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pages: 56-57 “DemExpo, new trade show” - PDWorld

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News:<br />

FRD’s Grand<br />

Opening<br />

<strong>pages</strong>: 14-15<br />

Special Feature:<br />

New Drill Systems<br />

<strong>pages</strong>: 48-50<br />

Reports:<br />

Dutch Demolition<br />

Professionalism<br />

<strong>pages</strong>: 52-53<br />

Reports:<br />

Polished<br />

Performance<br />

<strong>pages</strong>: 58-59<br />

Slicing<br />

a Sub<br />

page: 12<br />

<strong>“DemExpo</strong>, <strong>new</strong> <strong>trade</strong> <strong>show”</strong> p. 68<br />

Volume 8 • No. 2 April - Ju N e 08<br />

Special Survey:<br />

South Africa<br />

<strong>pages</strong>: 16-23<br />

Shows:<br />

Samoter &<br />

Conexpo<br />

Reviews<br />

<strong>pages</strong>: 24-33<br />

Associations:<br />

IACDS Annual<br />

Meeting<br />

<strong>pages</strong>: 40-42<br />

Great Interest for Tyrolit’s Cutting Pro Competition <strong>pages</strong>: <strong>56</strong>-<strong>57</strong>


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Professional Demolition International Magazine<br />

Address:<br />

P.O. Box 786, SE-191 27 Sollentuna, SWEDEN<br />

Visitors address:<br />

Skillingevagen 14A., SE-192 71 Sollentuna, SWEDEN<br />

Phone: +46 8 631 90 70<br />

Telefax: +46 8 585 700 47<br />

E-mail: info@pdworld.com<br />

Website: www.pdworld.com<br />

ISSN Registration: ISSN 1650-979X<br />

Editor-in-Chief<br />

Jan Hermansson, Jan.Hermansson@pdworld.com<br />

Assisting Editor<br />

Anita do Rocio Hermansson, Anita.Hermansson@pdworld.com<br />

Editorial staff<br />

Editor Global: Mikael Karlsson, mikael.karlsson@pdworld.com<br />

Editor Demolition: Mark Anthony,<br />

mark.anthony@pdworld.com<br />

Editor Recycling: Heikki Harri, heikki.harri@pp1.inet.fi<br />

Editor North & South America<br />

Jim Parsons, jim.parsons@pdworld.com<br />

Editor Asia Pacific<br />

Silvana Wirepa, silvana@pdworld.com<br />

Editor Russia<br />

Andrei Bushmarin, andrei.bushmarin@pdworld.com<br />

Editor Africa<br />

Kevin Mayhew, kevinm@addixion.co.za<br />

Publisher<br />

Jan Hermansson<br />

International Sales Offices<br />

Sweden, Norway & Denmark<br />

Contact the Editorial Office<br />

Phone: +46 (0)8 631 90 70, Fax: +46 (0)8 585 700 47<br />

E-mail: info@pdworld.com<br />

Germany/Austria/Switzerland/<br />

Liechtenstein/Finland<br />

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Postfach 20 21 06 - D-41552 Kaarst<br />

Alma-Mahler-Werfel-Str. 15 - D- 41<strong>56</strong>4 Kaarst<br />

Germany<br />

Phone: +49 2131 / 51 18 01<br />

E-mail: gsm-international@web.de<br />

UK/Ireland/France/Belgium/<br />

the Netherlands/Spain/Portugal<br />

M. Stéphane de Rémusat, REM - Europe Media Service<br />

Chemin de la Bourdette, F-31380 Gragnague, France<br />

Phone: +33 (0)5 34 27 01 30, Fax: +33 (0)5 34 27 01 31,<br />

+33 (0)5 34 27 01 34, Mobile: +33 (0)6 80 84 43 78<br />

E-mail : sremusat@aol.com<br />

Italy<br />

Monica Colleoni & Romano Ferrario,<br />

Ediconsult Internazionale S.r.l.<br />

Via Savona 97, 20144 Milano, Italy<br />

Phone: + 39 02 4771 0036, Fax: + 39 02 4771 1360<br />

E-mail: milano@ediconsult.com<br />

USA & Canada<br />

Barnes Media Associates, Ray Barnes<br />

PO Box 140, Penhook, VA 24137, USA<br />

Tel: 434 927 5122, Fax: 434 927 5101<br />

E-mail: barnesrv@charter.net<br />

Australia/New Zealand/Asia Pacific/Korea/Japan<br />

Contact PDi editorial office in Sweden.<br />

Rest of the world<br />

Contact the PDi head office.<br />

The magazine PDI, Professional Demolition International is published four times per year<br />

with a worldwide circulation of 13000 copies. The annual airmail subscription rate is US$<br />

45. All subscription correspondance should be directed to: The subscription department,<br />

SCOP AB, P.O. Box 786, SE-191 27 Sollentuna, Sweden. PDI is mailed by second class<br />

postage paid at Stockholm, Sweden. © Copyright SCOP AB 2008<br />

4 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

CONTENTS<br />

PDi • issue no. 2 April - June 08 • volume 8<br />

REGULARS<br />

Editorial<br />

6 How big is the industry<br />

Cover by PDi?<br />

IACDS turns 13<br />

Business<br />

8 PDi Magazine hires African correspondent<br />

Record figures for SMOPYC 2008<br />

Bobcat celebrates 50th anniversary of<br />

the skid-steer loader<br />

Husqvarna acquires US producer of<br />

concrete saws<br />

Fintec Wins Queen’s Award<br />

for Export Achievement<br />

HB 10000 finalist in “Potencia awards”<br />

Failures with drop-in anchors<br />

Schwamborn’s world-novelty OMF 250<br />

has rendered sales growth<br />

10 Mantovanibenne Official Sponsor of MX2<br />

Yamaha Ricci Racing Team<br />

Hilti acquires majority stake in Indian<br />

diamond tool producer<br />

Husqvarna acquires Sandvik Nora,<br />

former Hagby Asahi<br />

IDE calles for the Claude J Brown Prize for<br />

the Best Paper 2008<br />

Demco celebrates 20 years in operation<br />

Record result for Hilti 2007<br />

Mantovanibenne 45 years<br />

JCB announces successor to long serving<br />

US CEO John Patterson<br />

Finmac strengthens its position in Australia<br />

Concrete Cutting<br />

12 Slicing a WWW2 Sub<br />

38 “DCH 300 just cut”<br />

<strong>56</strong> Great Interest for Cutting Pro Competition<br />

Shows<br />

24 Increase despite decrease<br />

25 Most important in Europe 2008<br />

26 Recession, just talk<br />

32 The arrival of the Americans<br />

68 New show for the demolition industry<br />

Associations<br />

34 Demolition takes a global stage<br />

40 IACDS and the city of arts and science<br />

70 CSDA Elects 2008 Officers<br />

and Board of Directors<br />

Market figures for the international con-<br />

crete sawing and drilling industry, 2007<br />

Obituary: Sidney Hunt Snr<br />

Demolition<br />

36 Demolition with a difference<br />

37 Demolition with a Atlas Copco grapple<br />

Technology for the big boys<br />

43 Dismantlig of the Vinavil factory in Italy<br />

46 Great interest for German demolition<br />

conference<br />

60 “Courage on historic project”<br />

69 JCB excavators land airport demolition job<br />

Recycling<br />

44 This is no monkey business<br />

New functionality in ASRI version 2.0<br />

Efficient onsite recycling in cramped site in NYC<br />

Diamond Tools<br />

51 Three <strong>new</strong> products from Atlas Diamant<br />

Diagrip from Husqvarna<br />

Reports<br />

52 Dutch Demolition Professionalism<br />

58 Polished Performance<br />

64 Technical Platform ideology brings<br />

more benefits to each product group<br />

NEWS<br />

14 FRD’s Grand Opening<br />

54 HTC starts own dust collector production<br />

Four <strong>new</strong> Cat® H-series small<br />

wheel loaders<br />

HTC’s “ALL System” for<br />

completely levelled floors<br />

62 New SPE 316 Dust Collection Unit<br />

Two <strong>new</strong> demolition attachments from<br />

Arden Equipment<br />

66 Russias biggest concrete cutter<br />

celebrates its 15th anniversary<br />

Special Survey<br />

16 South Africa<br />

18 Demolition Success<br />

20 Future Potential<br />

23 Stronger environmental<br />

legislations in South Africa<br />

Special Feature<br />

48 New Drill Systems


How big is the<br />

industry covered<br />

by PDi?<br />

Each year PDi tries, in a general way, to estimate the size of the different industries we<br />

feature in the magazine. International statistics covering demolition, concrete sawing<br />

and drilling, recycling and floor grinding and preparation are difficult to obtain.<br />

Market data, such as annual value, number of contractors, manufacturers<br />

and excavator sales, for the general building and construction industry, is possible<br />

to collate from the various associations around the world and their international<br />

umbrella organisations. But in the fields PDi covers it is more difficult. Best market<br />

information is from the concrete sawing and drilling industry as it is looked after by<br />

the international association IACDS, but even here some national associations need<br />

to update their statistics.<br />

For demolition there are several strong domestic associations, but there is no<br />

united picture on how big the industry is. The European Demolition Association<br />

has helped to get a clearer picture of the European market.<br />

Statistics for recycling are very hard to obtain as recycling is such a diversified<br />

area with so many different types of recycling sectors. There appears to be no way to<br />

find market figures on construction related recycling.<br />

The fast growing sector for floor grinding and floor preparation is the hardest<br />

to assess, as no actual branch associations exist that specify these methods.<br />

Most of the time for all these sectors, we rely on association figures and data<br />

supplied by the manufacturers and suppliers. But sometimes manufacturers are reluctant<br />

to reveal numbers or even comment on a specific territory for fear of possibly<br />

sharing too much information with competitors.<br />

It is probably only manufacturers that have an interest in market figures and<br />

how many contractors there are in a certain field in a certain country or for instance<br />

how many concrete floors there are to grind in China or United States. I believe that<br />

manufacturers that operate internationally have a good grasp of the potential market<br />

in those countries they are operating in. If market information is available from several<br />

sources it can be analysed and is probably more accurate and the more information<br />

available the better for all involved. With more information we can learn even more<br />

about each other and improve. So stop being so secretive and mysterious and share<br />

your market information.<br />

Maybe international umbrella associations should have a section in their<br />

websites where the national member organisations could log in and provide updates<br />

online. Maybe even manufacturers and suppliers could share their information in<br />

a similar way.<br />

This subject is relevant as we are publishing market figures for the international<br />

concrete sawing and drilling industry on page 70 of this issue. Several countries have<br />

