaard circuit, Holland, followed by Spain,<br />
Portugal, Bulgaria Grand Prix and Mantova, the first<br />
of the two Italian races. The official sponsorship with<br />
Yamaha Ricci Racing Team was announced at the<br />
Samoter Fair in Verona. Mantovanibenne is organizing<br />
a racing tour with customers and collaborators.<br />
www.mantovanibenne.com<br />
Hilti acquires<br />
majority stake in<br />
Indian diamond tool<br />
producer<br />
The Hilti Group has purchased an 80% stake in the<br />
Indian-based Bhukhanvala Diamond Systems Private<br />
Ltd. The two companies have worked together since<br />
2002 and are now taking a step that will strengthen<br />
joint development and production of diamond<br />
consumables. “We have the same goals as the Hilti<br />
Group as we place tremendous value on quality and<br />
reliability in the development and production of our<br />
diamond cutting discs and diamond consumables,”<br />
says Bhukhanvala Diamond Systems Private Ltd<br />
CEO Nitish Bhukhanwala.<br />
Based in Navsari, roughly 250 km north of<br />
Mumbai, the company was founded in 1971 and<br />
specialized in diamond products for the construction<br />
industry and stone working. Today the company<br />
has some 250 employees and has annual sales<br />
of US$15 million. Bhukhanvala Diamond Systems<br />
Private Ltd set a goal of further cultivating and expanding<br />
existing business and using its high-quality<br />
diamond products to generate a greater presence<br />
on the international market. “The stake in this company<br />
not only provides us with access to valuable<br />
product knowledge but also to relevant production<br />
technology. The expansion potential of Bhukhanvala<br />
Diamond Systems Private Ltd. corresponds to our<br />
intent to grow further,” says Chairman of the Board of<br />
Directors of Bhukhanvala Diamond Systems Private<br />
Ltd and Head of Hilti’s Electric Tools & Accessories<br />
Business Area Matthias Gillner.<br />
www.hilti.com<br />
Husqvarna acquires<br />
Sandvik Nora, former<br />
Hagby Asahi<br />
Husqvarna has acquired the assets and operation<br />
relating to products for the construction industry<br />
within Sandvik Nora AB (previously Hagby Asahi<br />
10 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
AB), a company within Sandvik’s Mining and Construction<br />
business area. The acquired operation<br />
comprises production and sales of diamond tools<br />
and related machines for sawing, drilling and grinding.<br />
Annual sales amount to approximately SEK<br />
65M. The operation is based in Nora, Sweden and<br />
Vantaa, Finland.<br />
The acquisition complements Husqvarna’s<br />
product range for the construction industry and<br />
reinforces the Group’s leading position in the Nordic<br />
region. “Hagby has a strong market position in<br />
Sweden and Finland. Synergies will be achieved<br />
with our existing operation in terms of production<br />
and distribution. In addition, Hagby’s floor-grinding<br />
machines complement our existing international<br />
product offering”, says Head of Husqvarna Construction<br />
Products Anders Ströby.<br />
Husqvarna is the world’s largest producer<br />
of lawn mowers, chainsaws and portable petrolpowered<br />
garden equipment such as<br />
trimmers and blowers. The<br />
Group is also a world leader<br />
in diamond tools and cutting<br />
equipment for the construction<br />
and stone industries. Net<br />
sales in 2007 were SEK 33.3<br />
billion and the average number<br />
of employees was 16,000.<br />
www.husqvarna.com<br />
IDE calles for the<br />
Claude J Brown Prize<br />
for the Best Paper<br />
2008<br />
Professional demolition engineers within and outside<br />
the Institute are invited to submit papers for the 2008<br />
Best Paper Award. There are two categories. “Best<br />
Paper” which is open to all and second “Best Paper<br />
from a Student Member of the Institute”. The prize<br />
is set to £1000 in each category.<br />
Criteria: There is no set title or subject for the<br />
technical paper. However the subject must be of<br />
relevance to demolition engineering and be the<br />
candidate’s own researched work. The wide range<br />
of subjects to be found in the British Standard<br />
BS6187:2000 “Code of Practice for Demolition”<br />
could be used as a guide to those suitable. It is<br />
expected that papers will consist of 6,000 words,<br />
plus illustrations. They should contain a bibliography<br />
and a reference section. Submissions must be<br />
accompanied by a signed statement that it is the candidate’s<br />
own composition. Entrants for the Student<br />
Best Paper Award will be expected to provide proof<br />
that they are studying at a recognized university or<br />
college. Closing Date: The final date for submission<br />
of papers will be 31st August 2008.<br />
Papers should be sent to<br />
IDE Best Paper Award<br />
69 Poplicans Road, Rochester,<br />
Kent ME2 1EJ, UK<br />
info@ide.org.uk<br />
Papers will become the property of the Institute of<br />
Demolition Engineers who may publish them, with<br />
the appropriate credit, on the Members’ website. If<br />
papers do not meet the required standard no prize<br />
will be awarded.<br />
Demco celebrates 20<br />
year’s in operation<br />
Swiss manufacturer Demco Technic AG has<br />
announced that the company is celebrating the<br />
20th anniversary this year. The anniversary is set<br />
to be celebrated in the end of September in Seon,<br />
Switzerland.<br />
www.demco.ch<br />
Record result<br />
for Hilti 2007<br />
Sales growth of 13 %, operating result 26 percent<br />
higher, net income up 23 %.The Hilti Group has<br />
posted double-digit growth<br />
figures for the fourth time in<br />
succession. In 2007 the<br />
company boosted sales<br />
once again by 13 %, from<br />
4.1 to 4.7 billion Swiss<br />
francs. The operating result<br />
rose overproportionately<br />
compared to sales,<br />
advancing 26 percent to 533 million Swiss<br />
francs. The Hilti Group’s net income increased from<br />
344 to 422 million Swiss francs, marking a rise of<br />
23 %. Growth was purely organic.<br />
The average number of employees increased<br />
by 9.7 % from 17,250 in 2006 to 18,930. Of the<br />
1,680 <strong>new</strong> positions created by the Group in 2007,<br />
more than 80 % were based in sales.<br />
www.hilti.com<br />
Mantovanibenne<br />
45 years<br />
This year the Italian manufacturer Mantovanibenne<br />
celebrates it 45 th anniversary. The company based<br />
in Mirandola, near Modena was founded by Alberto<br />
Mantovani and started out initially making buckets.<br />
Demolition equipment followed and complemented<br />
by a range of attachments including Quick Couplers,<br />
Crushers, Pulverizers, Rotating Pulverizers, Multisystems,<br />
Shears, Pile Breakers, Grapples, Grabs and<br />
Riddling Buckets.<br />
www.mantovanibenne.com<br />
JCB announces<br />
successor to long<br />
serving US CEO John<br />
Patterson<br />
JCB has announced that John Patterson,<br />
who has led the company<br />
through an unparalleled period of<br />
growth in America, is to be succeeded<br />
as CEO by Chief Operating<br />
Officer Matthew Taylor.<br />
John Patterson, 58, continues as<br />
Chairman and CEO of JCB Inc, based in<br />
Savannah, Georgia, USA, and will focus<br />
John Patterson<br />
Matthew Taylor<br />
on JCB’s American business. He will remain on the<br />
Main JCB Board as a Director.<br />
Matthew Taylor, 48, will take up his <strong>new</strong> role of<br />
CEO from 1 June. He joined JCB in April 2006 as<br />
Managing Director of JCB Sales and in January last<br />
year became Group Chief Operating Officer.<br />
John Patterson joined JCB in 1971 as a Field<br />
Service Engineer and rose through the company’s<br />
ranks to become Chief Executive in 1998. He was<br />
promoted to Managing Director and CEO in 2004.<br />
Under his leadership, JCB’s business has doubled in<br />
the past four years and the company has undergone<br />
the biggest global expansion in its history with <strong>new</strong><br />
manufacturing facilities brought on line in the USA,<br />
Brazil, India, China and Germany.<br />
www.jcb.com<br />
Finmac strengthens<br />
its position in<br />
Australia<br />
The Finish demolition robot manufacturer Finmac<br />
Demolition Oy is steadily widening its territory.<br />
Recently the company formed an agreement<br />
with Sandvik in Australia and two machines<br />
have already been delivered to Australia. Sandvik<br />
Mining and Construction Australia (Sandvik) is<br />
the sole dealer and is providing specialised applications,<br />
sales and service support to Finmac<br />
customers. New dealers are also continously<br />
being set up in Europe and recently Finmac F16<br />
robots were delivered to an asbestos clearance<br />
project in Paris. Paavo Salonen, founder and part<br />
owner of the company is very satisfied with the<br />
development of the company and the growing<br />
sales of its product range.<br />
www.finmac.fi
Slicing a W<br />
The UK based concrete<br />
sawing and drilling<br />
specialist Holemasters<br />
Demtech was recently<br />
hired for a wire sawing<br />
job to slice up a<br />
Second World War<br />
submarine.<br />
In six neat pieces, two out of sight for<br />
the camera.<br />
12 20 PDi • • Is s u e 2 1 - - 2008 • • Ap Fe b r r I l u A- ry Ju n- e MA r c h<br />
Mersey Travel owns the submarine, known as U-534.<br />
It is a German type 1XC/40 originally used for training<br />
and weather watching and was sunk in Kattegat straights of<br />
Denmark on 5 May 1945 by a depth charge dropped from a<br />
Liberator bomber. The submarine was salvaged in 1993 and<br />
put on display in the Liverpool Historic Warship Museum<br />
at Mortar Mill Quay, Birkenhead.<br />
Destined for scrap<br />
After some years it was destined for scrap until Mersey Travel,<br />
the Liverpool transport and tourism body stepped in with a<br />
plan to make the U-boat part of a <strong>new</strong> tourist attraction at<br />
Woodside ferry terminal on the river Mersey. Mersey Travel<br />
will invest £3M in the development to display the artefacts<br />
recovered from U-534 and the sections of submarine at a<br />
purpose built site.<br />
To move it to Woodside Ferry Terminal in one piece<br />
was difficult. Mersey Travel also had plans to cut the sub in<br />
pieces, which would enable the inside to be viewed from the<br />
ends fitted with glazed panels. Mersey Travel contacted the<br />
Holemaster Demtech Bolton depot, which came up with<br />
the idea to cut the sub in sections by using diamond wire<br />
equipment. Traditional methods of cutting where not<br />
suitable as the cut had to be done in a single slicing<br />
process with a good deal of accuracy to allow the fitting<br />
of the glass panels on the open ends.<br />
Wire sawing best solution<br />
Holemasters proposed diamond wire sawing and a<br />
bespoke system was designed utilising a HILTI WS<br />
15 as the drive unit and scaffold towers to deploy the<br />
specially manufactured pulleys, which incorporated<br />
additional tensioning for the single 50m of Hilti wire<br />
used to encircle the hull.<br />
A closed loop cooling system was incorporated<br />
and the free wire was air-cooled. Many interfaces<br />
where cut at once whilst only removing material the<br />
same thickness as the wire diameter leaving a perfect<br />
visual cross section ready for viewing. Each section<br />
was cut following the installation of supporting<br />
steelwork, which was also used for lifting the section<br />
onto the floating heavy lift crane. The cutting speed<br />
and force were intentionally run low in order to prevent<br />
wire breakage. Wire connectors were also changed regularly<br />
preventing the almost impossible task of re routing<br />
the wire in the event of a break within the in accessible<br />
bowels of the steel hull.<br />
Each cut took between 3-5 days and only two breakages<br />
occurred during the cutting of all five sections.<br />
The cutting was completed within the 4 week<br />
programme, including the removal of the aft deck Gun<br />
and conning tower, which are to be re located once the<br />
sections are placed at the <strong>new</strong> site.<br />
Holemasters also undertook the removal of rotting<br />
deck work weighing about 110t and via an approved<br />
contractor removed 15,000 litres of hydraulic oil from<br />
internal storage tanks. “We have cut steel previously, but<br />
not on this scale. The complexity is that you are not just<br />
cutting one face, you could be cutting six or eight faces<br />
at one time, including items of pipe work valves, ballast<br />
tanks, pressure hull and internal services”, says Holemaster<br />
Demtech Sellafield Technical Project Manager Andrew<br />
Doyle. “On the stern section, we cut through the drive<br />
shafts that were 300mm of solid steel. We used a series<br />
of pullies to control the wire’s angle of attack,<br />
creating straight clean cuts and maximizing the<br />
cutting potential.”<br />
www.holemasters.co.uk<br />
History of U-534<br />
U-534 was launched in February 1942 and was<br />
initially used as a “school boat” and kept in the<br />
Baltic Sea to train <strong>new</strong> crews and test <strong>new</strong> systems.<br />
In May 1944 it was released for operational duty, but<br />
it was not sent on offensive patrols. It was assigned the<br />
duty of weather reporting and required to avoid contact<br />
with the enemy to ensure regular reports.<br />
On 5 May 5 1945, U-534 was sailing in the Kattegat,<br />
One of the cuts seen from above.<br />
To the left a Rusty sub before the big cuts.
W2 Sub<br />
North-west of Helsingor, Denmark, and although German<br />
Naval Commander Admiral Dönitz had ordered all his U-<br />
Boats to surrender as from 08:00 on 5 May, U-534 refused<br />
to do so. She was heading North towards Norway, without<br />
flying a flag of surrender, when she was attacked by a Liberator<br />
bomber from RAF 547 Squadron, which dropped depth<br />
charges. It took heavy damage and began to sink by the<br />
stern. Forty-nine of the 52 crew members survived,<br />
including five who escaped via a torpedo hatch as she<br />
lay on the sea bed. It was raised from the seabed in 1993<br />
and taken over by the Warship Preservation Trust.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 13
FRD’s Gran<br />
On Friday the 11 April FRD Europe organized a big<br />
event to officially open and celebrate the finalization of<br />
the <strong>new</strong> European FRD head office located in Utrecht,<br />
the Netherlands.<br />
FRD Europe BV made<br />
11 April unforgettable<br />
for 170 guests when<br />
the company’s <strong>new</strong><br />
premises were<br />
officially opened.<br />
14 PDi • Is s u e 1 - 2008 • Fe b r u A ry - MA r c h<br />
10 years on European soil<br />
It was a happy and proud Dick van der Starre, President of<br />
FRD Europe BV, who opened the ceremony and greeted<br />
the 170 guests. Dick van der Starre has been Furukawa<br />
Rock Drills man in Europe since the Japanese company<br />
opened its first European premises in 1998. A choice that<br />
proved to be right as FRD Europe has increased their<br />
market shares on the European market ever since.<br />
The big day for the official opening at Proostwetering<br />
29 in Utrecht offered nice weather to the 170 invited<br />
guests. The guests were clients, distributors, Furukawa<br />
colleagues, Furukawa Rock Drill top direction, suppliers,<br />
accountants, advertising agencies and the Pan-European<br />
press.<br />
The <strong>new</strong> premises is twice as large as the old plant<br />
and office, also located in Utrecht. And the <strong>new</strong> office<br />
measure more then 4000 m 2 . The <strong>new</strong> premises offers<br />
among others more and better assembling capacity,<br />
a lot more storage capacity and more efficient<br />
logistic process.<br />
FRD’s European head office has a completely<br />
full service function containing assembly, storage,<br />
transportation, logistics, technical, sales, marketing<br />
and promotional support as well as product<br />
development and after sales support. The target is mainly<br />
the European market but the Utrecht facility also supports<br />
other market areas.<br />
From the right Mr. Yoshino, President of Furukawa Company, Mr.<br />
der Starre, President of FRD Europe BV toasting with sake.<br />
FRD Europe BV has a staff of 16 people in Utrecht,<br />
two in Germany and one in Spain. Further 47 distributors<br />
are supported by the European headquarters<br />
Strong market presence<br />
Dick van der Starre is telling to PDi that the current sales<br />
in Europe is about EUR 40 million.<br />
“We have a very good market situation and very<br />
satisfied clients which means that our products do<br />
their job well. In 2007 the Spanish market was our<br />
strongest platform and for 2008 we are expecting<br />
that Russia will be our strongest market”,<br />
says a happy and satisfied Dick van<br />
der Starre.<br />
The celebration on the<br />
11th of April was something<br />
that goes be-<br />
The entrance to the <strong>new</strong> FRD Europe’s premises<br />
on Proostwetering in Utrecht.
d Opening<br />
Kato, President of Furukawa Rock Drill Japan and Mr. Dick van<br />
yond standard. The guest were initially welcomed with<br />
a drink in a big hall wrapped up with large decorations,<br />
products, laser beams and music. Dick van der Starre<br />
held a welcoming speech followed by a speech of Mr.<br />
Kato, President of Furukawa Rock Drill in Japan.<br />
The actual opening ceremony was conducted<br />
according to Japanese tradition with drums and<br />
drinking of sake. After the opening ceremony<br />
the visitors had a chance to take a closer look at<br />
the <strong>new</strong> premises. The celebrations then continued<br />
at a famous railroad museum not far<br />
away from Utrecht. The guests were guided<br />
through the museum and the actual dinner<br />
took place between antique railroad<br />
wagons and steam locomotives.<br />
Besides the exotic buffet guests<br />
were served great entertainment<br />
in the various bands that were<br />
on stage like La Vie en Rose,<br />
Trio Cool Gipsy Hot Hot,<br />
Kalashnikov Brothers and the<br />
last success act from the samba<br />
band Batucando.<br />
As a conclusion the FRD Europe’s<br />
celebration of its <strong>new</strong> premises in Utrecht is<br />
long to be forgotten.<br />
www.frd.eu<br />
Dick van der Starre gave<br />
a brief presentation of FRD’s<br />
history in Europe.<br />
The <strong>new</strong> FRD office in Utrecht communicates<br />
in particular one thing:<br />
Space and efficiency! More storage<br />
room, more space for assembly, more<br />
room for logistics, training, after<br />
sales, etc.<br />
The samba band Batucando was<br />
one of many popular entertainers<br />
during the celebration<br />
day.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 15
special survey<br />
South A<br />
16 24 PDi • Is s u e 2 1 - 2008 • Ap Fe r b I r l u- A ry Ju n- e MA r c h<br />
South Africa, an amazing country on so many levels. A country<br />
in the south of the world that has been headline <strong>new</strong>s so many<br />
times in terms of its people, nature, resources, etc. But what<br />
about demolition and recycling in this region? PDi’s Africa correspondent,<br />
Kevin Mayhew, has looked into it.<br />
The South African demolition sector is only about 30 years<br />
old. Despite being a relevant player in the economy and<br />
the future development of the country, it has no central<br />
body speaking for it.<br />
30 years of history<br />
The exact size in terms of earnings or employment of the<br />
South African demolition and recycling sector is difficult<br />
to quantify. Historically the sector can be traced back to<br />
the 1970s and early 1980s when there was a call for big<br />
projects to remove old power stations and make way for<br />
<strong>new</strong> or expanding mining operations. Prior to that, it had<br />
been a small industry, which centred on use of manual<br />
demolition processes.<br />
Today the industry comprises three principal areas of<br />
lighter demolition for removal of smaller structures manually,<br />
industrial demolition using mechanical aids and then<br />
explosive demolition. The consensus within the industry<br />
is that there are only two major players that provide a full<br />
spectrum of services up to explosive demolition and a<br />
handful of others that undertake most operations short<br />
of explosive demolition.<br />
The value of each category is difficult to establish, but<br />
the Inspectorate of Explosives of the South African Police<br />
Services told PDi that it received up to five applications<br />
per year for explosive demolition. This Inspectorate is in<br />
overall charge of enforcing strict stock control, handling<br />
and detonation of explosives in South Africa, whether, it<br />
be in the mining, quarrying or demolition sectors.<br />
Two major players<br />
In the explosive demolition arena, South Africa is particularly<br />
well placed, although it only has two major players<br />
in the field, Wreckers Dismantling and Jet Demolition.<br />
Over the past three decades South Africa has achieved an<br />
enviable reputation and the infrastructure for successful execution<br />
is very effective. “South Africa is well serviced with<br />
explosives through its local industry and it has the necessary<br />
policing in place to make it world class,” says Wreckers<br />
Dismantling, Estimator/Technical, Kit McCarthy.<br />
Wreckers announced in May that it had secured a<br />
major contract for the explosive demolition of a 22-storey<br />
building in the Nigerian capital Lagos. It had to compete<br />
against foreign opposition for the contract. The company<br />
proudly says that it has undertaken work on just about<br />
every continent.<br />
The commercial hub of South Africa<br />
In the past three years industrial demolition, and limited<br />
explosive demolition, has received a boost from the announcement<br />
that the principal commercial hub of South<br />
Africa, Gauteng Province, is to construct the combined<br />
aerial and subterranean Gautrail Rapid Rail Link, a<br />
monorail system to link its OR Tambo International<br />
Airport with key residential and commercial nodes in<br />
the capital of South Africa Tshwane (Pretoria), Johannesburg,<br />
Midrand, Rosebank, Sandton, Hatfield, Centurion<br />
and Kempton Park. This will facilitate smoother commuter<br />
transportation to reduce congestion on its roads<br />
and highways, some of which are amongst the busiest in<br />
the southern Hemisphere. Experts have predicted that<br />
by 2015, Gauteng Province will be the 14th largest urban<br />
region in the world. The ambitious Gautrain Project will<br />
provide high-speed 160km/hour trains servicing 22 stops<br />
and is regarded as an important element in the handling<br />
of the commuter needs of the area.
frica<br />
Gautrain’s construction commenced in September<br />
2006 and most of the demolition work for<br />
the project was completed in 2007, according<br />
to spokesperson for the project,<br />
Keleboglie Machaka.<br />
The awarding of the contracts for<br />
this project also highlights another area<br />
of economic change that is prevalent in<br />
post-Aparthead South Africa, the introduction<br />
of Broad Based Black Economic<br />
Empowerment, which emerged as an<br />
evolution of the initial affirmative action<br />
employment, that followed its democratic<br />
elections in 1994. The affirmative<br />
action was to try to absorb previously<br />
disadvantaged persons (Black, Indian<br />
and Coloured as well as other gender and<br />
physical impairment categories) into the<br />
job market to redress the imbalances of<br />
employment in favour or Whites by the<br />
previous political order.<br />
Given its multi-billion dollar budget, Gautrain became<br />
a force to be reckoned with and linked its contract<br />
awards to positive proof of black empowerment as well as<br />
business and operational skills transfer.<br />
With millions of tons of excavated and<br />
demolition material to be transported it<br />
established a separate company, Induna<br />
Tippers, to remove two million tons of<br />
material while introducing driving and<br />
other training for employees ass a skills<br />
transfer exercise.<br />
Today all major players in the industry<br />
have strong black empowerment<br />
credentials. On the lighter operating<br />
side of the industry, it is also seen as a<br />
significant area to try to introduce black<br />
empowerment as it provides a relatively<br />
inexpensive option for small to medium<br />
black businesses to secure work and<br />
build up their capacity in an economy<br />
that is presently demanding a significant<br />
amount of such demolition work.<br />
With regards to training, the industry generally acknowledges<br />
that much of the skills growth for it is gained<br />
on the job. Bigger players in the sector do have internal<br />
training modules where possible, but the nature of the<br />
business dictates that many solutions to problems are<br />
established on a need to solve an individual problem<br />
basis.<br />
The entire South African economy has been divided<br />
into various sectors that are serviced by Sector Education<br />
and Training Authorities, which have introduced a unique<br />
system of graduated skills development to try to provide<br />
sound and recognised training rapidly to its population.<br />
Interestingly, there is no specific skills training module set<br />
for the demolition sector. However, certain elements of<br />
the demolition and recycling process have been covered,<br />
such as driver and mechanical machinery training, and<br />
this is usually with regards to operating in other sectors<br />
such as construction, mining or quarrying.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 17
special survey<br />
Demolition Success<br />
Despite its relatively small<br />
size in global terms, the South<br />
African demolition sector has<br />
notched up some notable<br />
achievements, from the provision<br />
of locally manufactured<br />
vehicles and attachments to<br />
success in explosive demolition.<br />
The undoubted success story for the country is the<br />
spectacular development of what is today one of the<br />
world’s leading manufacturers and distributors of heavy<br />
machinery and equipment that criss-cross demolition<br />
and constructions sites worldwide alongside better known<br />
international names.<br />
Bell close to 50 year’s<br />
Bell Equipment had its humble beginnings at Richards Bay<br />
in 1962. Richards Bay, which is today one of the largest<br />
bulk ports in the world, was then a developing port town<br />
on the east coast of the country in Zululand in Natal Province<br />
(today KwaZulu-Natal). The company manufactured<br />
machinery for the local agricultural sector.<br />
Today it generates annual gross revenues in excess<br />
of US$600m by providing world class articulated dump<br />
trucks, wheeled loaders, three-wheeled material handling<br />
machines, rigid articulated haulers as well as tractor-loaderbackhoes.<br />
It has representation throughout South Africa,<br />
Namibia, Mozambique, Swaziland, Zambia, Zimbabwe<br />
and the Democratic Republic of Congo in the southern<br />
African region. Internationally, it has branches in Germany,<br />
Spain, France, America and the United Kingdom.<br />
In its sights are opportunities in Eastern Europe, the<br />
18 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Middle East and North Africa, according to its chief<br />
executive, Gary Bell.<br />
The company prides itself on its cutting-edge manufacturing<br />
and assembly as well as its research and development<br />
using parametric modelling software combined with<br />
intensive in-field and laboratory testing of products. It has<br />
a fleet of about 30 prototypes to put <strong>new</strong> concepts to the<br />
test in real working conditions.<br />
Desmond Equipment<br />
Further south on the same eastern coast in the much<br />
smaller town of Port Shepstone, although it does not have<br />
a port, is Desmond Equipment. From humble beginnings<br />
in 1973 as a transport business, it is today a provider of<br />
solutions to the demolition, construction and quarrying<br />
sectors in South Africa and is increasing its presence in<br />
other southern African countries.<br />
Its range, which is marketed as Dezzi, covers front<br />
end loaders, haulage tractors, articulated 4x4 haulers and<br />
articulated 6x6 and 6x4 dump trucks. In development at<br />
the moment is a 30t dump truck, three wheeled range of<br />
loaders, a larger grader, harbour handling equipment and<br />
materials handling equipment. Leading South African<br />
RubbleBuster from Pilot Crushtec.<br />
Bell Equipment is South Africa’s success story. It has<br />
become an international contender in the provision<br />
of demolition and construction solutions.<br />
demolition company, Jet Demolition, uses Dezzi equipment<br />
for its extensive demolition activities.<br />
Wreckers Dismantling based in Halfway House, Gauteng<br />
Province, was one of the first operators in the heavy<br />
dismantling field, including explosive demolition, when<br />
it established itself 25 years ago. In 1992 the company<br />
became the first non-American company to undertake<br />
an implosion in the US when it secured the contract to<br />
implode Mackenzie Hall at the Wayne State University<br />
in Detroit, Michigan.<br />
Mobile recycling<br />
equipment from RubbleBuster<br />
Another South African success story in the sector is the<br />
RubbleBuster crusher manufactured by Pilot Crushtec<br />
based in Jet Park in Gauteng Province. It has been steadily<br />
making inroads into the European market for which it was<br />
originally intended when launched some 17 years ago.<br />
Constant improvements over the years have enabled<br />
this complete on-track, diesel-driven, mobile, horizontal
special survey<br />
shaft impact crusher grow its share of the international<br />
market, particularly in Europe and the United Kingdom.<br />
Paul Chappel, export sales manager for Pilot Crushtec,<br />
attributes its success in these two key markets to its<br />
relatively small size.<br />
“In the UK and European markets the smaller contractor,<br />
who is required by legislation to recycle material,<br />
does not want to incur major expense, so he runs smaller<br />
machines on site. The RubbleBuster is ideally suited to<br />
this,” he said.<br />
The RubbleBuster is a fully hydraulic-driven<br />
machine, with a feed hopper, a crusher and a discharge<br />
conveyor, all in one unit on tracks.<br />
South Africa’s Wreckers Dismantling becomes the<br />
first non-American company to undertake a demolition<br />
in the United State when it imploded Mackenzie<br />
Hall at the Wayne State University in Detroit, Michigan,<br />
in 1992.<br />
20 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Future<br />
potential<br />
Whilst the high profile drivers of the demolition and recycling<br />
sector in South Africa have generally been in its richest province,<br />
Gauteng, the entire country has seen major activity as well in<br />
the past three years. Certainly, future activities are of a national<br />
nature, as well as on the African continent.<br />
The awarding of the 2010 World Cup Soccer final to South<br />
Africa four years ago provided a lot of opportunity as the<br />
ten venue cities began massive upgrading of stadia and, in<br />
some cases, green field construction of facilities.<br />
Significant change in city centres<br />
In both instances, demolition and recycling will be a dominant<br />
part to enable expansion or clear for <strong>new</strong>, centrally<br />
located, venues.<br />
All the country’s major urban centres have also experienced<br />
a significant change in city centres, with an initial<br />
flight of commercial activity to surrounding suburbs and<br />
now a reshaping of its inner-city buildings for residential<br />
applications.<br />
With the experts predicting that the province of<br />
Gauteng will be the 14th largest urban node in the world<br />
within eight years and the port city of Durban heralded<br />
as having the fastest growing peri-urban population outside<br />
of Mexico City, the need is to take existing vacated<br />
central city commercial buildings and refurbish them<br />
into dwellings.<br />
By way of example, the Johannesburg metropolitan<br />
authorities are considering a number of options that call<br />
for up to 300 buildings to be gutted and converted to<br />
residential units. The first of such transformed buildings,<br />
Nuggand House, was completed at the end of last year. It<br />
transformed a building constructed in 1951 for light industrial<br />
activity, such as printing, to 48 residential units.<br />
South Africa’s infrastructural monoliths, such as the<br />
national rail, port and pipeline operator Transnet and its
special survey<br />
electricity supplier, Eskom, have both announced major<br />
investments to meet the needs of the future. There is expected<br />
to be a high demand for demolition and<br />
recycling from these sectors.<br />
In his summary of<br />
trends in<br />
its<br />
last annual report,<br />
the chairman of<br />
Bell Equipment Company, Howard<br />
Buttery, said: “Looking ahead, we are confident<br />
that the current infrastructure spending in South<br />
Africa will continue to yield opportunities for the<br />
growth of our business.”<br />
South Africa’s economic<br />
activity is underpinned by high<br />
levels of commodity mining,<br />
which will, for the foreseeable<br />
future, remain on a growth<br />
path due to mainly Asian and<br />
Chinese demand. The need<br />
for expanded mining activity<br />
and re<strong>new</strong>al of existing facilities<br />
is therefore also seen as a<br />
major potential growth area for<br />
demolition and recycling.<br />
Due to its experience and acceptability as a world class<br />
22 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
operator in the field, the South African sector<br />
can also reasonably expect to benefit from the<br />
economic expansion of African countries. Many<br />
have a similar commodity profile and will need<br />
the equivalent extraction and transportation<br />
expansion as South Africa. This is generally<br />
seen as relevant to mainly heavy industrial and<br />
explosive demolition activity.<br />
With regards to the provision and maintenance<br />
of mechanical requirements for the<br />
demolition sector, it is healthily placed to<br />
service South Africa and its southern<br />
African neighbours. Due to the<br />
robust activity of the past<br />
few years in South Africa,<br />
all elements of<br />
demoli-<br />
tionoperations<br />
have access<br />
to benchmark local and<br />
international products.<br />
Strong local players<br />
In the field of carriers and attachments<br />
there are strong local<br />
players that are involved in the<br />
development, provision and maintenance of equipment,<br />
with the two major indigenous success<br />
stories being Bell Equipment and Dezzi.<br />
They compete against such international<br />
competitors as Caterpillar, JCB,<br />
Komatsu and Hitachi. Attachment providers<br />
represented include Atlas Copco,<br />
Sandvik, Furukawa and Indeco.<br />
Mobile recycling equipment suppliers<br />
such as Pilot Crushtec, Metso<br />
Minerals and others have a presence<br />
and concrete sawing and drilling equipment<br />
brands include Hilti, Husqvarna,<br />
Tyrolit, Diamond Products Cape to<br />
mention a few.<br />
In terms of diamond tools and machinery for concrete<br />
cutting, South Africa is nationally serviced by about eight<br />
professional suppliers that provide the latest international<br />
technology, mainly from Europe and America. The sector<br />
indicated to PDi that there is a degree of local development<br />
to try to adjust machinery for harsher handling<br />
than in other countries where the machinery is used by<br />
more skilled operators. Unfortunately, South Africa has<br />
no established certificate of competency to identify<br />
people that have been taught how to handle such<br />
machinery and tools properly, which results in a lack<br />
of understanding about best handling techniques<br />
and preventive maintenance. This leads to potential<br />
downtime and productivity loss which is presently<br />
addressed through hardiness
adjustment to machinery and tools where possible.<br />
On the products available, Brian Clark, spokesperson<br />
for Gauteng-based Diamond Products Cape - one of the<br />
larger local companies which purchased the diamond tool<br />
divisions of Boart Longyear and Huddy Diamond last<br />
year - says its product range covers machinery and tools<br />
generally available to the industry. This includes:<br />
Wet and dry cut laser welded diamond blades for concrete, asphalt,<br />
masonry and stone,<br />
Laser welded core bits for concrete, asphalt, masonry, tiles<br />
and natural stone,<br />
Concrete and masonry floor saws, core drills and<br />
grinding equipment,<br />
Brick and tile saws for concrete, tile and masonry, and<br />
Laser welded diamond core bit and blade.<br />
Demolition companies are spread countrywide and<br />
serviced by major contractors for recycling that handle<br />
all types of removal and dispersal. There are only about<br />
12 sizable companies in South Africa that get the lion’s<br />
share of the work for demolition and recycling. Most<br />
are in Gauteng province, but operate nationally where<br />
needed. The major centres outside of Gauteng Province<br />
do have large companies based in them that generally<br />
operate nationally as well.<br />
For softer elements, such as public liability insurance,<br />
the country has a number of brokers that provide cover<br />
for this activity from the smallest contract to explosive<br />
demolition.<br />
Stronger environmental<br />
legislations in South Africa<br />
Demolition in South Africa, whilst poised for growth in the foreseeable<br />
future, is also plagued by major challenges and restrictions.<br />
Environmental legislation requirements must be adhered<br />
to regarding the structural demolition as well as<br />
the method of disposal of rubble mainly for asbestos<br />
content reasons.<br />
Final banning in March 2008<br />
With many innercity buildings being demolished, refurbished<br />
or imploded, one of the major concerns is the<br />
disposal of asbestos content that features in most of the<br />
affected buildings. They were constructed during the<br />
economic boom in South Africa between 1960 and into<br />
the 1980s before the carcinogenic and respiratory problems<br />
of asbestos were conclusively understood. The final<br />
banning of the use, manufacture, import and export of<br />
asbestos and materials containing asbestos in March this<br />
year brought the curtain down on asbestos use in future<br />
construction and aligns South Africa with restrictions<br />
imposed by its major European and American trading<br />
partners, but demolition has been left with the legacy.<br />
The relevant regulations favour wet removal of asbestos<br />
from demolition sites and, where impractical, dry<br />
removal is permitted with very strict controls required to<br />
limit contamination and protect clean areas.<br />
Most of the country’s large and mid-sized demolition<br />
and recycling companies have specialist divisions or<br />
access to the necessary contractor expertise to undertake<br />
this element of the demolition process. The law also<br />
imposes controls over the use of high-pressure water jets<br />
and prescribes demolition site working environment<br />
conditions.<br />
“It is fortunately an area of the industry that will kill<br />
itself off as buildings containing asbestos are replaced.<br />
It appears that in many cases during refurbishment, the<br />
necessary work is done to remove either in part or totally<br />
the asbestos content,” says Johannesburg based issue<br />
management consultant Brian Gibson.<br />
Lack of power a problem<br />
Another clear factor that is bedevilling the industry in<br />
South Africa, and with it southern Africa, is the current<br />
critical electrical power shortage, which has seen the<br />
introduction of what the local national power utility,<br />
Eskom, calls “load shedding”. It is a structured rotation<br />
of power cuts in select areas throughout the country at<br />
certain times to try to take pressure off the country’s<br />
power grid as it attempts to improve its power supply<br />
through better maintenance and re-commissioning of<br />
mothballed power stations in the short term.<br />
Ideally such interruptions, which vary between two<br />
to four hours on designated days, are predetermined, but<br />
in many cases they are due to failure of the infrastructure<br />
for maintenance reasons. This creates a traffic gridlock<br />
situation that disrupts time schedules on site where main<br />
power is used. Similarly the removal of rubble through<br />
blackened traffic lights and gridlocked traffic play havoc<br />
with schedules and potential penalty clauses. Ironically,<br />
it was the large scale demolition of old power stations to<br />
make way for <strong>new</strong> ones that gave the local demolition<br />
industry one of its major boosts in the 1970s.<br />
On-site generator driven demolition is also not<br />
spared as its fuel costs escalate for both vehicles and<br />
generators as the country’s fuel prices spiral along with<br />
those of the rest of the world.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 23
INCREASE<br />
DESPITE<br />
DECREASE<br />
Two big shows have<br />
taken place this spring<br />
in our sector, in different<br />
parts of the world.<br />
Both showed clear<br />
signs of optimism despite<br />
that their countries<br />
are struggeling<br />
with recession. Read<br />
our review of CONEX-<br />
PO-CON/AGG 2008 and<br />
SAMOTER 2008.<br />
24 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Despite an economic slope in United States that continues,<br />
CONEXPO-CON/AGG 2008, the largest <strong>trade</strong> show in North<br />
America of any industry in 2008 and the co-located IFPE 2008<br />
expositions have set records for attendance, exhibition space and<br />
number of exhibiting companies. CONEXPO-CON/AGG<br />
2008 and IFPE are known as global showcases of the latest<br />
equipment, product innovations and technological advances for<br />
the construction, construction materials and power transmission<br />
industries.<br />
21 % bigger then 2005<br />
More than 144,600 industry professionals from around the world<br />
attended CONEXPO-CON/AGG 2008 and IFPE 2008 during<br />
their five-day run on 11-15 March at the Las Vegas Convention<br />
Center in Las Vegas, USA. CONEXPO-CON/AGG 2008<br />
covered more than 2.28Mft2 of exhibits (211,966m2 ), taken<br />
by 2,182 exhibitors, and was 21% bigger than the last show,<br />
held in 2005.<br />
International Attendance<br />
A record number of over 28,000 international industry professionals<br />
visited the shows, which is more than 19% of total<br />
attendance and represents more than 30% growth compared<br />
to the last shows. International attendance<br />
increased by more than<br />
50% from the Latin America and<br />
Caribbean marketplace, and doubled<br />
from China, India and Turkey. There<br />
were also significant increases from<br />
Canada, Australia, Russia and the<br />
Middle East. International visitors<br />
to the shows hailed from more than<br />
130 non-U.S. countries. There were<br />
more than 60 official international<br />
customer delegations organized by<br />
the U.S. Department of Commerce<br />
as well as in-country <strong>trade</strong> associations<br />
and related groups.<br />
Exhibit Features<br />
The show included a record 14 international pavilions highlighting<br />
products and services developed outside the United States.<br />
CONEXPO-CON/AGG 2008 with 10, from Brazil, Canada,<br />
China, Finland, Germany, Italy, Korea, Spain, Turkey and the<br />
United Kingdom, and IFPE 2008 with four, and China, Italy,<br />
Spain and Taiwan.<br />
IFPE 2008 hosted a <strong>new</strong> pavilion sponsored by the American
Gear Manufacturers Association, welcomed back a<br />
Power Transmission Distributors Association pavilion,<br />
and set up a <strong>new</strong> pavilion to highlight the expanded<br />
presence of sensors at the show.<br />
CONEXPO-CON/AGG 2008 featured a <strong>new</strong><br />
Safety Zone of exhibits and demonstrations from<br />
industry and government groups, including the U.S.<br />
Occupational Safety and Health Administration,<br />
Mine Safety and Health Administration, National<br />
Institute of Occupational Safety and Health, and the<br />
Aerial Work Platform Training/International Powered<br />
Access Federation.<br />
The next edition of the triennial shows will be<br />
22-26 March 2011 at the Las Vegas Convention<br />
Center in Las Vegas.<br />
www.conexpoconagg.com<br />
The other big show this year, that proved to be even more international<br />
this time, was Italian show Samoter in Verona. The<br />
show was organisaed some weeks before CONEXPO and the<br />
2008 edition showed most significant result concerning visitor<br />
numbers, more than 100 000, which set a <strong>new</strong> attendance record<br />
and should be compared to CONEXPO’s 144 000, visitors.<br />
More than 10% increase<br />
The increase over the 2005 edition was more than 10%, with<br />
peak figures (of up to 20%) for international operators, especially<br />
from East Europe and Asia. The event, which boasts the patronage<br />
of CECE (European Committee of Site Machinery Manufacturers’<br />
Associations) and the Ministries of Infrastructures,<br />
Transport, Employment and Social Security and International<br />
Trade, welcomed 1026 exhibitors (+3.5% over 2005), of which<br />
30% international from 36 countries, over a net exhibition area<br />
of more than 130 000, square metres (+13.5%). There were also<br />
more Italian and international journalists than ever, up by 80%<br />
(602 accredited journalists, of whom 40% international), 50<br />
MOST IMPORTANT<br />
IN EUROPE 2008<br />
Italian and international media partners (press, web and TV)<br />
ensuring resounding success.<br />
“We achieved attendance even better than forecasts,” said<br />
President of VeronaFiere, Luigi Castelletti. “Thanks to detailed<br />
work carried forwards in recent years with international promotion<br />
through Samoter Tour, that visited (and will continue to<br />
visit) the main countries in Eastern Europe, as well as even closer<br />
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Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 25
26 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
collaboration with the main <strong>trade</strong> associations. We are delighted<br />
by such attendance, especially on an international scale, and are<br />
convinced that the market, on the basis of meetings at Samoter,<br />
will see <strong>new</strong> impulse in the business field.”<br />
Samoter thereby confirmed its role, among sector experts, as<br />
one of the reference shows in the construction sector and the most<br />
important European appointment in 2008. The organisational<br />
formula was particularly appreciated by operators as regards the<br />
<strong>trade</strong> sector layout and the impressive convention programme: the<br />
Samoter Specials, in short, welcomed a series of courses dedicated<br />
to individual sectors (earth moving, concrete, road building,<br />
drilling, crushing, lifting/hoisting, vehicles and components),<br />
while more than 40 theme conventions were organised, attended<br />
by over 2,200 visitors.<br />
There was also excellent attendance by visitors and specialists<br />
at the Demo Area, the test ground of 20 000 square metres<br />
for “live” action and testing of the latest innovations available<br />
on the market.<br />
www.samoter.com<br />
“Recession,<br />
just talk”<br />
There is currently so much negative comment in the world market<br />
about an impending recession. This is particularly prevalent<br />
for the US, but the market contenders do not appear to agree,<br />
with Conexpo being a good example. More <strong>new</strong> products then<br />
ever were launched with more exhibitors and more visitors.<br />
Conexpo was a show of optimism and proved to be an even<br />
stronger international arena this time.<br />
The international influence was obvious and as an example<br />
never before has so many Italian demolition attachment manufacturers<br />
attended. No other single nation was so well represented in<br />
this field as Italy. And demolition and recycling equipment had a<br />
much stronger presence than at previous Conexpo shows.<br />
However it was disappointing that diamond tools and<br />
concrete sawing and drilling equipment were largely absent from<br />
the show, but the World of Concrete exhibition has strengthened<br />
its position in this field. Even floor grinding equipment<br />
manufacturers were sparse at Conexpo, but there were many<br />
<strong>new</strong> products on display.<br />
The world’s biggest breaker released<br />
Italian manufacturer Indeco used Conexpo to launch the world’s<br />
biggest hydraulic breaker HP 18000. The breaker was shown<br />
some weeks before at the Italian show Samoter in Verona. It<br />
is 4.6 m high, weighing 11.05 t and can handle tools with a<br />
diameter of 250 mm.<br />
“It has a destructive potential that is far and away the best<br />
of any breaker on the market,” says Indeco managing director<br />
Michele Vitulano when unveiling the breaker at Conexpo.<br />
Despite its size, the HP 18000 is also rapid and versatile,<br />
achieving a striking rate of up to 460 blows/minute. “That sort of<br />
speed is quite incredible when we think how much rock is moved.<br />
Compared with other breakers, it has greater hydraulic efficiency,<br />
a better ratio between input and output power, and this leads to<br />
greater energy yield. This has been achieved by introducing <strong>new</strong><br />
technological systems and improving existing ones throughout<br />
the Indeco range. The <strong>new</strong> automatic power and speed variation<br />
system makes the Indeco giant more sensitive, and so much more<br />
adaptable to the material it is demolishing,” adds Vitulano.<br />
Other features on HP 18000 include the CDPS system,<br />
which sends a signal to the operator if the breaker is working<br />
below optimum performance and warning to stop. The breaker<br />
also has special reinforcement, is extra silenced and vibration<br />
dampened. In addition the mounting bracket is<br />
interchangeable with the one for Indeco breaker HP<br />
12000. This is an advantage as the same carrier can<br />
now be used for two different breakers. One of the<br />
first HP 18000 breakers will be used for breaking<br />
the hard black New York granite in a construction<br />
job on Manhattan.<br />
Atlas Copco’s <strong>new</strong><br />
medium-size hydraulic breaker<br />
Atlas Copco is completing its range of medium-size<br />
hydraulic breakers with the MB 1500, a straightforward<br />
product requiring practically no maintenance.<br />
The breaker operates without a high-pressure accumulator,<br />
substantially reducing the number of moving<br />
components. But details such as the StartSelect,<br />
allowing the start-up and shutdown behaviour of the
28 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
breaker to be adapted to the specific application characteristics,<br />
or the AutoControl ensuring maximum percussion power under<br />
all operating conditions, have been included.<br />
The MB 1500 features single blow energy of 3000 Joule and<br />
achieves high efficiency thanks to the energy recovery. Its robust<br />
and sturdy design turns the breaker into a universally applicable<br />
tool for demolition, trenching or quarrying jobs. The shape<br />
makes the MB 1500 extremely versatile and manoeuvrable.<br />
The MB 1500 joins the medium-size range of Atlas Copco<br />
hydraulic breakers and supplements the MB 1200 with its 1200<br />