provided 2007 figures, but some figures<br />

are now two and three years old and some<br />

countries still do not have an association.<br />

I would like to ask those of you who can<br />

help to update some of the missing figures<br />

to contact either me, IACDS or CSDA<br />

so together we can get appropriate market<br />

statistics for 2007.<br />

Jan Hermansson<br />

Editor-in-Chief<br />

jan.hermansson@pdworld.com<br />

6 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Words from O’Brien<br />

IACDS<br />

turns<br />

thirteen<br />

IACDS celebrated its thirteenth anniversary in<br />

grand style in Valencia, Spain in early May.<br />

The recently formed Spanish Association<br />

of Technical Demolition Drilling and Sawing<br />

(AEDT) hosted the delegates from around<br />

the world.<br />

This <strong>new</strong>est country sawing and drilling<br />

association was formed last year with<br />

assistance from IACDS and its member associations.<br />

Assisting countries in forming their<br />

own associations has become a common endeavor<br />

for IACDS. Assistance has been also<br />

provided to Italy, Poland, Russia and Slovakia<br />

and many of those members have attended<br />

IACDS meeting or hosted them. Perhaps this<br />

effort was an unseen part of one of the goals<br />

set forth by the founders for the exchange<br />

of information between associations. Spain<br />

and these <strong>new</strong> country associations join the<br />

IACDS member associations from Australia,<br />

Austria, Germany, Japan, Spain, Sweden,<br />

Switzerland, the United Kingdom and the<br />

United States.<br />

In addition to helping other countries<br />

form their own associations, what else has<br />

IACDS been able to accomplish since its<br />

founding in 1995? Even though the IACDS<br />

members only convene once a year, the<br />

IACDS members can be quite proud of<br />

what their organization has accomplished.<br />

Two very documents that were created, at<br />

the beginning with much difficulty, have been<br />

revised and enhanced over the years and<br />

now are accepted quite well. They are the<br />

<strong>new</strong> “Basic Parameters for Concrete Drilling<br />

and Sawing Equipment” and the revised “Tolerances<br />

and Limits for Construction Drilling<br />

and Sawing.” The manufacturers of concrete<br />

drilling and sawing machines, in order to unify<br />

the parameters and allow better comparisons<br />

of hydraulic machines, drafted the parameters<br />

document. The tolerances document forms<br />

the preconditions for accuracy and/or limitations<br />

to differentiate the advanced capabilities<br />

of the professional cutting contractor.<br />

The project to collect worldwide market<br />

data for sawing and drilling contractors continues<br />

even though there is some resistance<br />

by members to share the data or there is<br />

a lack of data to be collected. IACDS has<br />

been able to identify that the total number<br />

of contractors worldwide exceeds 10,000.<br />

Great strides were made at the May meeting<br />

to expand the number of countries reporting<br />

information and it was hoped that this effort<br />

would gain wider acceptance for its merits<br />

and benefits to the industry in the future.<br />

The IACDS website continues to grow<br />

and add features. Following the May meeting,<br />

a <strong>new</strong> job story feature has been<br />

added whereby an architect, engineer or<br />

general contractor can access job stories<br />

from around the world to better understand<br />

the capabilities of cutting contractors and<br />

the types of jobs that can be completed with<br />

diamond cutting technologies.<br />

IACDS has also assumed the administration<br />

of the Diamond Award for concrete<br />

sawing and drilling. This award is being<br />

transformed into a true international competition.<br />

The next award will be presented<br />

in the United States during the annual World<br />

of Concrete show in Las Vegas, Nevada<br />

in 2009.<br />

The future is very exciting for international<br />

associations like IACDS. The first<br />

thirteen years of IACDS have been very<br />

productive as well thanks to the dedication<br />

of sawing and drilling professionals from<br />

around the world who have come together<br />

to provide a better future for the sawing and<br />

drilling industry.<br />

Best regards<br />

Patrick O’Brien<br />

President IACDS


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PDi Magazine<br />

hires African correspondent<br />

PDi Magazine is happy to announce that<br />

Kevin Mayhew is the magazine’s correspondent<br />

in Africa. Kewin is a freelance journalist based in<br />

Johannesburg. He entered South African journalism<br />

in 1979 and has worked in <strong>new</strong>spapers,<br />

radio and television. Awarded a national award<br />

for transport journalism hard <strong>new</strong>s in 1986 and<br />

has written extensively on business matters in<br />

southern Africa and has travelled a lot in Africa and<br />

Europe as well as worked in England, Germany<br />

and the Middle East.<br />

In this particular issue Kewin is writing about the<br />

development of the demolition and recycling<br />

industries in South Africa.<br />

Record figures for<br />

SMOPYC 2008<br />

The 14th edition of SMOPYC, the International<br />

Public Works, Construction and Mining Fair, held<br />

at the Zaragoza Fair in Spain from 22 to 26 April,<br />

was a major success. SMOPYC 2008 beat its<br />

own records for attendance<br />

and participation with 2,014<br />

exhibitors from 44 countries<br />

and over 100,000<br />

visitors. The Fair continues<br />

to climb in the rankings<br />

and is now among the<br />

leading shows in the<br />

world for machinery<br />

used in public works,<br />

construction and mining.<br />

T h e s h o w organisers announced<br />

the next<br />

SMOPYC would<br />

take place from 5<br />

to 9 April 2011.<br />

The success of<br />

this year’s fair<br />

has already<br />

prompted<br />

many exhibitors<br />

to<br />

reserved areas for the<br />

next show in three years.<br />

www.smopyc.com<br />

8 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Kevin Mayhew.<br />

Bobcat Celebrates<br />

50th Anniversary<br />

of the Skid-Steer<br />

Loader<br />

This year is the 50th Anniversary of the Bobcat®<br />

skid-steer loader. As part of worldwide celebrations<br />

Bobcat will be hosting a number of events<br />

in Europe, Middle East and Africa during 2008.<br />

In addition, a special 50th anniversary logo has<br />

been created to ensure that this industry landmark<br />

is very prominent at every industry show at which<br />

Bobcat is participating in EMEA<br />

this year.<br />

“50 years ago, Melroe<br />

Manufacturing Company,<br />

the forerunner to the Bobcat<br />

Company, introduced a<br />

compact front-end loader that<br />

evolved quickly into the M-400,<br />

the world’s first true skid-steer<br />

loader. The M-400 later adopted<br />

what has become the world famous<br />

Bobcat brand and was a starting point for<br />

the global compact equipment<br />

industry,” says Bobcat<br />

EMEA President<br />

Neil Woodfin. “In the<br />

last half century, the<br />

compact loader market<br />

has continued to grow to<br />

reach annual sales worldwide<br />

of over 100,000 units<br />

in 2007. Whilst the company<br />

has gone through many<br />

changes over the last 50 years, one<br />

thing hasn’t changed; Bobcat’s commitment to<br />

outstanding quality, workmanship and innovation<br />

that has helped to maintain its leadership, so that<br />

today, one in every two skid-steer loaders sold is<br />

a Bobcat machine.”<br />

www.bobcat.eu<br />

Husqvarna acquires<br />

US producer of concrete<br />

saws<br />

Husqvarna has signed an agreement to acquire<br />

the assets of Meco, Masterpiece Engineering<br />

Company, based in Prescott, Arizona, USA. Meco<br />

is a leading producer of floor saws for cutting<br />

concrete and asphalt. The company has annual<br />

sales of approximately US$ 9M with majority of<br />

sales in the US.<br />

The acquisition complements Husqvarna’s<br />

product range for the construction industry and<br />

reinforces the Group’s leading position in floor<br />

saws. “Meco has a strong market position in<br />

the US and Australia,” says head of Husqvarna<br />

Construction Products Anders Ströby. Synergies<br />

will be achieved with existing operations in terms<br />

of production and distribution.<br />

www.husqvarnacp.com<br />

Fintec Wins Queen’s<br />

Award for Export<br />

Achievement<br />

Fintec Crushing and Screening Ltd has crowned<br />

an extraordinary 12 months in its history by winning<br />

a Queen’s Award for Export Achievement<br />

in the UK. It was awarded for “a substantial and<br />

sustained increase in export earnings to a level<br />

which is outstanding for the products or services<br />

concerned and for the size of the applicant’s<br />

operations.” The Northern Ireland-based manufacturer,<br />

which became part of the<br />

Sandvik Group of Companies<br />

in 2007, has previously won<br />

the 2006 International Trade<br />

Award and captured the<br />

Northern Ireland Exporter<br />

of the Year award two<br />

years in a row in 2006<br />

and 2007.<br />

HB 10000<br />

finalist in “Potencia<br />

awards”<br />

Atlas Copco proposed the HB 10000 DP<br />

in the “I Potencia awards”, organized<br />

by TPIedita, the publisher for technical<br />

magazines in Spain and awarded by<br />

a select panel of members from the<br />

most important construction and<br />

rental companies in Spain.<br />

The HB 10000 DP participated<br />

in the category for Demolition,<br />

drilling and recycling equipment.<br />

Several hydraulic breakers competed<br />

in this sector, including<br />

the NPK GH-40, Sandvik<br />

Rammer BR2214 and Indeco<br />

HP 12000 among others, but only the Atlas<br />

Copco HB 10000 DP was among the three<br />

finalists. Its impressive features, productivity and<br />

state of art technology were highly appreciated<br />

by the panel members, and stood out over the<br />

competitors’ hydraulic breakers, although the<br />

award in this category finally went to a quite<br />

different kind of machine, the Metso LT-1213S<br />

mobile crushing plant.<br />

Failures with<br />

drop-in anchors<br />

Over the course of the last few years, members of<br />

the US Concrete Sawing and Drilling Association<br />

have observed failures when using 0.5in (12mm)<br />

drop-in anchors and many assumed the problem<br />

was with the anchors. The majority of failures have<br />

occurred in the internally threaded region of the<br />

anchor, causing half of the anchor to remain in the<br />

concrete and the other half to be pulled out. This<br />

mode of failure poses a serious hazard to operators,<br />

as the drill rig could suddenly fall on them.<br />

To evaluate the failures, the CSDA sponsored a<br />

senior engineering project at the University of<br />

Toledo College of Engineering.<br />

From their results, the students defined a<br />

summary of important installation parameters<br />

for using drop-in anchors. These include, anchors<br />

should be installed perpendicular to the surface;<br />

anchor countersink depth should be limited to<br />

0.5in (12mm) and expansion plugs should be<br />

fully set and the threaded rod should be fully<br />

engaged with the anchor. The students also recommend<br />

that levelling screws should be adjusted<br />

before the base plate is installed on the threaded<br />

rod and the installation torque on the threaded rod<br />

should be limited to 19 ftlbs (25.76Nm). Project<br />

information and software can be viewed on the<br />

student’s web site:<br />

www-mime.eng.utoledo.edu/design_clinic/<br />

design_expo/Fall07Pages/2007-04-3/index.<br />

html.<br />

www.csda.org<br />

Schwamborn’s<br />

world-novelty OMF<br />

250 has rendered<br />

sales growth<br />

A unique patented oscillating milling system<br />

on the OMF 250 produces an extremely high<br />

milling energy, which allows machines with less<br />

than 60% weight compared to<br />

traditional built cold<br />

milling machines.<br />

This is an important<br />

issue when working<br />

in areas with a<br />

limited ceiling height,<br />

low transport capacities<br />

or working in narrow<br />

areas.<br />

Since the first introduction<br />

at BAUMA 2007<br />

there has been an increasing<br />

demand from communities<br />

and contractors in Europe and Asia for the OMF<br />

250 in various asphalt and concrete applications.<br />

The compact and small design, as well as the low<br />

operating weight, allows easy operation in narrow<br />

areas. A unique DOC-Drum-Overload-Protection<br />

protects the milling drum and drive when milling<br />

over hidden steel bolts in the subsurface.<br />

www.schwamborn.com


Mantovanibenne Official<br />

Sponsor of MX2<br />

Yamaha Ricci Racing<br />

Team<br />

Three young and promising pilots, Davide Guarneri,<br />

Nicolas Aubin and Roberto Lombrici, will have a<br />

<strong>new</strong> sponsor Mantovanibenne. The Italian company<br />

has started its collaboration with the MX2 Yamaha<br />

Team for 2008 Worldwide Championship races<br />

which will take place in different countries where<br />

Mantovanibenne is present with its sales network and<br />

Dealers. The opening race will be 6 April 2008 in<br />

the Valkenswaard circuit, Holland, followed by Spain,<br />

Portugal, Bulgaria Grand Prix and Mantova, the first<br />

of the two Italian races. The official sponsorship with<br />

Yamaha Ricci Racing Team was announced at the<br />

Samoter Fair in Verona. Mantovanibenne is organizing<br />

a racing tour with customers and collaborators.<br />

www.mantovanibenne.com<br />

Hilti acquires<br />

majority stake in<br />

Indian diamond tool<br />

producer<br />

The Hilti Group has purchased an 80% stake in the<br />

Indian-based Bhukhanvala Diamond Systems Private<br />

Ltd. The two companies have worked together since<br />

2002 and are now taking a step that will strengthen<br />

joint development and production of diamond<br />

consumables. “We have the same goals as the Hilti<br />

Group as we place tremendous value on quality and<br />

reliability in the development and production of our<br />

diamond cutting discs and diamond consumables,”<br />

says Bhukhanvala Diamond Systems Private Ltd<br />

CEO Nitish Bhukhanwala.<br />

Based in Navsari, roughly 250 km north of<br />

Mumbai, the company was founded in 1971 and<br />

specialized in diamond products for the construction<br />

industry and stone working. Today the company<br />

has some 250 employees and has annual sales<br />

of US$15 million. Bhukhanvala Diamond Systems<br />

Private Ltd set a goal of further cultivating and expanding<br />

existing business and using its high-quality<br />

diamond products to generate a greater presence<br />

on the international market. “The stake in this company<br />

not only provides us with access to valuable<br />

product knowledge but also to relevant production<br />

technology. The expansion potential of Bhukhanvala<br />

Diamond Systems Private Ltd. corresponds to our<br />

intent to grow further,” says Chairman of the Board of<br />

Directors of Bhukhanvala Diamond Systems Private<br />

Ltd and Head of Hilti’s Electric Tools & Accessories<br />

Business Area Matthias Gillner.<br />

www.hilti.com<br />

Husqvarna acquires<br />

Sandvik Nora, former<br />

Hagby Asahi<br />

Husqvarna has acquired the assets and operation<br />

relating to products for the construction industry<br />

within Sandvik Nora AB (previously Hagby Asahi<br />

10 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

AB), a company within Sandvik’s Mining and Construction<br />

business area. The acquired operation<br />

comprises production and sales of diamond tools<br />

and related machines for sawing, drilling and grinding.<br />

Annual sales amount to approximately SEK<br />

65M. The operation is based in Nora, Sweden and<br />

Vantaa, Finland.<br />

The acquisition complements Husqvarna’s<br />

product range for the construction industry and<br />

reinforces the Group’s leading position in the Nordic<br />

region. “Hagby has a strong market position in<br />

Sweden and Finland. Synergies will be achieved<br />

with our existing operation in terms of production<br />

and distribution. In addition, Hagby’s floor-grinding<br />

machines complement our existing international<br />

product offering”, says Head of Husqvarna Construction<br />

Products Anders Ströby.<br />

Husqvarna is the world’s largest producer<br />

of lawn mowers, chainsaws and portable petrolpowered<br />

garden equipment such as<br />

trimmers and blowers. The<br />

Group is also a world leader<br />

in diamond tools and cutting<br />

equipment for the construction<br />

and stone industries. Net<br />

sales in 2007 were SEK 33.3<br />

billion and the average number<br />

of employees was 16,000.<br />

www.husqvarna.com<br />

IDE calles for the<br />

Claude J Brown Prize<br />

for the Best Paper<br />

2008<br />

Professional demolition engineers within and outside<br />

the Institute are invited to submit papers for the 2008<br />

Best Paper Award. There are two categories. “Best<br />

Paper” which is open to all and second “Best Paper<br />

from a Student Member of the Institute”. The prize<br />

is set to £1000 in each category.<br />

Criteria: There is no set title or subject for the<br />

technical paper. However the subject must be of<br />

relevance to demolition engineering and be the<br />

candidate’s own researched work. The wide range<br />

of subjects to be found in the British Standard<br />

BS6187:2000 “Code of Practice for Demolition”<br />

could be used as a guide to those suitable. It is<br />

expected that papers will consist of 6,000 words,<br />

plus illustrations. They should contain a bibliography<br />

and a reference section. Submissions must be<br />

accompanied by a signed statement that it is the candidate’s<br />

own composition. Entrants for the Student<br />

Best Paper Award will be expected to provide proof<br />

that they are studying at a recognized university or<br />

college. Closing Date: The final date for submission<br />

of papers will be 31st August 2008.<br />

Papers should be sent to<br />

IDE Best Paper Award<br />

69 Poplicans Road, Rochester,<br />

Kent ME2 1EJ, UK<br />

info@ide.org.uk<br />

Papers will become the property of the Institute of<br />

Demolition Engineers who may publish them, with<br />

the appropriate credit, on the Members’ website. If<br />

papers do not meet the required standard no prize<br />

will be awarded.<br />

Demco celebrates 20<br />

year’s in operation<br />

Swiss manufacturer Demco Technic AG has<br />

announced that the company is celebrating the<br />

20th anniversary this year. The anniversary is set<br />

to be celebrated in the end of September in Seon,<br />

Switzerland.<br />

www.demco.ch<br />

Record result<br />

for Hilti 2007<br />

Sales growth of 13 %, operating result 26 percent<br />

higher, net income up 23 %.The Hilti Group has<br />

posted double-digit growth<br />

figures for the fourth time in<br />

succession. In 2007 the<br />

company boosted sales<br />

once again by 13 %, from<br />

4.1 to 4.7 billion Swiss<br />

francs. The operating result<br />

rose overproportionately<br />

compared to sales,<br />

advancing 26 percent to 533 million Swiss<br />

francs. The Hilti Group’s net income increased from<br />

344 to 422 million Swiss francs, marking a rise of<br />

23 %. Growth was purely organic.<br />

The average number of employees increased<br />

by 9.7 % from 17,250 in 2006 to 18,930. Of the<br />

1,680 <strong>new</strong> positions created by the Group in 2007,<br />

more than 80 % were based in sales.<br />

www.hilti.com<br />

Mantovanibenne<br />

45 years<br />

This year the Italian manufacturer Mantovanibenne<br />

celebrates it 45 th anniversary. The company based<br />

in Mirandola, near Modena was founded by Alberto<br />

Mantovani and started out initially making buckets.<br />

Demolition equipment followed and complemented<br />

by a range of attachments including Quick Couplers,<br />

Crushers, Pulverizers, Rotating Pulverizers, Multisystems,<br />

Shears, Pile Breakers, Grapples, Grabs and<br />

Riddling Buckets.<br />

www.mantovanibenne.com<br />

JCB announces<br />

successor to long<br />

serving US CEO John<br />

Patterson<br />

JCB has announced that John Patterson,<br />

who has led the company<br />

through an unparalleled period of<br />

growth in America, is to be succeeded<br />

as CEO by Chief Operating<br />

Officer Matthew Taylor.<br />

John Patterson, 58, continues as<br />

Chairman and CEO of JCB Inc, based in<br />

Savannah, Georgia, USA, and will focus<br />

John Patterson<br />

Matthew Taylor<br />

on JCB’s American business. He will remain on the<br />

Main JCB Board as a Director.<br />

Matthew Taylor, 48, will take up his <strong>new</strong> role of<br />

CEO from 1 June. He joined JCB in April 2006 as<br />

Managing Director of JCB Sales and in January last<br />

year became Group Chief Operating Officer.<br />

John Patterson joined JCB in 1971 as a Field<br />

Service Engineer and rose through the company’s<br />

ranks to become Chief Executive in 1998. He was<br />

promoted to Managing Director and CEO in 2004.<br />

Under his leadership, JCB’s business has doubled in<br />

the past four years and the company has undergone<br />

the biggest global expansion in its history with <strong>new</strong><br />

manufacturing facilities brought on line in the USA,<br />

Brazil, India, China and Germany.<br />

www.jcb.com<br />

Finmac strengthens<br />

its position in<br />

Australia<br />

The Finish demolition robot manufacturer Finmac<br />

Demolition Oy is steadily widening its territory.<br />

Recently the company formed an agreement<br />

with Sandvik in Australia and two machines<br />

have already been delivered to Australia. Sandvik<br />

Mining and Construction Australia (Sandvik) is<br />

the sole dealer and is providing specialised applications,<br />

sales and service support to Finmac<br />

customers. New dealers are also continously<br />

being set up in Europe and recently Finmac F16<br />

robots were delivered to an asbestos clearance<br />

project in Paris. Paavo Salonen, founder and part<br />

owner of the company is very satisfied with the<br />

development of the company and the growing<br />

sales of its product range.<br />

www.finmac.fi


Slicing a W<br />

The UK based concrete<br />

sawing and drilling<br />

specialist Holemasters<br />

Demtech was recently<br />

hired for a wire sawing<br />

job to slice up a<br />

Second World War<br />

submarine.<br />

In six neat pieces, two out of sight for<br />

the camera.<br />

12 20 PDi • • Is s u e 2 1 - - 2008 • • Ap Fe b r r I l u A- ry Ju n- e MA r c h<br />

Mersey Travel owns the submarine, known as U-534.<br />

It is a German type 1XC/40 originally used for training<br />

and weather watching and was sunk in Kattegat straights of<br />

Denmark on 5 May 1945 by a depth charge dropped from a<br />

Liberator bomber. The submarine was salvaged in 1993 and<br />

put on display in the Liverpool Historic Warship Museum<br />

at Mortar Mill Quay, Birkenhead.<br />

Destined for scrap<br />

After some years it was destined for scrap until Mersey Travel,<br />

the Liverpool transport and tourism body stepped in with a<br />

plan to make the U-boat part of a <strong>new</strong> tourist attraction at<br />

Woodside ferry terminal on the river Mersey. Mersey Travel<br />

will invest £3M in the development to display the artefacts<br />

recovered from U-534 and the sections of submarine at a<br />

purpose built site.<br />

To move it to Woodside Ferry Terminal in one piece<br />

was difficult. Mersey Travel also had plans to cut the sub in<br />

pieces, which would enable the inside to be viewed from the<br />

ends fitted with glazed panels. Mersey Travel contacted the<br />

Holemaster Demtech Bolton depot, which came up with<br />

the idea to cut the sub in sections by using diamond wire<br />

equipment. Traditional methods of cutting where not<br />

suitable as the cut had to be done in a single slicing<br />

process with a good deal of accuracy to allow the fitting<br />

of the glass panels on the open ends.<br />

Wire sawing best solution<br />

Holemasters proposed diamond wire sawing and a<br />

bespoke system was designed utilising a HILTI WS<br />

15 as the drive unit and scaffold towers to deploy the<br />

specially manufactured pulleys, which incorporated<br />

additional tensioning for the single 50m of Hilti wire<br />

used to encircle the hull.<br />

A closed loop cooling system was incorporated<br />

and the free wire was air-cooled. Many interfaces<br />

where cut at once whilst only removing material the<br />

same thickness as the wire diameter leaving a perfect<br />

visual cross section ready for viewing. Each section<br />

was cut following the installation of supporting<br />

steelwork, which was also used for lifting the section<br />

onto the floating heavy lift crane. The cutting speed<br />

and force were intentionally run low in order to prevent<br />

wire breakage. Wire connectors were also changed regularly<br />

preventing the almost impossible task of re routing<br />

the wire in the event of a break within the in accessible<br />

bowels of the steel hull.<br />

Each cut took between 3-5 days and only two breakages<br />

occurred during the cutting of all five sections.<br />

The cutting was completed within the 4 week<br />

programme, including the removal of the aft deck Gun<br />

and conning tower, which are to be re located once the<br />

sections are placed at the <strong>new</strong> site.<br />

Holemasters also undertook the removal of rotting<br />

deck work weighing about 110t and via an approved<br />

contractor removed 15,000 litres of hydraulic oil from<br />

internal storage tanks. “We have cut steel previously, but<br />

not on this scale. The complexity is that you are not just<br />

cutting one face, you could be cutting six or eight faces<br />

at one time, including items of pipe work valves, ballast<br />

tanks, pressure hull and internal services”, says Holemaster<br />

Demtech Sellafield Technical Project Manager Andrew<br />

Doyle. “On the stern section, we cut through the drive<br />

shafts that were 300mm of solid steel. We used a series<br />

of pullies to control the wire’s angle of attack,<br />

creating straight clean cuts and maximizing the<br />

cutting potential.”<br />

www.holemasters.co.uk<br />

History of U-534<br />

U-534 was launched in February 1942 and was<br />

initially used as a “school boat” and kept in the<br />

Baltic Sea to train <strong>new</strong> crews and test <strong>new</strong> systems.<br />

In May 1944 it was released for operational duty, but<br />

it was not sent on offensive patrols. It was assigned the<br />

duty of weather reporting and required to avoid contact<br />

with the enemy to ensure regular reports.<br />

On 5 May 5 1945, U-534 was sailing in the Kattegat,<br />

One of the cuts seen from above.<br />

To the left a Rusty sub before the big cuts.


W2 Sub<br />

North-west of Helsingor, Denmark, and although German<br />

Naval Commander Admiral Dönitz had ordered all his U-<br />

Boats to surrender as from 08:00 on 5 May, U-534 refused<br />

to do so. She was heading North towards Norway, without<br />

flying a flag of surrender, when she was attacked by a Liberator<br />

bomber from RAF 547 Squadron, which dropped depth<br />

charges. It took heavy damage and began to sink by the<br />

stern. Forty-nine of the 52 crew members survived,<br />

including five who escaped via a torpedo hatch as she<br />

lay on the sea bed. It was raised from the seabed in 1993<br />

and taken over by the Warship Preservation Trust.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 13


FRD’s Gran<br />

On Friday the 11 April FRD Europe organized a big<br />

event to officially open and celebrate the finalization of<br />

the <strong>new</strong> European FRD head office located in Utrecht,<br />

the Netherlands.<br />

FRD Europe BV made<br />

11 April unforgettable<br />

for 170 guests when<br />

the company’s <strong>new</strong><br />

premises were<br />

officially opened.<br />

14 PDi • Is s u e 1 - 2008 • Fe b r u A ry - MA r c h<br />

10 years on European soil<br />

It was a happy and proud Dick van der Starre, President of<br />

FRD Europe BV, who opened the ceremony and greeted<br />

the 170 guests. Dick van der Starre has been Furukawa<br />

Rock Drills man in Europe since the Japanese company<br />

opened its first European premises in 1998. A choice that<br />

proved to be right as FRD Europe has increased their<br />

market shares on the European market ever since.<br />

The big day for the official opening at Proostwetering<br />

29 in Utrecht offered nice weather to the 170 invited<br />

guests. The guests were clients, distributors, Furukawa<br />

colleagues, Furukawa Rock Drill top direction, suppliers,<br />

accountants, advertising agencies and the Pan-European<br />

press.<br />

The <strong>new</strong> premises is twice as large as the old plant<br />

and office, also located in Utrecht. And the <strong>new</strong> office<br />

measure more then 4000 m 2 . The <strong>new</strong> premises offers<br />

among others more and better assembling capacity,<br />

a lot more storage capacity and more efficient<br />

logistic process.<br />

FRD’s European head office has a completely<br />

full service function containing assembly, storage,<br />

transportation, logistics, technical, sales, marketing<br />

and promotional support as well as product<br />

development and after sales support. The target is mainly<br />

the European market but the Utrecht facility also supports<br />

other market areas.<br />

From the right Mr. Yoshino, President of Furukawa Company, Mr.<br />

der Starre, President of FRD Europe BV toasting with sake.<br />

FRD Europe BV has a staff of 16 people in Utrecht,<br />

two in Germany and one in Spain. Further 47 distributors<br />

are supported by the European headquarters<br />

Strong market presence<br />

Dick van der Starre is telling to PDi that the current sales<br />

in Europe is about EUR 40 million.<br />

“We have a very good market situation and very<br />

satisfied clients which means that our products do<br />

their job well. In 2007 the Spanish market was our<br />

strongest platform and for 2008 we are expecting<br />

that Russia will be our strongest market”,<br />

says a happy and satisfied Dick van<br />

der Starre.<br />

The celebration on the<br />

11th of April was something<br />

that goes be-<br />

The entrance to the <strong>new</strong> FRD Europe’s premises<br />

on Proostwetering in Utrecht.


d Opening<br />

Kato, President of Furukawa Rock Drill Japan and Mr. Dick van<br />

yond standard. The guest were initially welcomed with<br />

a drink in a big hall wrapped up with large decorations,<br />

products, laser beams and music. Dick van der Starre<br />

held a welcoming speech followed by a speech of Mr.<br />

Kato, President of Furukawa Rock Drill in Japan.<br />

The actual opening ceremony was conducted<br />

according to Japanese tradition with drums and<br />

drinking of sake. After the opening ceremony<br />

the visitors had a chance to take a closer look at<br />

the <strong>new</strong> premises. The celebrations then continued<br />

at a famous railroad museum not far<br />

away from Utrecht. The guests were guided<br />

through the museum and the actual dinner<br />

took place between antique railroad<br />

wagons and steam locomotives.<br />

Besides the exotic buffet guests<br />

were served great entertainment<br />

in the various bands that were<br />

on stage like La Vie en Rose,<br />

Trio Cool Gipsy Hot Hot,<br />

Kalashnikov Brothers and the<br />

last success act from the samba<br />

band Batucando.<br />

As a conclusion the FRD Europe’s<br />

celebration of its <strong>new</strong> premises in Utrecht is<br />

long to be forgotten.<br />

www.frd.eu<br />

Dick van der Starre gave<br />

a brief presentation of FRD’s<br />

history in Europe.<br />

The <strong>new</strong> FRD office in Utrecht communicates<br />

in particular one thing:<br />

Space and efficiency! More storage<br />

room, more space for assembly, more<br />

room for logistics, training, after<br />

sales, etc.<br />

The samba band Batucando was<br />

one of many popular entertainers<br />

during the celebration<br />

day.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 15


special survey<br />

South A<br />

16 24 PDi • Is s u e 2 1 - 2008 • Ap Fe r b I r l u- A ry Ju n- e MA r c h<br />

South Africa, an amazing country on so many levels. A country<br />

in the south of the world that has been headline <strong>new</strong>s so many<br />

times in terms of its people, nature, resources, etc. But what<br />

about demolition and recycling in this region? PDi’s Africa correspondent,<br />

Kevin Mayhew, has looked into it.<br />

The South African demolition sector is only about 30 years<br />

old. Despite being a relevant player in the economy and<br />

the future development of the country, it has no central<br />

body speaking for it.<br />

30 years of history<br />

The exact size in terms of earnings or employment of the<br />

South African demolition and recycling sector is difficult<br />

to quantify. Historically the sector can be traced back to<br />

the 1970s and early 1980s when there was a call for big<br />

projects to remove old power stations and make way for<br />

<strong>new</strong> or expanding mining operations. Prior to that, it had<br />

been a small industry, which centred on use of manual<br />

demolition processes.<br />

Today the industry comprises three principal areas of<br />

lighter demolition for removal of smaller structures manually,<br />

industrial demolition using mechanical aids and then<br />

explosive demolition. The consensus within the industry<br />

is that there are only two major players that provide a full<br />

spectrum of services up to explosive demolition and a<br />

handful of others that undertake most operations short<br />

of explosive demolition.<br />

The value of each category is difficult to establish, but<br />

the Inspectorate of Explosives of the South African Police<br />

Services told PDi that it received up to five applications<br />

per year for explosive demolition. This Inspectorate is in<br />

overall charge of enforcing strict stock control, handling<br />

and detonation of explosives in South Africa, whether, it<br />

be in the mining, quarrying or demolition sectors.<br />

Two major players<br />

In the explosive demolition arena, South Africa is particularly<br />

well placed, although it only has two major players<br />

in the field, Wreckers Dismantling and Jet Demolition.<br />

Over the past three decades South Africa has achieved an<br />

enviable reputation and the infrastructure for successful execution<br />

is very effective. “South Africa is well serviced with<br />

explosives through its local industry and it has the necessary<br />

policing in place to make it world class,” says Wreckers<br />

Dismantling, Estimator/Technical, Kit McCarthy.<br />

Wreckers announced in May that it had secured a<br />

major contract for the explosive demolition of a 22-storey<br />

building in the Nigerian capital Lagos. It had to compete<br />

against foreign opposition for the contract. The company<br />

proudly says that it has undertaken work on just about<br />

every continent.<br />

The commercial hub of South Africa<br />

In the past three years industrial demolition, and limited<br />

explosive demolition, has received a boost from the announcement<br />

that the principal commercial hub of South<br />

Africa, Gauteng Province, is to construct the combined<br />

aerial and subterranean Gautrail Rapid Rail Link, a<br />

monorail system to link its OR Tambo International<br />

Airport with key residential and commercial nodes in<br />

the capital of South Africa Tshwane (Pretoria), Johannesburg,<br />

Midrand, Rosebank, Sandton, Hatfield, Centurion<br />

and Kempton Park. This will facilitate smoother commuter<br />

transportation to reduce congestion on its roads<br />

and highways, some of which are amongst the busiest in<br />

the southern Hemisphere. Experts have predicted that<br />

by 2015, Gauteng Province will be the 14th largest urban<br />

region in the world. The ambitious Gautrain Project will<br />

provide high-speed 160km/hour trains servicing 22 stops<br />

and is regarded as an important element in the handling<br />

of the commuter needs of the area.


frica<br />

Gautrain’s construction commenced in September<br />

2006 and most of the demolition work for<br />

the project was completed in 2007, according<br />

to spokesperson for the project,<br />

Keleboglie Machaka.<br />

The awarding of the contracts for<br />

this project also highlights another area<br />

of economic change that is prevalent in<br />

post-Aparthead South Africa, the introduction<br />

of Broad Based Black Economic<br />

Empowerment, which emerged as an<br />

evolution of the initial affirmative action<br />

employment, that followed its democratic<br />

elections in 1994. The affirmative<br />

action was to try to absorb previously<br />

disadvantaged persons (Black, Indian<br />

and Coloured as well as other gender and<br />

physical impairment categories) into the<br />

job market to redress the imbalances of<br />

employment in favour or Whites by the<br />

previous political order.<br />

Given its multi-billion dollar budget, Gautrain became<br />

a force to be reckoned with and linked its contract<br />

awards to positive proof of black empowerment as well as<br />

business and operational skills transfer.<br />

With millions of tons of excavated and<br />

demolition material to be transported it<br />

established a separate company, Induna<br />

Tippers, to remove two million tons of<br />

material while introducing driving and<br />

other training for employees ass a skills<br />

transfer exercise.<br />

Today all major players in the industry<br />

have strong black empowerment<br />

credentials. On the lighter operating<br />

side of the industry, it is also seen as a<br />

significant area to try to introduce black<br />

empowerment as it provides a relatively<br />

inexpensive option for small to medium<br />

black businesses to secure work and<br />

build up their capacity in an economy<br />

that is presently demanding a significant<br />

amount of such demolition work.<br />

With regards to training, the industry generally acknowledges<br />

that much of the skills growth for it is gained<br />

on the job. Bigger players in the sector do have internal<br />

training modules where possible, but the nature of the<br />

business dictates that many solutions to problems are<br />

established on a need to solve an individual problem<br />

basis.<br />

The entire South African economy has been divided<br />

into various sectors that are serviced by Sector Education<br />

and Training Authorities, which have introduced a unique<br />

system of graduated skills development to try to provide<br />

sound and recognised training rapidly to its population.<br />

Interestingly, there is no specific skills training module set<br />

for the demolition sector. However, certain elements of<br />

the demolition and recycling process have been covered,<br />

such as driver and mechanical machinery training, and<br />

this is usually with regards to operating in other sectors<br />

such as construction, mining or quarrying.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 17


special survey<br />

Demolition Success<br />

Despite its relatively small<br />

size in global terms, the South<br />

African demolition sector has<br />

notched up some notable<br />

achievements, from the provision<br />

of locally manufactured<br />

vehicles and attachments to<br />

success in explosive demolition.<br />

The undoubted success story for the country is the<br />

spectacular development of what is today one of the<br />

world’s leading manufacturers and distributors of heavy<br />

machinery and equipment that criss-cross demolition<br />

and constructions sites worldwide alongside better known<br />

international names.<br />

Bell close to 50 year’s<br />

Bell Equipment had its humble beginnings at Richards Bay<br />

in 1962. Richards Bay, which is today one of the largest<br />

bulk ports in the world, was then a developing port town<br />

on the east coast of the country in Zululand in Natal Province<br />

(today KwaZulu-Natal). The company manufactured<br />

machinery for the local agricultural sector.<br />

Today it generates annual gross revenues in excess<br />

of US$600m by providing world class articulated dump<br />

trucks, wheeled loaders, three-wheeled material handling<br />

machines, rigid articulated haulers as well as tractor-loaderbackhoes.<br />

It has representation throughout South Africa,<br />

Namibia, Mozambique, Swaziland, Zambia, Zimbabwe<br />

and the Democratic Republic of Congo in the southern<br />

African region. Internationally, it has branches in Germany,<br />

Spain, France, America and the United Kingdom.<br />

In its sights are opportunities in Eastern Europe, the<br />

18 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Middle East and North Africa, according to its chief<br />