kg service weight and for the MB 1700 with its 1700 kg service<br />
weight. “Power, reliability and a low maintenance expenditure<br />
were the benchmarks for the designers of the MB 1500. A product<br />
has evolved which is distinguished by its versatile application,<br />
its slim design and its extremely high efficiency,” says Product<br />
Line Manager Medium & Heavy Breakers, Torsten Treger.<br />
New breaker from Sandvik<br />
Also for breaker producer Sandvik CONEXPO became launch<br />
pad for the <strong>new</strong> BR2155. Initially the hammer will be available<br />
only for the European market and will subsequently receive a<br />
phased introduction in other markets.<br />
With a working weight ranging from 1,190 to 1220 kg<br />
and an impact rate of 490 to 760 blows per minute, the all <strong>new</strong><br />
BR 2155 hammer has been designed for carriers in the 20 to<br />
22 tonne operating weight class. The <strong>new</strong> BR 2155 hammer<br />
boasts a modular design that provides users exceptional flexibility<br />
to match the hammer precisely to their application and<br />
material requirements.<br />
The <strong>new</strong> BR 2155 from the stables of Sandvik encapsulates<br />
the very latest in breaker design. A slim body, robust housing<br />
made of wear resistant steel, a replaceable bottom plate and an<br />
integrated lubrication system make up the all <strong>new</strong> BR 2155.<br />
A key feature of the <strong>new</strong> hammer is its modular design that<br />
allows customers to choose from a range of options as a “Retrofit”<br />
to match their application, material and budget. This flexibility<br />
enables customers to retrofit the hammer after purchase and<br />
ensure that the hammer is always<br />
to the latest and most<br />
appropriate configuration<br />
as application requirements<br />
change.<br />
The BR 2155, being<br />
offered in sound suppressed<br />
configuration, also benefits<br />
from a lightweight design<br />
that affords the unit a classleading<br />
power-to-weight<br />
ratio and high productivity<br />
levels in a wide variety<br />
of demolition, recycling<br />
and other industry wide<br />
applications. The proven<br />
fixed blow energy concept<br />
available in other models of<br />
hammer in Sandvik range<br />
is also available in the <strong>new</strong> BR 2155.<br />
Durability and reliability, two main features of all hammers<br />
from the Sandvik family are fully integrated into the design<br />
of the <strong>new</strong> BR 2155. A tool of 118 mm diameter ensures<br />
optimum wear and an excellent impact & bending resistance.<br />
Well protected hoses prevent it from wear and pinching damage<br />
while a highly efficient relief valve provides extra protection to<br />
the hammer.<br />
Service Kit for Economical Operation of the hammer and<br />
a range of tools for different applications, from Demolition to<br />
Boulder Breaking is available.<br />
Mantovanibenne<br />
showed <strong>new</strong> crusher CR100<br />
Italian manufacturer Mantovanibenne introduced on both<br />
Samoter and Conexpo their <strong>new</strong> crusher CR100 developed for<br />
carriers around 100 t. The CR100 is ideal for primary demoli-<br />
tion, primary cracking of structures and crushing reinforced<br />
concrete beams in a controlled and virtually noise free manner.<br />
ConExpo No Gamble for Extec & Fintec<br />
The ConExpo 2008 exhibition in Las Vegas, the first worldwide<br />
show attended by Extec Screens and Crushers Ltd and Fintec<br />
Crushers and Screens Ltd since they became part of Sandvik, was<br />
a roaring success with the two companies netting orders worth<br />
in excess of $20 million.<br />
Extec and Fintec, both now part of the Sandvik Group of<br />
Companies, enjoyed a staggering demand for its products during<br />
the five-day ConExpo. The companies, which were launching<br />
the Extec S-7 mobile screen and the Fintec 1440 mobile impact<br />
crusher, confirmed orders valued at more than $20 million during<br />
the show comprising a large number of major orders from<br />
US-based companies. Additional orders were taken from UK,<br />
Ireland, CIS, Germany and from across the Middle East and Far<br />
East. “ConExpo 2008 was a phenomenal success for us,” says<br />
group marketing manager Roger Murrow. “This was the first<br />
time that Extec and Fintec had exhibited side-by-side as part of<br />
Sandvik and the response from customers was just overwhelming.<br />
In particular, the <strong>new</strong> Extec S-7 and Fintec 1440 models<br />
proved extremely popular.”<br />
The largest model in Extec’s S-Series, the S-7 sets <strong>new</strong> standards<br />
in screening productivity. The machine features the same<br />
Doublescreen design as the S-4, S-5 and S-6, but boasts a tripledeck<br />
configuration together with an additional side conveyor that<br />
helps make the Extec S-7 the most productive mobile screen in its<br />
class. With a transport weight of 38.2t, the Extec S-7 is powered<br />
by a Deutz BF4M 2012 diesel engine developing 74.9 kW that
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30 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
meets or exceeds all known emissions regulations. The Extec<br />
S-7, which is 18m long, utilises two independently adjustable<br />
screen boxes each measuring 3,048 x 1,524mm.<br />
The Fintec 1440 is a track-mounted impact crusher that<br />
combines Fintec’s experience in the design of mobile crushers<br />
with Sandvik’s leadership in the manufacture of high output<br />
impact crushers for quarrying, demolition and recycling applications.<br />
Powered by a Cat C-13 diesel engine, the Fintec<br />
1440 is carried on a manoeuvrable tracked undercarriage<br />
and incorporates a Sandvik PR301D impactor with a fluid<br />
clutch drive. Fed via a two-deck prescreen, the crusher is<br />
a four hammer open-style rotor with a pair of hydraulically<br />
adjustable impact curtains that together deliver high outputs<br />
in materials including granite, slate, limestone, brick and<br />
asphalt. A relatively low weight of 49.8t and 15.5m long in<br />
transport mode means the Fintec 1440 is transportable in a<br />
single load. Optional extras include a dolly unit, belt scales,<br />
and radio remote controls.<br />
“Our primary reason for exhibiting at ConExpo was to<br />
unveil our two <strong>new</strong> models and to remind customers that<br />
we’re now part of the Sandvik Group of Companies,” says<br />
Murrow. “We’re absolutely delighted at the response from<br />
US and international customers to both the <strong>new</strong> and existing<br />
products. This has been, without question, the most successful<br />
exhibition we’ve ever attended.”<br />
Rubble Masters fast<br />
expansion in North America<br />
North America has become the most rapidly expanding market<br />
for RUBBLE MASTER. “The Conexpo show was a huge<br />
success,” says RUBBLE MASTER North America Business<br />
Developer Nikolaus Hottenroth. “Interested visitors from the<br />
USA and around the world were in agreement after seeing the<br />
RM100 as cutting edge technology at its finest. The RM100<br />
is regarded worldwide as the technology leader in the crushing<br />
sector, especially by companies that have had experience<br />
with RUBBLE MASTER and other crusher manufacturers.”<br />
Fuel prices and ever tightening environmental regulations,<br />
which make the dumping of construction debris either very<br />
expensive or completely impossible, are prompting many<br />
demolition and construction companies in North America to<br />
search for profitable solutions. And this is why the interest in<br />
RUBBLE MASTER Compact Recyclers® is growing.<br />
Gerald Hanisch, Managing Director of the Austrian<br />
manufacturer HMH and President of RUBBLE SYSTEMS<br />
Inc., pointed out the dedication shown not only by the growing<br />
team of official RUBBLE MASTER sales partners in North<br />
America but also by the US customers. “Our sales partners<br />
and customers in North America have grasped the concept<br />
of mobile recycling with RUBBLE MASTER, and this is the<br />
message they pass on with full conviction and commitment.<br />
This is why the huge success in North America is due largely<br />
to them, besides the high quality of our products. The great<br />
importance they attach to service is another reason for this<br />
success and one that we can continue to build on.”<br />
Dust buster boom<br />
A couple of year’s ago PDi introduced, as first international<br />
magazine US manufacturer Dustcontrol Technology’s efficient<br />
dust control system DustBoss. DustBoss was, what PDi has<br />
experienced the first dust control system for outdoor demolition<br />
jobs. DustBoss is today sold successfully both in the US<br />
and Europe and has a network of distributors and service<br />
providers both in the US and Europe. DustBoss is also CE<br />
certificated. DustBoss could be seen in their own booth<br />
at CONEXPO and at Samoter in Mantovanibennes<br />
booth, who represents DustBoss in Italy.<br />
Since DustBoss showed up with its innovation a<br />
couple more brands has been introduced, both from<br />
Europe. One of the is WPL DustBuster from Italy<br />
and now recently another Italian company named<br />
Tower light released their Gladiator range. The<br />
product is called Dust Fighter. Dust Fighter<br />
A proud father and son, Mauro and Michele Vitulano<br />
presenting the world’s biggest hydraulic breaker, Indecos<br />
HP 18000.
is equipped with 24 nozzles mounted at 360° and creates an<br />
ultra-fine mist that attracts dust and drives in to the ground.<br />
GLADIATORdust-fighterwith its powerful fan with blades<br />
made of synthetic material,allow to cover a distance of 20-30<br />
m (DF 3000) or 40-60 m(DF 8000).Thanks to the presence<br />
of a particular filter the Dust-Fighter can be used with potable<br />
or not potable water, thismeans that the machine can operate<br />
in the presense of thewater main or can self prime the water<br />
from rivers, ponds or external tanks.The frame of the structure<br />
is mounted on a two wheels under carriage with a tow bar. The<br />
Dust-Fighter has in both versions, manual and automatic (option)<br />
oscillation system.The vertical position of the cannon can<br />
be manually changed.<br />
Three <strong>new</strong> products from Rotair<br />
On the occasion of the 2008 SAMOTER International Exhibition,<br />
Rotair spa, Italian reference manufacturer in the field of<br />
Hydraulic anti vibration hammers Ecosilent series, presented<br />
three <strong>new</strong> models of hammers extending the possibilities of<br />
installation on operating machines up to 21 tons. The present<br />
range of hammers covers weights from 60 up to 1300 kgs, with<br />
8 different models, offering perfect coupling solutions.<br />
Rotairs ECOSILENT breaker range has many interesting<br />
feature and for instance the beating section is contained in an<br />
Integrated single block casing, without tie-rods and featuring<br />
an anti vibration device which, thanks to special elastic buffers<br />
reduces the strain on the beating body, thereby ensuring greater<br />
power for the beating stroke.<br />
The <strong>new</strong> breakers are aasy and simple to install on the operating<br />
machines, even with varying hydraulic features thanks to<br />
the ample variability of the ratio between pressure- oil capacity<br />
and counter-pressure.<br />
The breakers has energy recovering features, high degree<br />
of counter-pressure tolerance, reduced amount of reactivity<br />
transmitted to the supporting arm of the operating machine,<br />
easy and fast accumulator control-recharging feature, “control<br />
power system” device which optimises the breaker performance<br />
according to user requirements and they offer easy and fast<br />
distributor access which can be effected directly from the upper<br />
head section.<br />
Rotair spa is presently dealing with more than 70 countries<br />
in the world. The high quality standard of the hammers, their<br />
reliability and profitability generally acknowledged from the users<br />
are confirmed by important distribution agreements with the<br />
main international producers of operating machines.<br />
Meccanica Breganzese<br />
success at Samoter and Conexpo<br />
The Vicenza based company Meccanica Breganzese, which claims<br />
to be the worldwide leader in the production and sales of bucket<br />
crushers, reported successful attendance at both Samoter and<br />
Conexpo. The company presented four models of their bucket<br />
crusher line, BF601, BF70.2, BF90.3 and BF120.4 at Samoter<br />
and over 1000 MB customers visited the stand. The numerous<br />
other visitors to the stand Middle and Far East and Africa where<br />
also impressed with the bucket crushers, which were also demonstrated<br />
at the show.<br />
The same line of products was also presented at Conexpo<br />
in Las Vegas to the North American audience, which MB claim<br />
generated a lot of interest from visitors.<br />
Besides these two events MB were also present at a number<br />
of other <strong>trade</strong> shows during spring and early summer. These were<br />
the French show Artibat, Smopyc in Zaragosa, Spain, a show in<br />
Istanbul, Turkey, Autostrada Polska show in Poland, Maskin Expo<br />
in Sweden, TiefbauLive in Germany and CTT in Russia.<br />
MB has also qualified for the Premio Edilportale Marketing<br />
Awards for their 2007/2008 advertising campaign for the Edilio<br />
Awards for excellence in web site and advertising communications.<br />
The competition takes place on-line from 2 April to 31<br />
July, through www.edilio.it, the portal site that currently boasts a<br />
community of 85,000 sector professionals. Portal users will decide<br />
the Competition winners. Every user will have the opportunity to<br />
view the different advertising campaigns and vote for their preferences<br />
by simply accessing the dedicated section of the website. As<br />
well as a user jury, there will also be judging by a technical jury<br />
consisting of qualified experts from the advertising and building<br />
industries. In September both juries will announce the individual<br />
winners of the 4 categories:<br />
• Best advertising campaign (user jury)<br />
• Best web advertising campaign (user jury)<br />
• Best advertising campaign (technical jury)<br />
• Best web advertising campaign (technical jury)<br />
The winners of the first edition of the ED Awards will be<br />
presented at the Bologna SAIE 2008 programmed for 15 to 18<br />
October.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 31
“The arrival of t<br />
Finally the American manu- But the market is still dominated by European jaw crusher and the one with an inclined screen, but the<br />
facturers have arrived in the<br />
manufacturers. However, at present the Europeans face the<br />
major disadvantage of the value of the dollar. In the past,<br />
when only European manufacturers could offer this type<br />
range of their tracked products is already quite impressive.<br />
These include three jaw plants, two cone plants, two<br />
HS impact crusher plants, two screening units, and one<br />
market of track-mounted<br />
of equipment, the dollar value did not matter, but now it<br />
certainly does. Another but probably lesser disadvantage is<br />
conveying plant with an apron feeder.<br />
“As one of our original names, Pioneer, implies we<br />
crushing, screening and recy-<br />
that traditionally, American customers prefer locally made<br />
machines and this may affect the situation, as well.<br />
have been the pioneering company in this sector amongst<br />
the American manufacturers,” explains, National Sales<br />
cling plants. At the ConExpo<br />
Of course, there is an exception amongst the<br />
American manufacturers, namely Terex who has owned<br />
Manager Fred Gross. “We have achieved good growth<br />
through our strong partnership with distributors and,<br />
show three years ago, their<br />
Powerscreen, Pegson and Finlay for a few years. These three<br />
manufacturers are all based in the UK and are basically in<br />
the same situation as their European competitors.<br />
what from our point of view, is also very important. That<br />
all our products are manufactured in the US.”<br />
Like KPI-JCI, Telsmith also belongs to Astec In-<br />
presence in this segment was The list of American entrants to this segment included<br />
many traditional manufacturers who joined the<br />
dustries. Telsmith brought to the show their first tracked<br />
machine, the TJ3258, which is equipped with a jaw<br />
zero but at this year’s ConExpo<br />
bandwagon of this <strong>new</strong>, for them, type of equipment.<br />
Amongst them there were such established companies as<br />
crusher and aimed at primary crushing particularly in<br />
quarrying operations.<br />
in Las Vegas quite a few manu-<br />
Telsmith and KPI-JCI, both owned by Astec Industries,<br />
Screen Machine Industries and CEC, Construction Equip-<br />
Construction Equipment Company also has a wide<br />
range of track-mounted plants, namely jaw, cone, impact<br />
facturers displayed this type<br />
ment Company. Some of them featured crushing plants,<br />
others displayed a tracked screening machine and some<br />
also showed a recycling version with the magnetic separa-<br />
crusher and screen. Screen Machine Industries is another<br />
manufacturer of tracked equipment. Currently they offer<br />
screens and impact crusher plants.<br />
of equipment that has been tor over the belt for steel removal. Cedarapids, another<br />
Terex owned company, showed their <strong>new</strong> wheel-mounted<br />
Also McCloskey International offers screens and<br />
crushers mounted on tracks. Generally, all American<br />
the European standard for well<br />
portable plant.<br />
However, the European manufacturers, with the<br />
equipment manufacturers are in the same situation. While<br />
the domestic market shows clear signs of flatter sales, the<br />
over 20 years. PDi’s Heikki<br />
exception of the missing Italian companies, with so<br />
many years experience in this product range dominated<br />
markets outside North America offer much more potential<br />
for expansion. Now Americans should be out there<br />
Harri reports.<br />
the scene.<br />
marketing their products.<br />
32 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Made in America<br />
The first time American manufacturers showed their array<br />
of tracked equipment was in Las Vegas. For example KPI-<br />
JCI demonstrated two plants, one<br />
with a<br />
Tracked units in recycling<br />
KPI-JCI is the most advanced American manufacturer<br />
of track-mounted crushing, screening and recycling<br />
equipment. At the show they had two machines on<br />
tracks. The photo shows the FT3055 equipped<br />
with a jaw crusher.
he Americans”<br />
“One major use for track-mounted crushing units in the<br />
US is in the recycling process of road pavement. This<br />
type of machine has proved its efficiency in recycling the<br />
old pavement, which can then be used as part of<br />
the <strong>new</strong> surface. This is why the<br />
contract crushing and<br />
recycling segments have<br />
been the eager to accept<br />
the concept,” says<br />
Metso Minerals USA<br />
Marketing Manager<br />
John Stolowski,<br />
who is one of earliest<br />
pioneers in<br />
marketing the<br />
track-mounted<br />
concept in the<br />
country. “Metso<br />
started to<br />
market them<br />
over 15 years<br />
ago, and we made<br />
almost all the mistakes that could<br />
be made. We were not quite sure what we were<br />
selling and to which type of applications and the customers<br />
were naturally even less educated. The early age can<br />
well be compared with the arrival of the colour TV after<br />
so years of black-and-white television. In the beginning,<br />
also the colour TV sets were very expensive. Now the<br />
market for tracked units belongs to the category of business<br />
as usual.”<br />
In addition to market acceptance, he also sees another<br />
factor favouring the mobile, track-mounted concept.<br />
“Whenever and wherever the tracked units are being used,<br />
they always automatically reduce all sorts of hauling needs<br />
and related costs. Now, with the fuel price going higher<br />
almost on a daily basis, this also increases the interest of<br />
all kinds of crushing, screening and recycling operators to<br />
this relatively <strong>new</strong> system,” he adds.<br />
As all manufacturers from Europe, John Stolowski<br />
sees the problems that the high euro and low dollar cause.<br />
“We just have to be so much better and offer<br />
reliable and efficient machines<br />
and good service<br />
working closely with<br />
dealers and customers,”<br />
he says.<br />
Hubert Watson,<br />
Marketing Director of<br />
Extec and Fintec, the two<br />
manufacturers of tracked<br />
equipment acquired by<br />
Sandvik a year ago, share<br />
the common feeling. “In<br />
particular, the recycling and<br />
contract crushing operators<br />
have accepted the concept.<br />
But there is still quite a lot of<br />
education needed, since it clearly<br />
appears that some potential<br />
customers are unaware of the benefits. But we<br />
will get there,” says Watson.<br />
According to Hubert Watson, ConExpo was a<br />
major turning point. “American customers also saw<br />
the local manufacturers offering track-mounted units,<br />
so the concept was not any more a European idea. We<br />
had an excellent show with a lot of orders and one <strong>new</strong><br />
dealer appointed. For us ConExpo was a real success,”<br />
Rubble Master showed<br />
the company’s latest flagship, the<br />
RM100. In the back there is one of the many landmarks<br />
of Las Vegas, the Las Vegas Hilton hotel.<br />
says Watson.<br />
HMH, the compact line manufacturer from Austria<br />
under the brand name Rubble Master and specialized in<br />
recycling, was another satisfied European company at the<br />
show in Las Vegas. There the company introduced the <strong>new</strong><br />
flagship RM100 equipped with an impact crusher to the<br />
North American clientele.<br />
“The first Rubble Master units arrived here almost 10<br />
years ago, so we regard us as an established and successful<br />
company both in the US and Canada. I also believe that<br />
we have changed a lot the ways of how our customers<br />
are able to produce construction and demolition debris<br />
more efficiently, more economically and more profitably,”<br />
says HMH managing director Gerald Hanisch, who was<br />
particularly pleased with the results of the exhibition with<br />
many orders and distribution links. For the company the<br />
investment was very timely and justified, because North<br />
America now is the fastest expanding market for Rubble<br />
Master.<br />
Trust in economy<br />
Although the American economy is suffering from the<br />
ramification of the downturn of the housing market,<br />
equipment suppliers are continuing to be optimistic.<br />
Caterpillar CEO, Jim Owens, explained the optimism at<br />
the company’s ConExpo press conference. “We see the<br />
future contain many positive prospects. The year of 2008<br />
will prove not as good as previous years, but the upturn will<br />
come at least in the two next years. This is based on a few<br />
observations. The heavy investments in the infrastructure<br />
will continue, commodity prices remain on a high level<br />
and many customers need to replace their aging fleets.<br />
These factors alone justify our optimistic view for the<br />
coming years,” he says.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 33
Demolition Takes<br />
Global Stage<br />
PDi’s Mark Anthony<br />
visited the National<br />
Demolition Association’s<br />
35th annual<br />
convention in Las<br />
Vegas and witnessed<br />
a turning point for the<br />
US demolition sector<br />
and the first step towards<br />
a global industry<br />
voice.<br />
On the bike; US Demolition<br />
Asscoation’s President John<br />
Wring.<br />
34 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Of all the potential venues in the world for a demolition convention,<br />
Las Vegas must surely be the most fitting. This, after<br />
all, is the land of a thousand implosions, the city where resort<br />
and casino hotels have such a brief lifespan that demolition<br />
contractors look on covetously and impatiently as <strong>new</strong> hotels<br />
rise from the rubble of their predecessors on the world famous<br />
“Strip”. And with 20,000 additional hotel rooms planned<br />
for completion in the next five years at a cost of around $40<br />
billion, the economic attraction of “gambler’s paradise” is easy<br />
to understand.<br />
Strong impact from recycling unit suppliers<br />
This then was the venue for the 35th annual convention of the<br />
US National Demolition Association. With an area covering<br />
8,500m 2 of the Mirage hotel’s vast event centre and attracting<br />
delegates from across the 50 states and beyond, this latest<br />
gathering was also the biggest in the NDA’s history.<br />
While the event is, first and foremost, a conference, several<br />
manufacturers took the opportunity to provide the demolition<br />
fraternity with a sneak preview of <strong>new</strong> products just weeks ahead<br />
of the ConExpo-Con/Agg exhibition, also in Las Vegas.<br />
Two of the larger <strong>new</strong> arrivals on display highlighted<br />
the demolition industry’s increasing alliance with the waste<br />
reduction and recycling sector. The Eagle Hybrid Traxx (www.<br />
eaglecrusher.com) is a track-mounted mobile impact crusher<br />
that utilises diesel electric power to drive the impactor and the<br />
plant and a hydraulic drive to power the tracks.<br />
Fintec, meanwhile, took the opportunity to provide<br />
visitors with a sneak preview of a <strong>new</strong> machine that would be<br />
officially launched at the ConExpo exhibition the following<br />
month. Powered by a fuel-efficient Cat C-13 diesel engine,<br />
the <strong>new</strong> Fintec 1440 (www.fintec.com) is carried on a tracked<br />
undercarriage and incorporates a Sandvik PR301D impactor<br />
with a fluid clutch drive. Fed via a two-deck pre-screen, the<br />
crusher is a four hammer open-style rotor with a pair of<br />
hydraulically-adjustable impact curtains that together<br />
deliver high outputs in materials, including granite,<br />
slate, limestone, brick and asphalt.<br />
While both Eagle and Fintec rely upon<br />
mechanical means of breaking, a <strong>new</strong> company<br />
called Sylentmite (www.sylentmite.com) was<br />
offering a rather more scientific approach.<br />
Sylentmite harnesses the phenomenal<br />
breaking power of calcium oxide<br />
to produce a concrete breaking<br />
compound that is silent, vibration<br />
and dust free and which can be used<br />
in such spark-sensitive applications<br />
as petro-chemical works. Such<br />
compounds have been on<br />
the market for many<br />
years but their<br />
use has traditionally<br />
been<br />
limited by fears<br />
of leaving such<br />
potentially destructivemateri-<br />
als unsupervised<br />
overnight and<br />
by the demolition<br />
industry’s seemingly<br />
insatiable appetite for productivity. But at a time when clients<br />
are becoming ever more sensitive to dust and vibration emissions,<br />
their time may have come at last.<br />
One of the more niche but nonetheless interesting items on<br />
display was the Panther <strong>57</strong>00 ride-on floor preparation system<br />
from Industrial Equipment Company (www.ind-equipco.<br />
com). The electrically-powered, easily rechargeable machine<br />
features an angled blade that is capable of removing bonded<br />
carpets and carpet tiles, wood laminate flooring and other floor<br />
tiles. Capable of running a full day on a single charge, the<br />
machine is virtually silent in operation, produces no exhaust<br />
emissions or fumes, and makes a productive alternative to<br />
manpower in soft strip applications.<br />
Addressing the same problem, but with an attachment<br />
rather than a dedicated machine, was Outline Products LLC<br />
(www.outlineproducts.com) which was showing a surface<br />
scraper system that can be attached to a compact skid steer<br />
loader. Obviously, the attachment is more cost effective than a<br />
dedicated floor stripping machine. Perhaps more importantly,<br />
the Outline Products 3500 XLT has the added benefit of drawing<br />
additional utilisation from a skid steer loader, a machine<br />
that is common among demolition equipment fleets.<br />
An attachment of a quite different kind was also introduced<br />
at the NDA convention, this one designed to address<br />
the increasingly important issue of segregation of metals. With<br />
steel prices currently making and breaking demolition tenders,<br />
the need to segregate steel has never been more important.<br />
Enter Bateman Manufacturing (www.batemanmanufacturing.<br />
com) which has introduced a range of five excavator-mounted<br />
grapples, each equipped with its own integrated magnetic<br />
separator. With attachment weights from 281 to 795 kg,<br />
the Bateman range features a unique quick hitch and pin<br />
alignment system to ensure rapid deployment, allowing the<br />
grapples to be used alongside a range of other attachments<br />
on a single carrier.