executive, Gary Bell.<br />

The company prides itself on its cutting-edge manufacturing<br />

and assembly as well as its research and development<br />

using parametric modelling software combined with<br />

intensive in-field and laboratory testing of products. It has<br />

a fleet of about 30 prototypes to put <strong>new</strong> concepts to the<br />

test in real working conditions.<br />

Desmond Equipment<br />

Further south on the same eastern coast in the much<br />

smaller town of Port Shepstone, although it does not have<br />

a port, is Desmond Equipment. From humble beginnings<br />

in 1973 as a transport business, it is today a provider of<br />

solutions to the demolition, construction and quarrying<br />

sectors in South Africa and is increasing its presence in<br />

other southern African countries.<br />

Its range, which is marketed as Dezzi, covers front<br />

end loaders, haulage tractors, articulated 4x4 haulers and<br />

articulated 6x6 and 6x4 dump trucks. In development at<br />

the moment is a 30t dump truck, three wheeled range of<br />

loaders, a larger grader, harbour handling equipment and<br />

materials handling equipment. Leading South African<br />

RubbleBuster from Pilot Crushtec.<br />

Bell Equipment is South Africa’s success story. It has<br />

become an international contender in the provision<br />

of demolition and construction solutions.<br />

demolition company, Jet Demolition, uses Dezzi equipment<br />

for its extensive demolition activities.<br />

Wreckers Dismantling based in Halfway House, Gauteng<br />

Province, was one of the first operators in the heavy<br />

dismantling field, including explosive demolition, when<br />

it established itself 25 years ago. In 1992 the company<br />

became the first non-American company to undertake<br />

an implosion in the US when it secured the contract to<br />

implode Mackenzie Hall at the Wayne State University<br />

in Detroit, Michigan.<br />

Mobile recycling<br />

equipment from RubbleBuster<br />

Another South African success story in the sector is the<br />

RubbleBuster crusher manufactured by Pilot Crushtec<br />

based in Jet Park in Gauteng Province. It has been steadily<br />

making inroads into the European market for which it was<br />

originally intended when launched some 17 years ago.<br />

Constant improvements over the years have enabled<br />

this complete on-track, diesel-driven, mobile, horizontal


special survey<br />

shaft impact crusher grow its share of the international<br />

market, particularly in Europe and the United Kingdom.<br />

Paul Chappel, export sales manager for Pilot Crushtec,<br />

attributes its success in these two key markets to its<br />

relatively small size.<br />

“In the UK and European markets the smaller contractor,<br />

who is required by legislation to recycle material,<br />

does not want to incur major expense, so he runs smaller<br />

machines on site. The RubbleBuster is ideally suited to<br />

this,” he said.<br />

The RubbleBuster is a fully hydraulic-driven<br />

machine, with a feed hopper, a crusher and a discharge<br />

conveyor, all in one unit on tracks.<br />

South Africa’s Wreckers Dismantling becomes the<br />

first non-American company to undertake a demolition<br />

in the United State when it imploded Mackenzie<br />

Hall at the Wayne State University in Detroit, Michigan,<br />

in 1992.<br />

20 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Future<br />

potential<br />

Whilst the high profile drivers of the demolition and recycling<br />

sector in South Africa have generally been in its richest province,<br />

Gauteng, the entire country has seen major activity as well in<br />

the past three years. Certainly, future activities are of a national<br />

nature, as well as on the African continent.<br />

The awarding of the 2010 World Cup Soccer final to South<br />

Africa four years ago provided a lot of opportunity as the<br />

ten venue cities began massive upgrading of stadia and, in<br />

some cases, green field construction of facilities.<br />

Significant change in city centres<br />

In both instances, demolition and recycling will be a dominant<br />

part to enable expansion or clear for <strong>new</strong>, centrally<br />

located, venues.<br />

All the country’s major urban centres have also experienced<br />

a significant change in city centres, with an initial<br />

flight of commercial activity to surrounding suburbs and<br />

now a reshaping of its inner-city buildings for residential<br />

applications.<br />

With the experts predicting that the province of<br />

Gauteng will be the 14th largest urban node in the world<br />

within eight years and the port city of Durban heralded<br />

as having the fastest growing peri-urban population outside<br />

of Mexico City, the need is to take existing vacated<br />

central city commercial buildings and refurbish them<br />

into dwellings.<br />

By way of example, the Johannesburg metropolitan<br />

authorities are considering a number of options that call<br />

for up to 300 buildings to be gutted and converted to<br />

residential units. The first of such transformed buildings,<br />

Nuggand House, was completed at the end of last year. It<br />

transformed a building constructed in 1951 for light industrial<br />

activity, such as printing, to 48 residential units.<br />

South Africa’s infrastructural monoliths, such as the<br />

national rail, port and pipeline operator Transnet and its


special survey<br />

electricity supplier, Eskom, have both announced major<br />

investments to meet the needs of the future. There is expected<br />

to be a high demand for demolition and<br />

recycling from these sectors.<br />

In his summary of<br />

trends in<br />

its<br />

last annual report,<br />

the chairman of<br />

Bell Equipment Company, Howard<br />

Buttery, said: “Looking ahead, we are confident<br />

that the current infrastructure spending in South<br />

Africa will continue to yield opportunities for the<br />

growth of our business.”<br />

South Africa’s economic<br />

activity is underpinned by high<br />

levels of commodity mining,<br />

which will, for the foreseeable<br />

future, remain on a growth<br />

path due to mainly Asian and<br />

Chinese demand. The need<br />

for expanded mining activity<br />

and re<strong>new</strong>al of existing facilities<br />

is therefore also seen as a<br />

major potential growth area for<br />

demolition and recycling.<br />

Due to its experience and acceptability as a world class<br />

22 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

operator in the field, the South African sector<br />

can also reasonably expect to benefit from the<br />

economic expansion of African countries. Many<br />

have a similar commodity profile and will need<br />

the equivalent extraction and transportation<br />

expansion as South Africa. This is generally<br />

seen as relevant to mainly heavy industrial and<br />

explosive demolition activity.<br />

With regards to the provision and maintenance<br />

of mechanical requirements for the<br />

demolition sector, it is healthily placed to<br />

service South Africa and its southern<br />

African neighbours. Due to the<br />

robust activity of the past<br />

few years in South Africa,<br />

all elements of<br />

demoli-<br />

tionoperations<br />

have access<br />

to benchmark local and<br />

international products.<br />

Strong local players<br />

In the field of carriers and attachments<br />

there are strong local<br />

players that are involved in the<br />

development, provision and maintenance of equipment,<br />

with the two major indigenous success<br />

stories being Bell Equipment and Dezzi.<br />

They compete against such international<br />

competitors as Caterpillar, JCB,<br />

Komatsu and Hitachi. Attachment providers<br />

represented include Atlas Copco,<br />

Sandvik, Furukawa and Indeco.<br />

Mobile recycling equipment suppliers<br />

such as Pilot Crushtec, Metso<br />

Minerals and others have a presence<br />

and concrete sawing and drilling equipment<br />

brands include Hilti, Husqvarna,<br />

Tyrolit, Diamond Products Cape to<br />

mention a few.<br />

In terms of diamond tools and machinery for concrete<br />

cutting, South Africa is nationally serviced by about eight<br />

professional suppliers that provide the latest international<br />

technology, mainly from Europe and America. The sector<br />

indicated to PDi that there is a degree of local development<br />

to try to adjust machinery for harsher handling<br />

than in other countries where the machinery is used by<br />

more skilled operators. Unfortunately, South Africa has<br />

no established certificate of competency to identify<br />

people that have been taught how to handle such<br />

machinery and tools properly, which results in a lack<br />

of understanding about best handling techniques<br />

and preventive maintenance. This leads to potential<br />

downtime and productivity loss which is presently<br />

addressed through hardiness


adjustment to machinery and tools where possible.<br />

On the products available, Brian Clark, spokesperson<br />

for Gauteng-based Diamond Products Cape - one of the<br />

larger local companies which purchased the diamond tool<br />

divisions of Boart Longyear and Huddy Diamond last<br />

year - says its product range covers machinery and tools<br />

generally available to the industry. This includes:<br />

Wet and dry cut laser welded diamond blades for concrete, asphalt,<br />

masonry and stone,<br />

Laser welded core bits for concrete, asphalt, masonry, tiles<br />

and natural stone,<br />

Concrete and masonry floor saws, core drills and<br />

grinding equipment,<br />

Brick and tile saws for concrete, tile and masonry, and<br />

Laser welded diamond core bit and blade.<br />

Demolition companies are spread countrywide and<br />

serviced by major contractors for recycling that handle<br />

all types of removal and dispersal. There are only about<br />

12 sizable companies in South Africa that get the lion’s<br />

share of the work for demolition and recycling. Most<br />

are in Gauteng province, but operate nationally where<br />

needed. The major centres outside of Gauteng Province<br />

do have large companies based in them that generally<br />

operate nationally as well.<br />

For softer elements, such as public liability insurance,<br />

the country has a number of brokers that provide cover<br />

for this activity from the smallest contract to explosive<br />

demolition.<br />

Stronger environmental<br />

legislations in South Africa<br />

Demolition in South Africa, whilst poised for growth in the foreseeable<br />

future, is also plagued by major challenges and restrictions.<br />

Environmental legislation requirements must be adhered<br />

to regarding the structural demolition as well as<br />

the method of disposal of rubble mainly for asbestos<br />

content reasons.<br />

Final banning in March 2008<br />

With many innercity buildings being demolished, refurbished<br />

or imploded, one of the major concerns is the<br />

disposal of asbestos content that features in most of the<br />

affected buildings. They were constructed during the<br />

economic boom in South Africa between 1960 and into<br />

the 1980s before the carcinogenic and respiratory problems<br />

of asbestos were conclusively understood. The final<br />

banning of the use, manufacture, import and export of<br />

asbestos and materials containing asbestos in March this<br />

year brought the curtain down on asbestos use in future<br />

construction and aligns South Africa with restrictions<br />

imposed by its major European and American trading<br />

partners, but demolition has been left with the legacy.<br />

The relevant regulations favour wet removal of asbestos<br />

from demolition sites and, where impractical, dry<br />

removal is permitted with very strict controls required to<br />

limit contamination and protect clean areas.<br />

Most of the country’s large and mid-sized demolition<br />

and recycling companies have specialist divisions or<br />

access to the necessary contractor expertise to undertake<br />

this element of the demolition process. The law also<br />

imposes controls over the use of high-pressure water jets<br />

and prescribes demolition site working environment<br />

conditions.<br />

“It is fortunately an area of the industry that will kill<br />

itself off as buildings containing asbestos are replaced.<br />

It appears that in many cases during refurbishment, the<br />

necessary work is done to remove either in part or totally<br />

the asbestos content,” says Johannesburg based issue<br />

management consultant Brian Gibson.<br />

Lack of power a problem<br />

Another clear factor that is bedevilling the industry in<br />

South Africa, and with it southern Africa, is the current<br />

critical electrical power shortage, which has seen the<br />

introduction of what the local national power utility,<br />

Eskom, calls “load shedding”. It is a structured rotation<br />

of power cuts in select areas throughout the country at<br />

certain times to try to take pressure off the country’s<br />

power grid as it attempts to improve its power supply<br />

through better maintenance and re-commissioning of<br />

mothballed power stations in the short term.<br />

Ideally such interruptions, which vary between two<br />

to four hours on designated days, are predetermined, but<br />

in many cases they are due to failure of the infrastructure<br />

for maintenance reasons. This creates a traffic gridlock<br />

situation that disrupts time schedules on site where main<br />

power is used. Similarly the removal of rubble through<br />

blackened traffic lights and gridlocked traffic play havoc<br />

with schedules and potential penalty clauses. Ironically,<br />

it was the large scale demolition of old power stations to<br />

make way for <strong>new</strong> ones that gave the local demolition<br />

industry one of its major boosts in the 1970s.<br />

On-site generator driven demolition is also not<br />

spared as its fuel costs escalate for both vehicles and<br />

generators as the country’s fuel prices spiral along with<br />

those of the rest of the world.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 23


INCREASE<br />

DESPITE<br />

DECREASE<br />

Two big shows have<br />

taken place this spring<br />

in our sector, in different<br />

parts of the world.<br />

Both showed clear<br />

signs of optimism despite<br />

that their countries<br />

are struggeling<br />

with recession. Read<br />

our review of CONEX-<br />

PO-CON/AGG 2008 and<br />

SAMOTER 2008.<br />

24 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Despite an economic slope in United States that continues,<br />

CONEXPO-CON/AGG 2008, the largest <strong>trade</strong> show in North<br />

America of any industry in 2008 and the co-located IFPE 2008<br />

expositions have set records for attendance, exhibition space and<br />

number of exhibiting companies. CONEXPO-CON/AGG<br />

2008 and IFPE are known as global showcases of the latest<br />

equipment, product innovations and technological advances for<br />

the construction, construction materials and power transmission<br />

industries.<br />

21 % bigger then 2005<br />

More than 144,600 industry professionals from around the world<br />

attended CONEXPO-CON/AGG 2008 and IFPE 2008 during<br />

their five-day run on 11-15 March at the Las Vegas Convention<br />

Center in Las Vegas, USA. CONEXPO-CON/AGG 2008<br />

covered more than 2.28Mft2 of exhibits (211,966m2 ), taken<br />

by 2,182 exhibitors, and was 21% bigger than the last show,<br />

held in 2005.<br />

International Attendance<br />

A record number of over 28,000 international industry professionals<br />

visited the shows, which is more than 19% of total<br />

attendance and represents more than 30% growth compared<br />

to the last shows. International attendance<br />

increased by more than<br />

50% from the Latin America and<br />

Caribbean marketplace, and doubled<br />

from China, India and Turkey. There<br />

were also significant increases from<br />

Canada, Australia, Russia and the<br />

Middle East. International visitors<br />

to the shows hailed from more than<br />

130 non-U.S. countries. There were<br />

more than 60 official international<br />

customer delegations organized by<br />

the U.S. Department of Commerce<br />

as well as in-country <strong>trade</strong> associations<br />

and related groups.<br />

Exhibit Features<br />

The show included a record 14 international pavilions highlighting<br />

products and services developed outside the United States.<br />

CONEXPO-CON/AGG 2008 with 10, from Brazil, Canada,<br />

China, Finland, Germany, Italy, Korea, Spain, Turkey and the<br />

United Kingdom, and IFPE 2008 with four, and China, Italy,<br />

Spain and Taiwan.<br />

IFPE 2008 hosted a <strong>new</strong> pavilion sponsored by the American


Gear Manufacturers Association, welcomed back a<br />

Power Transmission Distributors Association pavilion,<br />

and set up a <strong>new</strong> pavilion to highlight the expanded<br />

presence of sensors at the show.<br />

CONEXPO-CON/AGG 2008 featured a <strong>new</strong><br />

Safety Zone of exhibits and demonstrations from<br />

industry and government groups, including the U.S.<br />

Occupational Safety and Health Administration,<br />

Mine Safety and Health Administration, National<br />

Institute of Occupational Safety and Health, and the<br />

Aerial Work Platform Training/International Powered<br />

Access Federation.<br />

The next edition of the triennial shows will be<br />

22-26 March 2011 at the Las Vegas Convention<br />

Center in Las Vegas.<br />

www.conexpoconagg.com<br />

The other big show this year, that proved to be even more international<br />

this time, was Italian show Samoter in Verona. The<br />

show was organisaed some weeks before CONEXPO and the<br />

2008 edition showed most significant result concerning visitor<br />

numbers, more than 100 000, which set a <strong>new</strong> attendance record<br />

and should be compared to CONEXPO’s 144 000, visitors.<br />

More than 10% increase<br />

The increase over the 2005 edition was more than 10%, with<br />

peak figures (of up to 20%) for international operators, especially<br />

from East Europe and Asia. The event, which boasts the patronage<br />

of CECE (European Committee of Site Machinery Manufacturers’<br />

Associations) and the Ministries of Infrastructures,<br />

Transport, Employment and Social Security and International<br />

Trade, welcomed 1026 exhibitors (+3.5% over 2005), of which<br />

30% international from 36 countries, over a net exhibition area<br />

of more than 130 000, square metres (+13.5%). There were also<br />

more Italian and international journalists than ever, up by 80%<br />

(602 accredited journalists, of whom 40% international), 50<br />

MOST IMPORTANT<br />

IN EUROPE 2008<br />

Italian and international media partners (press, web and TV)<br />

ensuring resounding success.<br />

“We achieved attendance even better than forecasts,” said<br />

President of VeronaFiere, Luigi Castelletti. “Thanks to detailed<br />

work carried forwards in recent years with international promotion<br />

through Samoter Tour, that visited (and will continue to<br />

visit) the main countries in Eastern Europe, as well as even closer<br />

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Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 25


26 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

collaboration with the main <strong>trade</strong> associations. We are delighted<br />

by such attendance, especially on an international scale, and are<br />

convinced that the market, on the basis of meetings at Samoter,<br />

will see <strong>new</strong> impulse in the business field.”<br />

Samoter thereby confirmed its role, among sector experts, as<br />

one of the reference shows in the construction sector and the most<br />

important European appointment in 2008. The organisational<br />

formula was particularly appreciated by operators as regards the<br />

<strong>trade</strong> sector layout and the impressive convention programme: the<br />

Samoter Specials, in short, welcomed a series of courses dedicated<br />

to individual sectors (earth moving, concrete, road building,<br />

drilling, crushing, lifting/hoisting, vehicles and components),<br />

while more than 40 theme conventions were organised, attended<br />

by over 2,200 visitors.<br />

There was also excellent attendance by visitors and specialists<br />

at the Demo Area, the test ground of 20 000 square metres<br />

for “live” action and testing of the latest innovations available<br />

on the market.<br />

www.samoter.com<br />

“Recession,<br />

just talk”<br />

There is currently so much negative comment in the world market<br />

about an impending recession. This is particularly prevalent<br />

for the US, but the market contenders do not appear to agree,<br />

with Conexpo being a good example. More <strong>new</strong> products then<br />

ever were launched with more exhibitors and more visitors.<br />

Conexpo was a show of optimism and proved to be an even<br />

stronger international arena this time.<br />

The international influence was obvious and as an example<br />

never before has so many Italian demolition attachment manufacturers<br />

attended. No other single nation was so well represented in<br />

this field as Italy. And demolition and recycling equipment had a<br />

much stronger presence than at previous Conexpo shows.<br />

However it was disappointing that diamond tools and<br />

concrete sawing and drilling equipment were largely absent from<br />

the show, but the World of Concrete exhibition has strengthened<br />

its position in this field. Even floor grinding equipment<br />

manufacturers were sparse at Conexpo, but there were many<br />

<strong>new</strong> products on display.<br />

The world’s biggest breaker released<br />

Italian manufacturer Indeco used Conexpo to launch the world’s<br />

biggest hydraulic breaker HP 18000. The breaker was shown<br />

some weeks before at the Italian show Samoter in Verona. It<br />

is 4.6 m high, weighing 11.05 t and can handle tools with a<br />

diameter of 250 mm.<br />

“It has a destructive potential that is far and away the best<br />

of any breaker on the market,” says Indeco managing director<br />

Michele Vitulano when unveiling the breaker at Conexpo.<br />

Despite its size, the HP 18000 is also rapid and versatile,<br />

achieving a striking rate of up to 460 blows/minute. “That sort of<br />

speed is quite incredible when we think how much rock is moved.<br />

Compared with other breakers, it has greater hydraulic efficiency,<br />

a better ratio between input and output power, and this leads to<br />

greater energy yield. This has been achieved by introducing <strong>new</strong><br />

technological systems and improving existing ones throughout<br />

the Indeco range. The <strong>new</strong> automatic power and speed variation<br />

system makes the Indeco giant more sensitive, and so much more<br />

adaptable to the material it is demolishing,” adds Vitulano.<br />

Other features on HP 18000 include the CDPS system,<br />

which sends a signal to the operator if the breaker is working<br />

below optimum performance and warning to stop. The breaker<br />

also has special reinforcement, is extra silenced and vibration<br />

dampened. In addition the mounting bracket is<br />

interchangeable with the one for Indeco breaker HP<br />

12000. This is an advantage as the same carrier can<br />

now be used for two different breakers. One of the<br />

first HP 18000 breakers will be used for breaking<br />

the hard black New York granite in a construction<br />

job on Manhattan.<br />

Atlas Copco’s <strong>new</strong><br />

medium-size hydraulic breaker<br />

Atlas Copco is completing its range of medium-size<br />

hydraulic breakers with the MB 1500, a straightforward<br />

product requiring practically no maintenance.<br />

The breaker operates without a high-pressure accumulator,<br />

substantially reducing the number of moving<br />

components. But details such as the StartSelect,<br />

allowing the start-up and shutdown behaviour of the


28 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

breaker to be adapted to the specific application characteristics,<br />

or the AutoControl ensuring maximum percussion power under<br />

all operating conditions, have been included.<br />

The MB 1500 features single blow energy of 3000 Joule and<br />

achieves high efficiency thanks to the energy recovery. Its robust<br />

and sturdy design turns the breaker into a universally applicable<br />

tool for demolition, trenching or quarrying jobs. The shape<br />

makes the MB 1500 extremely versatile and manoeuvrable.<br />

The MB 1500 joins the medium-size range of Atlas Copco<br />

hydraulic breakers and supplements the MB 1200 with its 1200<br />

kg service weight and for the MB 1700 with its 1700 kg service<br />

weight. “Power, reliability and a low maintenance expenditure<br />

were the benchmarks for the designers of the MB 1500. A product<br />

has evolved which is distinguished by its versatile application,<br />

its slim design and its extremely high efficiency,” says Product<br />

Line Manager Medium & Heavy Breakers, Torsten Treger.<br />

New breaker from Sandvik<br />

Also for breaker producer Sandvik CONEXPO became launch<br />

pad for the <strong>new</strong> BR2155. Initially the hammer will be available<br />

only for the European market and will subsequently receive a<br />

phased introduction in other markets.<br />

With a working weight ranging from 1,190 to 1220 kg<br />

and an impact rate of 490 to 760 blows per minute, the all <strong>new</strong><br />

BR 2155 hammer has been designed for carriers in the 20 to<br />

22 tonne operating weight class. The <strong>new</strong> BR 2155 hammer<br />

boasts a modular design that provides users exceptional flexibility<br />

to match the hammer precisely to their application and<br />

material requirements.<br />

The <strong>new</strong> BR 2155 from the stables of Sandvik encapsulates<br />

the very latest in breaker design. A slim body, robust housing<br />

made of wear resistant steel, a replaceable bottom plate and an<br />

integrated lubrication system make up the all <strong>new</strong> BR 2155.<br />

A key feature of the <strong>new</strong> hammer is its modular design that<br />

allows customers to choose from a range of options as a “Retrofit”<br />

to match their application, material and budget. This flexibility<br />

enables customers to retrofit the hammer after purchase and<br />

ensure that the hammer is always<br />

to the latest and most<br />

appropriate configuration<br />

as application requirements<br />

change.<br />

The BR 2155, being<br />

offered in sound suppressed<br />

configuration, also benefits<br />

from a lightweight design<br />

that affords the unit a classleading<br />

power-to-weight<br />

ratio and high productivity<br />

levels in a wide variety<br />

of demolition, recycling<br />

and other industry wide<br />

applications. The proven<br />

fixed blow energy concept<br />

available in other models of<br />

hammer in Sandvik range<br />

is also available in the <strong>new</strong> BR 2155.<br />

Durability and reliability, two main features of all hammers<br />

from the Sandvik family are fully integrated into the design<br />

of the <strong>new</strong> BR 2155. A tool of 118 mm diameter ensures<br />

optimum wear and an excellent impact & bending resistance.<br />

Well protected hoses prevent it from wear and pinching damage<br />

while a highly efficient relief valve provides extra protection to<br />

the hammer.<br />

Service Kit for Economical Operation of the hammer and<br />

a range of tools for different applications, from Demolition to<br />

Boulder Breaking is available.<br />

Mantovanibenne<br />

showed <strong>new</strong> crusher CR100<br />

Italian manufacturer Mantovanibenne introduced on both<br />

Samoter and Conexpo their <strong>new</strong> crusher CR100 developed for<br />

carriers around 100 t. The CR100 is ideal for primary demoli-<br />

tion, primary cracking of structures and crushing reinforced<br />

concrete beams in a controlled and virtually noise free manner.<br />

ConExpo No Gamble for Extec & Fintec<br />

The ConExpo 2008 exhibition in Las Vegas, the first worldwide<br />

show attended by Extec Screens and Crushers Ltd and Fintec<br />

Crushers and Screens Ltd since they became part of Sandvik, was<br />

a roaring success with the two companies netting orders worth<br />

in excess of $20 million.<br />

Extec and Fintec, both now part of the Sandvik Group of<br />

Companies, enjoyed a staggering demand for its products during<br />

the five-day ConExpo. The companies, which were launching<br />

the Extec S-7 mobile screen and the Fintec 1440 mobile impact<br />

crusher, confirmed orders valued at more than $20 million during<br />

the show comprising a large number of major orders from<br />

US-based companies. Additional orders were taken from UK,<br />

Ireland, CIS, Germany and from across the Middle East and Far<br />

East. “ConExpo 2008 was a phenomenal success for us,” says<br />

group marketing manager Roger Murrow. “This was the first<br />

time that Extec and Fintec had exhibited side-by-side as part of<br />

Sandvik and the response from customers was just overwhelming.<br />

In particular, the <strong>new</strong> Extec S-7 and Fintec 1440 models<br />

proved extremely popular.”<br />

The largest model in Extec’s S-Series, the S-7 sets <strong>new</strong> standards<br />

in screening productivity. The machine features the same<br />

Doublescreen design as the S-4, S-5 and S-6, but boasts a tripledeck<br />

configuration together with an additional side conveyor that<br />

helps make the Extec S-7 the most productive mobile screen in its<br />

class. With a transport weight of 38.2t, the Extec S-7 is powered<br />

by a Deutz BF4M 2012 diesel engine developing 74.9 kW that


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30 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

meets or exceeds all known emissions regulations. The Extec<br />

S-7, which is 18m long, utilises two independently adjustable<br />

screen boxes each measuring 3,048 x 1,524mm.<br />

The Fintec 1440 is a track-mounted impact crusher that<br />

combines Fintec’s experience in the design of mobile crushers<br />

with Sandvik’s leadership in the manufacture of high output<br />

impact crushers for quarrying, demolition and recycling applications.<br />

Powered by a Cat C-13 diesel engine, the Fintec<br />

1440 is carried on a manoeuvrable tracked undercarriage<br />

and incorporates a Sandvik PR301D impactor with a fluid<br />

clutch drive. Fed via a two-deck prescreen, the crusher is<br />

a four hammer open-style rotor with a pair of hydraulically<br />

adjustable impact curtains that together deliver high outputs<br />

in materials including granite, slate, limestone, brick and<br />

asphalt. A relatively low weight of 49.8t and 15.5m long in<br />

transport mode means the Fintec 1440 is transportable in a<br />

single load. Optional extras include a dolly unit, belt scales,<br />

and radio remote controls.<br />

“Our primary reason for exhibiting at ConExpo was to<br />

unveil our two <strong>new</strong> models and to remind customers that<br />

we’re now part of the Sandvik Group of Companies,” says<br />

Murrow. “We’re absolutely delighted at the response from<br />

US and international customers to both the <strong>new</strong> and existing<br />

products. This has been, without question, the most successful<br />

exhibition we’ve ever attended.”<br />

Rubble Masters fast<br />

expansion in North America<br />

North America has become the most rapidly expanding market<br />

for RUBBLE MASTER. “The Conexpo show was a huge<br />

success,” says RUBBLE MASTER North America Business<br />

Developer Nikolaus Hottenroth. “Interested visitors from the<br />

USA and around the world were in agreement after seeing the<br />

RM100 as cutting edge technology at its finest. The RM100<br />

is regarded worldwide as the technology leader in the crushing<br />

sector, especially by companies that have had experience<br />

with RUBBLE MASTER and other crusher manufacturers.”<br />

Fuel prices and ever tightening environmental regulations,<br />

which make the dumping of construction debris either very<br />

expensive or completely impossible, are prompting many<br />

demolition and construction companies in North America to<br />

search for profitable solutions. And this is why the interest in<br />

RUBBLE MASTER Compact Recyclers® is growing.<br />

Gerald Hanisch, Managing Director of the Austrian<br />

manufacturer HMH and President of RUBBLE SYSTEMS<br />

Inc., pointed out the dedication shown not only by the growing<br />

team of official RUBBLE MASTER sales partners in North<br />

America but also by the US customers. “Our sales partners<br />

and customers in North America have grasped the concept<br />

of mobile recycling with RUBBLE MASTER, and this is the<br />

message they pass on with full conviction and commitment.<br />

This is why the huge success in North America is due largely<br />

to them, besides the high quality of our products. The great<br />

importance they attach to service is another reason for this<br />

success and one that we can continue to build on.”<br />

Dust buster boom<br />

A couple of year’s ago PDi introduced, as first international<br />

magazine US manufacturer Dustcontrol Technology’s efficient<br />

dust control system DustBoss. DustBoss was, what PDi has<br />

experienced the first dust control system for outdoor demolition<br />

jobs. DustBoss is today sold successfully both in the US<br />

and Europe and has a network of distributors and service<br />

providers both in the US and Europe. DustBoss is also CE<br />

certificated. DustBoss could be seen in their own booth<br />

at CONEXPO and at Samoter in Mantovanibennes<br />

booth, who represents DustBoss in Italy.<br />

Since DustBoss showed up with its innovation a<br />

couple more brands has been introduced, both from<br />

Europe. One of the is WPL DustBuster from Italy<br />

and now recently another Italian company named<br />

Tower light released their Gladiator range. The<br />

product is called Dust Fighter. Dust Fighter<br />

A proud father and son, Mauro and Michele Vitulano<br />

presenting the world’s biggest hydraulic breaker, Indecos<br />

HP 18000.