But for all the <strong>new</strong> products on show, perhaps the most<br />
interesting thing to come out of the Convention was the NDA’s<br />
<strong>new</strong> Strategic Plan. As a mature <strong>trade</strong> association, the NDA<br />
has decided that the time has come to clearly state its aims<br />
and objectives for the betterment of the American demolition<br />
industry as a whole. Following a study that took more<br />
than two years, the Association unveiled its Strategic Plan at<br />
the Convention. The following is an extract from the NDA<br />
Magazine, Demolition:<br />
NDA’s Strategic Plan<br />
After scanning the “demolition process” environment and soliciting<br />
the views and opinions of the organisation’s members,<br />
the Board of Directors identified a number of strategic issues<br />
that it wanted to address in the future.<br />
After much discussion over a three day period, the Board<br />
selected five major elements that would make up the tasks of<br />
the current Strategic Plan.<br />
1. Organisational Vision and Mission<br />
2. Leadership Development & Succession Planning<br />
3. Communicating Our Message<br />
4. Image & Awareness<br />
5. Providing Membership Value<br />
None of these elements is more important than any other<br />
element and each of them will produce operational and programmatic<br />
initiatives that will move the element forward. They<br />
are all part of a master plan to move the Association forward<br />
and meet its Mission.<br />
Organisational Vision and Mission<br />
This element of the Association’s Strategic Plan is crucial. It<br />
answers the dual questions of why do we exist and what do we<br />
want to accomplish. All other elements of the Association’s<br />
reason for existence and operations flow from its Organisational<br />
Vision and Mission Statement:<br />
“...To provide the members<br />
of the National Demolition Association<br />
with the tools necessary<br />
to be leaders in environmental<br />
stewardship, safety, education,<br />
professional competency and<br />
government advocacy...”<br />
With every programme that<br />
the Board approves and every initiative<br />
the Association undertakes,<br />
decision makers within the organisation<br />
need to ask of what they are<br />
doing is “part of our Mission”.<br />
The Association’s Vision and<br />
Mission Statement say this is who<br />
we are and this is what we represent.<br />
In addition to its <strong>new</strong> stated objectives in the US, the NDA’s<br />
annual convention also provided an opportunity<br />
for some promising international accord. The<br />
CEO of the UK’s National Federation of<br />
Demolition Contractors, Howard Button had<br />
been invited as a guest speaker on the subject<br />
of training and the creation of a competent<br />
workforce. The convention also marked the<br />
appointment of NFDC president John Wring<br />
as international director of the NDA, while<br />
European Demolition Association president<br />
Yves Canessa was also in attendance. It is early<br />
days, but it seems likely that the three associations<br />
will shortly begin a greater collaboration,<br />
one that at last provides the demolition industry<br />
with a truly global voice.<br />
www.demolitionassociation.com<br />
From the left Howard Button, Yves<br />
Canessa, John Wring and Drew Lammers.<br />
In the middle keynote speaker Kyle<br />
Petty.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 35
Richard Green, MIDE.<br />
Anthony Hawetson.<br />
Malcolm Ingry.<br />
John Woodward, MIDE.<br />
PDi’s Mark Anthony reports from the recent IDE seminar<br />
Demolition with<br />
a Difference<br />
In any walk of life, there is a temptation to allow constant exposure lead<br />
to tedium. For demolition engineers, many of whom are second or third<br />
generation, it is tempting to see each <strong>new</strong> project as just another contract,<br />
even though each will bring its own mixed and often unseen bag of<br />
challenges.<br />
But such temptation was banished at the recent Demolition<br />
with a Difference seminar held at Leeds’ Royal Armouries,<br />
the Institute of Demolition Engineers’ home away from<br />
home in recent years. The biggest and best-attended of the<br />
IDE’s recent seminars, the event also marked a change in<br />
format with a number of exhibitors including Dig A Crusher,<br />
DigBits, JCB, Red Rhino and Sandvik also showing their<br />
wares on the day.<br />
Packed Auditorium<br />
But the main attraction of the event was in the packed auditorium.<br />
Hosted by IDE President David R. Turner, the<br />
seminar was kicked off by Anthony Hewetson AMIDE who<br />
has worked in the nuclear industry for over 35 years. Not<br />
surprisingly, Hewetson’s work at the Sellafield nuclear facility<br />
involves the handling of potentially contaminated concrete<br />
that requires extensive processing before it can be reused as a<br />
construction material. But perhaps the most striking factor of<br />
Hewetson’s presentation was the timescales involved. While<br />
demolition contractors have grown accustomed to contract<br />
periods that can be measured in days, Hewetson reports that<br />
the decommissioning of Sellafield is scheduled to last for a<br />
staggering 125 years.<br />
Next up was Safedem managing director William Sinclair<br />
MIDE. Using a video produced by the Glasgow Housing<br />
Authority, Sinclair took the audience through the preparation<br />
and successful completion of the simultaneous implosion of<br />
five identical high-rise structures. The video was commissioned<br />
to provide residents and stakeholders with a greater<br />
understanding of the demolition process but it was also an<br />
object lesson in resident liaison and the more technical aspects<br />
of explosive demolition.<br />
Video also formed a key part of the presentation by<br />
Chris Dobson AMIDE, health and safety manager of W&M<br />
Thompson (Earthworks) Ltd who spoke about the recent<br />
demolition of the City Library in the company’s native<br />
Newcastle. Conducted using high reach excavators, while<br />
the surrounding shops and thoroughfares remained open, the<br />
project was unique in that it was captured on a time-lapse<br />
video, allowing stakeholders and residents to view the project<br />
as it progressed. The resulting video can be viewed at: www.<br />
<strong>new</strong>castle.cov.uk/core.nsf/a/libraries_timelapse_video<br />
Turning to Mecca<br />
After a short break, during which delegates had an opportunity<br />
to meet and greet the exhibitors and to network with their<br />
fellow demolition professionals, Controlled Group’s Richard<br />
(Dick) Green took to the stage. With a presentation style<br />
that is part expert, part stand-up comic, Green delighted the<br />
audience with the background to the demolition of a bridge<br />
William Sinclair, MIDE.<br />
36 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
close to the Muslim holy city of Mecca for a Saudi-based<br />
contractor with the name bin Laden! Due to its proximity<br />
to Mecca, non-Muslim’s were unable to visit the site before<br />
or during the proposed demolition using a combination of<br />
explosives and traditional methods, meaning that Green<br />
and his team had to train a number of locals to do their<br />
work for them while they monitored progress via a special<br />
remote video link.<br />
Keltbray Ltd’s project director Jim O’Sullivan then outlined<br />
the challenges facing his company on the “bottom-up”<br />
demolition of a high-rise structure at 20 Fenchurch Street<br />
in London. Similar to the 122 Leadenhall Street featured in<br />
the Autumn 2007 edition of PDI (Pages 20 – 21) only larger<br />
and more complex, the Keltbray project requires the outer<br />
frame of the structure to be separated from its inner core,<br />
starting at ground level.<br />
Demolition Simulation<br />
After a hearty lunch and much talk, delegates reconvened to<br />
greet Dr Hatem Tagel-Din, chief scientist for Applied Science<br />
International, the company that is pioneering computerbased<br />
demolition simulations utilising the Applied Elemental<br />
Method devised by Dr Tagel-Din himself. Having flown<br />
into the UK specifically for the IDE event, Dr Tagel-Din<br />
took the opportunity to show how his company’s system<br />
had been used in the US and beyond and how it might be<br />
utilised here in the UK to predict the demolition of more<br />
complex structures.<br />
Maintaining the Demolition with a Difference theme,<br />
C&D Consultancy’s John Woodward MIDE provided a fascinating<br />
insight into the decommissioning of the Frigg North<br />
Sea gas platform, a project with which he has been deeply<br />
involved. The decommissioning of the entire Frigg field has<br />
been charged to Aker Kvaerner and the upperstructure of the<br />
first of the platforms has now been towed to Shetland where<br />
it is being dismantled by a team from Technical Demolition<br />
Services (TDS) under Woodward’s supervision.<br />
Rounding off a highly educational and entertaining<br />
event explosives expert Malcolm Ingry of Ex-Chem then<br />
explained how his company’s products were utilised by the<br />
demolition industry and how this has lead to an interesting<br />
sideline in the movie business. Although still best known as<br />
one of the UK’s foremost explosives experts, Ingry’s showbiz<br />
sideline has seen him working on the pyrotechnic effects on<br />
numerous big budget movies including Saving Private Ryan<br />
and the last three James Bond releases.<br />
The next IDE seminar is scheduled to take place at<br />
One Great George Street in London on 3 October 2008.<br />
Contact the IDE office or visit www.ide.org.uk to book<br />
your place.
Demolition with<br />
an Atlas Copco<br />
grapple<br />
Using a MultiGrapple model MG 2700 the Sottrum-based demolition<br />
company ATR Abbruch Transport Recycling GmbH has<br />
torn down a Federal Railways building in Bremen, Germany. In<br />
just two days some 1,400m 3 of walled-in space was demolished<br />
and separated down to the top edge of the foundation.<br />
The MultiGrapple MG2700 tore down the 10 x 20 x 7 m<br />
building without any difficulty. The ceilings and the outer walls<br />
were 200mm and 360mm thick, respectively.<br />
Since the demolition site is located in Bremen’s city centre,<br />
silenced demolition tools were needed to minimize noise pollution<br />
for the residents and business owners. “The grapple has<br />
done a perfect job. I am planning to buy additional grapples<br />
in the near future,” says ATR GmbH manager and proprietor,<br />
Gerhard Jodeit.<br />
The short opening and closing times of the grapple jaw, as<br />
well as the accuracy with which the tool is positioned by the endless<br />
rotation unit, are extremely convenient for demolition jobs.<br />
The Hardox material, which is highly resistant to wear, provides<br />
an optimum weight-to-grapple ratio. A constant operating pressure<br />
allows the wide jaw to safely keep a firm hold on heavy<br />
and smooth concrete slabs. Even though the blades wear down<br />
in the course of their life cycle, “nothing slips out, not even after<br />
long operating stretches,” adds Gerhard Jodeit.<br />
For more than ten years ATR Abbruch Transport Recycling<br />
GmbH has been working in the industrial and reinforced concrete<br />
demolition sector, container and recycling service.<br />
www.atlascopco.com<br />
Technology for<br />
the big boys<br />
On the island of Madeira a <strong>new</strong> road is to be built connecting<br />
the port of Funchal with the island’s central expressway the<br />
Cuota 400, which links the tourist resort Ribeira Brava with<br />
the airport. A 600m tunnel will lead through the mountainous<br />
region shortening the distance between the port and the<br />
villages and towns in the middle of Madeira.<br />
The coastal areas of Madeira are heavily built-up and 23<br />
silos unused for 12 years must give way to the tunnel. The<br />
island’s Road Traffic Authority is located in the immediate<br />
vicinity of the silos so that blasting is out of the question.<br />
A demolition using a hydraulic breaker would cause too<br />
much noise. This was a job tailor-made for the DP 2800<br />
demolition pulverizer.<br />
Attached to a crane the pulverizer is steered from different<br />
control stands. A banksman helps the crane operator<br />
to position the demolition pulverizer. The operator can also<br />
rely on a camera filming the work from above. The pulverizer<br />
jaw is opened and closed by radio control.<br />
The demolition company Tecnovía Madeira has been<br />
granted three months to tear down the 23 silos, each 25 m<br />
high. “The concept works. The first tests after the pulverizer<br />
was attached already showed that we could work successfully.<br />
The project is quite demanding and the pulverizer is<br />
the crucial element of the whole operation. We are very<br />
satisfied,” says managing engineer Alvaro Castillo.<br />
www.atlascopco.com<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 37
“DCH 300<br />
just cut”<br />
Grinding and cutting with the<br />
same tool is possible, but an<br />
all-rounder is not always the<br />
best choice. All the <strong>new</strong> DCH<br />
300 from Hilti can do is cut, but<br />
it does it exceptionally well.<br />
Cutting to the unrivalled depth<br />
of 120mm, this electric diamond<br />
cutter sets a <strong>new</strong> standard<br />
because it reaches depths<br />
angle grinders cannot.<br />
Cuts to a depth of up to 120mm are no problem for the<br />
DCH 300. Even the smaller DCH 230, which reaches<br />
a depth of 85mm, beats its competitors because, until<br />
now, the maximum depth achievable with conventional<br />
angle grinders equipped with discs up to 230 mm was<br />
about 60mm. The unrivalled cutting depths reached by<br />
these <strong>new</strong> DCH tools are the result of clever design and<br />
a <strong>new</strong> means of cutting depth adjustment.<br />
38 48 PDi • Is s u e 2 1 - 2008 • Ap Fe b r r I l u A- ry Ju n- e<br />
MA r c h<br />
Universal cutting<br />
These tools are ideal for cutting materials of all kinds,<br />
including reinforced concrete, granite kerbstones, slabs,<br />
bricks, blocks and many more. Metal beams,<br />
steel pipes and reinforcing bars also present<br />
no problem for these electric diamond<br />
cutters. Both machines feature a virtually<br />
identical ergonomic in-line design with<br />
the grip and cutting disc in exactly<br />
the same axis. This design has the<br />
advantage of allowing more precise<br />
guidance with less pressure required,<br />
resulting in easy, comfortable, safe<br />
operation. The DCH cutters are<br />
guided away from the operator’s<br />
body. Not only does this make<br />
them less tiring to use because the<br />
operator can make use of his or her own<br />
body weight to help guide and control<br />
the tool, it also offers a very significant<br />
safety advantage as sparks and<br />
fragments fly<br />
off in the working direction,<br />
away from the operator’s<br />
body.<br />
Low vibration greatly reduces<br />
health risks to the operator,<br />
even when the tools are used<br />
for long periods, and Hilti VCU<br />
vacuum cleaners can also be connected,<br />
making virtually dustless cutting possible. Hazardous dust<br />
is then removed right at its source.<br />
Hilti Smart Power<br />
With a 2.6 kW motor providing the power, performance<br />
figures are equally impressive. Thanks to Hilti<br />
Smart Power, an intelligent electronic control system<br />
that constantly regulates motor power to suit<br />
the material being cut and the pressure<br />
applied to the tool, cutting performance<br />
remains constantly<br />
high even when working on<br />
the toughest, thickest materials.<br />
The corresponding Hilti<br />
diamond cutting discs were<br />
developed together with the<br />
tools and are thus perfectly<br />
matched. Professional users<br />
therefore benefit from a level<br />
of system performance<br />
that offers much more than<br />
just the sum of its components. As with<br />
all Hilti tools, the DCH 300 and DCH 230 come<br />
complete with Hilti Lifetime Service. Hilti provides this<br />
comprehensive, top-class service for the entire life of the<br />
product, completely free of charge for the first two years from<br />
date of purchase, covering repair or replacement of defective<br />
parts (even parts subject to wear and tear) and including free<br />
pick-up and return transport. After that, Hilti continues to<br />
prove the quality of its products by setting a repair cost limit<br />
for the entire life of the product. That is not just reassuring<br />
to know, it is unique in this field.<br />
www.hilti.com
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IACDS<br />
and the city of arts and science<br />
This year’s annual meeting of in Valencia both productive and exciting.<br />
direct links to the home <strong>pages</strong> of national associations,<br />
the international association<br />
of concrete drillers and sawers<br />
was held in the Mediterranean<br />
city of Valencia in early May.<br />
The event’s host, the Span-<br />
Delegates and sponsors<br />
The conference welcomed some 40 delegates representing<br />
14 countries. The core of the international<br />
association may consist of European members, but the<br />
meeting also saw delegates from the USA, Australia,<br />
Japan, Hong Kong and Russia. Among the attendees<br />
which they represent. All case studies will be divided<br />
into groups according to the nature of job such as<br />
concrete coring, wire sawing and flat sawing.<br />
ish association for technical<br />
demolition, drilling and saw-<br />
were contractors, tools and machinery suppliers and<br />
representatives from national associations. Eight manufacturers,<br />
including Hilti, Cedima, Husqvarna, Tyrolit,<br />
ing (AEDT) the <strong>new</strong>est member<br />
of the IACDS, aptly chose the<br />
venue for the convention.<br />
Andrei Bushmarin reports.<br />
Saint-Gobain, Tractive and joined by the young Spanish<br />
company Anzeve and Infe, a member of the AEDT,<br />
sponsored the event.<br />
Text: Andrei Bushmarin • Photo: Daniel Trachsel<br />
The two-day assembly took place at NH Las Artes hotel,<br />
which was located a short distance from the avant-garde<br />
complex of buildings called the City of Arts and Science.<br />
Concrete sawing and drilling techniques, being<br />
the product of technological advance, have everything<br />
to do with the engineering science and, as all winners<br />
of Diamond Award readily prove, a lot to do with art,<br />
so the organizer’s choice seemed very appropriate. On<br />
top of that, the Spanish association did a magnificent<br />
job of putting together an extensive cultural and<br />
entertainment programme packed with events, so the<br />
business flowed seamlessly into pleasure and back. Every<br />
attendee, undoubtedly, has their words of appreciation<br />
for the Spanish party, particularly for Jose Blanco and<br />
Silvia Castel, whose efficient work made the guests’ stay<br />
40 50 PDi • Is s u e 2 1 - 2008 • Ap Fe b r r I l u A- ry Ju n- e MA r c h<br />
Vast agenda<br />
The meeting’s agenda covered a broad scope of issues<br />
ranging from internal financial matters and marketing<br />
analysis of the industry through training in diamond<br />
cutting for architects and engineers at university level<br />
to up-and-coming businesses like concrete grinding<br />
and polishing. IACDS President Pat O’Brien opened<br />
the meeting with a report on the development and<br />
introduction of Standard 2007/1 Basic Parameters for<br />
Concrete Drilling and Sawing equipment, which followed<br />
the revised Tolerances and Limits for Construction<br />
Drilling and Sawing. Development of a common<br />
standard for diamond tools is likely to be a next step<br />
toward further unification of the industry, although<br />
it may take some time to achieve. In his report, Pat<br />
O’Brien also touched upon the matter of the IACDS’s<br />
website as one of the awareness raising tools available to<br />
the association. From this year the site will contain case<br />
studies of concrete sawing and coring contractors with<br />
Still little activity seen<br />
from “non-active” members<br />
With Spain on board, the international association<br />
now consists of nine active members. Poland is soon<br />
expected to join the ranks of the concrete cutting community,<br />
however, according to Andrey Kosolapov, who<br />
is aware of the situation there, the Polish are still mulling<br />
over the membership issue. The state of affairs in<br />
Russia, another long awaited candidate for the IACDS<br />
membership, also remains murky. For some time now,<br />
a handful of Russian companies, both contractors and<br />
manufacturers, have been calling on players in the<br />
domestic market to establish a national association.<br />
However, all those efforts have yielded little results so<br />
far, but it always takes time to reverse an old thinking<br />
pattern, so there remains hope to see Russia among<br />
the association’s members. At the moment though,<br />
Polish and Russian companies enjoy the dubious status<br />
of the IACDS “non-active” members. The association<br />
officers put forward a proposal to triple the amount of<br />
membership fee for them citing payment difficulties<br />
as a reason. The attendees, however, supported Donat<br />
Fritsch of SVBS, who suggested maintaining it at the<br />
same level while setting a two-month deadline for nonactive<br />
members to meet. Companies failing to comply<br />
with it will face expulsion.<br />
Money matters<br />
Financially, the association is doing well as Daniel
Trachsel, IACDS’ secretary, was pleased to inform the<br />
delegates. 2007’s reported profit of CHF14,309 is the<br />
highest for the organization in recent years, largely<br />
thanks to the German association, which managed to<br />
find sponsors to defray the costs for the 2007 Annual<br />
Meeting. A profit of CHF 550 on revenues of CHF<br />
31,000 is anticipated in 2009.<br />
Emerging market<br />
There has been a lot of recent talk in the diamond cutting<br />
community about concrete grinding and polishing.<br />
In keeping with current developments, the meeting<br />
agenda, too, allowed enough time for the attendees<br />
to discuss this budding market. Antonio Zerolo of<br />
Anzeve started the debate with a presentation called<br />
“From concrete sawing to concrete grinding” in which<br />
he detailed specific features of these techniques and<br />
showed their alluring opportunities. The technology<br />
is progressing at a clip with wet grinding systems for<br />
treating natural stone or resin floors are now available<br />
on the market. This information was augmented with a<br />
presentation from Alain Dupont of Husqvarna on concrete<br />
floor preparation. A surge of interest in concrete<br />
grinding and polishing techniques is not just a European<br />
phenomenon, it reached every corner of the world, as<br />
American and Australian participants were quick to<br />
confirm. According to Pat O’Brien, the concrete grinding<br />
and polishing market in North America has been<br />
seeing an impressive growth of late. Only three years ago<br />
the World of Concrete show featured just 5 companies<br />
producing floor preparation machinery, while as many<br />
as 55 manufacturers showcased their products during<br />
the last exhibition.<br />
Concrete polishing techniques find numerous<br />
applications in the States, some of them rather exotic,<br />
like producing polished concrete countertops, with fibre<br />
optics inside. Greg Berry of the CSDAA echoed the<br />
president’s statement referring to a noticeable rise in the<br />
number of companies doing concrete grinding in Australia<br />
in the last five years, the business that historically<br />
was a prerogative of immigrants of Italian origin. The<br />
current market for tools is estimated at Euro 200,000<br />
million worldwide, with an annual growth rate of 35%.<br />
However bright the prospects of concrete polishing<br />
may look, contractors also spoke out of problems, the<br />
main of which related to different mentality of concrete<br />
cutting operators who often find the process of surface<br />
preparation laborious, uneventful or simply boring.<br />
The concrete cutting companies, which also embraced<br />
concrete polishing techniques, may find themselves facing<br />
a choice whether to retrain their existing personnel<br />
or hire <strong>new</strong> staff to do the job.<br />
“Gut feeling” as the market research tool<br />
Marketing analysis has always been part and parcel of<br />
every IACDS annual meeting. The market information<br />
is usually provided by national associations and<br />
manufacturers, with everyone in attendance trying their<br />
best to supplement, specify or correct it. Although these<br />
tactics have essentially enabled the IACDS to get a grip<br />
on what is happening in most countries over the years,<br />
there are still many blind spots in the concrete cutting<br />
world, which want further investigation. A ringsider<br />
cannot help but notice that the IACDS attempts to<br />
estimate even a number of contractors in countries like<br />
Iran, China, India or Russia, let alone their revenue<br />
or turnover, still remind more of foretelling than of<br />
an actual marketing survey. Of course, non-existence<br />
of national associations there, exacerbated by nontransparency<br />
and unruliness of local markets, takes most<br />
of the blame, but those countries are not the only ones,<br />
Pat O’Brien delivering a presentation on the insurance<br />
programme employed by the CSDA<br />
The Spanish party – Jose Blanco, Silvia Castel (in<br />
the white blouse) and colleagues.<br />
Antonio Zerolo of Anzeve making a presentation<br />
“From concrete sawing to concrete grinding”.<br />
which seem to be beyond the IACDS reach. Surprisingly,<br />
France, a country seated nearly in the centre of<br />
Europe- turned out to be an information black hole<br />
as far as the diamond cutting market is concerned.<br />
Portugal is yet another example of a European country<br />
of which the industry’s knowledge is somewhat limited.<br />
Under the circumstances, “gut feeling”, as one of the<br />
delegates put it, seems to be the most usable market<br />
investigation tool.<br />
What the IACDS can do to fill the information<br />
vacuum is to get contractors and manufacturers<br />
from non-member countries more involved in the<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 41
The group of participants at the recent IACDS meeting, this time held in Valencia, Spain, which was organised by the Spanish concrete sawing and drilling association.<br />
association’s activities. Great Britain’s drilling and sawing<br />
association, DSA, has already set a good example to<br />
follow. They make contractors and suppliers from Ireland<br />
the honorary members of the national association, thus<br />
encouraging them to take an active part in the work of<br />
the organization. All in all, the DSA appears the most<br />
organized and efficient of all European associations, except,<br />
perhaps, for Germany, with a nearly 25-year track record<br />
and a wide range of services available to its members. The<br />
DSA pays much attention to training and certification of its<br />
contractors by offering operator accreditation and training<br />
schemes for skills certificates, the so-called SCSC cards.<br />
The Spanish will soon follow suit by starting to<br />
provide apprentice programmes, as each operator will<br />
be required by the government to hold a professional<br />
ID card certifying their qualification to perform sawing<br />
and drilling work. Despite its infancy, the AEDT<br />
is just two-years old; it already made great progress<br />
in attracting <strong>new</strong> members. The Spanish association<br />
currently features 47 members, 37 contractors and 10<br />
suppliers. The AEDT tends to work in close contact<br />
with construction-related associations, with much of<br />
the association activity being targeted at architects and<br />
building project managers. The association also provides<br />
its members with an insurance programme. The business,<br />
though, went down recently as the world loan<br />
crisis reached the country. Spanish banks now merely<br />
refuse to subsidize any construction project. 2008 is<br />
not promising to be a great year for the US, Japan and<br />
Switzerland either, for a variety of reasons. Although<br />
America is recovering from the recession, the country’s<br />
housing market is still 30% down. Japan introduced<br />
<strong>new</strong>, more stringent construction laws that provide<br />
for meticulous inspection of every site, on which any<br />
building activity is planned, thus thwarting operations<br />
of local contractors. Switzerland suffers from depressed<br />
prices and a lack of the industry consolidation. On<br />
the positive side, Australia reported a 10% growth in<br />
the membership, the business is good, and the training<br />
programme, which is now being reviewed, adopted by<br />
the majority of the association members.<br />
Diamond Award 2009<br />
The brainchild of Horst Wapler, the German association’s<br />
officer, Diamond Award has been popular<br />
with concrete sawing contractors since the very first<br />
competition. Four criteria, by which every entry is<br />
judged, are planning, and complexity, innovation,<br />
42 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
degree of difficulty and quality requirements. All entries<br />
are assessed by an IACDS award committee. The<br />
last Diamond Award, which was held in April 2007,<br />
attracted 25 entries from 7 countries. The award ceremony<br />
took place in Munich during the Bauma show,<br />
with Hiroshima-based company, Komu Co, taking the<br />
first prize. Tondin S.R.L. of Italy and German Angerer<br />
GmbH came second and third, respectively.<br />
2009’s competition will see a number of changes to<br />
its procedure. With the Internet ruling the roost these<br />
days, Diamond Award is becoming a “dot-com” contest<br />
or rather the “dot-org” one, since we are talking about<br />
the IACDS website. All contestants shall upload their<br />
entries on the site using a standardized form, which will<br />
be posted on it. This is meant to relieve the applicants of<br />
severe headaches caused by the onerous task of writing<br />
a job story. The entries made in English and German<br />
are accepted, and the award committee will extend its<br />
assistance with translation to those shy of English and<br />
German. All entries should be filed before 31 October<br />
2008. The award winners will be announced at a press<br />
conference on Wednesday, 4 February 2009 at 10:00<br />
AM during the World of Concrete show. The organizers<br />
shelved the idea of a prize fund for the time being, opting<br />
instead for sponsoring airfare and hotel rooms for the<br />
top three winners. Given the amount air carriers charge<br />
for a transatlantic flight and hotel rates in Las Vegas,<br />
it has every chance of becoming a better incentive for<br />
the contestants than prize money. The winners’ airfare<br />
for will be covered out of individual donations from<br />
the manufacturers Cedima, Diamond Products, Hilti,<br />
Husqvarna, Nestag, Saint-Gobain and Tyrolit, while<br />
managers of the World of Concrete show will provide<br />
free accommodation for them. They will also promote<br />
the event on the World of Concrete website.<br />
“Catch them when they’re<br />
young and they study”<br />
Another project, which the IACDS is about to launch,<br />
has to do with educating potential specifiers about<br />
diamond cutting at university level. As many attendees<br />
testified, both professors and students of architecture<br />
and construction in universities, colleges and technical<br />
schools in their countries are equally ignorant of the<br />
availability of these techniques. Apparently, something<br />
has to be done to remedy the situation. However, as the<br />
industry found out, it is not quite ready at the moment<br />
to make the pitch due to the absence of any textbooks<br />
to present the university crowd with. A first step toward<br />
breaching the gap has already been taken by Andrey Kosolapov,<br />
who wrote a textbook, in which he summarized<br />
knowledge about concrete cutting techniques gained<br />
so far. Paired up with Jan Lemos from Sweden, he has<br />
been working on a project aimed to reach architects and<br />
engineers on the university level for some time now. The<br />
meeting decided that every association member should<br />
establish a contact with universities in their countries<br />
and find out what information about concrete cutting<br />
they need and then prepare a presentation for them on<br />
the basis of the data they would manage to garner.<br />
Insurance programme for contractors<br />
Jan Lemos and Pat O’Brien made their presentations on<br />
the subject of insurance programmes adopted by their<br />
national associations. The main difference between<br />
the two policies lies in the amount of coverage, which<br />
is offered to employees. In Sweden, employees are<br />
insured under a separate government programme, so<br />
the association programme only provide for business<br />
insurance, completion warranties and motor insurance.<br />
A similar situation is seen in Germany where insurance<br />
companies offer limited packages to workers because of the<br />
government insurance. This approach has proved successful,<br />
and it was decided to contact the insurance companies in<br />
Sweden and Germany to find out whether this policy could<br />
be transferred to other European countries.<br />
St.Petersburg vs Dublin<br />
The next IACDS meeting in June 2009 will take place in<br />
St. Petersburg, Russia, as most delegates were eager to see<br />
the Russian northern capital during the famous “White<br />
Nights” season. At the moment, there is no association in<br />
Russia to shoulder the responsibility of hosting the meeting,<br />
but Hilti and Husqvarna, which have strong representation<br />
there, volunteered to carry the brunt of the organizational<br />
load. St. Petersburg is also a hometown to Olvex, Russia’s<br />
biggest contractor and IACDS member, which is prepared to<br />
render assistance to the meeting organizers. However, given<br />
a complicated visa procedure, as Russia was never known to<br />
be a country to easily get in and out of, Dublin, Ireland, was<br />
suggested as Plan B in case the St. Petersburg option would<br />
prove too difficult to organize. “Diamond Innovations” has<br />
volunteered to provide their Dublin manufacturing facility<br />
to host the IACDS meeting if Dublin is chosen as the location<br />
for the 2009 meeting.<br />
www.iacds.org
Dismantling of the<br />
Vinavil factory in Italy<br />
The Italian contractor General<br />
Smontaggi, based in Novara and<br />
specializing in demolition, was<br />
appointed to carry out the various<br />
phases of the operation to dismantle<br />
the Vinavil factory in Bari.<br />
Phase one of the project<br />
contained removal of all the<br />
hazardous materials and General<br />
Smontaggi planned and<br />
carried out the regeneration<br />
of all materials containing<br />
asbestos, leading to the<br />
disposal of more than<br />
30 t of this hazardous<br />
mineral. The internal<br />
clearance of the plants followed,<br />
including removal<br />
of the huge furnaces,<br />
which were still filled with<br />
carbide, a substance that<br />
is inflammable when in<br />
contact with water. More<br />
than 4,000 t of carbide was<br />
cleared from the premises and<br />
disposed of.<br />
Once environmental concerns<br />
had been addressed phase<br />
two started which was the demolition<br />
of the buildings. One after the other,<br />
the buildings were progressively torn<br />
down by General Smontaggi’s<br />
machinery. The overall volume of<br />
70,000 m 3 generated more than<br />
5,000 t of material, which was<br />
crushed and then dumped as<br />
inert waste.<br />
The final part of the<br />
demolition required the<br />
removal of an imposing metal<br />
structure consisting of eight large silos<br />
positioned in two lines housing various equipment.<br />
The silos, each measured about 7m in diameter<br />
and almost 60 m heigh. The silos are adjacent<br />
to a main railroad line and<br />
are only 7 m away from the<br />
nearest track.<br />
Following phase one,<br />
that took place on Sunday,<br />
20 January 2008, when<br />
the first four silos were<br />
torn down, explosive<br />
charges were placed at<br />
the base of the remaining<br />
four that were demolished<br />
on 3 February, 2008.<br />
All the material resulting<br />
from the first demolition was<br />
sorted and sent for recovery or<br />
disposal. Several layers of sand were<br />
used to mitigate the impact between<br />
the structure and the ground. The<br />
four steel pillars supporting each<br />
silo were replaced with pillars made<br />
of reinforced concrete. This was<br />
done because the thickness of<br />
the original pillars would render<br />
the explosive allowed in Italy for<br />
civilian purposes ineffective,<br />
while the temporary pillars<br />
could be demolished using<br />
explosive loads allowed by<br />
Italian regulations.<br />
Explosive was positioned in<br />
each pillar into nine drilled<br />
holes with a 30 mm<br />
diameter. More than 50<br />
kg of explosive was placed<br />
in the cavities to carry out<br />
the whole operation.<br />
Safety measures required<br />
that the area be cordoned off in<br />
a 100 m radius. Road and railroad<br />
traffic was temporarily halted as the<br />
silos were torn down. To ascertain<br />
the intensity of vibrations resulting<br />
from the demolition, at least two seismographs<br />
were used.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 43
The UK Red Rhino 4000 series customer,<br />
‘Rubble Monkey’, started their company from<br />
scratch and is now inundated with enquiries.<br />
The three directors of Rubble Monkey, Steve<br />
Bailey, Ian Newton and Garry Brown, established<br />
the company back in August 2007. “We had no<br />
clients to start of with and bought our 4000 in<br />
time for the annual Thame show with the hope<br />
ASRi has a simple touch-screen interface that<br />
will provide as much or as little information as<br />
required. In addition to the top-level readings<br />
always shown on the normal picture, there are<br />
five more main menu items for more information<br />
on any of the given topics. Customers<br />
currently taking advantage of the benefits of<br />
the Sandvik crusher control<br />
system will find more useful<br />
functionality in the <strong>new</strong>est<br />
upgrade - ASRi 2.0.<br />
Some of the enhancements<br />
included in the <strong>new</strong><br />
version:<br />
• Brighter screen with<br />
better colour discrimination<br />
and increased operating<br />
temperature range<br />
(-20 till +50 ºC)<br />
• New layout with<br />
better functionality<br />
• New processor<br />
with four times higher<br />
calculation capacity and<br />
increased memory capacity<br />
• New USB port allows<br />
the down loading of historical<br />
data and the updating<br />
of the ASRi program,<br />
without connection<br />
to a laptop<br />
• A completely <strong>new</strong>, compacttype oil tank<br />
connection boxes. Filled with epoxy, it has<br />
44 PDi • Is s u e 1 - 2008 • Fe b r u A ry - MA r c h<br />
we would generate some enquiries,” said Steve<br />
Bailey. “This smaller crusher caused quite a stir<br />
and we managed to book our first jobs by the<br />
end of the day.”<br />
The majority of Rubble Monkey’s customers<br />
tend to be small to medium size builders. The<br />
company has been generating a steady hire<br />
income, but has recently noticed a change in<br />
Sandvik Crusher Control System:<br />
New functionality in ASRI version 2.0<br />
high resistance to vibrations and high<br />
temperatures.<br />
• A <strong>new</strong>ly developed power measurement unit with<br />
the ASRi-bus integrated into the power transducer,<br />
reducing the number of components<br />
and the space required for installation.<br />
Supplied with a 4-20 mA output<br />
for external measurement.<br />
• Easier navigation though history.<br />
In addition,<br />
historical data on liner wear in<br />
relation to<br />
operating time and energy<br />
consumption and<br />
automatic synchronization of all<br />
History displays<br />
• Operator’s access can<br />
be limited with a password<br />
if needed<br />
• Possibility to save up to five<br />
snap shots of History<br />
for further transfer to ASRi-Reporter for analysis.<br />
• The crusher can be calibrated<br />
without the drive motor running.<br />
• New software has been developed<br />
for ASRi 2.0 (ASRi-WINi,<br />
ASRi-Reporter, ASRi-OPC-Server).<br />
These <strong>new</strong> program versions are<br />
backwards compatible with older<br />
systems. Furthermore, ASRi 2.0<br />
can replace older ASRi versions<br />
• Data can be transferred to<br />
ASRi-Reporter via a USB memory stick and the<br />
web page.<br />
www.sandvik.com<br />
“This is no<br />
monkey business”<br />
the level of phone calls received. Red Rhino<br />
believes this is due to the government legislating<br />
and regulating the building industry, forcing<br />
it to recycle onsite waste instead of sending it to<br />
landfill, which could end up costing a lot more<br />
than hiring a crusher.<br />
Eddie Goldswain from Goldswain O’Neil<br />
Builders in Aylesbury recently hired the 4000<br />
from Rubble Monkey to use onsite. The idea<br />
was to dig out the old concrete driveway and<br />
reuse the crushed material as foundation at the<br />
back of the house where a <strong>new</strong> extension to<br />
the kitchen/dining room where built, and also at<br />
the side of the house for a <strong>new</strong> garage. Eddie<br />
Goldswain turned up at the Red Rhino factory<br />
to ask the details of his nearest 4000 hirer and<br />
a week later hired the machine. “I wasn’t sure<br />
if it would cope with the material we wanted to<br />
crush, but it did surprisingly well,” says Eddie<br />
Goldswain who also aid that the crusher was so<br />
easy to use, especially as he did not have a lot<br />
of extra space to work. “It was a pleasure using<br />
the machine and I will hire it again, especially<br />
for jobs where I need to hire a skip and buy<br />
aggregate. It works out much cheaper just to<br />
hire a Red Rhino,” he adds.<br />
www.rubblemonkey.co.uk<br />
Efficient onsite recycling<br />
in cramped site in NYC<br />
The US company Cavaliere Onsite Recycling based in Stamford, Connecticut was contacted by<br />
Sano Construction for processing waste building material from the demolition of an apartment<br />
building in New York City. COR applied their RM80 Compact Recycler for crushing bricks, blocks,<br />
rock and concrete. The request was to produce material from approximately 4,000t in 4 days. COR<br />
is facing a growing demand for quiet equipment like the RUBBLE MASTER Compact Recyclers<br />
with lower emissions and for compact units able to deal with high levels of throughput. At this site<br />
the final material was reused as general backfill.<br />
www.rubblemaster.com
Compact–Versatile–Mobile<br />
OMF 250<br />
Cold milling machine with<br />
oscillating milling technic.<br />
Easy to use, strong in performance.<br />
For the renovation of concrete,<br />
epoxy and asphalt surfaces.<br />
System Schwamborn:<br />
• Oscillating milling*<br />
(*patented)<br />
D-73117 Wangen (Germany) · Phone +49 (0) 71 61 200 50 · www.schwamborn.com
Great interest for<br />
German Demolition<br />
Conference<br />
Europe’s largest nation<br />
in terms of demolition<br />
has held<br />
another well attended<br />
seminar organised by<br />
the consulting firm<br />
ASCO Abbruch und<br />
Sprengtechnik. This<br />
year’s seminar was<br />
held in Berlin and<br />
gathered some 440<br />
delgates. PDi’s Mikael<br />
Karlsson reports.<br />
46 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Between 29 February and 1 March the German consulting firm<br />
for demolition and blasting technique, ASCO Abbruch und<br />
Sprengtechnik Consult GmbH, once again organised the 14th<br />
German Demolition Conference in Berlin. The event took place<br />
at Hotel Berlin and gathered some 440 delegates from eight<br />
countries and 48 exhibitors in the demolition industry.<br />
Focus on problem solving<br />
This year the annual conference focused largely on actual problems<br />
with today’s demolition techniques and how to improve<br />
safety and quality in demolition works. Some 20 reports were<br />
presented and debated.<br />
According to Mr. Dietrich Korth of ASCO: “The discussions<br />
came up with many suggestions in the area of, for example,<br />
improvement of analysis of waste and of very early safety coordination,<br />
quality criterions of ramps, problems of damage caused<br />
by fire, the importance of quality certification in Germany and<br />
quality criterions for demolition companies in Austria.”<br />
German association continues to grow<br />
There was also a presentation of the activities and results of the<br />
national German Demolition Association (Deutscher Abbruchverband)<br />
that has more than 400 members. A very important<br />
result of DA recent work is the standard DIN ATV 18459 for<br />
Demolition and Rebuilding Works.<br />
This standard contains all regulations of planning and<br />
payment for demolition works along with education for demolition<br />
workers. Currently some 23 companies have obtained the<br />
certification for demolition works and a further 15 are trying<br />
to qualify.<br />
The next conference of the European Demolition Association<br />
(EDA) in Rome from 29 May to 1 June was also discussed.<br />
“And I hope that the German specialists will soon be members<br />
of EDA,” says Mr Korth.
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DRILLSYSTEMS<br />
The following two<br />
The development of core drilling systems is just going<br />
in one direction. Faster diamond core bits, light weight<br />
<strong>pages</strong> feature the <strong>new</strong> drill stand systems and drillmotors with higher torque<br />
and efficiency as well as compactness, easy transportation<br />
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The <strong>new</strong> Hilti system features a 1600 W motor and<br />
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Two-speed gearing ensures maximum drilling performance<br />
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www.hilti.com<br />
Husqvarna<br />
launches<br />
<strong>new</strong> drill<br />
motor<br />
Husqvarna’s <strong>new</strong> DM<br />
330 drill motor has all the<br />
elements to become popular with drillers. “It<br />
48 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e
feels really great to present DM 330,<br />
which is the foundation in our <strong>new</strong><br />
line of drilling equipment. DM 330<br />
really puts the user in focus. It is a<br />
compact machine with excellent<br />
ergonomics and performance. We<br />
are now a complete supplier for<br />
drilling equipment,” says Husqvarna<br />
Construction Products product<br />
manager Lars Gustafsson.<br />
The DM 330 , weighing 13kg, features<br />
an ergonomic handle that makes the<br />
drill easy to carry around. The controls are<br />
designed and positioned to further enhance<br />
ergonomics and to facilitate drilling. “For us,<br />
efficient drilling equipment is just as much<br />
about manoeuvrability and ergonomics as it is<br />
about capacity and adaptability to different drilling<br />
jobs. When you can work without unnecessary effort<br />
and without wasting time, before as well as during<br />
the job, then you can really talk about efficiency. We<br />
have kept this in mind with the DM 330,” adds Lars<br />
Gustafsson.<br />
DM 330 has great jaw width and can be used<br />
with drill bits from 50 to 350mm in diameter and<br />
on all of Husqvarna’s larger drill stands and gyro<br />
systems. The machine has a water-cooled gearbox,<br />
which reduces wear. Other technical refinements<br />
are Smartstart, which facilitates drilling both<br />
during the initial stages, as well as during<br />
operation. By pressing the half-speed<br />
button, the speed is reduced. The<br />
Elgard function considerably increases<br />
the machine’s life by protecting<br />
the motor if it is overloaded for long<br />
periods. The machine’s three gears make<br />
it easy to set the optimum drill speed.<br />
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The DM 330 will be available in the<br />
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smaller applications.<br />
This single-speed model<br />
50 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
excels in wet drilling applications up to 75mm in diameter<br />
or it can be used with Multiquip’s Cobra dry drilling bits<br />
up to 125mm in diameter. The Cobra is made specifically<br />
for drilling reinforced concrete dry. The CDM-<br />
1H is perfect for electrical and plumbing jobs<br />
where operators need to drill through walls<br />
and floors.<br />
The 11-amp, 115-volt hand held<br />
core drill operates at 0-1,800 rpm<br />
and weighs 4kg. It comes with a<br />
convenient, adjustable shoulder<br />
rest, a three-position<br />
handgrip and internal<br />
water feed. A carry case<br />
and tools are also included.<br />
Multiquip’s<br />
CDM-2CSA<br />
is a compact<br />
drill rig for<br />
applications<br />
requiring accurate<br />
straight or<br />
angled holes. It<br />
can be mounted<br />
b y a bolt or vacuum<br />
base. The rig’s adjustable<br />
column simplifies<br />
angle drilling. This<br />
dual-speed 15-amp<br />
unit has a 230mm<br />
capacity. With<br />
motor, the drill rig<br />
weighs 28 kg.<br />
Two full-size drill<br />
stands are designed for larger jobs where accuracy and<br />
versatility are required, such as drilling concrete for post<br />
and flag pole installation. Multiquip’s CDM-3CS<br />
Straight Mast and CDM-3CSA Angle Base models<br />
have bit capacities of 250mm and with an optional<br />
spacer block, 305mm. Both can be used as<br />
bolt or vacuum base with an optional<br />
vacuum pump.<br />
The columns on both drill<br />
stands reach heights of<br />
1.07m. The stands weigh<br />
31.5kg and 33.75kg,<br />
respectively, and can be<br />
driven with either Milwaukee’s<br />
4096 or<br />
4094 motors,<br />
or a DM-<br />
15A9C power<br />
source. Options with these<br />
drill rig stands include a vacuum<br />
pump, switch box assembly and<br />
spacer block.<br />
www.multiquip.com
Three <strong>new</strong> products<br />
from Atlas Diamant<br />
The German diamond tool manufacturer Atlas<br />
Diamant from Wunsiedel has released several<br />
<strong>new</strong> products recently which were introduced at<br />
the German show Eisenwarenmesse “Practical<br />
World” in Cologne earlier this year.<br />
The first novelty were the a <strong>new</strong> drill system<br />
for dry drilling with a 25 mm core drill. The<br />
system is using a Drill Master type core drill and<br />
can with the <strong>new</strong> Atlas Diamant system be used<br />
with water cooling and drill up to 1000 holes<br />
in masonry and hard lime stone. The <strong>new</strong> drill<br />
system is being patented.<br />
The second novelty from Atlas Diamant is<br />
a series of diamond discs for dry cutting type<br />
Spirox 10. The diamond discs has in particular<br />
two important caracteristics: From inside and<br />
out placed view holes and angled water tracks<br />
on the blade.<br />
The angled water tracks minimizes the<br />
contact zone between the diamond tool and the<br />
material and provide in such a way for striveless<br />
and fast separation cuts without lateral block.<br />
Size and positioning of the view holes arranged<br />
in the master blade provide for retarded<br />
heat development with the separation process.<br />
The third novelty is a series of Diamond<br />
grit grinding wheels with regulatory diamond<br />
structure, type Z12.<br />
Husqvarna ConstructionProducts<br />
has launched<br />
<strong>new</strong> diamond tools,<br />
which provide an increase in cutting<br />
speed over conventional tools. “Diagrip<br />
provides an even and stable cutting in<br />
all types of materials, even reinforced<br />
concrete. This feature, in combination with<br />
high cutting speed and longer life, means<br />
that we can really talk about a revolution<br />
in diamond tool technology. It’s a tool the<br />
user can depend upon even in very tough<br />
environments,” says, Vice President<br />
Diamond Tools Construction Michel<br />
Hubermont.<br />
The company has used Diagrip<br />
technology for natural stone, where<br />
A <strong>new</strong> procedure makes the positioning<br />
for that possible Diamond particle in an exactly<br />
defined arrangement. The result is an increase<br />
of the Schnittgeschwindig keit of 30 70% and<br />
a simultaneous increase that Tool life span of 30<br />
100%. Friction disks of this category are at present<br />
of 230 - 350 mm Diameter available (angle<br />
sanders and engine disconnecting switches).<br />
Due to the extremely positive echo on the fair<br />
the management announced the extension of the<br />
assortment up to the diameter 1200 mm. With<br />
it then also wall saws and large joint cutters can<br />
be equipped with such disks.<br />
www.atlasdiamant.de<br />
Diagrip from<br />
Husqvarna<br />
requirements call for efficient, long lasting<br />
and powerful tools for sawing hard materials.<br />
Now this technology has been refined and<br />
transferred to the company’s construction<br />
business. “The Diagrip technology involves<br />
a specific treatment of the diamonds so they<br />
are distributed optimally in the segments.<br />
The diamonds are also kept longer in the<br />
segments and can thus be fully utilized. The<br />
result is diamond tools with superior cutting<br />
capacity in all types of concrete,” adds Michel<br />
Hubermont.<br />
Diagrip technique also significantly<br />
improves the life of the tool because of the<br />
even protection of the metal bond. Diagrip will<br />
give a 20-30% increase in cutting speed over<br />
conventional tools, the company claims.<br />
www.husqvarnacp.com<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 51
PDi meets Demarec Demolition & Recycling Equipment BV<br />
Dutch Demolition<br />
Demarec Demolition<br />
and Recycling Equipment<br />
BV is a young<br />
and rapidly growing<br />
manufacturer of attachments<br />
for the<br />
demolition and recycling<br />
industries.<br />
Based in the small<br />
and quiet village of<br />
Sint Anthonis, in the<br />
south eastern part of<br />
the Netherlands, this<br />
<strong>new</strong>comer is setting<br />
<strong>new</strong> standards in the<br />
business. PDi’s MIkael<br />
Karlsson reports.<br />
Text: Mikael Karlsson<br />
Photos: Mikael Karlsson & Demarec<br />
52 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Two experts in demolition and recycling attachments, Ruud<br />
de Gier and Marcel Vening, founded Demarec in 2001. Before<br />
that both had worked for many years at the well-known<br />
Dutch attachment manufacturer Verachtert, which is now<br />
Caterpillar Work Tools.<br />
“Set <strong>new</strong> standards”<br />
Demarec has since the very start set <strong>new</strong> standards in the<br />
demolition and recycling industries with <strong>new</strong> technical and<br />
quality innovations. “There is a lot of competition out there.<br />
But we mostly see our competitors copying each other, than<br />
trying to sell with lower price and tell the customers what he<br />
can and cannot do with the attachment,” says Marcel. “Now<br />
we listen with care and details to what our customers want<br />
and develop attachments to resist the tough conditions out<br />
in the field they need them for. And our strategy is working.<br />
Our production has more or less doubled every year since we<br />
started business seven years ago.”<br />
The very first example of this was the demolition and<br />
sorting grabs for 10t to 70t carriers, with <strong>new</strong> features that<br />
Demarec developed and introduced in 2001. At the time the<br />
completely <strong>new</strong> Delta-box frame allowed a robust construction<br />
of the yoke and grabs with extremely powerful closing<br />
strength. Meanwhile the strong and stable design allows less<br />
thickness of the plates with lower weight and thus more load<br />
capacity.<br />
“Best is not cheap”<br />
“Striving to have the best demolition and recycling attachment<br />
is not compatible with the cheapest purchase price on the<br />
market. Instead we think in terms of lower cost of ownership<br />
throughout the whole life cycle of the attachments as the most<br />
important for our customers. We have grabs that have been<br />
The demolition and sorting grabs with the Delta-box frame<br />
allows a robust construction of the yoke and grabs with<br />
extremely powerful closing strength. The strong and stable<br />
design allows less thickness of the plates with lower<br />
weight and thus more load capacity.<br />
working 15,000 hours in very tough conditions that are still<br />
in good condition,” says Marcel.<br />
To take the product development of grabs a step further,<br />
Demarec recently launched demolition and sorting grabs<br />
for carriers between 3t and 8t and from 15t to 20t with<br />
the patented DemaDrive-sytem. This is a unique and fully<br />
maintenance-free grab concept, with a compact design and<br />
long service life that delivers a constant closing force.<br />
In 2003, Demarec introduced its static and rotating<br />
pulverisers fitted with the DemaPower-system. This <strong>new</strong><br />
Demarec was founded by two experts on demolition and<br />
recycling attachments, Ruud de Gier (right) and Marcel<br />
Vening, in 2001. Ruud is responsible for Research and<br />
Development and Marcel for Sales and Marketing.