is equipped with 24 nozzles mounted at 360° and creates an<br />

ultra-fine mist that attracts dust and drives in to the ground.<br />

GLADIATORdust-fighterwith its powerful fan with blades<br />

made of synthetic material,allow to cover a distance of 20-30<br />

m (DF 3000) or 40-60 m(DF 8000).Thanks to the presence<br />

of a particular filter the Dust-Fighter can be used with potable<br />

or not potable water, thismeans that the machine can operate<br />

in the presense of thewater main or can self prime the water<br />

from rivers, ponds or external tanks.The frame of the structure<br />

is mounted on a two wheels under carriage with a tow bar. The<br />

Dust-Fighter has in both versions, manual and automatic (option)<br />

oscillation system.The vertical position of the cannon can<br />

be manually changed.<br />

Three <strong>new</strong> products from Rotair<br />

On the occasion of the 2008 SAMOTER International Exhibition,<br />

Rotair spa, Italian reference manufacturer in the field of<br />

Hydraulic anti vibration hammers Ecosilent series, presented<br />

three <strong>new</strong> models of hammers extending the possibilities of<br />

installation on operating machines up to 21 tons. The present<br />

range of hammers covers weights from 60 up to 1300 kgs, with<br />

8 different models, offering perfect coupling solutions.<br />

Rotairs ECOSILENT breaker range has many interesting<br />

feature and for instance the beating section is contained in an<br />

Integrated single block casing, without tie-rods and featuring<br />

an anti vibration device which, thanks to special elastic buffers<br />

reduces the strain on the beating body, thereby ensuring greater<br />

power for the beating stroke.<br />

The <strong>new</strong> breakers are aasy and simple to install on the operating<br />

machines, even with varying hydraulic features thanks to<br />

the ample variability of the ratio between pressure- oil capacity<br />

and counter-pressure.<br />

The breakers has energy recovering features, high degree<br />

of counter-pressure tolerance, reduced amount of reactivity<br />

transmitted to the supporting arm of the operating machine,<br />

easy and fast accumulator control-recharging feature, “control<br />

power system” device which optimises the breaker performance<br />

according to user requirements and they offer easy and fast<br />

distributor access which can be effected directly from the upper<br />

head section.<br />

Rotair spa is presently dealing with more than 70 countries<br />

in the world. The high quality standard of the hammers, their<br />

reliability and profitability generally acknowledged from the users<br />

are confirmed by important distribution agreements with the<br />

main international producers of operating machines.<br />

Meccanica Breganzese<br />

success at Samoter and Conexpo<br />

The Vicenza based company Meccanica Breganzese, which claims<br />

to be the worldwide leader in the production and sales of bucket<br />

crushers, reported successful attendance at both Samoter and<br />

Conexpo. The company presented four models of their bucket<br />

crusher line, BF601, BF70.2, BF90.3 and BF120.4 at Samoter<br />

and over 1000 MB customers visited the stand. The numerous<br />

other visitors to the stand Middle and Far East and Africa where<br />

also impressed with the bucket crushers, which were also demonstrated<br />

at the show.<br />

The same line of products was also presented at Conexpo<br />

in Las Vegas to the North American audience, which MB claim<br />

generated a lot of interest from visitors.<br />

Besides these two events MB were also present at a number<br />

of other <strong>trade</strong> shows during spring and early summer. These were<br />

the French show Artibat, Smopyc in Zaragosa, Spain, a show in<br />

Istanbul, Turkey, Autostrada Polska show in Poland, Maskin Expo<br />

in Sweden, TiefbauLive in Germany and CTT in Russia.<br />

MB has also qualified for the Premio Edilportale Marketing<br />

Awards for their 2007/2008 advertising campaign for the Edilio<br />

Awards for excellence in web site and advertising communications.<br />

The competition takes place on-line from 2 April to 31<br />

July, through www.edilio.it, the portal site that currently boasts a<br />

community of 85,000 sector professionals. Portal users will decide<br />

the Competition winners. Every user will have the opportunity to<br />

view the different advertising campaigns and vote for their preferences<br />

by simply accessing the dedicated section of the website. As<br />

well as a user jury, there will also be judging by a technical jury<br />

consisting of qualified experts from the advertising and building<br />

industries. In September both juries will announce the individual<br />

winners of the 4 categories:<br />

• Best advertising campaign (user jury)<br />

• Best web advertising campaign (user jury)<br />

• Best advertising campaign (technical jury)<br />

• Best web advertising campaign (technical jury)<br />

The winners of the first edition of the ED Awards will be<br />

presented at the Bologna SAIE 2008 programmed for 15 to 18<br />

October.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 31


“The arrival of t<br />

Finally the American manu- But the market is still dominated by European jaw crusher and the one with an inclined screen, but the<br />

facturers have arrived in the<br />

manufacturers. However, at present the Europeans face the<br />

major disadvantage of the value of the dollar. In the past,<br />

when only European manufacturers could offer this type<br />

range of their tracked products is already quite impressive.<br />

These include three jaw plants, two cone plants, two<br />

HS impact crusher plants, two screening units, and one<br />

market of track-mounted<br />

of equipment, the dollar value did not matter, but now it<br />

certainly does. Another but probably lesser disadvantage is<br />

conveying plant with an apron feeder.<br />

“As one of our original names, Pioneer, implies we<br />

crushing, screening and recy-<br />

that traditionally, American customers prefer locally made<br />

machines and this may affect the situation, as well.<br />

have been the pioneering company in this sector amongst<br />

the American manufacturers,” explains, National Sales<br />

cling plants. At the ConExpo<br />

Of course, there is an exception amongst the<br />

American manufacturers, namely Terex who has owned<br />

Manager Fred Gross. “We have achieved good growth<br />

through our strong partnership with distributors and,<br />

show three years ago, their<br />

Powerscreen, Pegson and Finlay for a few years. These three<br />

manufacturers are all based in the UK and are basically in<br />

the same situation as their European competitors.<br />

what from our point of view, is also very important. That<br />

all our products are manufactured in the US.”<br />

Like KPI-JCI, Telsmith also belongs to Astec In-<br />

presence in this segment was The list of American entrants to this segment included<br />

many traditional manufacturers who joined the<br />

dustries. Telsmith brought to the show their first tracked<br />

machine, the TJ3258, which is equipped with a jaw<br />

zero but at this year’s ConExpo<br />

bandwagon of this <strong>new</strong>, for them, type of equipment.<br />

Amongst them there were such established companies as<br />

crusher and aimed at primary crushing particularly in<br />

quarrying operations.<br />

in Las Vegas quite a few manu-<br />

Telsmith and KPI-JCI, both owned by Astec Industries,<br />

Screen Machine Industries and CEC, Construction Equip-<br />

Construction Equipment Company also has a wide<br />

range of track-mounted plants, namely jaw, cone, impact<br />

facturers displayed this type<br />

ment Company. Some of them featured crushing plants,<br />

others displayed a tracked screening machine and some<br />

also showed a recycling version with the magnetic separa-<br />

crusher and screen. Screen Machine Industries is another<br />

manufacturer of tracked equipment. Currently they offer<br />

screens and impact crusher plants.<br />

of equipment that has been tor over the belt for steel removal. Cedarapids, another<br />

Terex owned company, showed their <strong>new</strong> wheel-mounted<br />

Also McCloskey International offers screens and<br />

crushers mounted on tracks. Generally, all American<br />

the European standard for well<br />

portable plant.<br />

However, the European manufacturers, with the<br />

equipment manufacturers are in the same situation. While<br />

the domestic market shows clear signs of flatter sales, the<br />

over 20 years. PDi’s Heikki<br />

exception of the missing Italian companies, with so<br />

many years experience in this product range dominated<br />

markets outside North America offer much more potential<br />

for expansion. Now Americans should be out there<br />

Harri reports.<br />

the scene.<br />

marketing their products.<br />

32 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Made in America<br />

The first time American manufacturers showed their array<br />

of tracked equipment was in Las Vegas. For example KPI-<br />

JCI demonstrated two plants, one<br />

with a<br />

Tracked units in recycling<br />

KPI-JCI is the most advanced American manufacturer<br />

of track-mounted crushing, screening and recycling<br />

equipment. At the show they had two machines on<br />

tracks. The photo shows the FT3055 equipped<br />

with a jaw crusher.


he Americans”<br />

“One major use for track-mounted crushing units in the<br />

US is in the recycling process of road pavement. This<br />

type of machine has proved its efficiency in recycling the<br />

old pavement, which can then be used as part of<br />

the <strong>new</strong> surface. This is why the<br />

contract crushing and<br />

recycling segments have<br />

been the eager to accept<br />

the concept,” says<br />

Metso Minerals USA<br />

Marketing Manager<br />

John Stolowski,<br />

who is one of earliest<br />

pioneers in<br />

marketing the<br />

track-mounted<br />

concept in the<br />

country. “Metso<br />

started to<br />

market them<br />

over 15 years<br />

ago, and we made<br />

almost all the mistakes that could<br />

be made. We were not quite sure what we were<br />

selling and to which type of applications and the customers<br />

were naturally even less educated. The early age can<br />

well be compared with the arrival of the colour TV after<br />

so years of black-and-white television. In the beginning,<br />

also the colour TV sets were very expensive. Now the<br />

market for tracked units belongs to the category of business<br />

as usual.”<br />

In addition to market acceptance, he also sees another<br />

factor favouring the mobile, track-mounted concept.<br />

“Whenever and wherever the tracked units are being used,<br />

they always automatically reduce all sorts of hauling needs<br />

and related costs. Now, with the fuel price going higher<br />

almost on a daily basis, this also increases the interest of<br />

all kinds of crushing, screening and recycling operators to<br />

this relatively <strong>new</strong> system,” he adds.<br />

As all manufacturers from Europe, John Stolowski<br />

sees the problems that the high euro and low dollar cause.<br />

“We just have to be so much better and offer<br />

reliable and efficient machines<br />

and good service<br />

working closely with<br />

dealers and customers,”<br />

he says.<br />

Hubert Watson,<br />

Marketing Director of<br />

Extec and Fintec, the two<br />

manufacturers of tracked<br />

equipment acquired by<br />

Sandvik a year ago, share<br />

the common feeling. “In<br />

particular, the recycling and<br />

contract crushing operators<br />

have accepted the concept.<br />

But there is still quite a lot of<br />

education needed, since it clearly<br />

appears that some potential<br />

customers are unaware of the benefits. But we<br />

will get there,” says Watson.<br />

According to Hubert Watson, ConExpo was a<br />

major turning point. “American customers also saw<br />

the local manufacturers offering track-mounted units,<br />

so the concept was not any more a European idea. We<br />

had an excellent show with a lot of orders and one <strong>new</strong><br />

dealer appointed. For us ConExpo was a real success,”<br />

Rubble Master showed<br />

the company’s latest flagship, the<br />

RM100. In the back there is one of the many landmarks<br />

of Las Vegas, the Las Vegas Hilton hotel.<br />

says Watson.<br />

HMH, the compact line manufacturer from Austria<br />

under the brand name Rubble Master and specialized in<br />

recycling, was another satisfied European company at the<br />

show in Las Vegas. There the company introduced the <strong>new</strong><br />

flagship RM100 equipped with an impact crusher to the<br />

North American clientele.<br />

“The first Rubble Master units arrived here almost 10<br />

years ago, so we regard us as an established and successful<br />

company both in the US and Canada. I also believe that<br />

we have changed a lot the ways of how our customers<br />

are able to produce construction and demolition debris<br />

more efficiently, more economically and more profitably,”<br />

says HMH managing director Gerald Hanisch, who was<br />

particularly pleased with the results of the exhibition with<br />

many orders and distribution links. For the company the<br />

investment was very timely and justified, because North<br />

America now is the fastest expanding market for Rubble<br />

Master.<br />

Trust in economy<br />

Although the American economy is suffering from the<br />

ramification of the downturn of the housing market,<br />

equipment suppliers are continuing to be optimistic.<br />

Caterpillar CEO, Jim Owens, explained the optimism at<br />

the company’s ConExpo press conference. “We see the<br />

future contain many positive prospects. The year of 2008<br />

will prove not as good as previous years, but the upturn will<br />

come at least in the two next years. This is based on a few<br />

observations. The heavy investments in the infrastructure<br />

will continue, commodity prices remain on a high level<br />

and many customers need to replace their aging fleets.<br />

These factors alone justify our optimistic view for the<br />

coming years,” he says.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 33


Demolition Takes<br />

Global Stage<br />

PDi’s Mark Anthony<br />

visited the National<br />

Demolition Association’s<br />

35th annual<br />

convention in Las<br />

Vegas and witnessed<br />

a turning point for the<br />

US demolition sector<br />

and the first step towards<br />

a global industry<br />

voice.<br />

On the bike; US Demolition<br />

Asscoation’s President John<br />

Wring.<br />

34 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Of all the potential venues in the world for a demolition convention,<br />

Las Vegas must surely be the most fitting. This, after<br />

all, is the land of a thousand implosions, the city where resort<br />

and casino hotels have such a brief lifespan that demolition<br />

contractors look on covetously and impatiently as <strong>new</strong> hotels<br />

rise from the rubble of their predecessors on the world famous<br />

“Strip”. And with 20,000 additional hotel rooms planned<br />

for completion in the next five years at a cost of around $40<br />

billion, the economic attraction of “gambler’s paradise” is easy<br />

to understand.<br />

Strong impact from recycling unit suppliers<br />

This then was the venue for the 35th annual convention of the<br />

US National Demolition Association. With an area covering<br />

8,500m 2 of the Mirage hotel’s vast event centre and attracting<br />

delegates from across the 50 states and beyond, this latest<br />

gathering was also the biggest in the NDA’s history.<br />

While the event is, first and foremost, a conference, several<br />

manufacturers took the opportunity to provide the demolition<br />

fraternity with a sneak preview of <strong>new</strong> products just weeks ahead<br />

of the ConExpo-Con/Agg exhibition, also in Las Vegas.<br />

Two of the larger <strong>new</strong> arrivals on display highlighted<br />

the demolition industry’s increasing alliance with the waste<br />

reduction and recycling sector. The Eagle Hybrid Traxx (www.<br />

eaglecrusher.com) is a track-mounted mobile impact crusher<br />

that utilises diesel electric power to drive the impactor and the<br />

plant and a hydraulic drive to power the tracks.<br />

Fintec, meanwhile, took the opportunity to provide<br />

visitors with a sneak preview of a <strong>new</strong> machine that would be<br />

officially launched at the ConExpo exhibition the following<br />

month. Powered by a fuel-efficient Cat C-13 diesel engine,<br />

the <strong>new</strong> Fintec 1440 (www.fintec.com) is carried on a tracked<br />

undercarriage and incorporates a Sandvik PR301D impactor<br />

with a fluid clutch drive. Fed via a two-deck pre-screen, the<br />

crusher is a four hammer open-style rotor with a pair of<br />

hydraulically-adjustable impact curtains that together<br />

deliver high outputs in materials, including granite,<br />

slate, limestone, brick and asphalt.<br />

While both Eagle and Fintec rely upon<br />

mechanical means of breaking, a <strong>new</strong> company<br />

called Sylentmite (www.sylentmite.com) was<br />

offering a rather more scientific approach.<br />

Sylentmite harnesses the phenomenal<br />

breaking power of calcium oxide<br />

to produce a concrete breaking<br />

compound that is silent, vibration<br />

and dust free and which can be used<br />

in such spark-sensitive applications<br />

as petro-chemical works. Such<br />

compounds have been on<br />

the market for many<br />

years but their<br />

use has traditionally<br />

been<br />

limited by fears<br />

of leaving such<br />

potentially destructivemateri-<br />

als unsupervised<br />

overnight and<br />

by the demolition<br />

industry’s seemingly<br />

insatiable appetite for productivity. But at a time when clients<br />

are becoming ever more sensitive to dust and vibration emissions,<br />

their time may have come at last.<br />

One of the more niche but nonetheless interesting items on<br />

display was the Panther <strong>57</strong>00 ride-on floor preparation system<br />

from Industrial Equipment Company (www.ind-equipco.<br />

com). The electrically-powered, easily rechargeable machine<br />

features an angled blade that is capable of removing bonded<br />

carpets and carpet tiles, wood laminate flooring and other floor<br />

tiles. Capable of running a full day on a single charge, the<br />

machine is virtually silent in operation, produces no exhaust<br />

emissions or fumes, and makes a productive alternative to<br />

manpower in soft strip applications.<br />

Addressing the same problem, but with an attachment<br />

rather than a dedicated machine, was Outline Products LLC<br />

(www.outlineproducts.com) which was showing a surface<br />

scraper system that can be attached to a compact skid steer<br />

loader. Obviously, the attachment is more cost effective than a<br />

dedicated floor stripping machine. Perhaps more importantly,<br />

the Outline Products 3500 XLT has the added benefit of drawing<br />

additional utilisation from a skid steer loader, a machine<br />

that is common among demolition equipment fleets.<br />

An attachment of a quite different kind was also introduced<br />

at the NDA convention, this one designed to address<br />

the increasingly important issue of segregation of metals. With<br />

steel prices currently making and breaking demolition tenders,<br />

the need to segregate steel has never been more important.<br />

Enter Bateman Manufacturing (www.batemanmanufacturing.<br />

com) which has introduced a range of five excavator-mounted<br />

grapples, each equipped with its own integrated magnetic<br />

separator. With attachment weights from 281 to 795 kg,<br />

the Bateman range features a unique quick hitch and pin<br />

alignment system to ensure rapid deployment, allowing the<br />

grapples to be used alongside a range of other attachments<br />

on a single carrier.


But for all the <strong>new</strong> products on show, perhaps the most<br />

interesting thing to come out of the Convention was the NDA’s<br />

<strong>new</strong> Strategic Plan. As a mature <strong>trade</strong> association, the NDA<br />

has decided that the time has come to clearly state its aims<br />

and objectives for the betterment of the American demolition<br />

industry as a whole. Following a study that took more<br />

than two years, the Association unveiled its Strategic Plan at<br />

the Convention. The following is an extract from the NDA<br />

Magazine, Demolition:<br />

NDA’s Strategic Plan<br />

After scanning the “demolition process” environment and soliciting<br />

the views and opinions of the organisation’s members,<br />

the Board of Directors identified a number of strategic issues<br />

that it wanted to address in the future.<br />

After much discussion over a three day period, the Board<br />

selected five major elements that would make up the tasks of<br />

the current Strategic Plan.<br />

1. Organisational Vision and Mission<br />

2. Leadership Development & Succession Planning<br />

3. Communicating Our Message<br />

4. Image & Awareness<br />

5. Providing Membership Value<br />

None of these elements is more important than any other<br />

element and each of them will produce operational and programmatic<br />

initiatives that will move the element forward. They<br />

are all part of a master plan to move the Association forward<br />

and meet its Mission.<br />

Organisational Vision and Mission<br />

This element of the Association’s Strategic Plan is crucial. It<br />

answers the dual questions of why do we exist and what do we<br />

want to accomplish. All other elements of the Association’s<br />

reason for existence and operations flow from its Organisational<br />

Vision and Mission Statement:<br />

“...To provide the members<br />

of the National Demolition Association<br />

with the tools necessary<br />

to be leaders in environmental<br />

stewardship, safety, education,<br />

professional competency and<br />

government advocacy...”<br />

With every programme that<br />

the Board approves and every initiative<br />

the Association undertakes,<br />

decision makers within the organisation<br />

need to ask of what they are<br />

doing is “part of our Mission”.<br />

The Association’s Vision and<br />

Mission Statement say this is who<br />

we are and this is what we represent.<br />

In addition to its <strong>new</strong> stated objectives in the US, the NDA’s<br />

annual convention also provided an opportunity<br />

for some promising international accord. The<br />

CEO of the UK’s National Federation of<br />

Demolition Contractors, Howard Button had<br />

been invited as a guest speaker on the subject<br />

of training and the creation of a competent<br />

workforce. The convention also marked the<br />

appointment of NFDC president John Wring<br />

as international director of the NDA, while<br />

European Demolition Association president<br />

Yves Canessa was also in attendance. It is early<br />

days, but it seems likely that the three associations<br />

will shortly begin a greater collaboration,<br />

one that at last provides the demolition industry<br />

with a truly global voice.<br />

www.demolitionassociation.com<br />

From the left Howard Button, Yves<br />

Canessa, John Wring and Drew Lammers.<br />

In the middle keynote speaker Kyle<br />

Petty.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 35


Richard Green, MIDE.<br />

Anthony Hawetson.<br />

Malcolm Ingry.<br />

John Woodward, MIDE.<br />

PDi’s Mark Anthony reports from the recent IDE seminar<br />

Demolition with<br />

a Difference<br />

In any walk of life, there is a temptation to allow constant exposure lead<br />

to tedium. For demolition engineers, many of whom are second or third<br />

generation, it is tempting to see each <strong>new</strong> project as just another contract,<br />

even though each will bring its own mixed and often unseen bag of<br />

challenges.<br />

But such temptation was banished at the recent Demolition<br />

with a Difference seminar held at Leeds’ Royal Armouries,<br />

the Institute of Demolition Engineers’ home away from<br />

home in recent years. The biggest and best-attended of the<br />

IDE’s recent seminars, the event also marked a change in<br />

format with a number of exhibitors including Dig A Crusher,<br />

DigBits, JCB, Red Rhino and Sandvik also showing their<br />

wares on the day.<br />

Packed Auditorium<br />

But the main attraction of the event was in the packed auditorium.<br />

Hosted by IDE President David R. Turner, the<br />

seminar was kicked off by Anthony Hewetson AMIDE who<br />

has worked in the nuclear industry for over 35 years. Not<br />

surprisingly, Hewetson’s work at the Sellafield nuclear facility<br />

involves the handling of potentially contaminated concrete<br />

that requires extensive processing before it can be reused as a<br />

construction material. But perhaps the most striking factor of<br />

Hewetson’s presentation was the timescales involved. While<br />

demolition contractors have grown accustomed to contract<br />

periods that can be measured in days, Hewetson reports that<br />

the decommissioning of Sellafield is scheduled to last for a<br />

staggering 125 years.<br />

Next up was Safedem managing director William Sinclair<br />

MIDE. Using a video produced by the Glasgow Housing<br />

Authority, Sinclair took the audience through the preparation<br />

and successful completion of the simultaneous implosion of<br />

five identical high-rise structures. The video was commissioned<br />

to provide residents and stakeholders with a greater<br />

understanding of the demolition process but it was also an<br />

object lesson in resident liaison and the more technical aspects<br />

of explosive demolition.<br />

Video also formed a key part of the presentation by<br />

Chris Dobson AMIDE, health and safety manager of W&M<br />

Thompson (Earthworks) Ltd who spoke about the recent<br />

demolition of the City Library in the company’s native<br />

Newcastle. Conducted using high reach excavators, while<br />

the surrounding shops and thoroughfares remained open, the<br />

project was unique in that it was captured on a time-lapse<br />

video, allowing stakeholders and residents to view the project<br />

as it progressed. The resulting video can be viewed at: www.<br />

<strong>new</strong>castle.cov.uk/core.nsf/a/libraries_timelapse_video<br />

Turning to Mecca<br />

After a short break, during which delegates had an opportunity<br />

to meet and greet the exhibitors and to network with their<br />

fellow demolition professionals, Controlled Group’s Richard<br />

(Dick) Green took to the stage. With a presentation style<br />

that is part expert, part stand-up comic, Green delighted the<br />

audience with the background to the demolition of a bridge<br />

William Sinclair, MIDE.<br />

36 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

close to the Muslim holy city of Mecca for a Saudi-based<br />

contractor with the name bin Laden! Due to its proximity<br />

to Mecca, non-Muslim’s were unable to visit the site before<br />

or during the proposed demolition using a combination of<br />

explosives and traditional methods, meaning that Green<br />

and his team had to train a number of locals to do their<br />

work for them while they monitored progress via a special<br />

remote video link.<br />

Keltbray Ltd’s project director Jim O’Sullivan then outlined<br />

the challenges facing his company on the “bottom-up”<br />

demolition of a high-rise structure at 20 Fenchurch Street<br />

in London. Similar to the 122 Leadenhall Street featured in<br />

the Autumn 2007 edition of PDI (Pages 20 – 21) only larger<br />

and more complex, the Keltbray project requires the outer<br />

frame of the structure to be separated from its inner core,<br />

starting at ground level.<br />

Demolition Simulation<br />

After a hearty lunch and much talk, delegates reconvened to<br />

greet Dr Hatem Tagel-Din, chief scientist for Applied Science<br />

International, the company that is pioneering computerbased<br />

demolition simulations utilising the Applied Elemental<br />

Method devised by Dr Tagel-Din himself. Having flown<br />

into the UK specifically for the IDE event, Dr Tagel-Din<br />

took the opportunity to show how his company’s system<br />

had been used in the US and beyond and how it might be<br />

utilised here in the UK to predict the demolition of more<br />

complex structures.<br />

Maintaining the Demolition with a Difference theme,<br />

C&D Consultancy’s John Woodward MIDE provided a fascinating<br />

insight into the decommissioning of the Frigg North<br />

Sea gas platform, a project with which he has been deeply<br />

involved. The decommissioning of the entire Frigg field has<br />

been charged to Aker Kvaerner and the upperstructure of the<br />

first of the platforms has now been towed to Shetland where<br />

it is being dismantled by a team from Technical Demolition<br />

Services (TDS) under Woodward’s supervision.<br />

Rounding off a highly educational and entertaining<br />

event explosives expert Malcolm Ingry of Ex-Chem then<br />

explained how his company’s products were utilised by the<br />

demolition industry and how this has lead to an interesting<br />

sideline in the movie business. Although still best known as<br />

one of the UK’s foremost explosives experts, Ingry’s showbiz<br />

sideline has seen him working on the pyrotechnic effects on<br />

numerous big budget movies including Saving Private Ryan<br />

and the last three James Bond releases.<br />

The next IDE seminar is scheduled to take place at<br />

One Great George Street in London on 3 October 2008.<br />

Contact the IDE office or visit www.ide.org.uk to book<br />

your place.