Professionalism<br />
What makes the Demarec Multi-Quick-Processors unique<br />
is that all available jaws are fully built out of exchangeable<br />
wear parts. This goes for the upper jaw, as well as<br />
the lower jaw.<br />
cylinder technique has been developed in-house at Demarec.<br />
It has a double-action differential technique, which means the<br />
pulveriser has extremely fast cycle times. The jaw can open<br />
and close in 4-5 seconds.<br />
Furthermore, the cylinder has 20% more power than<br />
conventional cylinders thanks to the application of two pressure<br />
chambers in the cylinder. This gives an enormous increase<br />
in working capacity of as much as 30%.<br />
The company also launched its Multi-Quick Processors,<br />
the MQP series, for carriers between 22t and 65t in 2004.<br />
“Right now we are completing the series with the MQP25<br />
model for carriers between 18t to 25t,” says Marcel.<br />
What makes the Demarec Multi-Quick Processors<br />
unique is that all available jaws are built using exchangeable<br />
wear parts. This goes for the upper jaw, as well as the lower<br />
jaw. “We were actually the first manufacturer in the world<br />
with a multi-quick-processor where you can change the jaws<br />
hydraulically, just in 10n minutes. And all models are available<br />
with at least three types of jaws. More type of jaws, for<br />
example a tank shear, will be available soon,” says Marcel.<br />
“We have jaws that are suited for cutting and pulverising of<br />
concrete, reinforced concrete and for the cutting of steel and<br />
scrap. And soon we will launch a line of scrap shears.”<br />
www.demarec.com<br />
Demarec has a large number of component suppliers, but<br />
is doing all assembly and quality inspections in-house at<br />
the factory in Sint Anthonis, the Netherlands.<br />
The factory and office are situated<br />
in the small and quiet village of Sint<br />
Anthonis, in the south-eastern part of<br />
the Netherlands.<br />
The production of Demarec started<br />
with some 50 grabs in 2001, and since<br />
then the production has more or less<br />
doubled every year.<br />
The pulverisers’ upper jaws have a<br />
ground tooth plate with two front teeth<br />
which ensures outstanding penetration<br />
into the concrete.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 53
HTC starts own<br />
dust collector<br />
production<br />
The Swedish concrete grinding equipment manufacturer HTC starts a <strong>new</strong> era in the dust collection<br />
area by introducing the vacs HTC 5 iAD, HTC 10 iAD and HTC 15 iA* at the Nordbygg Exhibition in<br />
Stockholm 2008. This is a revolutionary invention in a field where nothing much has happened during<br />
the last 30 years, the company claims. The list of advantages with the HTC vacs compared to traditional<br />
vacuum systems is long. The vacs were introduced to the Swedish market during the spring and the<br />
launch for the rest of the world will be during the summer of 2008.<br />
The HTC vacs all have continuous working with automatic filter cleaning, which gives a low filter<br />
cost and a much higher efficiency compared to traditional vacuum systems, the company claims. They<br />
all have an integrated pre-separator, which reduces the strain on the filter. The machine is equipped<br />
with a fine filter tube and H13 filter. Changing the filters is very easy. The vac is small compared to its<br />
performance and can be rotated for filter change, maintenance and transportation. The vacuum lowers<br />
in height to ease transportation.<br />
The vacs are specially adapted to the HTC grinding machines. HTC 5 has one Longopac, HTC 10<br />
two and HTC 15 three, which makes it possible to work longer before a change of bags must take place<br />
on the bigger machines. The change of the bags can be performed while the vac is running, i.e. grinding<br />
can continue while changing the bag. The big HTC 15 iAD can handle more than one grinding machine.<br />
All vacs have the same spare parts and filters and there is a 2 year warranty on the vacs.<br />
The working environment has been a key issue when designing the HTC 5 iAD, HTC 10 iAD and<br />
HTC 15 iAD. The cyclone in the vac is especially designed to maximize the separation of the very small<br />
dust particles that occur when grinding and minimize the emission of dust into the air. It is also possible<br />
to divert smells. The vac is constructed so a palette can be placed under it to collect the dust bags<br />
(Longopacks) to avoid heavy lifting.<br />
www.htc-sweden.se<br />
54 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Four <strong>new</strong> Cat® H-series<br />
small wheel loaders<br />
The <strong>new</strong> Caterpillar small wheel loaders 924H,<br />
924Hz, 928Hz and 930H replace the G-series<br />
loaders 924G, 924Gz, 928Gz and 930G.<br />
The 924H and the 930H feature a unique<br />
VersaLink loader linkage, which combines<br />
integrated tool carrier versatility and parallel lift<br />
with superior cycle times. High Lift VersaLink<br />
option with or without quick coupler is available<br />
for special applications that require more reach<br />
and lift height. A <strong>new</strong> multi-purpose bucket<br />
adds to the versatility. In addition, the 930H can<br />
be equipped with up to six hydraulic valves for<br />
unrivalled work tool control and compatibility,<br />
allowing the machines to be used in the widest<br />
range of applications.<br />
All Caterpillar small wheel loaders employ<br />
a load-sensing, variable flow hydraulic system<br />
that senses work demand and adjusts flow<br />
and pressure to match. It provides faster cycle<br />
times, with low operator effort and improved fuel<br />
efficiency and can be configured with various<br />
joystick options to suit the operator or application.<br />
Caterpillar also offers the option of biodegradable<br />
hydraulic oil for working in environmentally<br />
sensitive applications.<br />
Special waste handler configurations extend<br />
the range of guards and protection along with<br />
the optional reversing fan and wide fin spacing<br />
The HTC ALL system stands for ”Automatic<br />
levelling laser system” which automatically<br />
grinds all large floor surfaces completely level.<br />
HTC ALL system is an accessory for HTC 950<br />
radiator and allow safe machine operation in high<br />
airborne debris environments.<br />
The 924H, 930H and 924Hz employ a<br />
<strong>new</strong> 100% full locking front axle differential as<br />
standard equipment. This replaces the current<br />
limited slip option and offers the advantage<br />
of less heat generated in the axle while still<br />
delivering improved traction and reduced tyre<br />
wear. Operators can engage the differential<br />
lock on the go.<br />
The <strong>new</strong> loaders feature the Cat® C6.6 engine<br />
with ACERT Technology, which meets all<br />
current emission regulations. The engine also has<br />
features to reduce maintenance requirements<br />
and increase uptime. The electric fuel-priming<br />
pump eases maintenance. All regular service<br />
points are accessible from ground level on the<br />
right side of the engine.<br />
All four loaders feature the improved Hseries<br />
cab and operator station, designed for<br />
easy entry and exit and for efficient operation<br />
throughout an entire shift. The 930H is also<br />
available with unique QuickSteer mode,<br />
which enables higher productivity and efficiency<br />
with less operator fatigue when loading trucks.<br />
QuickSteer allows full articulation by turning the<br />
steering wheel only 50 degrees.<br />
www.cat.com<br />
HTC’s “ALL System” for<br />
completely levelled floors<br />
RX consisting of a rotation laser and a receiver<br />
mounted on the grinding machine. The system<br />
automatically controls the grinding machine<br />
during operation.
PROMOVE HYDRAULIC HAMMERS<br />
A complete range of breakers up to 10,000 lbs operating<br />
through nitrogen and oil to deliver very high energy and<br />
productivity along with recognized reliability and low oil flow<br />
requirements.<br />
The high back-pressure allowed makes initial installation and<br />
working set-up very easy.<br />
Easy regulation of the working conditions:<br />
blow energy vs. frequency, working pressure are easily<br />
adjustable to meet optimal breaking performance.<br />
Low vibrations and noise level:<br />
a sophisticated system of internal<br />
shock absorbers completely isolate the<br />
gun from the external casing.<br />
Promove s.r.l. - Z.I. Lotto CA2<br />
700<strong>56</strong> - Molfetta (Bari) - Italia<br />
Tel. +39 080.3387054<br />
Telefax +39 080.3387004<br />
info@pmvpromove.it<br />
www.pmvpr0move.it
Great Interest for Cut<br />
The International<br />
Tyrolit competition<br />
for concrete cutting<br />
professionals is full<br />
steam ahead and the<br />
interest is great. The<br />
qualification competi-<br />
tions are taking place<br />
all over Europe and<br />
a number of national<br />
championships have<br />
been organised. PDi<br />
Magazine has followed<br />
two of them; the Span-<br />
ish and Swiss national<br />
final and more cover-<br />
age of national cham-<br />
pionships is to come<br />
uring the autumn. Not<br />
to speak of the Grand<br />
Final in January next<br />
year.<br />
<strong>56</strong> PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Winner Miguel Zollo Sevilla (Perforacion y Corte Saldaña) flanked from the left by second place Antonio<br />
Cuevas (Perforacion Moyano SLU) and third man Antonio Jose Civanto Sanchez (Perforaciones Andaluzas<br />
en Madrid)<br />
The Spanish<br />
Championship in<br />
Barcelona<br />
The first national championship of the TYROLIT Cutting<br />
Pro Competition in Spain was a complete success. 32 professionals<br />
from the industry took up the sporting challenge<br />
in concrete drilling and sawing. The winner Miguel Zollo<br />
Sevilla (Perforacion y Corte Saldaña) achieved the best time<br />
in each of the three disciplines. He and the second-placed<br />
Antonio Cuevas (Perforacion Moyano SLU) are therefore<br />
the first definitely qualified participants for the European<br />
Championships to be held in Austria in January 2009.<br />
Impressive qualifications<br />
The Competition in Spain attracted a great number of competitors<br />
and spectators. In three regional tournaments the<br />
participants first had to qualify for the actual competition.<br />
The TYROLIT Cutting Pro Competition then took place<br />
on 31 March (final rehearsal) and 1 April in Barcelona with<br />
altogether 32 competitors taking part.<br />
In the competition the participants impressed the<br />
spectators with their ability and with the record times they<br />
achieved in wall sawing, core drilling and hand sawing. In<br />
addition to strength and knowhow<br />
the competitors had to apply<br />
the right technique: the fastest<br />
times were achieved through<br />
the optimal loading of tool and<br />
machine.<br />
The winner Miguel Zollo<br />
Sevilla (Perforacion y Corte<br />
Saldaña) recorded the best time<br />
in each of the three disciplines<br />
– wall sawing, core drilling and<br />
hand sawing. With just 2:49:08<br />
in wall sawing, 2:42:47 in core<br />
drilling and 0:32:01 in hand sawing he put his rivals firmly in<br />
their place. Antonio Cuevas (Perforacion Moyano SLU) came<br />
second, Antonio Jose Civanto Sanchez (Perforaciones Andaluzas<br />
en Madrid) was third. Miguel Zollo Sevilla has therefore<br />
set a clear standard for the following championships.<br />
The Swiss<br />
Championship in<br />
Wetzikon<br />
Urs Birrer won the second national competition of the<br />
Tyrolit Cutting Pro Competition, held on 26 April in<br />
Wetzikon, Switzerland. He works for the Swiss company<br />
Bibi Betonbohrungen and proved his professional skills by<br />
scoring the best time in Wall Sawing 2.35:21. His time for<br />
Core Drilling hit 3.16:07 and 35:04 for Hand Sawing giving<br />
him the best score of 65 points in the total contest.<br />
Paul Maurer, working for the company Meister, came in<br />
second place recording 2.38:49, 3.09.55 and 35:26 respectively<br />
and Sergio Tedde of Etiaglio came third with scores
ting Pro Competition<br />
Brief facts about the<br />
Tyrolit Cutting Pro Competition<br />
Every national competition will last – including the award<br />
ceremony – about half a day. It will take place parallel to a local<br />
TYROLIT fair and thereby creates an attractive event for professional<br />
users, customers and visitors.<br />
Standard Rules and Regulations<br />
The TYROLIT Cutting Pro Competition uses a standardised set<br />
of regulations that allows for fair competitions and internationally<br />
comparable results. In addition, machines, tools, concrete and all<br />
other competition material are defined and conditioned to guarantee<br />
that every athlete can compete on the same terms.<br />
of 3.26:99,<br />
02.35:00 and<br />
42:93.<br />
There<br />
were 20 professionals<br />
from all<br />
over Switzerland<br />
participating in<br />
the competition<br />
that took<br />
place adjacent<br />
to Tyrolit Hydrostresspremises<br />
in Wetzikon.<br />
Also hundreds of<br />
supporters and Tyrolit<br />
employees had<br />
joined up to make<br />
this a remarkable<br />
event, which also included a barbecue in the spring sun.<br />
The Tyrolit Cutting Pro Competition is the first international<br />
competition in concrete drilling and sawing.<br />
It uses a standardised set of regulations that allows for fair<br />
competition and internationally comparable results in Wall<br />
Sawing, Core Drilling and Hand Sawing.<br />
In addition, machines, tools, concrete and all other<br />
competition material are defined and conditioned to<br />
guarantee that every competitor can compete<br />
on the same terms.<br />
National competitions<br />
will now take place from<br />
May to October. Great<br />
Britain and Italy has recently<br />
fininshed their national<br />
championships and we will<br />
report about them in the next<br />
issue. Further France, Sweden<br />
and Germany have their championships<br />
later this year. The winners<br />
from all seven national contests,<br />
including Spain and Switzerland, are<br />
qualified to participate in the European<br />
Championship that will be organised in<br />
Austria in January 2009.<br />
A coming man<br />
and his father.<br />
Urs Birrer from Bibi Betonbohrungen<br />
won the Swiss national championships<br />
and is hear flanked by second<br />
place winner Paul Maurer (right)<br />
from the company Meister and<br />
third place winner Sergio Tedde from<br />
company Etiaglio.<br />
Exercises and Products<br />
Athletes compete against each other in three exercises: wall<br />
sawing, core drilling and hand sawing. The time is taken for<br />
every exercise, the participant with the fastest total time wins.<br />
On the stage, every exercise is performed by two athletes in<br />
parallel. The result is an exciting competition that is intuitively<br />
understandable and attractive for spectators.<br />
Wall sawing: The goal of this exercise is to saw a slice off<br />
a reinforced concrete block as quickly as possible. The cut has<br />
to be performed in at least two passes. An optimal performance<br />
will depend on one hand on the ideal cutting depth of the first<br />
and second pass. On the other hand, the feeling of the athlete<br />
for machine, tool and concrete will be decisive.<br />
The wall sawing system consists of the TYROLIT wall saw<br />
head WZ and the hydraulic power pack PPH25RR***. This aggregate<br />
directs the power of 25 kW by means of a radio remote<br />
control system onto the TYROLIT diamond wall saw blade WSL***<br />
(diameter 825 mm).<br />
Core drilling: In this exercise the athletes have to drill a hole<br />
in a reinforced concrete block. With the start signal, the drill rig<br />
has to be mounted and motor plus core drill have to be fixed<br />
before the drilling can begin. The installation of the drilling system<br />
requires skill and experience. A fast drilling time will depend on<br />
applying the right pressure on the core drill.<br />
For this exercise, a state-of-the-art TYROLIT system<br />
consisting of the drill rig HCCB-5 and the drill motor DME32S***<br />
(electric) will be used. The core bit CDL*** has a diameter<br />
of 102 mm.<br />
Hand sawing: A disc has to be cut off from a concrete<br />
tube. Power and know-how of the athlete in dealing with the<br />
one-handed angle grinder are essential for this task.<br />
The set-up consists of a petrol-driven, one-handed angle<br />
grinder made by STIHL (TS 700, 5 kW) that powers the TYROLIT<br />
diamond saw blade DCU*** (diameter 350 mm). The cutting is<br />
done in wet conditions with the water directed into the cut over<br />
the concrete tube and not via the machine.<br />
Safety<br />
In order to take part in the TYROLIT Cutting Pro Competition, the<br />
athletes must have proficiency and experience in the command<br />
of the machines and tools. In addition, the regulations specify<br />
the mandatory protective equipment for every exercise. On the<br />
stage, the movements of the competitors are limited to safety<br />
areas that are clearly marked.<br />
Further information<br />
The website www.cuttingprocompetition.com provides further<br />
information on competition dates, registration processes, regulations,<br />
etc. in the respective national language.<br />
TYROLIT Schleifmittelwerke Swarovski KG<br />
and the construction division<br />
With 80,000 products, TYROLIT is part of the Swarovski group and is one of<br />
the largest manufacturers of tools for grinding, cutting, drilling and dressing, as<br />
well as machines for the construction industry. The family company employs<br />
over 4,618 staff at 25 production locations worldwide, and in 2007 TYROLIT<br />
generated sales of 538 million Euros. Innovative power is one of the most<br />
important success factors of the company.<br />
In the construction sector, concrete and similar products are processed,<br />
dressed or demolished. Cutting and drilling operators, asphalt and green<br />
concrete cutters in civil engineering, as well as tile, fireproof and pre-stressed<br />
concrete manufacturers and the specialist construction <strong>trade</strong>: all of them rely<br />
upon TYROLIT machines and tools. Quality and innovation in construction<br />
bears the name of TYROLIT or TYROLIT-Hydrostress. TYROLIT’s extensive<br />
know-how ranges from detailed basic research through product development<br />
to state-of-the-art diamond tools. Tools and machines are developed together<br />
as one system and virtually every major project, be it tunnel extension, offshore<br />
tasks or the demolition of nuclear power stations, bridges and waterways, is<br />
performed with the aid of TYROLIT system solutions and the specialist skills<br />
of its application engineers.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi <strong>57</strong>
“Polished pe<br />
Rental market leader<br />
Equipment Development<br />
Company shapes<br />
up its processes and<br />
prospects. PDi’s Jim<br />
Parsons reports<br />
Business has never been better at Equipment Development Company,<br />
Inc., the Frederick, Maryland based manufacturer of EDCO<br />
surface preparation, cutting, and finishing tools. Capitalizing on<br />
nearly a half-century reputation for reliable, easily maintainable,<br />
and perhaps most important durable products, EDCO is one of<br />
the US equipment rental industry’s most recognized and soughtafter<br />
brands.<br />
Adopted lean manufacturing<br />
So why is the company’s sole 85,000ft2 (7,897m2 CONTRx Systems ProPolisher IV.<br />
) manufacturing<br />
facility becoming emptier and emptier? That is by design,<br />
according to marketing director Chuck Hommey. Over the past<br />
several years, EDCO has adopted lean manufacturing methods<br />
aimed at optimizing its production processes, eliminating waste,<br />
and sharpening workflows. EDCO tools remain as good as ever,<br />
Hommey says, but the time, resources, and costs required to make<br />
them have been substantially reduced.<br />
“Taking a proactive approach made it easier to integrate lean<br />
methods into our operations, rather than being forced to adopt<br />
them, a move that might have proven more disruptive and costly,”<br />
58 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
says Hommey. “Becoming more efficient ourselves helps us provide<br />
our customers with better products at a better price.”<br />
Going lean is also an appropriate reminder of the days when<br />
co-founders Leo Swan and Ed Harding struggled to get both the<br />
company and the concept of construction rental equipment off<br />
the ground. Operating as Rental Tools and Equipment Co., Inc.,<br />
with a small stockpile of tools from a small, run-down building<br />
just outside Washington, D.C., Swan and Harding responded<br />
to customers’ frequent requests for a large-area concrete grinder<br />
by crafting their own dual-disc model. They demonstrated their<br />
homebrew product at the third American Rental Association<br />
convention and returned with orders for 18 units.<br />
“We had absolutely no idea how we would produce them,”<br />
recalls Swan. “Luckily, we didn’t know any better, so there was<br />
nothing to stop us.”<br />
The grinder’s immediate popularity in the rapidly evolving<br />
rental industry led Swan and Harding to create Equipment Development<br />
Company in 1959 as a separate entity that could focus on<br />
developing other products. Over the years, EDCO product lines<br />
have expanded to include various types of cutting saws, scarifiers<br />
and planers, chisel scalers, scabblers, and support equipment.<br />
Productive paradigms<br />
Grinders remain the centrepiece EDCO product and the source<br />
for the company’s standing as the US leader in surface preparation<br />
rental equipment. Hommey notes that the current line of<br />
gas, electric and propane-powered dual-disc grinders are direct<br />
descendents of the machine Swan and Harding crafted 50 years<br />
ago. A surviving model of that initial product run with serial<br />
number 5 occupies a place of honour in the company’s conference<br />
and training room.<br />
CONTRx Systems ProPolisher II.
formance”<br />
“The grinder is our most popular machine,” adds Hommey.<br />
“We’ve enhanced it over the years with features such as multiaccessory<br />
discs for various surfaces and applications.”<br />
Other standouts among the EDCO family of products include<br />
the 8in (200mm) walk-behind scarifier. “This is a product that<br />
covers all the bases to make contractors’ lives easier,” says Hommey.<br />
“The 14in (350mm) down cut walk-behinds are bread-and-butter<br />
machines for us in what is a very competitive market.”<br />
While the EDCO product line has certainly diversified, all<br />
share the common characteristic of surviving years of use and more<br />
than occasional abuse.<br />
“Leo and Ed understood from the outset that contractors<br />
would be tougher on rental equipment than tools they owned,”<br />
says Hommey. “That’s why we use 7-gauge steel for the frame<br />
and undercarriage for durability, and reduce vibration and operator<br />
discomfort.”<br />
Being based entirely in the US has also helped EDCO maintain<br />
its market edge. But Hommey believes the company’s technical<br />
knowledge and product support are of more importance to rental<br />
dealers and customers. “We’ve been in this industry for a long time,<br />
and understand the kinds of issues and challenges that are out there,<br />
whether it’s dealer marketing or operator training,” he says.<br />
It is those same qualities that EDCO plans to bring directly<br />
to contractors through its <strong>new</strong> CONTRx Systems, which debuted<br />
at the 2007 World of Concrete with single, dual and quad-disc<br />
concrete floor polishers.<br />
“We’re leveraging the success of the EDCO brand in the rental<br />
market to create products for applications that have a higher level<br />
of technical complexity such as polishing,” says Hommey. “We<br />
provide everything a contractor needs to get started and be successful<br />
in the polishing market, the machine, prep accessories and<br />
chemicals, training, and follow-up support.”<br />
Although EDCO plans to create a dealer and distributor<br />
network for CONTRx, customers will have the option of purchasing<br />
products and accessories online. And with other CONTRx<br />
products and accessories in the works, such as hardscape saw,<br />
vacuum, core drill rigs and diamond blades, Hommey does not<br />
expect the vacant facility space to remain idle for very long. “That’s<br />
one of the advantages we have as a manufacturer,” he says. “We<br />
can make things to accommodate whatever direction the markets<br />
go. And, we have a good foundation to start with.”<br />
Actions and responses<br />
One trend that is definitely in EDCO’s future is the drive toward<br />
more sustainable facilities and safer worksites. Hommey notes<br />
that more and more projects are taking advantage of the valuable<br />
LEED points available via polished concrete floors, which provide<br />
greater reflectivity for energy savings, are easier to install and require<br />
less maintenance.<br />
EDCO saws and grinders are also now fitted with hook-ups<br />
for vacuum and water systems, making it easier for operators to<br />
better control dust and slurry. Still, performance and value will<br />
likely remain atop most every contractor’s and rental dealer’s list of<br />
priorities. “While people always want to do things faster and more<br />
efficiently, they’re also savvy about the return on investment on the<br />
machines, especially on the rental side,” says Hommey.<br />
Tackling those challenges will be the job of Leo Swan’s sonin-law,<br />
Frank Stancyzk, and Ed Harding’s son, Bill, who serve as<br />
co-presidents. The families’ third generation of leadership is also<br />
Founder Leo Swan (centre) stands with one of his company’s<br />
original dual-head grinders. Flanking him are copresidents<br />
Frank Stancyzk (left) and Bill Harding.<br />
being cultivated in various parts of the company. “I don’t think<br />
you could have had two better families collaborate on building a<br />
business,” says Hommey. “They’ve each brought their respective<br />
skills and talents in technical innovation, sales and marketing, and<br />
innovative thinking to create and grow the company. I think those<br />
qualities show up in every produce we produce.”<br />
Although Ed is deceased, Leo frequently takes time from his<br />
retirement to visit the facility and check up on operations. Asked if<br />
he would have done anything differently during those early days, he<br />
responds with a laugh that more money would have been helpful.<br />
“It certainly would have helped us buy a better building sooner,”<br />
he says and adds that he is very pleased with the way EDC has<br />
evolved. “We’ve kept the quality in our products, and we’ve kept<br />
good people to make them,” he says. “In any industry, knowledge<br />
makes a big difference.”<br />
www.edcoinc.com<br />
Below EDCO 14-in. (360 mm) walk-behind saw.<br />
Marketing Director Chuck Hommey<br />
with some EDCO machines ready for<br />
shipping.<br />
EDCO 1.5- to 11-hp dual-disc grinders<br />
is Equipment Development Company’s<br />
flagship product line.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 59
UK Squibb shows:<br />
“Courage on Historic Pr<br />
The demolition of a<br />
former UK brewery<br />
in the heart of Bris-<br />
tol’s city centre has<br />
revealed more than<br />
discarded yeast and<br />
hops, as PDi’s Mark<br />
Anthony reports.<br />
60 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
If the stereotype is to be believed, it is not unusual to find a<br />
demolition operative in the pub; so perhaps finding a team of<br />
them in a former brewery should probably come as no surprise.<br />
What is less usual, however, is finding demolition engineers and<br />
archaeologists working in such close proximity and with such a<br />
high degree of co-operation.<br />
Site Clearance<br />
Working directly for property developer Hamptons International<br />
(HDG Manseur), Squibb & Davies (Demolition) Ltd is<br />
responsible for the demolition of the former Courage Brewery,<br />
a 2.5 hectare site located on a bend of the River Avon and less<br />
than one kilometre from Bristol’s Temple Mead railway station.<br />
The site, which has been renamed Finzels Reach, after the sugar<br />
refinery that once stood on the site, will ultimately contain<br />
399 two and three bedroom apartments, 28,000m 2 of Grade<br />
A offices, and 8,500m 2 of retail space including restaurants,<br />
bars and public areas. The site will be linked to Castle Park on<br />
the opposite side of the river by the Mobius Bridge, a one-part<br />
curved bridge that will enter the site through the old compressor<br />
house, which is being retained.<br />
Before then, however, Squibb & Davies is required to<br />
clear the site whilst retaining all the listed buildings and working<br />
in close conjunction with Bristol City Council, which has<br />
employed Oxford Archaeology to preserve and record historical<br />
artefacts found on the site.<br />
The site, originally part of the flood plain of the River<br />
Avon, was given to the Knights Templars in 1128,<br />
who then set about draining the area. The river<br />
has moved progressively across the site through<br />
erosion of the Northern bank, and is currently<br />
some 100m further north than in the 12th century.<br />
The site has since been home to a watermill, parts<br />
of which have been discovered near the Hop Store,<br />
cloth working, and tanning. In 1788 the site was<br />
acquired by the Philip George and Bristol Porter<br />
Brewery company, who subsequently purchased<br />
most of the existing site as the brewery expanded.<br />
Eventually the company consolidated its brewing<br />
activities and moved the plant to Reading in 1999,<br />
when the site was closed. The brewing equipment<br />
was sold to Russia where it is still in use.<br />
The site appears to have been too wet to<br />
form part of a settlement and was only developed<br />
in Norman times. All of<br />
the artefacts found to date<br />
are 12th century and later<br />
and much of what was there<br />
was almost certainly lost in a<br />
massive Victorian redevelopment<br />
in the 1880s.<br />
100 archaeologists<br />
Uncovering these artefacts<br />
is a team of up to 100 archaeologists<br />
spread across<br />
nine sites within the redevelopment.<br />
As Squibb &<br />
Davies remove the unlisted<br />
buildings or clear the site<br />
to ground level, they are<br />
handed over to Oxford Ar-<br />
chaeology to excavate.<br />
Squibb & Davies’ contract started with the soft strip, light<br />
demolition and asbestos removal and was originally scheduled<br />
to last for 48 weeks. However, the developers have extended<br />
that timeframe to ensure that the archaeological team have sufficient<br />
time to carry out the necessary collection and recording<br />
of artefacts. “The site is kept under very close scrutiny both by<br />
ourselves, and the Council. We have a watching brief, which<br />
does feel as if we have someone looking over our shoulder all<br />
the time, but if we don’t make the effort to preserve and record<br />
the history of the site, it will be lost forever,” says IDE Associate<br />
Member Westley Squib. “A lot of the previous archaeology<br />
must have been destroyed in the Victorian era when the site was<br />
originally redeveloped. This time we are preserving as many<br />
of the original features as possible and recording in minute<br />
detail everything else.”<br />
“To accommodate the archaeology teams, we have cleared<br />
a progression of sites within the development and allowed them<br />
to excavate before we hand over to the developers. We even<br />
moved the weighbridge and lost our one way traffic system<br />
when the marketing suite was built in our exit road,” says<br />
operations manager Nic Grout. “But when the site is finished<br />
in two years time, we will have the pleasure of knowing that<br />
everything of value has been preserved and everything else was<br />
recorded for posterity.”<br />
Building Retention<br />
Squibb & Davies says that it has removed and processed around<br />
32,000m 3 of concrete with a further 22,000m 3 remaining.<br />
They have also removed and recycled 4,500t of steel, but have<br />
had to put 100t of <strong>new</strong> steel back in to support the facades of<br />
the listed buildings. “The buildings are extremely fragile and<br />
we have had to do additional strengthening of some of them<br />
or they would have simply fallen down,” reports Gareth David.<br />
“On the corner of the Fermentation building we built a buttress,<br />
but it took weeks to get permission to construct. And in the<br />
Compressor building we have tied the walls together because<br />
the walls were neither not tied nor keyed.” David says that<br />
many of the original piles extended to 14m, but didn’t reach<br />
bedrock. These have now been extended to 18m.<br />
Buildings Saved<br />
The building’s river front has had to be scaffolded from a barge<br />
on the river. Squibb & Davies has removed all the floors and<br />
22 boilers from the Compressor building, which was built in<br />
1712 and contains the original parish stone set in the wall.<br />
All this material has had to be removed through a set of double<br />
doors to ensure that the structure of the building remained<br />
intact. In the Fermentation building, the company has had<br />
to remove 1.5m of concrete raft flooring and then excavated<br />
down a further 2m for the benefit of the archaeologists. “You<br />
are made to feel a bit of a vandal because this work interferes<br />
with the original fabric of the building,” says Gareth David.<br />
“But if we hadn’t acted quickly, all these buildings would<br />
have been lost.”<br />
“We have worked with the developers and the Council<br />
to preserve the character of the area by ensuring what remains<br />
is usable and of practical and aesthetic use for future generations,”<br />
concludes Westley Squibb. “I believe we have done<br />
a very impressive job and I hope that those who enjoy the<br />
development in generations to come will appreciate what we<br />
have achieved here.”
oject”<br />
Below from top to bottom: Squibb & Davies’ Westley Squibb, project manager Gareth<br />
David, and operations manager Nic Grout.<br />
����������������������������������������������������������������<br />
POWER<br />
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Heaviest single component only 25.5 kg/<strong>56</strong> lb<br />
20 kW base package 1<br />
497.- monthly<br />
€<br />
from<br />
Instalment: 20% down payment, term of 60 months<br />
€ 34.960,– purchase price at cash payment<br />
wall braxx typhoon sb200<br />
wall braxx tornado sb320<br />
20 kW base package 1: braxx control power<br />
control unit 20 kW with transport rack, SB200 drive<br />
motor 20 kW cpl., incl. safety clutch, electric cable<br />
set A-40, electric wall saw machine SB320/200<br />
without drive motor, incl. water hose red/green<br />
10m/32.8ft, incl. water hose green 10m/32.8ft,<br />
R<br />
wall<br />
remote control braxx 10m/32.8inch, stirrup underpinning<br />
for SB320/200, blade guard Ø 800 mm/<br />
31.5 inch, blade guard Ø 1200 mm/47.2 inch, guide<br />
rail 1.30 m/51.1 inch, guide rail 2.30 m/90.5 inch,<br />
4 guide rail fastening brackets, guide rail stop,<br />
2-parts<br />
For further information about the wall braxx tornado sb320 and typhoon sb200 and<br />
more products of the braxx product line, call +43 (0) 662 / 42 42 48-0 or go to<br />
www.eurodima.com, e-mail: office@eurodima.com<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 61
New SPE 316 Dust<br />
Collection Unit<br />
The UK based SPE International has developed<br />
a 3-phase version of the company’s<br />
popular 316 single phase unit. The <strong>new</strong> dust<br />
collector has a powerful 4kw, 415v motor<br />
and has been designed to cope with the<br />
high volume of dust created by larger<br />
surface preparation equipment.<br />
The <strong>new</strong> unit<br />
is fitted with clear<br />
flow PTFE filters as<br />
standard with an optional<br />
hepa filter also<br />
available. Standard<br />
hose connection is<br />
70mm, however, a<br />
50mm adaptor can<br />
be used to suit the<br />
particular application.<br />
Careful consideration was given in the design<br />
French manufacturer Arden Equipment has<br />
released two <strong>new</strong> demolition attachments<br />
recentliy, the pulveriser BBH1300B and the<br />
multi processor CU1300. The official launch<br />
took place on the 9th of April at the Arden<br />
premises in Charleville, France as well at the<br />
Spanish show Smopyc in Zaragosa.<br />
BBH1300B weighs 5120 kg and is<br />
62 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
process to ensure the finished machine was<br />
compact and easy to transport.<br />
The overall height is just 1.4m<br />
and is able to fit easily into<br />
most commercial vehicles.<br />
Another benefit is<br />
a 415v power<br />
take off from<br />
the unit allowing<br />
both the dust collector<br />
and connected surface<br />
preparation machine<br />
to be powered from just<br />
one mains socket. Noise<br />
levels are also low<br />
when compared to<br />
single-phase dust<br />
control vacuums.<br />
www.spe-int.com<br />
developed for carriers from 45 to 55 t.<br />
The body is fully protected by removable<br />
wear plates and teeths are exchangeable.<br />
The <strong>new</strong> attachment is available from<br />
June 2008.<br />
The multi processor CU1300 has three<br />
different jaw sets, which can be switch in a<br />
few minutes with one single pin. The attach-<br />
HTC introduces the <strong>new</strong> SX-series<br />
The SX-series, from the Swedish concrete<br />
grinding equipment manufacturer HTC, is a line<br />
of grinding tools for use on hard to very hard<br />
concrete, natural stone and terrazzo floors.<br />
The tools have been developed as a complement<br />
when other tools are unable to cut or for<br />
extreme removal. The innovative design and<br />
the characteristics of the segments make these<br />
tools completely unique in the market. The segments<br />
are manufactured using the <strong>new</strong> “Pixeltechnology”<br />
which means the diamonds line up<br />
to achieve maximum grinding quality.<br />
HTC has also announced the availability of a<br />
2-year warranty on all 2008 machines. HTC’s<br />
HTC introduces a<br />
2-year warranty<br />
machines have been upgraded constantly and<br />
the company is pleased to introduce this warranty.<br />
To obtain the extended warranty customers<br />
will need to follow the service plan. The service<br />
has to be carried out by an HTC authorized<br />
garage. The improved quality also means that<br />
the service only has to be carried out every 500<br />
hours or every 12 months.<br />
www.htc-sweden.se<br />
Two <strong>new</strong> demolition<br />
attachments from<br />
Arden Equipment<br />
ment with BB jaw weighs 1350 kg, with CB<br />
jaw 1270 kg and the CF jaw 1350 kg. The<br />
multi processor is developed for carriers<br />
between 14 to 19 t. The CU1300 will be<br />
available from September 2008.<br />
www.arden-equipment.fr
“We are aiming for<br />
number one in all<br />
categories,” says<br />
Husqvarna Construc-<br />
tion Products Presi-<br />
dent Anders Ströby.<br />
Husqvarna continues<br />
its crusade in concrete<br />
related machinery and<br />
equipment with an<br />
even stronger focus on<br />
organic growth.<br />
64 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Technical Platfo<br />
more benefits to<br />
After years with a strong focus on acquisitions it is easy<br />
to think that <strong>new</strong> product ideas come from the many<br />
company acquisitions. But for the past couple of years<br />
more energy has been spent on the development of its<br />
own products. Husqvarna Construction Products now has<br />
just over 100 employees working solely on <strong>new</strong> product<br />
developments.<br />
Massive <strong>new</strong>s flow<br />
Since the <strong>trade</strong> show Bauma last year the market has seen<br />
several <strong>new</strong> products released by Husqvarna, such as the<br />
<strong>new</strong> drill motors DMS 160 and DM 230, the floor saw<br />
series FS 300, 400 and 500, the <strong>new</strong> drill stands DS<br />
50 Gyro and DS 70 AT, the power cutter K 960 with<br />
Dual Charge technique that lowers emissions and fuel<br />
consumption and the K 750 OilGuard that has been<br />
developed particularly for the rental market as it has been<br />
equipped with an optical mechanism that indicates if there<br />
is no oil in the fuel or if the wrong type of oil is used. The<br />
K650 Cut-n-Break is also quite <strong>new</strong> being introduced at<br />
the end of last year. During the autumn a <strong>new</strong> electric<br />
version of the Cut-n-Break will be launched. Husqvarna<br />
has also launched the diamond tool series Kite and the<br />
<strong>new</strong> core bits B 345, AS 25 B, AS 45 B and now recently<br />
the <strong>new</strong> diamond blade series Diagrip (see page 51).<br />
Another <strong>new</strong>ly developed drill motor, the DM 330,<br />
will be launched shortly (see page 50).<br />
There are also some more novelties on the<br />
power cutter side. The electric cutter K 3000 will<br />
be launched in a wet version for indoor use. A<br />
<strong>new</strong> wet cutting kit has also been adapted to<br />
all power cutters, K 3000 Wet, K 1250, K<br />
750 and K 960, using less water but with<br />
the same result as earlier. K 960 Ring and<br />
K 960 Chain have <strong>new</strong> motors providing<br />
lower emissions.<br />
But the biggest <strong>new</strong>s is probably<br />
Husqvarna’s entry into the high frequency<br />
sector with the wall saw WS<br />
440 HF.<br />
“WS 440 HF is really something<br />
different and I would say<br />
that we are setting<br />
a <strong>new</strong><br />
standard<br />
for<br />
The demand for machines for both heavier removal as well<br />
as polishing is increasing. Husqvarna’s <strong>new</strong> floor grinders<br />
cover a wide range of applications.<br />
electrical wall saws,’’ says Equipment Product Manager<br />
Lars Gustafsson.<br />
“The saw is based on totally <strong>new</strong> technology, which<br />
gives the user increased possibilities for fast and efficient<br />
sawing. We have succeeded in optimizing the power to<br />
weight ratio and developed a saw that is light and flexible<br />
but also very powerful, something that was difficult to<br />
achieve before. The powerful, water-cooled electric motor<br />
generates 13 kW at the shaft, despite that the saw only<br />
weighs 25 kg. Due to the <strong>new</strong> technology the WS 440<br />
HF is as powerful as most of the much bigger wall saws<br />
on the market.”<br />
Lars Gustafsson is a good example of Husqvarna’s<br />
investment in organic growth. Despite being young he has<br />
a lot of experience in product development and worked<br />
in the product development management for Mercedes in<br />
Germany for five years.<br />
Creation of Technical Platforms<br />
HCP has been emphasising their product development<br />
for several years and this year the market will see some<br />
results of that.<br />
“To some extent we have also been changing our product<br />
development strategy. From being a producer of single<br />
Product Manager Lars Gustafsson is very pleased with<br />
how the development work is organized at Husqvarna. The<br />
creation of “Technical Platforms” gives good interaction<br />
between different product groups and gives additional<br />
benefits for the end-user and for Husqvarna itself.