Demolition with<br />

an Atlas Copco<br />

grapple<br />

Using a MultiGrapple model MG 2700 the Sottrum-based demolition<br />

company ATR Abbruch Transport Recycling GmbH has<br />

torn down a Federal Railways building in Bremen, Germany. In<br />

just two days some 1,400m 3 of walled-in space was demolished<br />

and separated down to the top edge of the foundation.<br />

The MultiGrapple MG2700 tore down the 10 x 20 x 7 m<br />

building without any difficulty. The ceilings and the outer walls<br />

were 200mm and 360mm thick, respectively.<br />

Since the demolition site is located in Bremen’s city centre,<br />

silenced demolition tools were needed to minimize noise pollution<br />

for the residents and business owners. “The grapple has<br />

done a perfect job. I am planning to buy additional grapples<br />

in the near future,” says ATR GmbH manager and proprietor,<br />

Gerhard Jodeit.<br />

The short opening and closing times of the grapple jaw, as<br />

well as the accuracy with which the tool is positioned by the endless<br />

rotation unit, are extremely convenient for demolition jobs.<br />

The Hardox material, which is highly resistant to wear, provides<br />

an optimum weight-to-grapple ratio. A constant operating pressure<br />

allows the wide jaw to safely keep a firm hold on heavy<br />

and smooth concrete slabs. Even though the blades wear down<br />

in the course of their life cycle, “nothing slips out, not even after<br />

long operating stretches,” adds Gerhard Jodeit.<br />

For more than ten years ATR Abbruch Transport Recycling<br />

GmbH has been working in the industrial and reinforced concrete<br />

demolition sector, container and recycling service.<br />

www.atlascopco.com<br />

Technology for<br />

the big boys<br />

On the island of Madeira a <strong>new</strong> road is to be built connecting<br />

the port of Funchal with the island’s central expressway the<br />

Cuota 400, which links the tourist resort Ribeira Brava with<br />

the airport. A 600m tunnel will lead through the mountainous<br />

region shortening the distance between the port and the<br />

villages and towns in the middle of Madeira.<br />

The coastal areas of Madeira are heavily built-up and 23<br />

silos unused for 12 years must give way to the tunnel. The<br />

island’s Road Traffic Authority is located in the immediate<br />

vicinity of the silos so that blasting is out of the question.<br />

A demolition using a hydraulic breaker would cause too<br />

much noise. This was a job tailor-made for the DP 2800<br />

demolition pulverizer.<br />

Attached to a crane the pulverizer is steered from different<br />

control stands. A banksman helps the crane operator<br />

to position the demolition pulverizer. The operator can also<br />

rely on a camera filming the work from above. The pulverizer<br />

jaw is opened and closed by radio control.<br />

The demolition company Tecnovía Madeira has been<br />

granted three months to tear down the 23 silos, each 25 m<br />

high. “The concept works. The first tests after the pulverizer<br />

was attached already showed that we could work successfully.<br />

The project is quite demanding and the pulverizer is<br />

the crucial element of the whole operation. We are very<br />

satisfied,” says managing engineer Alvaro Castillo.<br />

www.atlascopco.com<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 37


“DCH 300<br />

just cut”<br />

Grinding and cutting with the<br />

same tool is possible, but an<br />

all-rounder is not always the<br />

best choice. All the <strong>new</strong> DCH<br />

300 from Hilti can do is cut, but<br />

it does it exceptionally well.<br />

Cutting to the unrivalled depth<br />

of 120mm, this electric diamond<br />

cutter sets a <strong>new</strong> standard<br />

because it reaches depths<br />

angle grinders cannot.<br />

Cuts to a depth of up to 120mm are no problem for the<br />

DCH 300. Even the smaller DCH 230, which reaches<br />

a depth of 85mm, beats its competitors because, until<br />

now, the maximum depth achievable with conventional<br />

angle grinders equipped with discs up to 230 mm was<br />

about 60mm. The unrivalled cutting depths reached by<br />

these <strong>new</strong> DCH tools are the result of clever design and<br />

a <strong>new</strong> means of cutting depth adjustment.<br />

38 48 PDi • Is s u e 2 1 - 2008 • Ap Fe b r r I l u A- ry Ju n- e<br />

MA r c h<br />

Universal cutting<br />

These tools are ideal for cutting materials of all kinds,<br />

including reinforced concrete, granite kerbstones, slabs,<br />

bricks, blocks and many more. Metal beams,<br />

steel pipes and reinforcing bars also present<br />

no problem for these electric diamond<br />

cutters. Both machines feature a virtually<br />

identical ergonomic in-line design with<br />

the grip and cutting disc in exactly<br />

the same axis. This design has the<br />

advantage of allowing more precise<br />

guidance with less pressure required,<br />

resulting in easy, comfortable, safe<br />

operation. The DCH cutters are<br />

guided away from the operator’s<br />

body. Not only does this make<br />

them less tiring to use because the<br />

operator can make use of his or her own<br />

body weight to help guide and control<br />

the tool, it also offers a very significant<br />

safety advantage as sparks and<br />

fragments fly<br />

off in the working direction,<br />

away from the operator’s<br />

body.<br />

Low vibration greatly reduces<br />

health risks to the operator,<br />

even when the tools are used<br />

for long periods, and Hilti VCU<br />

vacuum cleaners can also be connected,<br />

making virtually dustless cutting possible. Hazardous dust<br />

is then removed right at its source.<br />

Hilti Smart Power<br />

With a 2.6 kW motor providing the power, performance<br />

figures are equally impressive. Thanks to Hilti<br />

Smart Power, an intelligent electronic control system<br />

that constantly regulates motor power to suit<br />

the material being cut and the pressure<br />

applied to the tool, cutting performance<br />

remains constantly<br />

high even when working on<br />

the toughest, thickest materials.<br />

The corresponding Hilti<br />

diamond cutting discs were<br />

developed together with the<br />

tools and are thus perfectly<br />

matched. Professional users<br />

therefore benefit from a level<br />

of system performance<br />

that offers much more than<br />

just the sum of its components. As with<br />

all Hilti tools, the DCH 300 and DCH 230 come<br />

complete with Hilti Lifetime Service. Hilti provides this<br />

comprehensive, top-class service for the entire life of the<br />

product, completely free of charge for the first two years from<br />

date of purchase, covering repair or replacement of defective<br />

parts (even parts subject to wear and tear) and including free<br />

pick-up and return transport. After that, Hilti continues to<br />

prove the quality of its products by setting a repair cost limit<br />

for the entire life of the product. That is not just reassuring<br />

to know, it is unique in this field.<br />

www.hilti.com


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IACDS<br />

and the city of arts and science<br />

This year’s annual meeting of in Valencia both productive and exciting.<br />

direct links to the home <strong>pages</strong> of national associations,<br />

the international association<br />

of concrete drillers and sawers<br />

was held in the Mediterranean<br />

city of Valencia in early May.<br />

The event’s host, the Span-<br />

Delegates and sponsors<br />

The conference welcomed some 40 delegates representing<br />

14 countries. The core of the international<br />

association may consist of European members, but the<br />

meeting also saw delegates from the USA, Australia,<br />

Japan, Hong Kong and Russia. Among the attendees<br />

which they represent. All case studies will be divided<br />

into groups according to the nature of job such as<br />

concrete coring, wire sawing and flat sawing.<br />

ish association for technical<br />

demolition, drilling and saw-<br />

were contractors, tools and machinery suppliers and<br />

representatives from national associations. Eight manufacturers,<br />

including Hilti, Cedima, Husqvarna, Tyrolit,<br />

ing (AEDT) the <strong>new</strong>est member<br />

of the IACDS, aptly chose the<br />

venue for the convention.<br />

Andrei Bushmarin reports.<br />

Saint-Gobain, Tractive and joined by the young Spanish<br />

company Anzeve and Infe, a member of the AEDT,<br />

sponsored the event.<br />

Text: Andrei Bushmarin • Photo: Daniel Trachsel<br />

The two-day assembly took place at NH Las Artes hotel,<br />

which was located a short distance from the avant-garde<br />

complex of buildings called the City of Arts and Science.<br />

Concrete sawing and drilling techniques, being<br />

the product of technological advance, have everything<br />

to do with the engineering science and, as all winners<br />

of Diamond Award readily prove, a lot to do with art,<br />

so the organizer’s choice seemed very appropriate. On<br />

top of that, the Spanish association did a magnificent<br />

job of putting together an extensive cultural and<br />

entertainment programme packed with events, so the<br />

business flowed seamlessly into pleasure and back. Every<br />

attendee, undoubtedly, has their words of appreciation<br />

for the Spanish party, particularly for Jose Blanco and<br />

Silvia Castel, whose efficient work made the guests’ stay<br />

40 50 PDi • Is s u e 2 1 - 2008 • Ap Fe b r r I l u A- ry Ju n- e MA r c h<br />

Vast agenda<br />

The meeting’s agenda covered a broad scope of issues<br />

ranging from internal financial matters and marketing<br />

analysis of the industry through training in diamond<br />

cutting for architects and engineers at university level<br />

to up-and-coming businesses like concrete grinding<br />

and polishing. IACDS President Pat O’Brien opened<br />

the meeting with a report on the development and<br />

introduction of Standard 2007/1 Basic Parameters for<br />

Concrete Drilling and Sawing equipment, which followed<br />

the revised Tolerances and Limits for Construction<br />

Drilling and Sawing. Development of a common<br />

standard for diamond tools is likely to be a next step<br />

toward further unification of the industry, although<br />

it may take some time to achieve. In his report, Pat<br />

O’Brien also touched upon the matter of the IACDS’s<br />

website as one of the awareness raising tools available to<br />

the association. From this year the site will contain case<br />

studies of concrete sawing and coring contractors with<br />

Still little activity seen<br />

from “non-active” members<br />

With Spain on board, the international association<br />

now consists of nine active members. Poland is soon<br />

expected to join the ranks of the concrete cutting community,<br />

however, according to Andrey Kosolapov, who<br />

is aware of the situation there, the Polish are still mulling<br />

over the membership issue. The state of affairs in<br />

Russia, another long awaited candidate for the IACDS<br />

membership, also remains murky. For some time now,<br />

a handful of Russian companies, both contractors and<br />

manufacturers, have been calling on players in the<br />

domestic market to establish a national association.<br />

However, all those efforts have yielded little results so<br />

far, but it always takes time to reverse an old thinking<br />

pattern, so there remains hope to see Russia among<br />

the association’s members. At the moment though,<br />

Polish and Russian companies enjoy the dubious status<br />

of the IACDS “non-active” members. The association<br />

officers put forward a proposal to triple the amount of<br />

membership fee for them citing payment difficulties<br />

as a reason. The attendees, however, supported Donat<br />

Fritsch of SVBS, who suggested maintaining it at the<br />

same level while setting a two-month deadline for nonactive<br />

members to meet. Companies failing to comply<br />

with it will face expulsion.<br />

Money matters<br />

Financially, the association is doing well as Daniel


Trachsel, IACDS’ secretary, was pleased to inform the<br />

delegates. 2007’s reported profit of CHF14,309 is the<br />

highest for the organization in recent years, largely<br />

thanks to the German association, which managed to<br />

find sponsors to defray the costs for the 2007 Annual<br />

Meeting. A profit of CHF 550 on revenues of CHF<br />

31,000 is anticipated in 2009.<br />

Emerging market<br />

There has been a lot of recent talk in the diamond cutting<br />

community about concrete grinding and polishing.<br />

In keeping with current developments, the meeting<br />

agenda, too, allowed enough time for the attendees<br />

to discuss this budding market. Antonio Zerolo of<br />

Anzeve started the debate with a presentation called<br />

“From concrete sawing to concrete grinding” in which<br />

he detailed specific features of these techniques and<br />

showed their alluring opportunities. The technology<br />

is progressing at a clip with wet grinding systems for<br />

treating natural stone or resin floors are now available<br />

on the market. This information was augmented with a<br />

presentation from Alain Dupont of Husqvarna on concrete<br />

floor preparation. A surge of interest in concrete<br />

grinding and polishing techniques is not just a European<br />

phenomenon, it reached every corner of the world, as<br />

American and Australian participants were quick to<br />

confirm. According to Pat O’Brien, the concrete grinding<br />

and polishing market in North America has been<br />

seeing an impressive growth of late. Only three years ago<br />

the World of Concrete show featured just 5 companies<br />

producing floor preparation machinery, while as many<br />

as 55 manufacturers showcased their products during<br />

the last exhibition.<br />

Concrete polishing techniques find numerous<br />

applications in the States, some of them rather exotic,<br />

like producing polished concrete countertops, with fibre<br />

optics inside. Greg Berry of the CSDAA echoed the<br />

president’s statement referring to a noticeable rise in the<br />

number of companies doing concrete grinding in Australia<br />

in the last five years, the business that historically<br />

was a prerogative of immigrants of Italian origin. The<br />

current market for tools is estimated at Euro 200,000<br />

million worldwide, with an annual growth rate of 35%.<br />

However bright the prospects of concrete polishing<br />

may look, contractors also spoke out of problems, the<br />

main of which related to different mentality of concrete<br />

cutting operators who often find the process of surface<br />

preparation laborious, uneventful or simply boring.<br />

The concrete cutting companies, which also embraced<br />

concrete polishing techniques, may find themselves facing<br />

a choice whether to retrain their existing personnel<br />

or hire <strong>new</strong> staff to do the job.<br />

“Gut feeling” as the market research tool<br />

Marketing analysis has always been part and parcel of<br />

every IACDS annual meeting. The market information<br />

is usually provided by national associations and<br />

manufacturers, with everyone in attendance trying their<br />

best to supplement, specify or correct it. Although these<br />

tactics have essentially enabled the IACDS to get a grip<br />

on what is happening in most countries over the years,<br />

there are still many blind spots in the concrete cutting<br />

world, which want further investigation. A ringsider<br />

cannot help but notice that the IACDS attempts to<br />

estimate even a number of contractors in countries like<br />

Iran, China, India or Russia, let alone their revenue<br />

or turnover, still remind more of foretelling than of<br />

an actual marketing survey. Of course, non-existence<br />

of national associations there, exacerbated by nontransparency<br />

and unruliness of local markets, takes most<br />

of the blame, but those countries are not the only ones,<br />

Pat O’Brien delivering a presentation on the insurance<br />

programme employed by the CSDA<br />

The Spanish party – Jose Blanco, Silvia Castel (in<br />

the white blouse) and colleagues.<br />

Antonio Zerolo of Anzeve making a presentation<br />

“From concrete sawing to concrete grinding”.<br />

which seem to be beyond the IACDS reach. Surprisingly,<br />

France, a country seated nearly in the centre of<br />

Europe- turned out to be an information black hole<br />

as far as the diamond cutting market is concerned.<br />

Portugal is yet another example of a European country<br />

of which the industry’s knowledge is somewhat limited.<br />

Under the circumstances, “gut feeling”, as one of the<br />

delegates put it, seems to be the most usable market<br />

investigation tool.<br />

What the IACDS can do to fill the information<br />

vacuum is to get contractors and manufacturers<br />

from non-member countries more involved in the<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 41


The group of participants at the recent IACDS meeting, this time held in Valencia, Spain, which was organised by the Spanish concrete sawing and drilling association.<br />

association’s activities. Great Britain’s drilling and sawing<br />

association, DSA, has already set a good example to<br />

follow. They make contractors and suppliers from Ireland<br />

the honorary members of the national association, thus<br />

encouraging them to take an active part in the work of<br />

the organization. All in all, the DSA appears the most<br />

organized and efficient of all European associations, except,<br />

perhaps, for Germany, with a nearly 25-year track record<br />

and a wide range of services available to its members. The<br />

DSA pays much attention to training and certification of its<br />

contractors by offering operator accreditation and training<br />

schemes for skills certificates, the so-called SCSC cards.<br />

The Spanish will soon follow suit by starting to<br />

provide apprentice programmes, as each operator will<br />

be required by the government to hold a professional<br />

ID card certifying their qualification to perform sawing<br />

and drilling work. Despite its infancy, the AEDT<br />

is just two-years old; it already made great progress<br />

in attracting <strong>new</strong> members. The Spanish association<br />

currently features 47 members, 37 contractors and 10<br />

suppliers. The AEDT tends to work in close contact<br />

with construction-related associations, with much of<br />

the association activity being targeted at architects and<br />

building project managers. The association also provides<br />

its members with an insurance programme. The business,<br />

though, went down recently as the world loan<br />

crisis reached the country. Spanish banks now merely<br />

refuse to subsidize any construction project. 2008 is<br />

not promising to be a great year for the US, Japan and<br />

Switzerland either, for a variety of reasons. Although<br />

America is recovering from the recession, the country’s<br />

housing market is still 30% down. Japan introduced<br />

<strong>new</strong>, more stringent construction laws that provide<br />

for meticulous inspection of every site, on which any<br />

building activity is planned, thus thwarting operations<br />

of local contractors. Switzerland suffers from depressed<br />

prices and a lack of the industry consolidation. On<br />

the positive side, Australia reported a 10% growth in<br />

the membership, the business is good, and the training<br />

programme, which is now being reviewed, adopted by<br />

the majority of the association members.<br />

Diamond Award 2009<br />

The brainchild of Horst Wapler, the German association’s<br />

officer, Diamond Award has been popular<br />

with concrete sawing contractors since the very first<br />

competition. Four criteria, by which every entry is<br />

judged, are planning, and complexity, innovation,<br />

42 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

degree of difficulty and quality requirements. All entries<br />

are assessed by an IACDS award committee. The<br />

last Diamond Award, which was held in April 2007,<br />

attracted 25 entries from 7 countries. The award ceremony<br />

took place in Munich during the Bauma show,<br />

with Hiroshima-based company, Komu Co, taking the<br />

first prize. Tondin S.R.L. of Italy and German Angerer<br />

GmbH came second and third, respectively.<br />

2009’s competition will see a number of changes to<br />

its procedure. With the Internet ruling the roost these<br />

days, Diamond Award is becoming a “dot-com” contest<br />

or rather the “dot-org” one, since we are talking about<br />

the IACDS website. All contestants shall upload their<br />

entries on the site using a standardized form, which will<br />

be posted on it. This is meant to relieve the applicants of<br />

severe headaches caused by the onerous task of writing<br />

a job story. The entries made in English and German<br />

are accepted, and the award committee will extend its<br />

assistance with translation to those shy of English and<br />

German. All entries should be filed before 31 October<br />

2008. The award winners will be announced at a press<br />

conference on Wednesday, 4 February 2009 at 10:00<br />

AM during the World of Concrete show. The organizers<br />

shelved the idea of a prize fund for the time being, opting<br />

instead for sponsoring airfare and hotel rooms for the<br />

top three winners. Given the amount air carriers charge<br />

for a transatlantic flight and hotel rates in Las Vegas,<br />

it has every chance of becoming a better incentive for<br />

the contestants than prize money. The winners’ airfare<br />

for will be covered out of individual donations from<br />

the manufacturers Cedima, Diamond Products, Hilti,<br />

Husqvarna, Nestag, Saint-Gobain and Tyrolit, while<br />

managers of the World of Concrete show will provide<br />

free accommodation for them. They will also promote<br />

the event on the World of Concrete website.<br />

“Catch them when they’re<br />

young and they study”<br />

Another project, which the IACDS is about to launch,<br />

has to do with educating potential specifiers about<br />

diamond cutting at university level. As many attendees<br />

testified, both professors and students of architecture<br />

and construction in universities, colleges and technical<br />

schools in their countries are equally ignorant of the<br />

availability of these techniques. Apparently, something<br />

has to be done to remedy the situation. However, as the<br />

industry found out, it is not quite ready at the moment<br />

to make the pitch due to the absence of any textbooks<br />

to present the university crowd with. A first step toward<br />

breaching the gap has already been taken by Andrey Kosolapov,<br />

who wrote a textbook, in which he summarized<br />

knowledge about concrete cutting techniques gained<br />

so far. Paired up with Jan Lemos from Sweden, he has<br />

been working on a project aimed to reach architects and<br />

engineers on the university level for some time now. The<br />

meeting decided that every association member should<br />

establish a contact with universities in their countries<br />

and find out what information about concrete cutting<br />

they need and then prepare a presentation for them on<br />

the basis of the data they would manage to garner.<br />

Insurance programme for contractors<br />

Jan Lemos and Pat O’Brien made their presentations on<br />

the subject of insurance programmes adopted by their<br />

national associations. The main difference between<br />

the two policies lies in the amount of coverage, which<br />

is offered to employees. In Sweden, employees are<br />

insured under a separate government programme, so<br />

the association programme only provide for business<br />

insurance, completion warranties and motor insurance.<br />

A similar situation is seen in Germany where insurance<br />

companies offer limited packages to workers because of the<br />

government insurance. This approach has proved successful,<br />

and it was decided to contact the insurance companies in<br />

Sweden and Germany to find out whether this policy could<br />

be transferred to other European countries.<br />

St.Petersburg vs Dublin<br />

The next IACDS meeting in June 2009 will take place in<br />

St. Petersburg, Russia, as most delegates were eager to see<br />

the Russian northern capital during the famous “White<br />

Nights” season. At the moment, there is no association in<br />

Russia to shoulder the responsibility of hosting the meeting,<br />

but Hilti and Husqvarna, which have strong representation<br />

there, volunteered to carry the brunt of the organizational<br />

load. St. Petersburg is also a hometown to Olvex, Russia’s<br />

biggest contractor and IACDS member, which is prepared to<br />

render assistance to the meeting organizers. However, given<br />

a complicated visa procedure, as Russia was never known to<br />

be a country to easily get in and out of, Dublin, Ireland, was<br />

suggested as Plan B in case the St. Petersburg option would<br />

prove too difficult to organize. “Diamond Innovations” has<br />

volunteered to provide their Dublin manufacturing facility<br />

to host the IACDS meeting if Dublin is chosen as the location<br />

for the 2009 meeting.<br />

www.iacds.org


Dismantling of the<br />

Vinavil factory in Italy<br />

The Italian contractor General<br />

Smontaggi, based in Novara and<br />

specializing in demolition, was<br />

appointed to carry out the various<br />

phases of the operation to dismantle<br />

the Vinavil factory in Bari.<br />

Phase one of the project<br />

contained removal of all the<br />

hazardous materials and General<br />

Smontaggi planned and<br />

carried out the regeneration<br />

of all materials containing<br />

asbestos, leading to the<br />

disposal of more than<br />

30 t of this hazardous<br />

mineral. The internal<br />

clearance of the plants followed,<br />

including removal<br />

of the huge furnaces,<br />

which were still filled with<br />

carbide, a substance that<br />

is inflammable when in<br />

contact with water. More<br />

than 4,000 t of carbide was<br />

cleared from the premises and<br />

disposed of.<br />

Once environmental concerns<br />

had been addressed phase<br />

two started which was the demolition<br />

of the buildings. One after the other,<br />

the buildings were progressively torn<br />

down by General Smontaggi’s<br />

machinery. The overall volume of<br />

70,000 m 3 generated more than<br />

5,000 t of material, which was<br />

crushed and then dumped as<br />

inert waste.<br />

The final part of the<br />

demolition required the<br />

removal of an imposing metal<br />

structure consisting of eight large silos<br />

positioned in two lines housing various equipment.<br />

The silos, each measured about 7m in diameter<br />

and almost 60 m heigh. The silos are adjacent<br />

to a main railroad line and<br />

are only 7 m away from the<br />

nearest track.<br />

Following phase one,<br />

that took place on Sunday,<br />

20 January 2008, when<br />

the first four silos were<br />

torn down, explosive<br />

charges were placed at<br />

the base of the remaining<br />

four that were demolished<br />

on 3 February, 2008.<br />

All the material resulting<br />

from the first demolition was<br />

sorted and sent for recovery or<br />

disposal. Several layers of sand were<br />

used to mitigate the impact between<br />

the structure and the ground. The<br />

four steel pillars supporting each<br />

silo were replaced with pillars made<br />

of reinforced concrete. This was<br />

done because the thickness of<br />

the original pillars would render<br />

the explosive allowed in Italy for<br />

civilian purposes ineffective,<br />

while the temporary pillars<br />

could be demolished using<br />

explosive loads allowed by<br />

Italian regulations.<br />

Explosive was positioned in<br />

each pillar into nine drilled<br />

holes with a 30 mm<br />

diameter. More than 50<br />

kg of explosive was placed<br />

in the cavities to carry out<br />

the whole operation.<br />

Safety measures required<br />

that the area be cordoned off in<br />

a 100 m radius. Road and railroad<br />

traffic was temporarily halted as the<br />

silos were torn down. To ascertain<br />

the intensity of vibrations resulting<br />

from the demolition, at least two seismographs<br />

were used.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 43


The UK Red Rhino 4000 series customer,<br />

‘Rubble Monkey’, started their company from<br />

scratch and is now inundated with enquiries.<br />

The three directors of Rubble Monkey, Steve<br />

Bailey, Ian Newton and Garry Brown, established<br />

the company back in August 2007. “We had no<br />

clients to start of with and bought our 4000 in<br />

time for the annual Thame show with the hope<br />

ASRi has a simple touch-screen interface that<br />

will provide as much or as little information as<br />

required. In addition to the top-level readings<br />

always shown on the normal picture, there are<br />

five more main menu items for more information<br />

on any of the given topics. Customers<br />

currently taking advantage of the benefits of<br />

the Sandvik crusher control<br />

system will find more useful<br />

functionality in the <strong>new</strong>est<br />

upgrade - ASRi 2.0.<br />

Some of the enhancements<br />

included in the <strong>new</strong><br />

version:<br />

• Brighter screen with<br />

better colour discrimination<br />

and increased operating<br />

temperature range<br />

(-20 till +50 ºC)<br />

• New layout with<br />

better functionality<br />

• New processor<br />

with four times higher<br />

calculation capacity and<br />

increased memory capacity<br />

• New USB port allows<br />

the down loading of historical<br />

data and the updating<br />

of the ASRi program,<br />

without connection<br />

to a laptop<br />

• A completely <strong>new</strong>, compacttype oil tank<br />

connection boxes. Filled with epoxy, it has<br />

44 PDi • Is s u e 1 - 2008 • Fe b r u A ry - MA r c h<br />

we would generate some enquiries,” said Steve<br />

Bailey. “This smaller crusher caused quite a stir<br />

and we managed to book our first jobs by the<br />

end of the day.”<br />

The majority of Rubble Monkey’s customers<br />

tend to be small to medium size builders. The<br />

company has been generating a steady hire<br />

income, but has recently noticed a change in<br />

Sandvik Crusher Control System:<br />

New functionality in ASRI version 2.0<br />

high resistance to vibrations and high<br />

temperatures.<br />

• A <strong>new</strong>ly developed power measurement unit with<br />

the ASRi-bus integrated into the power transducer,<br />

reducing the number of components<br />

and the space required for installation.<br />

Supplied with a 4-20 mA output<br />

for external measurement.<br />

• Easier navigation though history.<br />

In addition,<br />

historical data on liner wear in<br />

relation to<br />

operating time and energy<br />

consumption and<br />

automatic synchronization of all<br />

History displays<br />

• Operator’s access can<br />

be limited with a password<br />

if needed<br />

• Possibility to save up to five<br />

snap shots of History<br />

for further transfer to ASRi-Reporter for analysis.<br />

• The crusher can be calibrated<br />

without the drive motor running.<br />

• New software has been developed<br />

for ASRi 2.0 (ASRi-WINi,<br />

ASRi-Reporter, ASRi-OPC-Server).<br />

These <strong>new</strong> program versions are<br />

backwards compatible with older<br />

systems. Furthermore, ASRi 2.0<br />

can replace older ASRi versions<br />

• Data can be transferred to<br />

ASRi-Reporter via a USB memory stick and the<br />

web page.<br />

www.sandvik.com<br />

“This is no<br />

monkey business”<br />

the level of phone calls received. Red Rhino<br />

believes this is due to the government legislating<br />

and regulating the building industry, forcing<br />

it to recycle onsite waste instead of sending it to<br />

landfill, which could end up costing a lot more<br />

than hiring a crusher.<br />

Eddie Goldswain from Goldswain O’Neil<br />

Builders in Aylesbury recently hired the 4000<br />

from Rubble Monkey to use onsite. The idea<br />

was to dig out the old concrete driveway and<br />

reuse the crushed material as foundation at the<br />

back of the house where a <strong>new</strong> extension to<br />

the kitchen/dining room where built, and also at<br />

the side of the house for a <strong>new</strong> garage. Eddie<br />

Goldswain turned up at the Red Rhino factory<br />

to ask the details of his nearest 4000 hirer and<br />

a week later hired the machine. “I wasn’t sure<br />

if it would cope with the material we wanted to<br />

crush, but it did surprisingly well,” says Eddie<br />

Goldswain who also aid that the crusher was so<br />

easy to use, especially as he did not have a lot<br />

of extra space to work. “It was a pleasure using<br />

the machine and I will hire it again, especially<br />

for jobs where I need to hire a skip and buy<br />

aggregate. It works out much cheaper just to<br />

hire a Red Rhino,” he adds.<br />

www.rubblemonkey.co.uk<br />

Efficient onsite recycling<br />

in cramped site in NYC<br />

The US company Cavaliere Onsite Recycling based in Stamford, Connecticut was contacted by<br />

Sano Construction for processing waste building material from the demolition of an apartment<br />

building in New York City. COR applied their RM80 Compact Recycler for crushing bricks, blocks,<br />

rock and concrete. The request was to produce material from approximately 4,000t in 4 days. COR<br />

is facing a growing demand for quiet equipment like the RUBBLE MASTER Compact Recyclers<br />

with lower emissions and for compact units able to deal with high levels of throughput. At this site<br />

the final material was reused as general backfill.<br />

www.rubblemaster.com


Compact–Versatile–Mobile<br />

OMF 250<br />

Cold milling machine with<br />

oscillating milling technic.<br />

Easy to use, strong in performance.<br />

For the renovation of concrete,<br />

epoxy and asphalt surfaces.<br />

System Schwamborn:<br />

• Oscillating milling*<br />

(*patented)<br />

D-73117 Wangen (Germany) · Phone +49 (0) 71 61 200 50 · www.schwamborn.com


Great interest for<br />

German Demolition<br />

Conference<br />

Europe’s largest nation<br />

in terms of demolition<br />

has held<br />

another well attended<br />

seminar organised by<br />

the consulting firm<br />

ASCO Abbruch und<br />

Sprengtechnik. This<br />

year’s seminar was<br />

held in Berlin and<br />

gathered some 440<br />

delgates. PDi’s Mikael<br />

Karlsson reports.<br />

46 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Between 29 February and 1 March the German consulting firm<br />

for demolition and blasting technique, ASCO Abbruch und<br />

Sprengtechnik Consult GmbH, once again organised the 14th<br />

German Demolition Conference in Berlin. The event took place<br />

at Hotel Berlin and gathered some 440 delegates from eight<br />

countries and 48 exhibitors in the demolition industry.<br />

Focus on problem solving<br />

This year the annual conference focused largely on actual problems<br />

with today’s demolition techniques and how to improve<br />

safety and quality in demolition works. Some 20 reports were<br />

presented and debated.<br />

According to Mr. Dietrich Korth of ASCO: “The discussions<br />

came up with many suggestions in the area of, for example,<br />

improvement of analysis of waste and of very early safety coordination,<br />

quality criterions of ramps, problems of damage caused<br />

by fire, the importance of quality certification in Germany and<br />

quality criterions for demolition companies in Austria.”<br />

German association continues to grow<br />

There was also a presentation of the activities and results of the<br />

national German Demolition Association (Deutscher Abbruchverband)<br />

that has more than 400 members. A very important<br />

result of DA recent work is the standard DIN ATV 18459 for<br />

Demolition and Rebuilding Works.<br />

This standard contains all regulations of planning and<br />

payment for demolition works along with education for demolition<br />

workers. Currently some 23 companies have obtained the<br />

certification for demolition works and a further 15 are trying<br />

to qualify.<br />

The next conference of the European Demolition Association<br />

(EDA) in Rome from 29 May to 1 June was also discussed.<br />

“And I hope that the German specialists will soon be members<br />

of EDA,” says Mr Korth.


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DRILLSYSTEMS<br />

The following two<br />

The development of core drilling systems is just going<br />

in one direction. Faster diamond core bits, light weight<br />

<strong>pages</strong> feature the <strong>new</strong> drill stand systems and drillmotors with higher torque<br />

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Two-speed gearing ensures maximum drilling performance<br />

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electronic theft protection system makes theft pointless<br />

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with all Hilti tools, owners of the DD 120 also enjoy the<br />

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www.hilti.com<br />

Husqvarna<br />

launches<br />

<strong>new</strong> drill<br />

motor<br />

Husqvarna’s <strong>new</strong> DM<br />

330 drill motor has all the<br />

elements to become popular with drillers. “It<br />

48 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e


feels really great to present DM 330,<br />

which is the foundation in our <strong>new</strong><br />

line of drilling equipment. DM 330<br />

really puts the user in focus. It is a<br />

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ergonomics and performance. We<br />

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drilling equipment,” says Husqvarna<br />

Construction Products product<br />

manager Lars Gustafsson.<br />

The DM 330 , weighing 13kg, features<br />

an ergonomic handle that makes the<br />

drill easy to carry around. The controls are<br />

designed and positioned to further enhance<br />

ergonomics and to facilitate drilling. “For us,<br />

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about manoeuvrability and ergonomics as it is<br />

about capacity and adaptability to different drilling<br />

jobs. When you can work without unnecessary effort<br />

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the job, then you can really talk about efficiency. We<br />

have kept this in mind with the DM 330,” adds Lars<br />

Gustafsson.<br />

DM 330 has great jaw width and can be used<br />

with drill bits from 50 to 350mm in diameter and<br />

on all of Husqvarna’s larger drill stands and gyro<br />

systems. The machine has a water-cooled gearbox,<br />

which reduces wear. Other technical refinements<br />

are Smartstart, which facilitates drilling both<br />

during the initial stages, as well as during<br />

operation. By pressing the half-speed<br />

button, the speed is reduced. The<br />

Elgard function considerably increases<br />

the machine’s life by protecting<br />

the motor if it is overloaded for long<br />

periods. The machine’s three gears make<br />

it easy to set the optimum drill speed.<br />

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1H handheld<br />

core drill<br />

is designed for multiple<br />

smaller applications.<br />

This single-speed model<br />

50 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

excels in wet drilling applications up to 75mm in diameter<br />

or it can be used with Multiquip’s Cobra dry drilling bits<br />

up to 125mm in diameter. The Cobra is made specifically<br />

for drilling reinforced concrete dry. The CDM-<br />

1H is perfect for electrical and plumbing jobs<br />

where operators need to drill through walls<br />

and floors.<br />

The 11-amp, 115-volt hand held<br />

core drill operates at 0-1,800 rpm<br />

and weighs 4kg. It comes with a<br />

convenient, adjustable shoulder<br />

rest, a three-position<br />

handgrip and internal<br />

water feed. A carry case<br />

and tools are also included.<br />

Multiquip’s<br />

CDM-2CSA<br />

is a compact<br />

drill rig for<br />

applications<br />

requiring accurate<br />

straight or<br />

angled holes. It<br />

can be mounted<br />

b y a bolt or vacuum<br />

base. The rig’s adjustable<br />

column simplifies<br />

angle drilling. This<br />

dual-speed 15-amp<br />

unit has a 230mm<br />

capacity. With<br />

motor, the drill rig<br />

weighs 28 kg.<br />

Two full-size drill<br />

stands are designed for larger jobs where accuracy and<br />

versatility are required, such as drilling concrete for post<br />

and flag pole installation. Multiquip’s CDM-3CS<br />

Straight Mast and CDM-3CSA Angle Base models<br />

have bit capacities of 250mm and with an optional<br />

spacer block, 305mm. Both can be used as<br />

bolt or vacuum base with an optional<br />

vacuum pump.<br />

The columns on both drill<br />

stands reach heights of<br />

1.07m. The stands weigh<br />

31.5kg and 33.75kg,<br />

respectively, and can be<br />

driven with either Milwaukee’s<br />

4096 or<br />

4094 motors,<br />

or a DM-<br />

15A9C power<br />

source. Options with these<br />

drill rig stands include a vacuum<br />

pump, switch box assembly and<br />

spacer block.<br />

www.multiquip.com


Three <strong>new</strong> products<br />

from Atlas Diamant<br />

The German diamond tool manufacturer Atlas<br />

Diamant from Wunsiedel has released several<br />

<strong>new</strong> products recently which were introduced at<br />

the German show Eisenwarenmesse “Practical<br />

World” in Cologne earlier this year.<br />

The first novelty were the a <strong>new</strong> drill system<br />

for dry drilling with a 25 mm core drill. The<br />

system is using a Drill Master type core drill and<br />

can with the <strong>new</strong> Atlas Diamant system be used<br />

with water cooling and drill up to 1000 holes<br />

in masonry and hard lime stone. The <strong>new</strong> drill<br />

system is being patented.<br />

The second novelty from Atlas Diamant is<br />

a series of diamond discs for dry cutting type<br />

Spirox 10. The diamond discs has in particular<br />

two important caracteristics: From inside and<br />

out placed view holes and angled water tracks<br />

on the blade.<br />

The angled water tracks minimizes the<br />

contact zone between the diamond tool and the<br />

material and provide in such a way for striveless<br />

and fast separation cuts without lateral block.<br />

Size and positioning of the view holes arranged<br />

in the master blade provide for retarded<br />

heat development with the separation process.<br />

The third novelty is a series of Diamond<br />

grit grinding wheels with regulatory diamond<br />

structure, type Z12.<br />

Husqvarna ConstructionProducts<br />

has launched<br />

<strong>new</strong> diamond tools,<br />

which provide an increase in cutting<br />

speed over conventional tools. “Diagrip<br />

provides an even and stable cutting in<br />

all types of materials, even reinforced<br />

concrete. This feature, in combination with<br />

high cutting speed and longer life, means<br />

that we can really talk about a revolution<br />

in diamond tool technology. It’s a tool the<br />

user can depend upon even in very tough<br />

environments,” says, Vice President<br />

Diamond Tools Construction Michel<br />

Hubermont.<br />

The company has used Diagrip<br />

technology for natural stone, where<br />

A <strong>new</strong> procedure makes the positioning<br />

for that possible Diamond particle in an exactly<br />

defined arrangement. The result is an increase<br />

of the Schnittgeschwindig keit of 30 70% and<br />

a simultaneous increase that Tool life span of 30<br />

100%. Friction disks of this category are at present<br />

of 230 - 350 mm Diameter available (angle<br />

sanders and engine disconnecting switches).<br />

Due to the extremely positive echo on the fair<br />

the management announced the extension of the<br />

assortment up to the diameter 1200 mm. With<br />

it then also wall saws and large joint cutters can<br />

be equipped with such disks.<br />

www.atlasdiamant.de<br />

Diagrip from<br />

Husqvarna<br />

requirements call for efficient, long lasting<br />

and powerful tools for sawing hard materials.<br />

Now this technology has been refined and<br />

transferred to the company’s construction<br />

business. “The Diagrip technology involves<br />

a specific treatment of the diamonds so they<br />

are distributed optimally in the segments.<br />

The diamonds are also kept longer in the<br />

segments and can thus be fully utilized. The<br />

result is diamond tools with superior cutting<br />

capacity in all types of concrete,” adds Michel<br />

Hubermont.<br />

Diagrip technique also significantly<br />

improves the life of the tool because of the<br />

even protection of the metal bond. Diagrip will<br />

give a 20-30% increase in cutting speed over<br />

conventional tools, the company claims.<br />

www.husqvarnacp.com<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 51


PDi meets Demarec Demolition & Recycling Equipment BV<br />

Dutch Demolition<br />

Demarec Demolition<br />

and Recycling Equipment<br />

BV is a young<br />

and rapidly growing<br />

manufacturer of attachments<br />

for the<br />

demolition and recycling<br />

industries.<br />

Based in the small<br />

and quiet village of<br />

Sint Anthonis, in the<br />

south eastern part of<br />

the Netherlands, this<br />

<strong>new</strong>comer is setting<br />

<strong>new</strong> standards in the<br />

business. PDi’s MIkael<br />

Karlsson reports.<br />

Text: Mikael Karlsson<br />

Photos: Mikael Karlsson & Demarec<br />

52 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Two experts in demolition and recycling attachments, Ruud<br />

de Gier and Marcel Vening, founded Demarec in 2001. Before<br />

that both had worked for many years at the well-known<br />

Dutch attachment manufacturer Verachtert, which is now<br />

Caterpillar Work Tools.<br />

“Set <strong>new</strong> standards”<br />

Demarec has since the very start set <strong>new</strong> standards in the<br />

demolition and recycling industries with <strong>new</strong> technical and<br />

quality innovations. “There is a lot of competition out there.<br />

But we mostly see our competitors copying each other, than<br />

trying to sell with lower price and tell the customers what he<br />

can and cannot do with the attachment,” says Marcel. “Now<br />

we listen with care and details to what our customers want<br />

and develop attachments to resist the tough conditions out<br />

in the field they need them for. And our strategy is working.<br />

Our production has more or less doubled every year since we<br />

started business seven years ago.”<br />

The very first example of this was the demolition and<br />

sorting grabs for 10t to 70t carriers, with <strong>new</strong> features that<br />

Demarec developed and introduced in 2001. At the time the<br />

completely <strong>new</strong> Delta-box frame allowed a robust construction<br />

of the yoke and grabs with extremely powerful closing<br />

strength. Meanwhile the strong and stable design allows less<br />

thickness of the plates with lower weight and thus more load<br />

capacity.<br />

“Best is not cheap”<br />

“Striving to have the best demolition and recycling attachment<br />

is not compatible with the cheapest purchase price on the<br />

market. Instead we think in terms of lower cost of ownership<br />

throughout the whole life cycle of the attachments as the most<br />

important for our customers. We have grabs that have been<br />

The demolition and sorting grabs with the Delta-box frame<br />

allows a robust construction of the yoke and grabs with<br />

extremely powerful closing strength. The strong and stable<br />

design allows less thickness of the plates with lower<br />

weight and thus more load capacity.<br />

working 15,000 hours in very tough conditions that are still<br />

in good condition,” says Marcel.<br />

To take the product development of grabs a step further,<br />

Demarec recently launched demolition and sorting grabs<br />

for carriers between 3t and 8t and from 15t to 20t with<br />

the patented DemaDrive-sytem. This is a unique and fully<br />

maintenance-free grab concept, with a compact design and<br />

long service life that delivers a constant closing force.<br />

In 2003, Demarec introduced its static and rotating<br />

pulverisers fitted with the DemaPower-system. This <strong>new</strong><br />

Demarec was founded by two experts on demolition and<br />

recycling attachments, Ruud de Gier (right) and Marcel<br />

Vening, in 2001. Ruud is responsible for Research and<br />

Development and Marcel for Sales and Marketing.


Professionalism<br />

What makes the Demarec Multi-Quick-Processors unique<br />

is that all available jaws are fully built out of exchangeable<br />

wear parts. This goes for the upper jaw, as well as<br />

the lower jaw.<br />

cylinder technique has been developed in-house at Demarec.<br />

It has a double-action differential technique, which means the<br />

pulveriser has extremely fast cycle times. The jaw can open<br />

and close in 4-5 seconds.<br />

Furthermore, the cylinder has 20% more power than<br />

conventional cylinders thanks to the application of two pressure<br />

chambers in the cylinder. This gives an enormous increase<br />

in working capacity of as much as 30%.<br />

The company also launched its Multi-Quick Processors,<br />

the MQP series, for carriers between 22t and 65t in 2004.<br />

“Right now we are completing the series with the MQP25<br />

model for carriers between 18t to 25t,” says Marcel.<br />

What makes the Demarec Multi-Quick Processors<br />

unique is that all available jaws are built using exchangeable<br />

wear parts. This goes for the upper jaw, as well as the lower<br />

jaw. “We were actually the first manufacturer in the world<br />

with a multi-quick-processor where you can change the jaws<br />

hydraulically, just in 10n minutes. And all models are available<br />

with at least three types of jaws. More type of jaws, for<br />

example a tank shear, will be available soon,” says Marcel.<br />

“We have jaws that are suited for cutting and pulverising of<br />

concrete, reinforced concrete and for the cutting of steel and<br />

scrap. And soon we will launch a line of scrap shears.”<br />

www.demarec.com<br />

Demarec has a large number of component suppliers, but<br />

is doing all assembly and quality inspections in-house at<br />

the factory in Sint Anthonis, the Netherlands.<br />

The factory and office are situated<br />

in the small and quiet village of Sint<br />

Anthonis, in the south-eastern part of<br />

the Netherlands.<br />

The production of Demarec started<br />

with some 50 grabs in 2001, and since<br />

then the production has more or less<br />

doubled every year.<br />

The pulverisers’ upper jaws have a<br />

ground tooth plate with two front teeth<br />

which ensures outstanding penetration<br />

into the concrete.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 53


HTC starts own<br />

dust collector<br />

production<br />

The Swedish concrete grinding equipment manufacturer HTC starts a <strong>new</strong> era in the dust collection<br />

area by introducing the vacs HTC 5 iAD, HTC 10 iAD and HTC 15 iA* at the Nordbygg Exhibition in<br />

Stockholm 2008. This is a revolutionary invention in a field where nothing much has happened during<br />

the last 30 years, the company claims. The list of advantages with the HTC vacs compared to traditional<br />

vacuum systems is long. The vacs were introduced to the Swedish market during the spring and the<br />

launch for the rest of the world will be during the summer of 2008.<br />

The HTC vacs all have continuous working with automatic filter cleaning, which gives a low filter<br />

cost and a much higher efficiency compared to traditional vacuum systems, the company claims. They<br />

all have an integrated pre-separator, which reduces the strain on the filter. The machine is equipped<br />

with a fine filter tube and H13 filter. Changing the filters is very easy. The vac is small compared to its<br />

performance and can be rotated for filter change, maintenance and transportation. The vacuum lowers<br />

in height to ease transportation.<br />

The vacs are specially adapted to the HTC grinding machines. HTC 5 has one Longopac, HTC 10<br />

two and HTC 15 three, which makes it possible to work longer before a change of bags must take place<br />

on the bigger machines. The change of the bags can be performed while the vac is running, i.e. grinding<br />

can continue while changing the bag. The big HTC 15 iAD can handle more than one grinding machine.<br />

All vacs have the same spare parts and filters and there is a 2 year warranty on the vacs.<br />

The working environment has been a key issue when designing the HTC 5 iAD, HTC 10 iAD and<br />

HTC 15 iAD. The cyclone in the vac is especially designed to maximize the separation of the very small<br />

dust particles that occur when grinding and minimize the emission of dust into the air. It is also possible<br />

to divert smells. The vac is constructed so a palette can be placed under it to collect the dust bags<br />

(Longopacks) to avoid heavy lifting.<br />

www.htc-sweden.se<br />

54 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Four <strong>new</strong> Cat® H-series<br />

small wheel loaders<br />

The <strong>new</strong> Caterpillar small wheel loaders 924H,<br />

924Hz, 928Hz and 930H replace the G-series<br />

loaders 924G, 924Gz, 928Gz and 930G.<br />

The 924H and the 930H feature a unique<br />

VersaLink loader linkage, which combines<br />

integrated tool carrier versatility and parallel lift<br />

with superior cycle times. High Lift VersaLink<br />

option with or without quick coupler is available<br />

for special applications that require more reach<br />

and lift height. A <strong>new</strong> multi-purpose bucket<br />

adds to the versatility. In addition, the 930H can<br />

be equipped with up to six hydraulic valves for<br />

unrivalled work tool control and compatibility,<br />

allowing the machines to be used in the widest<br />

range of applications.<br />

All Caterpillar small wheel loaders employ<br />

a load-sensing, variable flow hydraulic system<br />

that senses work demand and adjusts flow<br />

and pressure to match. It provides faster cycle<br />

times, with low operator effort and improved fuel<br />

efficiency and can be configured with various<br />

joystick options to suit the operator or application.<br />

Caterpillar also offers the option of biodegradable<br />

hydraulic oil for working in environmentally<br />

sensitive applications.<br />

Special waste handler configurations extend<br />

the range of guards and protection along with<br />

the optional reversing fan and wide fin spacing<br />

The HTC ALL system stands for ”Automatic<br />

levelling laser system” which automatically<br />

grinds all large floor surfaces completely level.<br />

HTC ALL system is an accessory for HTC 950<br />

radiator and allow safe machine operation in high<br />

airborne debris environments.<br />

The 924H, 930H and 924Hz employ a<br />

<strong>new</strong> 100% full locking front axle differential as<br />

standard equipment. This replaces the current<br />

limited slip option and offers the advantage<br />

of less heat generated in the axle while still<br />

delivering improved traction and reduced tyre<br />

wear. Operators can engage the differential<br />

lock on the go.<br />

The <strong>new</strong> loaders feature the Cat® C6.6 engine<br />

with ACERT Technology, which meets all<br />

current emission regulations. The engine also has<br />

features to reduce maintenance requirements<br />

and increase uptime. The electric fuel-priming<br />

pump eases maintenance. All regular service<br />

points are accessible from ground level on the<br />

right side of the engine.<br />

All four loaders feature the improved Hseries<br />

cab and operator station, designed for<br />

easy entry and exit and for efficient operation<br />

throughout an entire shift. The 930H is also<br />

available with unique QuickSteer mode,<br />

which enables higher productivity and efficiency<br />

with less operator fatigue when loading trucks.<br />

QuickSteer allows full articulation by turning the<br />

steering wheel only 50 degrees.<br />

www.cat.com<br />

HTC’s “ALL System” for<br />

completely levelled floors<br />

RX consisting of a rotation laser and a receiver<br />

mounted on the grinding machine. The system<br />

automatically controls the grinding machine<br />

during operation.