m ideology brings<br />
each product group<br />
products we now much more try to create efficient solutions<br />
for various applications in the construction industry.<br />
Product solutions that strive to increase efficiency, safety<br />
and ergonomics,” says Anders Ströby.<br />
“Our target is to bring our whole product range to a<br />
<strong>new</strong> level, incorporating completely <strong>new</strong> characteristics<br />
and features. The <strong>new</strong> wall saw is a good example of that<br />
and more high cycle wall saws will be introduced later,”<br />
adds Lars Gustafsson.<br />
Husqvarna’s <strong>new</strong> way of developing <strong>new</strong> products<br />
is anchored in, what they call, the creation of technical<br />
platforms. These are intended not to serve just one type of<br />
product, but can interact and be used for different product<br />
groups. By using this strategy many different advantages<br />
can be received. In general better product solutions can be<br />
provided to the users and <strong>new</strong> technical solutions for one<br />
product type can be adapted for other products. The results<br />
will improve both the products and their production.<br />
Integration forms growth opportunity<br />
The floor grinders that were included in Husqvarna’s range<br />
of products as a result of the acquisition of King Concepts<br />
last year are considered to have great growth potential. The<br />
demand for machines for both heavier removal as well as<br />
polishing is increasing and Husqvarna’s products cover<br />
a wide range of applications. Due to the acquisition of<br />
Soff-Cut Husqvarna has now become a complete supplier<br />
of floor preparation equipment including equipment for<br />
laying concrete, troweling, dry cutting and grinding and<br />
polishing the floor. This opens up a <strong>new</strong> type of business<br />
for the contractors enabling them to do all steps to<br />
a finished floor with less effort. ‘’Here we can really talk<br />
about offering complete solutions to our customers’’, says<br />
Anders Ströby. Through access to the existing technical<br />
platforms the acquired products have a potential to be<br />
further developed and to reach <strong>new</strong> customers.<br />
Right picture with the <strong>new</strong> high frequency wall saw<br />
WS 440 HF demonstrated at the <strong>new</strong> Product Center<br />
in Jonsered outside Gothenburg.<br />
Product and Service Manager Håkan Aldén in front of the<br />
latest additions of Husqvarna Power Cutters.<br />
No stop for acquisitions<br />
Even with a stronger focus on organic growth Husqvarna<br />
has not put a stop on acquisitions. Recently the company<br />
acquired the US floor and road saw manufacturer MECO<br />
in order to step into the important “service saw segment”.<br />
Husqvarna has also acquired the Swedish diamond tool<br />
manufacturer Sandvik Nora, formerly owned by Japanese<br />
Asahi and named Hagby Asahi. To the Swedish market it<br />
came as a bit of a surprise and there is speculation that<br />
the acquisition was done due to Sandvik Nora’s strong<br />
representation in Finland and because of Sandvik Nora’s<br />
range of floor grinders.<br />
www.husqvarnacp.com<br />
Safety and ergonomical aspect are prioritised sectors<br />
in the development work. Picture to the right shows one<br />
of the drill stands equipped with a handle for easy lifting<br />
of the stand.<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 65
Russias biggest concrete<br />
celebrates its 15th anniv<br />
On 29 February, Olvex,<br />
the biggest concrete<br />
sawing contractor in<br />
Russia, celebrated<br />
its 15th anniversary<br />
by throwing a gala<br />
party in its home<br />
city, St.Petersburg.<br />
Founded back in 1993,<br />
the company worked<br />
its way through the<br />
chaotic 1990s and<br />
evolved into the major<br />
player on the Russian<br />
contractor market.<br />
66 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
Around 200 attended the celebrations including long-standing<br />
business partners and government officials. The Olvex<br />
founders, Yury Mokin and Sergei Chavkin, were presented<br />
with state medals “Honorary Builder of Russia” on behalf of<br />
“Federal Agency for construction and housing utilities”. Executives<br />
from various units of concern “Rosenergoatom”, the<br />
state-owned enterprise operating all nuclear plants in Russia<br />
and customer of Olvex, took turns to congratulate Russia’s<br />
biggest concrete cutter. Other customers and partners of<br />
Olvex, Soyuzpetrostroy, Satory, Mostootryad 19, Mostotrest<br />
and Ingeokom, were quick to join them. Guests from outside<br />
Russia also came to share the event with Olvex including<br />
representatives from Caterpillar, Renaissance Construction,<br />
Cedima and Promat.<br />
Strong presence on the international market<br />
Always committed to the idea of never-ending development,<br />
Olvex keeps stepping up its presence in international markets<br />
by offering its services to specifiers in Scandinavia and Eastern<br />
Europe. A subsidiary of Olvex has been operates in Ukraine<br />
since 2006 and have dismantled a few thousand metres of<br />
reinforced concrete structures using wire sawing. A concrete<br />
sawing/drilling unit of Olvex has been resident at one of the<br />
largest European steel mills, ArcelorMittal Kryvyi Rih, for<br />
nearly a year. In late 2007, Olvex Oy, the Finnish branch of<br />
Olvex, completed a few concrete drilling jobs in the Helsinki<br />
area. Another sister company Sofia-based Olvex EOOD,<br />
started work in Bulgaria in 2007.<br />
In January 2008, the company signed a Memorandum<br />
of Understanding on cooperation in the field of concrete cutting<br />
and demolition with a Delhi-based contractor whereby<br />
Olvex will develop wire sawing and drilling solutions for its<br />
Indian counterpart. Olvex is also in talks with a big demolition<br />
company from Stockholm regarding joint projects in<br />
Sweden and Russia.<br />
...and on the domestic market as well<br />
Olvex keeps the pace up on the domestic market as well.<br />
Yury Mokin (above) and Sergei Chavkin (below) accepting<br />
commemorative badge “Honorary Builder. St.Petersburg<br />
Union of Construction Companies” from Lev Kaplan (right),<br />
vice-president and director of “St.Petersburg Union of<br />
Construction Companies”<br />
The company performs cutting and drilling jobs at seven<br />
nuclear plants in Russia. And so far sawed about 50,000m 2<br />
and drilled some 100,000m of reinforced concrete. Olvex<br />
also demolished some 10,000m 3 of reinforced concrete using<br />
diamond cutting techniques at the main production unit of<br />
Russia’s biggest steelmaker “Severstal” in Cherepovets. The<br />
Olvex fleet of concrete cutting equipment includes reaches<br />
80 wall saws. The company has also increased the number of<br />
concrete cutters to 250, of which 50 specialists work in the<br />
Ukrainian, Finnish and Bulgarian firms.<br />
The Olvex demolition and recycling division keeps abreast<br />
with their colleagues from the concrete cutting department<br />
and will increase the number of demolition excavators, some<br />
equipped with 40m booms, to 30 units. The division also<br />
has 5 crushers for recycling construction waste. In 2007, a<br />
total volume of demolition jobs performed by Olvex reached<br />
some 500,000m 3 .<br />
Russia prioritises technology<br />
intensive industries<br />
Olvex management believes that the policy of the Russian<br />
To the right Viktor Nikolaevich Lakhno, Deputy Director of Kola<br />
nuclear power plant represented the Rosenergoatom Group<br />
at the celebration. On the picture Mr Lakhno presents Mr<br />
Chavkin with a painting of aurora borealis (northern lights).<br />
Kola nuclear power plant is the most northern power plant<br />
in the world, belonging to Rosenergoatom. It is located inside<br />
the Artic circle.
cutter<br />
ersary<br />
A gypsy folklore band called “Cabriolet” entertained and kept the atmosphere on top all night long.<br />
government aimed to develop technology-intensive and<br />
innovative industries and the nuclear industry in particular,<br />
guarantees further progress of the company. Involvement of<br />
Russian state enterprises in large-scale overseas projects paves<br />
the way for domestic contractors to prove that the export<br />
potential of Russia is not only based on oil and gas but rather<br />
on human resources and ability of the Russian companies to<br />
operate to highest international standards. Also<br />
managers of major state-owned companies<br />
have come to understand that involvement of<br />
Russian manufacturers and contractors in their<br />
projects is a must for the concept of national<br />
rebirth to be successfully implemented.<br />
At his recent meeting with members<br />
of the Russian Union of Industrialists and<br />
Entrepreneurs – Dmitry Medvedev, the <strong>new</strong>ly<br />
elected president of Russia, expressed a concern<br />
over an underperformance of the country’s<br />
economy due to low labour productivity,<br />
and blueprints to tackle this problem were<br />
laid. Olvex management has been focusing on<br />
this issue since the inception of the company.<br />
The Russian contractor boasts a number of<br />
advantages, which allow it to outperform<br />
its competitors. First is proficiency of the<br />
From the left Russian beauties, Andrei Bushmarin, Sergei Bolukh (Olvex),<br />
Vera Sirotina and Alexander Redich (Cedima).<br />
company’s operators. They are most experienced specialists in<br />
concrete cutting in Russia. A unique training programme for<br />
operators and the tendency to use most advanced diamond<br />
cutting techniques add to the company’s edge.<br />
In the year of its 15th anniversary, Olvex sees its next task<br />
as consolidating its leading position in concrete cutting not just<br />
in Russia but also on the global market.<br />
Sergei Chavkin and Alexander<br />
Redich let loose on the dance<br />
floor.<br />
Entrance, decorated with ballons in<br />
Olvex colours, to where the festivities<br />
took place in St Petersburg, Russia.<br />
ELECTRICALLY<br />
INSULATED<br />
CUTTING CONCRETE?<br />
YOU NEED A BETTER HANDLE<br />
Got Your<br />
YELLOBARZ?<br />
www.yellobarz.com<br />
REDUCED<br />
VIBRATION<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 67
New show for the<br />
demolition industry<br />
Between 20-23 January<br />
2009 a <strong>new</strong> <strong>trade</strong><br />
show, DemExpo, targeting<br />
the international<br />
demolition, concrete<br />
cutting and floor<br />
preparation industries<br />
will be held in Sweden<br />
organised by Gothenburg<br />
Exhibition Centre.<br />
The well-known Nordic <strong>trade</strong> show Building Machinery (Byggmaskiner),<br />
which has been organised since the 1980s by Gothenburg<br />
Exhibition Centre will be extended. The next biennial<br />
<strong>trade</strong> show to be held 20-23 January 2009, will have a special area<br />
dedicated to the demolition industry, called DemExpo.<br />
“On the frontier to demolition”<br />
The Building Machinery <strong>trade</strong> show has always been an exhibition<br />
that has attracted a great deal of manufacturers and suppliers<br />
as well as contractors within the area of diamond tools, concrete<br />
sawing and drilling equipment, floor preparation and grinding<br />
equipment. The majority of the contractors offering these services<br />
are also closely related to demolition, decontamination and clearance<br />
work as well as recycling. GEC would now like to gather the<br />
whole industry under one roof and one name, DemExpo 2009.<br />
DemExpo will have its own designated space in the <strong>trade</strong> show<br />
and the organiser hopes to attract not only Nordic exhibitors and<br />
visitors, but also from other parts of the world, as demolition is<br />
a very narrow and dedicated business. DemExpo is also the only<br />
international show in this particular sector. The organiser hopes<br />
to be able to include all sorts of tools, machinery and equipment<br />
from light hand held demolition tools up to demolition<br />
robots, heavy-duty demolition excavators and mobile recycling<br />
machinery. The traditional exhibitors with their equipment<br />
for concrete sawing and drilling and floor preparation will be<br />
offered space in DemExpo. Products for decontamination, like<br />
removal of asbestos, PCB and other hazardous materials, as well<br />
as equipment for dust extraction, air cleaning and extraction of<br />
slurry, will have priority positions at DemExpo.<br />
“We have always been in the frontier of demolition and<br />
recycling with our existing <strong>trade</strong> show Building Machinery so<br />
why not invest in this area fully and create a dedicated section<br />
for it and a meeting place for the professionals. I think this is a<br />
very exiting project and we have the premises needed with our<br />
extended exhibition centre facilities. We can even provide separate<br />
demonstration areas for those exhibitors who would like to<br />
demonstrate their machines,” says GEC Project Manager Stefan<br />
Sundqvist. “My opinion is also that this industry has been lacking<br />
a meeting place for the professionals within demolition and recycling.<br />
In the Nordic region of Europe demolition and recycling is<br />
experiencing a very positive business cycle right now.”<br />
Red carpet in Demo Village<br />
In direct connection to DemExpo the “Demo Village” will be<br />
organized. This is completely <strong>new</strong> as well and is planned to be<br />
an event centre where exhibitors and visitors can meet on their<br />
own terms and decide what they would like to do.<br />
Responsible for DemExpo, Building Machinery and Scanbuild<br />
at Gothenburg Exhibition Centre from the left; Stefan<br />
Sundqvist, Annelie Lundkvist och Kurt Johansson.<br />
68 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
“In our marketing campaign for DemExpo we are using<br />
the term “Red Carpet for the Professionals”. The idea is that we<br />
want exhibitors and their clients to feel that both DemExpo and<br />
Demo Village is only their place, made for them. They are VIPs<br />
and we will do our absolute best to make them fell at home,”<br />
says Project Coordinator Annelie Lundkvist.<br />
Demo Village will have a lounge area where the exhibitors<br />
can arrange customer meetings, demonstrate their machines, and<br />
provide refreshments. “What they want to do is in the hands of<br />
the exhibitors,” adds Annelie.<br />
There are also plans to arrange a display area where contractors<br />
can present their services. During the spring and summer<br />
2008 GEC will embark on a massive marketing campaign for<br />
DemExpo and Demo Village containing several advertisements,<br />
press information and brochures about the event. The show is<br />
also organized in close cooperation with branch associations for<br />
concrete sawing and drilling and demolition.<br />
Building Machinery and Scanbuild<br />
But the shows Building Machinery and Scanbuild, organized<br />
parallel with DemExpo will not loose focus with the strong<br />
focus on DemExpo?<br />
“Absolutely not! Building Machinery has become such a<br />
strong name in the Nordic region, in particular for the rental<br />
industry. We are not going to decrease the focus on the other<br />
shows due to DemExpo. On the contrary we are going to improve<br />
both Building Machinery and Scanbuild, investing more<br />
money and giving both sections more space. For instance the<br />
very well appreciated “Power Tool Street” where visitors can try<br />
out the latest electric machines will be organized as usual. So,<br />
where ever you live in the world but have interest in the Nordic<br />
region, mark Gothenburg in January 2009 in you calendar,”<br />
says Stefan Sundqvist.<br />
www.demexpo.se • www.bygg-maskiner.se
JCB excavators land airport demolition job<br />
Two JS300 tracked excavators have demolished an<br />
outdated terminal building at Koltsovo International<br />
Airport in Russia to pave the way for the construction<br />
of an additional passenger facility.<br />
A <strong>new</strong> Terminal One building was opened in<br />
2007 and now the airport authorities are investing<br />
in a second terminal covering 5,000m 2 . The<br />
development is designed to make Koltsovo Airport<br />
a passenger hub between Europe and Asia. Further<br />
investment is planned with the reconstruction of<br />
runways. The airport has a passenger throughput<br />
of more than 1.5 million people each year with<br />
more than 20,000 aircraft movements taking<br />
place annually.<br />
To make way for the <strong>new</strong> passenger facility<br />
an existing building has been flattened by a<br />
JS330 equipped with a cutter crusher. A second<br />
machine with a hydraulic hammer was used by<br />
contractor Uralkomplekt to pull the building down<br />
in Yekaterinburg within three weeks of the project<br />
starting. A JCB 4<strong>56</strong>ZX wheeled loading shovel<br />
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Fast and Free Information with PDi<br />
Even though the internet is an incredible channel for communication between manufacturers/suppliers and users PDi Magazine is now launching its PDi Reader Service Centre.<br />
Starting with this issue, each advertisement is marked with an enquiry no. If you require more information about the products or services shown in the advertisment just fill in the<br />
PDi Reader Service Card and fax it to the PDi Editorial Office (fax no. +46 8 585 700 47) or log in to our website www.<strong>PDWorld</strong>.com/readerservice and make your enquiry there.<br />
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Fax your reader service card to +46 8 585 70047 or post it to PDi<br />
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assisted with the clear up. The airport invested in<br />
the 4<strong>56</strong>ZX initially to assist in the clear-up operation<br />
and then to be used on site for general tasks, such<br />
as clearing snow.<br />
The machines were supplied by JCB’s dealer in<br />
the Ural Federal Region, LLC Predpriyatie Stroykomplekt,<br />
which offers a full range of JCB machines, attachments<br />
and parts together with 24-hour servicing.<br />
JCB offers a range of tracked excavators<br />
up to 46t for demolition applications,<br />
including the recently added 29t JS290.<br />
The company’s XD range of high specification<br />
excavators are specially built to<br />
cope with the rigours of demolition.<br />
Machines built to this specification include<br />
the JS220, JS260, JS330 and JS460.<br />
The JS330 is additionally offered with<br />
a modular joint and high-reach boom<br />
configuration, taking the working height<br />
to 21m.<br />
www.jcb.com<br />
PDi issue/Year:____________<br />
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Signature Date _________<br />
1. What is your company´s primary<br />
business activity?<br />
� Concrete cutting<br />
� General demolition<br />
� Demolition by explosives<br />
� Highrise demolition<br />
� Hazardous materials<br />
� Landfill<br />
� Re-use of demolition waste<br />
� Recycling services<br />
� General contractor<br />
� Floor gridning<br />
� Hydrodemolition<br />
� Insurance<br />
� Safety and project planning<br />
� Architect<br />
� Engineer<br />
� Distributor/sales representative<br />
� Other, specify<br />
________________________<br />
2. What is your function?<br />
� Contractor<br />
� Architect<br />
� Engineer<br />
� Distributor/sales representative<br />
� Purchase<br />
� Estimator<br />
� Management<br />
� Operator<br />
� Other, specify<br />
________________________<br />
3. Reason for inquiry?<br />
� Immediate need<br />
� Future job<br />
� General information<br />
4. Reason for inquiry?<br />
� Immediate need<br />
� Future job<br />
� General information<br />
5. Size of your company?<br />
� Less then 5 employees<br />
� 6-20 employees<br />
� 21-50 employees<br />
� 51 or more employees<br />
6. Do you recommend, specify, approve or<br />
perform concrete cutting services?<br />
� Recommend<br />
� Specify<br />
� Approve<br />
� Perform<br />
� None<br />
7. Do you recommend, specify, approve or<br />
perform demolition services?<br />
� Recommend<br />
� Specify<br />
� Approve<br />
� Perform<br />
� None<br />
8. Do you recommend, specify, approve or<br />
perform recycling services?<br />
� Recommend<br />
� Specify<br />
� Approve<br />
� Perform<br />
� None<br />
9. Do your company plan to buy any of the<br />
following in the next 12 months?<br />
Concrete Cutting<br />
� Wire saw<br />
� Wall saw<br />
� Flat/Floor saw<br />
� Diamond chain saw<br />
� Core drill<br />
� Diamond blades/ bits or wires<br />
� Other_________________________<br />
Demolition<br />
� Excavator/carrier for demolition<br />
� Long reach demolition boom<br />
� Compact equipment<br />
� Loading equipment<br />
� Hydraulic breaker<br />
� Concrete crusher<br />
� Pulveriser<br />
� Sorting grab<br />
� Steel shear<br />
� Other_________________________<br />
Recycling<br />
� Mobile recycling equipment<br />
� Stationary recycling equipment<br />
� Screens<br />
� Screeders<br />
� Crushing buckets<br />
Other equipment<br />
� Floor grinding equipment<br />
� Dust extractor equipment<br />
� Wet vacuum equipment<br />
� Air cleaning equipment<br />
� Hydrodemolition equipment<br />
� Implosion appareal<br />
� Other__________________________<br />
Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 69
EVENTS CALENDAR<br />
Conexpo Russia 2008<br />
September 15-18,<br />
Moscow, Russia<br />
www.conexporussia.com<br />
Bauma China 2008<br />
November 25-28, 2008<br />
Shanghai New International Exhibition<br />
Centre, China<br />
www.bauma-china.com<br />
SAIE 2008<br />
September 15-18,<br />
Bologna, Italy<br />
www.bolognafiere.it<br />
Byggmaskiner<br />
DemExpo 2009<br />
January 20-23, 2009<br />
Gothenburg Exhibition Centre<br />
www.bygg-maskiner.se<br />
www.demexpo.se<br />
World of Concrete 2009<br />
February 3-6<br />
Las Vegas, USA<br />
www.worldofconcrete.com<br />
15th German Demolition<br />
Conference, 2009<br />
March 20-21, Berlin, Germany<br />
www.asco-abbruch.de<br />
Byggmaskiner<br />
DemExpo 2009<br />
January 20-23, 2009<br />
Gothenburg Exhibition Centre<br />
www.bygg-maskiner.se<br />
www.demexpo.se<br />
Intermat 2009<br />
April 20-25<br />
Paris Nord, Villepinte, France<br />
www.intermat.fr<br />
IACDS Annual<br />
Meeting, 2009<br />
June, 2009<br />
St Petersburg, Russia<br />
www.iacds.org<br />
Each year in PDi issue 5, in the concrete cutting<br />
survey, the magazine present market figures<br />
for the international concrete sawing and drilling<br />
industry. The figures are provided by the<br />
international umbrella organsiation IACDS and<br />
CSDA. Unfortunately some market figures have<br />
not been updated by the member countries, giving<br />
a false picture of the size of the international<br />
market value.<br />
PDi would appreciate if the non updated<br />
figures, according to the table opposite would be<br />
updated and sent to either IACDS, CSDA or PDi<br />
Magazine so we can publish a clearer picture of<br />
the world market in issue 5 this year.<br />
70 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />
CSDA Elects 2008 Officers<br />
and Board of Directors<br />
The Concrete Sawing & Drilling Association is<br />
pleased to introduce its 2008 Officers and Board<br />
members who were elected at the 36th Annual<br />
CSDA Convention held 4-8 March in Las Vegas,<br />
Nevada USA. “CSDA’s emphasis on safety and<br />
training programmes for the cutting industry will<br />
continue to be a strong focus for this <strong>new</strong> Board,”<br />
stated President Tom Stowell. “In addition, CSDA<br />
has initiated a programme to create a company<br />
certification process for contractor members that<br />
will be introduced in 2008.”<br />
Elected to serve until 2010 are: Skip Aston,<br />
Ohio Concrete Sawing & Drilling, Inc. Sylvania,<br />
Ohio; Ron Culgin, Pro Cut, Inc., Waltham, Massachusetts;<br />
Patrick Harris, Concrete Renovation,<br />
Inc., San Antonio, Texas; Mike Nelson, K2 Diamond,<br />
Torrance, California; Chris Priest, Sanders Saws,<br />
Honey Brook, Pennsylvania; and Jack Sondergard,<br />
Central Concrete Cutting, Inc., Edgar, Wisconsin.<br />
Joining them are the returning Board members,<br />
whose terms expire in 2009. They include: Steve<br />
Garrison, Diamond B, Inc., Santa Fe Springs, California;<br />
Aaron Louisell, Diamond Concrete Sawing,<br />
Grand Rapids, Michigan; Lisa Mullen, Bluegrass<br />
Concrete Cutting, Inc., Greenville, Alabama; Rick<br />
Norland, Construction Solutions, LLC, Paola, Kansas;<br />
and Mike Orzechowski, DITEQ Corporation, Lees<br />
Summit, Missouri; and Ron Rapper, Husqvarna<br />
Construction Products, Olathe, Kansas. Returning<br />
CSDA officers are President Tom Stowell, Norton<br />
Penhall Diamond, Fullerton, California; Vice President<br />
Doug Walker, Atlantic Concrete Cutting, Inc.,<br />
Mt. Holly, New Jersey; Secretary/Treasurer Judith<br />
O’Day, Terra Diamond Industrial, Salt Lake City,<br />
Utah; and Past President Susan Hollingsworth,<br />
Holes Incorporated, Houston, Texas. Patrick O’Brien<br />
continues to serve as Executive Director of CSDA.<br />
The CSDA Board and committees meet quarterly.<br />
The meetings scheduled for 2008 are 4-6 June in<br />
Minneapolis, Minnesota; 26-28 August in Tampa,<br />
Florida; and 2-4 December in Sonoma, California.<br />
The 37th Annual CSDA Convention will be 3-8<br />
March 2009, at CasaMagna Cancun Marriott<br />
Resort and JW Marriott Cancun Resort & Spa in<br />
Cancun, Mexico.<br />
www.csda.org<br />
Back row, left to right: Jack Sondergard, Mike Orzechowski, Skip Aston, Rick Norland,<br />
Steve Garrison, Ron Culgin, Mike Nelson, Aaron Louisell and Patrick Harris. Front row ,<br />
left to right: Patrick O’Brien, Ron Rapper, Judith O’Day, Susan Hollingsworth, Lisa Mullen,<br />
Chris Priest and Tom Stowell.<br />
Market figures for the international concrete<br />
sawing and drilling industry, 2007<br />
Obituary<br />
Sidney Hunt Snr<br />
Sidney Hunt Snr was a leading figure in<br />
the UK demolition sector for more than 50<br />
years; the only man ever to serve two terms<br />
as President of the National Federation of<br />
Demolition Contractors; a founder member<br />
of the Institute of Demolition Engineers;<br />
Demolition Man of the Year in 1980 and<br />
again in 1989; and the originator of the<br />
National Demolition Training Group.<br />
The man who shaped the UK demolition<br />
industry perhaps more than any other<br />
individual before or since had a remarkable<br />
life and career. He served in the British<br />
Army’s Bomb Disposal Unit during the<br />
Second World War; he was once stage<br />
manager to Dame Margot Fontayne; he<br />
instigated the wearing of hard hats on UK<br />
demolition sites during his first term as<br />
NFDC President; and he was the constant<br />
figurehead of the Sidney Hunt Snr Scholarship,<br />
the eponymous scheme named in<br />
honour of his unyielding commitment to<br />
improved training standards in his beloved<br />
demolition industry.<br />
A passionate and often outspoken<br />
activist with the passion, determination<br />
and sheer bloody mindedness to get<br />
things done, Sidney Hunt Snr counted<br />
Lord Snowdon among his closest friends<br />
and was held in high regard as much by<br />
members of the House of Commons and<br />
House of Lords as he was by his peers in<br />
the demolition sector. It was these highranking<br />
connections that would ultimately<br />
lead Sidney Hunt Snr to the second passion<br />
of his life – charity fundraising. Together<br />
with the NFDC, he was a keen supporter<br />
of the Lord Snowdon Award scheme, raising<br />
well over £1.0 million for this charity<br />
and a number of others. He once said<br />
of the demolition industry: “We’re rough<br />
bastards, but we have a heart.”
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