PROMOVE HYDRAULIC HAMMERS<br />

A complete range of breakers up to 10,000 lbs operating<br />

through nitrogen and oil to deliver very high energy and<br />

productivity along with recognized reliability and low oil flow<br />

requirements.<br />

The high back-pressure allowed makes initial installation and<br />

working set-up very easy.<br />

Easy regulation of the working conditions:<br />

blow energy vs. frequency, working pressure are easily<br />

adjustable to meet optimal breaking performance.<br />

Low vibrations and noise level:<br />

a sophisticated system of internal<br />

shock absorbers completely isolate the<br />

gun from the external casing.<br />

Promove s.r.l. - Z.I. Lotto CA2<br />

700<strong>56</strong> - Molfetta (Bari) - Italia<br />

Tel. +39 080.3387054<br />

Telefax +39 080.3387004<br />

info@pmvpromove.it<br />

www.pmvpr0move.it


Great Interest for Cut<br />

The International<br />

Tyrolit competition<br />

for concrete cutting<br />

professionals is full<br />

steam ahead and the<br />

interest is great. The<br />

qualification competi-<br />

tions are taking place<br />

all over Europe and<br />

a number of national<br />

championships have<br />

been organised. PDi<br />

Magazine has followed<br />

two of them; the Span-<br />

ish and Swiss national<br />

final and more cover-<br />

age of national cham-<br />

pionships is to come<br />

uring the autumn. Not<br />

to speak of the Grand<br />

Final in January next<br />

year.<br />

<strong>56</strong> PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Winner Miguel Zollo Sevilla (Perforacion y Corte Saldaña) flanked from the left by second place Antonio<br />

Cuevas (Perforacion Moyano SLU) and third man Antonio Jose Civanto Sanchez (Perforaciones Andaluzas<br />

en Madrid)<br />

The Spanish<br />

Championship in<br />

Barcelona<br />

The first national championship of the TYROLIT Cutting<br />

Pro Competition in Spain was a complete success. 32 professionals<br />

from the industry took up the sporting challenge<br />

in concrete drilling and sawing. The winner Miguel Zollo<br />

Sevilla (Perforacion y Corte Saldaña) achieved the best time<br />

in each of the three disciplines. He and the second-placed<br />

Antonio Cuevas (Perforacion Moyano SLU) are therefore<br />

the first definitely qualified participants for the European<br />

Championships to be held in Austria in January 2009.<br />

Impressive qualifications<br />

The Competition in Spain attracted a great number of competitors<br />

and spectators. In three regional tournaments the<br />

participants first had to qualify for the actual competition.<br />

The TYROLIT Cutting Pro Competition then took place<br />

on 31 March (final rehearsal) and 1 April in Barcelona with<br />

altogether 32 competitors taking part.<br />

In the competition the participants impressed the<br />

spectators with their ability and with the record times they<br />

achieved in wall sawing, core drilling and hand sawing. In<br />

addition to strength and knowhow<br />

the competitors had to apply<br />

the right technique: the fastest<br />

times were achieved through<br />

the optimal loading of tool and<br />

machine.<br />

The winner Miguel Zollo<br />

Sevilla (Perforacion y Corte<br />

Saldaña) recorded the best time<br />

in each of the three disciplines<br />

– wall sawing, core drilling and<br />

hand sawing. With just 2:49:08<br />

in wall sawing, 2:42:47 in core<br />

drilling and 0:32:01 in hand sawing he put his rivals firmly in<br />

their place. Antonio Cuevas (Perforacion Moyano SLU) came<br />

second, Antonio Jose Civanto Sanchez (Perforaciones Andaluzas<br />

en Madrid) was third. Miguel Zollo Sevilla has therefore<br />

set a clear standard for the following championships.<br />

The Swiss<br />

Championship in<br />

Wetzikon<br />

Urs Birrer won the second national competition of the<br />

Tyrolit Cutting Pro Competition, held on 26 April in<br />

Wetzikon, Switzerland. He works for the Swiss company<br />

Bibi Betonbohrungen and proved his professional skills by<br />

scoring the best time in Wall Sawing 2.35:21. His time for<br />

Core Drilling hit 3.16:07 and 35:04 for Hand Sawing giving<br />

him the best score of 65 points in the total contest.<br />

Paul Maurer, working for the company Meister, came in<br />

second place recording 2.38:49, 3.09.55 and 35:26 respectively<br />

and Sergio Tedde of Etiaglio came third with scores


ting Pro Competition<br />

Brief facts about the<br />

Tyrolit Cutting Pro Competition<br />

Every national competition will last – including the award<br />

ceremony – about half a day. It will take place parallel to a local<br />

TYROLIT fair and thereby creates an attractive event for professional<br />

users, customers and visitors.<br />

Standard Rules and Regulations<br />

The TYROLIT Cutting Pro Competition uses a standardised set<br />

of regulations that allows for fair competitions and internationally<br />

comparable results. In addition, machines, tools, concrete and all<br />

other competition material are defined and conditioned to guarantee<br />

that every athlete can compete on the same terms.<br />

of 3.26:99,<br />

02.35:00 and<br />

42:93.<br />

There<br />

were 20 professionals<br />

from all<br />

over Switzerland<br />

participating in<br />

the competition<br />

that took<br />

place adjacent<br />

to Tyrolit Hydrostresspremises<br />

in Wetzikon.<br />

Also hundreds of<br />

supporters and Tyrolit<br />

employees had<br />

joined up to make<br />

this a remarkable<br />

event, which also included a barbecue in the spring sun.<br />

The Tyrolit Cutting Pro Competition is the first international<br />

competition in concrete drilling and sawing.<br />

It uses a standardised set of regulations that allows for fair<br />

competition and internationally comparable results in Wall<br />

Sawing, Core Drilling and Hand Sawing.<br />

In addition, machines, tools, concrete and all other<br />

competition material are defined and conditioned to<br />

guarantee that every competitor can compete<br />

on the same terms.<br />

National competitions<br />

will now take place from<br />

May to October. Great<br />

Britain and Italy has recently<br />

fininshed their national<br />

championships and we will<br />

report about them in the next<br />

issue. Further France, Sweden<br />

and Germany have their championships<br />

later this year. The winners<br />

from all seven national contests,<br />

including Spain and Switzerland, are<br />

qualified to participate in the European<br />

Championship that will be organised in<br />

Austria in January 2009.<br />

A coming man<br />

and his father.<br />

Urs Birrer from Bibi Betonbohrungen<br />

won the Swiss national championships<br />

and is hear flanked by second<br />

place winner Paul Maurer (right)<br />

from the company Meister and<br />

third place winner Sergio Tedde from<br />

company Etiaglio.<br />

Exercises and Products<br />

Athletes compete against each other in three exercises: wall<br />

sawing, core drilling and hand sawing. The time is taken for<br />

every exercise, the participant with the fastest total time wins.<br />

On the stage, every exercise is performed by two athletes in<br />

parallel. The result is an exciting competition that is intuitively<br />

understandable and attractive for spectators.<br />

Wall sawing: The goal of this exercise is to saw a slice off<br />

a reinforced concrete block as quickly as possible. The cut has<br />

to be performed in at least two passes. An optimal performance<br />

will depend on one hand on the ideal cutting depth of the first<br />

and second pass. On the other hand, the feeling of the athlete<br />

for machine, tool and concrete will be decisive.<br />

The wall sawing system consists of the TYROLIT wall saw<br />

head WZ and the hydraulic power pack PPH25RR***. This aggregate<br />

directs the power of 25 kW by means of a radio remote<br />

control system onto the TYROLIT diamond wall saw blade WSL***<br />

(diameter 825 mm).<br />

Core drilling: In this exercise the athletes have to drill a hole<br />

in a reinforced concrete block. With the start signal, the drill rig<br />

has to be mounted and motor plus core drill have to be fixed<br />

before the drilling can begin. The installation of the drilling system<br />

requires skill and experience. A fast drilling time will depend on<br />

applying the right pressure on the core drill.<br />

For this exercise, a state-of-the-art TYROLIT system<br />

consisting of the drill rig HCCB-5 and the drill motor DME32S***<br />

(electric) will be used. The core bit CDL*** has a diameter<br />

of 102 mm.<br />

Hand sawing: A disc has to be cut off from a concrete<br />

tube. Power and know-how of the athlete in dealing with the<br />

one-handed angle grinder are essential for this task.<br />

The set-up consists of a petrol-driven, one-handed angle<br />

grinder made by STIHL (TS 700, 5 kW) that powers the TYROLIT<br />

diamond saw blade DCU*** (diameter 350 mm). The cutting is<br />

done in wet conditions with the water directed into the cut over<br />

the concrete tube and not via the machine.<br />

Safety<br />

In order to take part in the TYROLIT Cutting Pro Competition, the<br />

athletes must have proficiency and experience in the command<br />

of the machines and tools. In addition, the regulations specify<br />

the mandatory protective equipment for every exercise. On the<br />

stage, the movements of the competitors are limited to safety<br />

areas that are clearly marked.<br />

Further information<br />

The website www.cuttingprocompetition.com provides further<br />

information on competition dates, registration processes, regulations,<br />

etc. in the respective national language.<br />

TYROLIT Schleifmittelwerke Swarovski KG<br />

and the construction division<br />

With 80,000 products, TYROLIT is part of the Swarovski group and is one of<br />

the largest manufacturers of tools for grinding, cutting, drilling and dressing, as<br />

well as machines for the construction industry. The family company employs<br />

over 4,618 staff at 25 production locations worldwide, and in 2007 TYROLIT<br />

generated sales of 538 million Euros. Innovative power is one of the most<br />

important success factors of the company.<br />

In the construction sector, concrete and similar products are processed,<br />

dressed or demolished. Cutting and drilling operators, asphalt and green<br />

concrete cutters in civil engineering, as well as tile, fireproof and pre-stressed<br />

concrete manufacturers and the specialist construction <strong>trade</strong>: all of them rely<br />

upon TYROLIT machines and tools. Quality and innovation in construction<br />

bears the name of TYROLIT or TYROLIT-Hydrostress. TYROLIT’s extensive<br />

know-how ranges from detailed basic research through product development<br />

to state-of-the-art diamond tools. Tools and machines are developed together<br />

as one system and virtually every major project, be it tunnel extension, offshore<br />

tasks or the demolition of nuclear power stations, bridges and waterways, is<br />

performed with the aid of TYROLIT system solutions and the specialist skills<br />

of its application engineers.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi <strong>57</strong>


“Polished pe<br />

Rental market leader<br />

Equipment Development<br />

Company shapes<br />

up its processes and<br />

prospects. PDi’s Jim<br />

Parsons reports<br />

Business has never been better at Equipment Development Company,<br />

Inc., the Frederick, Maryland based manufacturer of EDCO<br />

surface preparation, cutting, and finishing tools. Capitalizing on<br />

nearly a half-century reputation for reliable, easily maintainable,<br />

and perhaps most important durable products, EDCO is one of<br />

the US equipment rental industry’s most recognized and soughtafter<br />

brands.<br />

Adopted lean manufacturing<br />

So why is the company’s sole 85,000ft2 (7,897m2 CONTRx Systems ProPolisher IV.<br />

) manufacturing<br />

facility becoming emptier and emptier? That is by design,<br />

according to marketing director Chuck Hommey. Over the past<br />

several years, EDCO has adopted lean manufacturing methods<br />

aimed at optimizing its production processes, eliminating waste,<br />

and sharpening workflows. EDCO tools remain as good as ever,<br />

Hommey says, but the time, resources, and costs required to make<br />

them have been substantially reduced.<br />

“Taking a proactive approach made it easier to integrate lean<br />

methods into our operations, rather than being forced to adopt<br />

them, a move that might have proven more disruptive and costly,”<br />

58 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

says Hommey. “Becoming more efficient ourselves helps us provide<br />

our customers with better products at a better price.”<br />

Going lean is also an appropriate reminder of the days when<br />

co-founders Leo Swan and Ed Harding struggled to get both the<br />

company and the concept of construction rental equipment off<br />

the ground. Operating as Rental Tools and Equipment Co., Inc.,<br />

with a small stockpile of tools from a small, run-down building<br />

just outside Washington, D.C., Swan and Harding responded<br />

to customers’ frequent requests for a large-area concrete grinder<br />

by crafting their own dual-disc model. They demonstrated their<br />

homebrew product at the third American Rental Association<br />

convention and returned with orders for 18 units.<br />

“We had absolutely no idea how we would produce them,”<br />

recalls Swan. “Luckily, we didn’t know any better, so there was<br />

nothing to stop us.”<br />

The grinder’s immediate popularity in the rapidly evolving<br />

rental industry led Swan and Harding to create Equipment Development<br />

Company in 1959 as a separate entity that could focus on<br />

developing other products. Over the years, EDCO product lines<br />

have expanded to include various types of cutting saws, scarifiers<br />

and planers, chisel scalers, scabblers, and support equipment.<br />

Productive paradigms<br />

Grinders remain the centrepiece EDCO product and the source<br />

for the company’s standing as the US leader in surface preparation<br />

rental equipment. Hommey notes that the current line of<br />

gas, electric and propane-powered dual-disc grinders are direct<br />

descendents of the machine Swan and Harding crafted 50 years<br />

ago. A surviving model of that initial product run with serial<br />

number 5 occupies a place of honour in the company’s conference<br />

and training room.<br />

CONTRx Systems ProPolisher II.


formance”<br />

“The grinder is our most popular machine,” adds Hommey.<br />

“We’ve enhanced it over the years with features such as multiaccessory<br />

discs for various surfaces and applications.”<br />

Other standouts among the EDCO family of products include<br />

the 8in (200mm) walk-behind scarifier. “This is a product that<br />

covers all the bases to make contractors’ lives easier,” says Hommey.<br />

“The 14in (350mm) down cut walk-behinds are bread-and-butter<br />

machines for us in what is a very competitive market.”<br />

While the EDCO product line has certainly diversified, all<br />

share the common characteristic of surviving years of use and more<br />

than occasional abuse.<br />

“Leo and Ed understood from the outset that contractors<br />

would be tougher on rental equipment than tools they owned,”<br />

says Hommey. “That’s why we use 7-gauge steel for the frame<br />

and undercarriage for durability, and reduce vibration and operator<br />

discomfort.”<br />

Being based entirely in the US has also helped EDCO maintain<br />

its market edge. But Hommey believes the company’s technical<br />

knowledge and product support are of more importance to rental<br />

dealers and customers. “We’ve been in this industry for a long time,<br />

and understand the kinds of issues and challenges that are out there,<br />

whether it’s dealer marketing or operator training,” he says.<br />

It is those same qualities that EDCO plans to bring directly<br />

to contractors through its <strong>new</strong> CONTRx Systems, which debuted<br />

at the 2007 World of Concrete with single, dual and quad-disc<br />

concrete floor polishers.<br />

“We’re leveraging the success of the EDCO brand in the rental<br />

market to create products for applications that have a higher level<br />

of technical complexity such as polishing,” says Hommey. “We<br />

provide everything a contractor needs to get started and be successful<br />

in the polishing market, the machine, prep accessories and<br />

chemicals, training, and follow-up support.”<br />

Although EDCO plans to create a dealer and distributor<br />

network for CONTRx, customers will have the option of purchasing<br />

products and accessories online. And with other CONTRx<br />

products and accessories in the works, such as hardscape saw,<br />

vacuum, core drill rigs and diamond blades, Hommey does not<br />

expect the vacant facility space to remain idle for very long. “That’s<br />

one of the advantages we have as a manufacturer,” he says. “We<br />

can make things to accommodate whatever direction the markets<br />

go. And, we have a good foundation to start with.”<br />

Actions and responses<br />

One trend that is definitely in EDCO’s future is the drive toward<br />

more sustainable facilities and safer worksites. Hommey notes<br />

that more and more projects are taking advantage of the valuable<br />

LEED points available via polished concrete floors, which provide<br />

greater reflectivity for energy savings, are easier to install and require<br />

less maintenance.<br />

EDCO saws and grinders are also now fitted with hook-ups<br />

for vacuum and water systems, making it easier for operators to<br />

better control dust and slurry. Still, performance and value will<br />

likely remain atop most every contractor’s and rental dealer’s list of<br />

priorities. “While people always want to do things faster and more<br />

efficiently, they’re also savvy about the return on investment on the<br />

machines, especially on the rental side,” says Hommey.<br />

Tackling those challenges will be the job of Leo Swan’s sonin-law,<br />

Frank Stancyzk, and Ed Harding’s son, Bill, who serve as<br />

co-presidents. The families’ third generation of leadership is also<br />

Founder Leo Swan (centre) stands with one of his company’s<br />

original dual-head grinders. Flanking him are copresidents<br />

Frank Stancyzk (left) and Bill Harding.<br />

being cultivated in various parts of the company. “I don’t think<br />

you could have had two better families collaborate on building a<br />

business,” says Hommey. “They’ve each brought their respective<br />

skills and talents in technical innovation, sales and marketing, and<br />

innovative thinking to create and grow the company. I think those<br />

qualities show up in every produce we produce.”<br />

Although Ed is deceased, Leo frequently takes time from his<br />

retirement to visit the facility and check up on operations. Asked if<br />

he would have done anything differently during those early days, he<br />

responds with a laugh that more money would have been helpful.<br />

“It certainly would have helped us buy a better building sooner,”<br />

he says and adds that he is very pleased with the way EDC has<br />

evolved. “We’ve kept the quality in our products, and we’ve kept<br />

good people to make them,” he says. “In any industry, knowledge<br />

makes a big difference.”<br />

www.edcoinc.com<br />

Below EDCO 14-in. (360 mm) walk-behind saw.<br />

Marketing Director Chuck Hommey<br />

with some EDCO machines ready for<br />

shipping.<br />

EDCO 1.5- to 11-hp dual-disc grinders<br />

is Equipment Development Company’s<br />

flagship product line.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 59


UK Squibb shows:<br />

“Courage on Historic Pr<br />

The demolition of a<br />

former UK brewery<br />

in the heart of Bris-<br />

tol’s city centre has<br />

revealed more than<br />

discarded yeast and<br />

hops, as PDi’s Mark<br />

Anthony reports.<br />

60 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

If the stereotype is to be believed, it is not unusual to find a<br />

demolition operative in the pub; so perhaps finding a team of<br />

them in a former brewery should probably come as no surprise.<br />

What is less usual, however, is finding demolition engineers and<br />

archaeologists working in such close proximity and with such a<br />

high degree of co-operation.<br />

Site Clearance<br />

Working directly for property developer Hamptons International<br />

(HDG Manseur), Squibb & Davies (Demolition) Ltd is<br />

responsible for the demolition of the former Courage Brewery,<br />

a 2.5 hectare site located on a bend of the River Avon and less<br />

than one kilometre from Bristol’s Temple Mead railway station.<br />

The site, which has been renamed Finzels Reach, after the sugar<br />

refinery that once stood on the site, will ultimately contain<br />

399 two and three bedroom apartments, 28,000m 2 of Grade<br />

A offices, and 8,500m 2 of retail space including restaurants,<br />

bars and public areas. The site will be linked to Castle Park on<br />

the opposite side of the river by the Mobius Bridge, a one-part<br />

curved bridge that will enter the site through the old compressor<br />

house, which is being retained.<br />

Before then, however, Squibb & Davies is required to<br />

clear the site whilst retaining all the listed buildings and working<br />

in close conjunction with Bristol City Council, which has<br />

employed Oxford Archaeology to preserve and record historical<br />

artefacts found on the site.<br />

The site, originally part of the flood plain of the River<br />

Avon, was given to the Knights Templars in 1128,<br />

who then set about draining the area. The river<br />

has moved progressively across the site through<br />

erosion of the Northern bank, and is currently<br />

some 100m further north than in the 12th century.<br />

The site has since been home to a watermill, parts<br />

of which have been discovered near the Hop Store,<br />

cloth working, and tanning. In 1788 the site was<br />

acquired by the Philip George and Bristol Porter<br />

Brewery company, who subsequently purchased<br />

most of the existing site as the brewery expanded.<br />

Eventually the company consolidated its brewing<br />

activities and moved the plant to Reading in 1999,<br />

when the site was closed. The brewing equipment<br />

was sold to Russia where it is still in use.<br />

The site appears to have been too wet to<br />

form part of a settlement and was only developed<br />

in Norman times. All of<br />

the artefacts found to date<br />

are 12th century and later<br />

and much of what was there<br />

was almost certainly lost in a<br />

massive Victorian redevelopment<br />

in the 1880s.<br />

100 archaeologists<br />

Uncovering these artefacts<br />

is a team of up to 100 archaeologists<br />

spread across<br />

nine sites within the redevelopment.<br />

As Squibb &<br />

Davies remove the unlisted<br />

buildings or clear the site<br />

to ground level, they are<br />

handed over to Oxford Ar-<br />

chaeology to excavate.<br />

Squibb & Davies’ contract started with the soft strip, light<br />

demolition and asbestos removal and was originally scheduled<br />

to last for 48 weeks. However, the developers have extended<br />

that timeframe to ensure that the archaeological team have sufficient<br />

time to carry out the necessary collection and recording<br />

of artefacts. “The site is kept under very close scrutiny both by<br />

ourselves, and the Council. We have a watching brief, which<br />

does feel as if we have someone looking over our shoulder all<br />

the time, but if we don’t make the effort to preserve and record<br />

the history of the site, it will be lost forever,” says IDE Associate<br />

Member Westley Squib. “A lot of the previous archaeology<br />

must have been destroyed in the Victorian era when the site was<br />

originally redeveloped. This time we are preserving as many<br />

of the original features as possible and recording in minute<br />

detail everything else.”<br />

“To accommodate the archaeology teams, we have cleared<br />

a progression of sites within the development and allowed them<br />

to excavate before we hand over to the developers. We even<br />

moved the weighbridge and lost our one way traffic system<br />

when the marketing suite was built in our exit road,” says<br />

operations manager Nic Grout. “But when the site is finished<br />

in two years time, we will have the pleasure of knowing that<br />

everything of value has been preserved and everything else was<br />

recorded for posterity.”<br />

Building Retention<br />

Squibb & Davies says that it has removed and processed around<br />

32,000m 3 of concrete with a further 22,000m 3 remaining.<br />

They have also removed and recycled 4,500t of steel, but have<br />

had to put 100t of <strong>new</strong> steel back in to support the facades of<br />

the listed buildings. “The buildings are extremely fragile and<br />

we have had to do additional strengthening of some of them<br />

or they would have simply fallen down,” reports Gareth David.<br />

“On the corner of the Fermentation building we built a buttress,<br />

but it took weeks to get permission to construct. And in the<br />

Compressor building we have tied the walls together because<br />

the walls were neither not tied nor keyed.” David says that<br />

many of the original piles extended to 14m, but didn’t reach<br />

bedrock. These have now been extended to 18m.<br />

Buildings Saved<br />

The building’s river front has had to be scaffolded from a barge<br />

on the river. Squibb & Davies has removed all the floors and<br />

22 boilers from the Compressor building, which was built in<br />

1712 and contains the original parish stone set in the wall.<br />

All this material has had to be removed through a set of double<br />

doors to ensure that the structure of the building remained<br />

intact. In the Fermentation building, the company has had<br />

to remove 1.5m of concrete raft flooring and then excavated<br />

down a further 2m for the benefit of the archaeologists. “You<br />

are made to feel a bit of a vandal because this work interferes<br />

with the original fabric of the building,” says Gareth David.<br />

“But if we hadn’t acted quickly, all these buildings would<br />

have been lost.”<br />

“We have worked with the developers and the Council<br />

to preserve the character of the area by ensuring what remains<br />

is usable and of practical and aesthetic use for future generations,”<br />

concludes Westley Squibb. “I believe we have done<br />

a very impressive job and I hope that those who enjoy the<br />

development in generations to come will appreciate what we<br />

have achieved here.”


oject”<br />

Below from top to bottom: Squibb & Davies’ Westley Squibb, project manager Gareth<br />

David, and operations manager Nic Grout.<br />

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Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 61


New SPE 316 Dust<br />

Collection Unit<br />

The UK based SPE International has developed<br />

a 3-phase version of the company’s<br />

popular 316 single phase unit. The <strong>new</strong> dust<br />

collector has a powerful 4kw, 415v motor<br />

and has been designed to cope with the<br />

high volume of dust created by larger<br />

surface preparation equipment.<br />

The <strong>new</strong> unit<br />

is fitted with clear<br />

flow PTFE filters as<br />

standard with an optional<br />

hepa filter also<br />

available. Standard<br />

hose connection is<br />

70mm, however, a<br />

50mm adaptor can<br />

be used to suit the<br />

particular application.<br />

Careful consideration was given in the design<br />

French manufacturer Arden Equipment has<br />

released two <strong>new</strong> demolition attachments<br />

recentliy, the pulveriser BBH1300B and the<br />

multi processor CU1300. The official launch<br />

took place on the 9th of April at the Arden<br />

premises in Charleville, France as well at the<br />

Spanish show Smopyc in Zaragosa.<br />

BBH1300B weighs 5120 kg and is<br />

62 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

process to ensure the finished machine was<br />

compact and easy to transport.<br />

The overall height is just 1.4m<br />

and is able to fit easily into<br />

most commercial vehicles.<br />

Another benefit is<br />

a 415v power<br />

take off from<br />

the unit allowing<br />

both the dust collector<br />

and connected surface<br />

preparation machine<br />

to be powered from just<br />

one mains socket. Noise<br />

levels are also low<br />

when compared to<br />

single-phase dust<br />

control vacuums.<br />

www.spe-int.com<br />

developed for carriers from 45 to 55 t.<br />

The body is fully protected by removable<br />

wear plates and teeths are exchangeable.<br />

The <strong>new</strong> attachment is available from<br />

June 2008.<br />

The multi processor CU1300 has three<br />

different jaw sets, which can be switch in a<br />

few minutes with one single pin. The attach-<br />

HTC introduces the <strong>new</strong> SX-series<br />

The SX-series, from the Swedish concrete<br />

grinding equipment manufacturer HTC, is a line<br />

of grinding tools for use on hard to very hard<br />

concrete, natural stone and terrazzo floors.<br />

The tools have been developed as a complement<br />

when other tools are unable to cut or for<br />

extreme removal. The innovative design and<br />

the characteristics of the segments make these<br />

tools completely unique in the market. The segments<br />

are manufactured using the <strong>new</strong> “Pixeltechnology”<br />

which means the diamonds line up<br />

to achieve maximum grinding quality.<br />

HTC has also announced the availability of a<br />

2-year warranty on all 2008 machines. HTC’s<br />

HTC introduces a<br />

2-year warranty<br />

machines have been upgraded constantly and<br />

the company is pleased to introduce this warranty.<br />

To obtain the extended warranty customers<br />

will need to follow the service plan. The service<br />

has to be carried out by an HTC authorized<br />

garage. The improved quality also means that<br />

the service only has to be carried out every 500<br />

hours or every 12 months.<br />

www.htc-sweden.se<br />

Two <strong>new</strong> demolition<br />

attachments from<br />

Arden Equipment<br />

ment with BB jaw weighs 1350 kg, with CB<br />

jaw 1270 kg and the CF jaw 1350 kg. The<br />

multi processor is developed for carriers<br />

between 14 to 19 t. The CU1300 will be<br />

available from September 2008.<br />

www.arden-equipment.fr


“We are aiming for<br />

number one in all<br />

categories,” says<br />

Husqvarna Construc-<br />

tion Products Presi-<br />

dent Anders Ströby.<br />

Husqvarna continues<br />

its crusade in concrete<br />

related machinery and<br />

equipment with an<br />

even stronger focus on<br />

organic growth.<br />

64 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Technical Platfo<br />

more benefits to<br />

After years with a strong focus on acquisitions it is easy<br />

to think that <strong>new</strong> product ideas come from the many<br />

company acquisitions. But for the past couple of years<br />

more energy has been spent on the development of its<br />

own products. Husqvarna Construction Products now has<br />

just over 100 employees working solely on <strong>new</strong> product<br />

developments.<br />

Massive <strong>new</strong>s flow<br />

Since the <strong>trade</strong> show Bauma last year the market has seen<br />

several <strong>new</strong> products released by Husqvarna, such as the<br />

<strong>new</strong> drill motors DMS 160 and DM 230, the floor saw<br />

series FS 300, 400 and 500, the <strong>new</strong> drill stands DS<br />

50 Gyro and DS 70 AT, the power cutter K 960 with<br />

Dual Charge technique that lowers emissions and fuel<br />

consumption and the K 750 OilGuard that has been<br />

developed particularly for the rental market as it has been<br />

equipped with an optical mechanism that indicates if there<br />

is no oil in the fuel or if the wrong type of oil is used. The<br />

K650 Cut-n-Break is also quite <strong>new</strong> being introduced at<br />

the end of last year. During the autumn a <strong>new</strong> electric<br />

version of the Cut-n-Break will be launched. Husqvarna<br />

has also launched the diamond tool series Kite and the<br />

<strong>new</strong> core bits B 345, AS 25 B, AS 45 B and now recently<br />

the <strong>new</strong> diamond blade series Diagrip (see page 51).<br />

Another <strong>new</strong>ly developed drill motor, the DM 330,<br />

will be launched shortly (see page 50).<br />

There are also some more novelties on the<br />

power cutter side. The electric cutter K 3000 will<br />

be launched in a wet version for indoor use. A<br />

<strong>new</strong> wet cutting kit has also been adapted to<br />

all power cutters, K 3000 Wet, K 1250, K<br />

750 and K 960, using less water but with<br />

the same result as earlier. K 960 Ring and<br />

K 960 Chain have <strong>new</strong> motors providing<br />

lower emissions.<br />

But the biggest <strong>new</strong>s is probably<br />

Husqvarna’s entry into the high frequency<br />

sector with the wall saw WS<br />

440 HF.<br />

“WS 440 HF is really something<br />

different and I would say<br />

that we are setting<br />

a <strong>new</strong><br />

standard<br />

for<br />

The demand for machines for both heavier removal as well<br />

as polishing is increasing. Husqvarna’s <strong>new</strong> floor grinders<br />

cover a wide range of applications.<br />

electrical wall saws,’’ says Equipment Product Manager<br />

Lars Gustafsson.<br />

“The saw is based on totally <strong>new</strong> technology, which<br />

gives the user increased possibilities for fast and efficient<br />

sawing. We have succeeded in optimizing the power to<br />

weight ratio and developed a saw that is light and flexible<br />

but also very powerful, something that was difficult to<br />

achieve before. The powerful, water-cooled electric motor<br />

generates 13 kW at the shaft, despite that the saw only<br />

weighs 25 kg. Due to the <strong>new</strong> technology the WS 440<br />

HF is as powerful as most of the much bigger wall saws<br />

on the market.”<br />

Lars Gustafsson is a good example of Husqvarna’s<br />

investment in organic growth. Despite being young he has<br />

a lot of experience in product development and worked<br />

in the product development management for Mercedes in<br />

Germany for five years.<br />

Creation of Technical Platforms<br />

HCP has been emphasising their product development<br />

for several years and this year the market will see some<br />

results of that.<br />

“To some extent we have also been changing our product<br />

development strategy. From being a producer of single<br />

Product Manager Lars Gustafsson is very pleased with<br />

how the development work is organized at Husqvarna. The<br />

creation of “Technical Platforms” gives good interaction<br />

between different product groups and gives additional<br />

benefits for the end-user and for Husqvarna itself.


m ideology brings<br />

each product group<br />

products we now much more try to create efficient solutions<br />

for various applications in the construction industry.<br />

Product solutions that strive to increase efficiency, safety<br />

and ergonomics,” says Anders Ströby.<br />

“Our target is to bring our whole product range to a<br />

<strong>new</strong> level, incorporating completely <strong>new</strong> characteristics<br />

and features. The <strong>new</strong> wall saw is a good example of that<br />

and more high cycle wall saws will be introduced later,”<br />

adds Lars Gustafsson.<br />

Husqvarna’s <strong>new</strong> way of developing <strong>new</strong> products<br />

is anchored in, what they call, the creation of technical<br />

platforms. These are intended not to serve just one type of<br />

product, but can interact and be used for different product<br />

groups. By using this strategy many different advantages<br />

can be received. In general better product solutions can be<br />

provided to the users and <strong>new</strong> technical solutions for one<br />

product type can be adapted for other products. The results<br />

will improve both the products and their production.<br />

Integration forms growth opportunity<br />

The floor grinders that were included in Husqvarna’s range<br />

of products as a result of the acquisition of King Concepts<br />

last year are considered to have great growth potential. The<br />

demand for machines for both heavier removal as well as<br />

polishing is increasing and Husqvarna’s products cover<br />

a wide range of applications. Due to the acquisition of<br />

Soff-Cut Husqvarna has now become a complete supplier<br />

of floor preparation equipment including equipment for<br />

laying concrete, troweling, dry cutting and grinding and<br />

polishing the floor. This opens up a <strong>new</strong> type of business<br />

for the contractors enabling them to do all steps to<br />

a finished floor with less effort. ‘’Here we can really talk<br />

about offering complete solutions to our customers’’, says<br />

Anders Ströby. Through access to the existing technical<br />

platforms the acquired products have a potential to be<br />

further developed and to reach <strong>new</strong> customers.<br />

Right picture with the <strong>new</strong> high frequency wall saw<br />

WS 440 HF demonstrated at the <strong>new</strong> Product Center<br />

in Jonsered outside Gothenburg.<br />

Product and Service Manager Håkan Aldén in front of the<br />

latest additions of Husqvarna Power Cutters.<br />

No stop for acquisitions<br />

Even with a stronger focus on organic growth Husqvarna<br />

has not put a stop on acquisitions. Recently the company<br />

acquired the US floor and road saw manufacturer MECO<br />

in order to step into the important “service saw segment”.<br />

Husqvarna has also acquired the Swedish diamond tool<br />

manufacturer Sandvik Nora, formerly owned by Japanese<br />

Asahi and named Hagby Asahi. To the Swedish market it<br />

came as a bit of a surprise and there is speculation that<br />

the acquisition was done due to Sandvik Nora’s strong<br />

representation in Finland and because of Sandvik Nora’s<br />

range of floor grinders.<br />

www.husqvarnacp.com<br />

Safety and ergonomical aspect are prioritised sectors<br />

in the development work. Picture to the right shows one<br />

of the drill stands equipped with a handle for easy lifting<br />

of the stand.<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 65


Russias biggest concrete<br />

celebrates its 15th anniv<br />

On 29 February, Olvex,<br />

the biggest concrete<br />

sawing contractor in<br />

Russia, celebrated<br />

its 15th anniversary<br />

by throwing a gala<br />

party in its home<br />

city, St.Petersburg.<br />

Founded back in 1993,<br />

the company worked<br />

its way through the<br />

chaotic 1990s and<br />

evolved into the major<br />

player on the Russian<br />

contractor market.<br />

66 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

Around 200 attended the celebrations including long-standing<br />

business partners and government officials. The Olvex<br />

founders, Yury Mokin and Sergei Chavkin, were presented<br />

with state medals “Honorary Builder of Russia” on behalf of<br />

“Federal Agency for construction and housing utilities”. Executives<br />

from various units of concern “Rosenergoatom”, the<br />

state-owned enterprise operating all nuclear plants in Russia<br />

and customer of Olvex, took turns to congratulate Russia’s<br />

biggest concrete cutter. Other customers and partners of<br />

Olvex, Soyuzpetrostroy, Satory, Mostootryad 19, Mostotrest<br />

and Ingeokom, were quick to join them. Guests from outside<br />

Russia also came to share the event with Olvex including<br />

representatives from Caterpillar, Renaissance Construction,<br />

Cedima and Promat.<br />

Strong presence on the international market<br />

Always committed to the idea of never-ending development,<br />

Olvex keeps stepping up its presence in international markets<br />

by offering its services to specifiers in Scandinavia and Eastern<br />

Europe. A subsidiary of Olvex has been operates in Ukraine<br />

since 2006 and have dismantled a few thousand metres of<br />

reinforced concrete structures using wire sawing. A concrete<br />

sawing/drilling unit of Olvex has been resident at one of the<br />

largest European steel mills, ArcelorMittal Kryvyi Rih, for<br />

nearly a year. In late 2007, Olvex Oy, the Finnish branch of<br />

Olvex, completed a few concrete drilling jobs in the Helsinki<br />

area. Another sister company Sofia-based Olvex EOOD,<br />

started work in Bulgaria in 2007.<br />

In January 2008, the company signed a Memorandum<br />

of Understanding on cooperation in the field of concrete cutting<br />

and demolition with a Delhi-based contractor whereby<br />

Olvex will develop wire sawing and drilling solutions for its<br />

Indian counterpart. Olvex is also in talks with a big demolition<br />

company from Stockholm regarding joint projects in<br />

Sweden and Russia.<br />

...and on the domestic market as well<br />

Olvex keeps the pace up on the domestic market as well.<br />

Yury Mokin (above) and Sergei Chavkin (below) accepting<br />

commemorative badge “Honorary Builder. St.Petersburg<br />

Union of Construction Companies” from Lev Kaplan (right),<br />

vice-president and director of “St.Petersburg Union of<br />

Construction Companies”<br />

The company performs cutting and drilling jobs at seven<br />

nuclear plants in Russia. And so far sawed about 50,000m 2<br />

and drilled some 100,000m of reinforced concrete. Olvex<br />

also demolished some 10,000m 3 of reinforced concrete using<br />

diamond cutting techniques at the main production unit of<br />

Russia’s biggest steelmaker “Severstal” in Cherepovets. The<br />

Olvex fleet of concrete cutting equipment includes reaches<br />

80 wall saws. The company has also increased the number of<br />

concrete cutters to 250, of which 50 specialists work in the<br />

Ukrainian, Finnish and Bulgarian firms.<br />

The Olvex demolition and recycling division keeps abreast<br />

with their colleagues from the concrete cutting department<br />

and will increase the number of demolition excavators, some<br />

equipped with 40m booms, to 30 units. The division also<br />

has 5 crushers for recycling construction waste. In 2007, a<br />

total volume of demolition jobs performed by Olvex reached<br />

some 500,000m 3 .<br />

Russia prioritises technology<br />

intensive industries<br />

Olvex management believes that the policy of the Russian<br />

To the right Viktor Nikolaevich Lakhno, Deputy Director of Kola<br />

nuclear power plant represented the Rosenergoatom Group<br />

at the celebration. On the picture Mr Lakhno presents Mr<br />

Chavkin with a painting of aurora borealis (northern lights).<br />

Kola nuclear power plant is the most northern power plant<br />

in the world, belonging to Rosenergoatom. It is located inside<br />

the Artic circle.


cutter<br />

ersary<br />

A gypsy folklore band called “Cabriolet” entertained and kept the atmosphere on top all night long.<br />

government aimed to develop technology-intensive and<br />

innovative industries and the nuclear industry in particular,<br />

guarantees further progress of the company. Involvement of<br />

Russian state enterprises in large-scale overseas projects paves<br />

the way for domestic contractors to prove that the export<br />

potential of Russia is not only based on oil and gas but rather<br />

on human resources and ability of the Russian companies to<br />

operate to highest international standards. Also<br />

managers of major state-owned companies<br />

have come to understand that involvement of<br />

Russian manufacturers and contractors in their<br />

projects is a must for the concept of national<br />

rebirth to be successfully implemented.<br />

At his recent meeting with members<br />

of the Russian Union of Industrialists and<br />

Entrepreneurs – Dmitry Medvedev, the <strong>new</strong>ly<br />

elected president of Russia, expressed a concern<br />

over an underperformance of the country’s<br />

economy due to low labour productivity,<br />

and blueprints to tackle this problem were<br />

laid. Olvex management has been focusing on<br />

this issue since the inception of the company.<br />

The Russian contractor boasts a number of<br />

advantages, which allow it to outperform<br />

its competitors. First is proficiency of the<br />

From the left Russian beauties, Andrei Bushmarin, Sergei Bolukh (Olvex),<br />

Vera Sirotina and Alexander Redich (Cedima).<br />

company’s operators. They are most experienced specialists in<br />

concrete cutting in Russia. A unique training programme for<br />

operators and the tendency to use most advanced diamond<br />

cutting techniques add to the company’s edge.<br />

In the year of its 15th anniversary, Olvex sees its next task<br />

as consolidating its leading position in concrete cutting not just<br />

in Russia but also on the global market.<br />

Sergei Chavkin and Alexander<br />

Redich let loose on the dance<br />

floor.<br />

Entrance, decorated with ballons in<br />

Olvex colours, to where the festivities<br />

took place in St Petersburg, Russia.<br />

ELECTRICALLY<br />

INSULATED<br />

CUTTING CONCRETE?<br />

YOU NEED A BETTER HANDLE<br />

Got Your<br />

YELLOBARZ?<br />

www.yellobarz.com<br />

REDUCED<br />

VIBRATION<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 67


New show for the<br />

demolition industry<br />

Between 20-23 January<br />

2009 a <strong>new</strong> <strong>trade</strong><br />

show, DemExpo, targeting<br />

the international<br />

demolition, concrete<br />

cutting and floor<br />

preparation industries<br />

will be held in Sweden<br />

organised by Gothenburg<br />

Exhibition Centre.<br />

The well-known Nordic <strong>trade</strong> show Building Machinery (Byggmaskiner),<br />

which has been organised since the 1980s by Gothenburg<br />

Exhibition Centre will be extended. The next biennial<br />

<strong>trade</strong> show to be held 20-23 January 2009, will have a special area<br />

dedicated to the demolition industry, called DemExpo.<br />

“On the frontier to demolition”<br />

The Building Machinery <strong>trade</strong> show has always been an exhibition<br />

that has attracted a great deal of manufacturers and suppliers<br />

as well as contractors within the area of diamond tools, concrete<br />

sawing and drilling equipment, floor preparation and grinding<br />

equipment. The majority of the contractors offering these services<br />

are also closely related to demolition, decontamination and clearance<br />

work as well as recycling. GEC would now like to gather the<br />

whole industry under one roof and one name, DemExpo 2009.<br />

DemExpo will have its own designated space in the <strong>trade</strong> show<br />

and the organiser hopes to attract not only Nordic exhibitors and<br />

visitors, but also from other parts of the world, as demolition is<br />

a very narrow and dedicated business. DemExpo is also the only<br />

international show in this particular sector. The organiser hopes<br />

to be able to include all sorts of tools, machinery and equipment<br />

from light hand held demolition tools up to demolition<br />

robots, heavy-duty demolition excavators and mobile recycling<br />

machinery. The traditional exhibitors with their equipment<br />

for concrete sawing and drilling and floor preparation will be<br />

offered space in DemExpo. Products for decontamination, like<br />

removal of asbestos, PCB and other hazardous materials, as well<br />

as equipment for dust extraction, air cleaning and extraction of<br />

slurry, will have priority positions at DemExpo.<br />

“We have always been in the frontier of demolition and<br />

recycling with our existing <strong>trade</strong> show Building Machinery so<br />

why not invest in this area fully and create a dedicated section<br />

for it and a meeting place for the professionals. I think this is a<br />

very exiting project and we have the premises needed with our<br />

extended exhibition centre facilities. We can even provide separate<br />

demonstration areas for those exhibitors who would like to<br />

demonstrate their machines,” says GEC Project Manager Stefan<br />

Sundqvist. “My opinion is also that this industry has been lacking<br />

a meeting place for the professionals within demolition and recycling.<br />

In the Nordic region of Europe demolition and recycling is<br />

experiencing a very positive business cycle right now.”<br />

Red carpet in Demo Village<br />

In direct connection to DemExpo the “Demo Village” will be<br />

organized. This is completely <strong>new</strong> as well and is planned to be<br />

an event centre where exhibitors and visitors can meet on their<br />

own terms and decide what they would like to do.<br />

Responsible for DemExpo, Building Machinery and Scanbuild<br />

at Gothenburg Exhibition Centre from the left; Stefan<br />

Sundqvist, Annelie Lundkvist och Kurt Johansson.<br />

68 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

“In our marketing campaign for DemExpo we are using<br />

the term “Red Carpet for the Professionals”. The idea is that we<br />

want exhibitors and their clients to feel that both DemExpo and<br />

Demo Village is only their place, made for them. They are VIPs<br />

and we will do our absolute best to make them fell at home,”<br />

says Project Coordinator Annelie Lundkvist.<br />

Demo Village will have a lounge area where the exhibitors<br />

can arrange customer meetings, demonstrate their machines, and<br />

provide refreshments. “What they want to do is in the hands of<br />

the exhibitors,” adds Annelie.<br />

There are also plans to arrange a display area where contractors<br />

can present their services. During the spring and summer<br />

2008 GEC will embark on a massive marketing campaign for<br />

DemExpo and Demo Village containing several advertisements,<br />

press information and brochures about the event. The show is<br />

also organized in close cooperation with branch associations for<br />

concrete sawing and drilling and demolition.<br />

Building Machinery and Scanbuild<br />

But the shows Building Machinery and Scanbuild, organized<br />

parallel with DemExpo will not loose focus with the strong<br />

focus on DemExpo?<br />

“Absolutely not! Building Machinery has become such a<br />

strong name in the Nordic region, in particular for the rental<br />

industry. We are not going to decrease the focus on the other<br />

shows due to DemExpo. On the contrary we are going to improve<br />

both Building Machinery and Scanbuild, investing more<br />

money and giving both sections more space. For instance the<br />

very well appreciated “Power Tool Street” where visitors can try<br />

out the latest electric machines will be organized as usual. So,<br />

where ever you live in the world but have interest in the Nordic<br />

region, mark Gothenburg in January 2009 in you calendar,”<br />

says Stefan Sundqvist.<br />

www.demexpo.se • www.bygg-maskiner.se


JCB excavators land airport demolition job<br />

Two JS300 tracked excavators have demolished an<br />

outdated terminal building at Koltsovo International<br />

Airport in Russia to pave the way for the construction<br />

of an additional passenger facility.<br />

A <strong>new</strong> Terminal One building was opened in<br />

2007 and now the airport authorities are investing<br />

in a second terminal covering 5,000m 2 . The<br />

development is designed to make Koltsovo Airport<br />

a passenger hub between Europe and Asia. Further<br />

investment is planned with the reconstruction of<br />

runways. The airport has a passenger throughput<br />

of more than 1.5 million people each year with<br />

more than 20,000 aircraft movements taking<br />

place annually.<br />

To make way for the <strong>new</strong> passenger facility<br />

an existing building has been flattened by a<br />

JS330 equipped with a cutter crusher. A second<br />

machine with a hydraulic hammer was used by<br />

contractor Uralkomplekt to pull the building down<br />

in Yekaterinburg within three weeks of the project<br />

starting. A JCB 4<strong>56</strong>ZX wheeled loading shovel<br />

PLEASE PRINT<br />

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Fast and Free Information with PDi<br />

Even though the internet is an incredible channel for communication between manufacturers/suppliers and users PDi Magazine is now launching its PDi Reader Service Centre.<br />

Starting with this issue, each advertisement is marked with an enquiry no. If you require more information about the products or services shown in the advertisment just fill in the<br />

PDi Reader Service Card and fax it to the PDi Editorial Office (fax no. +46 8 585 700 47) or log in to our website www.<strong>PDWorld</strong>.com/readerservice and make your enquiry there.<br />

Detailed information of what you are looking for will be sent to you directly from the manufacturer/supplier. You choose if you want to have the information by mail or by internet.<br />

Fax your reader service card to +46 8 585 70047 or post it to PDi<br />

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assisted with the clear up. The airport invested in<br />

the 4<strong>56</strong>ZX initially to assist in the clear-up operation<br />

and then to be used on site for general tasks, such<br />

as clearing snow.<br />

The machines were supplied by JCB’s dealer in<br />

the Ural Federal Region, LLC Predpriyatie Stroykomplekt,<br />

which offers a full range of JCB machines, attachments<br />

and parts together with 24-hour servicing.<br />

JCB offers a range of tracked excavators<br />

up to 46t for demolition applications,<br />

including the recently added 29t JS290.<br />

The company’s XD range of high specification<br />

excavators are specially built to<br />

cope with the rigours of demolition.<br />

Machines built to this specification include<br />

the JS220, JS260, JS330 and JS460.<br />

The JS330 is additionally offered with<br />

a modular joint and high-reach boom<br />

configuration, taking the working height<br />

to 21m.<br />

www.jcb.com<br />

PDi issue/Year:____________<br />

Tic if information should be sent<br />

by e-mail or post:<br />

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Signature Date _________<br />

1. What is your company´s primary<br />

business activity?<br />

� Concrete cutting<br />

� General demolition<br />

� Demolition by explosives<br />

� Highrise demolition<br />

� Hazardous materials<br />

� Landfill<br />

� Re-use of demolition waste<br />

� Recycling services<br />

� General contractor<br />

� Floor gridning<br />

� Hydrodemolition<br />

� Insurance<br />

� Safety and project planning<br />

� Architect<br />

� Engineer<br />

� Distributor/sales representative<br />

� Other, specify<br />

________________________<br />

2. What is your function?<br />

� Contractor<br />

� Architect<br />

� Engineer<br />

� Distributor/sales representative<br />

� Purchase<br />

� Estimator<br />

� Management<br />

� Operator<br />

� Other, specify<br />

________________________<br />

3. Reason for inquiry?<br />

� Immediate need<br />

� Future job<br />

� General information<br />

4. Reason for inquiry?<br />

� Immediate need<br />

� Future job<br />

� General information<br />

5. Size of your company?<br />

� Less then 5 employees<br />

� 6-20 employees<br />

� 21-50 employees<br />

� 51 or more employees<br />

6. Do you recommend, specify, approve or<br />

perform concrete cutting services?<br />

� Recommend<br />

� Specify<br />

� Approve<br />

� Perform<br />

� None<br />

7. Do you recommend, specify, approve or<br />

perform demolition services?<br />

� Recommend<br />

� Specify<br />

� Approve<br />

� Perform<br />

� None<br />

8. Do you recommend, specify, approve or<br />

perform recycling services?<br />

� Recommend<br />

� Specify<br />

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� Perform<br />

� None<br />

9. Do your company plan to buy any of the<br />

following in the next 12 months?<br />

Concrete Cutting<br />

� Wire saw<br />

� Wall saw<br />

� Flat/Floor saw<br />

� Diamond chain saw<br />

� Core drill<br />

� Diamond blades/ bits or wires<br />

� Other_________________________<br />

Demolition<br />

� Excavator/carrier for demolition<br />

� Long reach demolition boom<br />

� Compact equipment<br />

� Loading equipment<br />

� Hydraulic breaker<br />

� Concrete crusher<br />

� Pulveriser<br />

� Sorting grab<br />

� Steel shear<br />

� Other_________________________<br />

Recycling<br />

� Mobile recycling equipment<br />

� Stationary recycling equipment<br />

� Screens<br />

� Screeders<br />

� Crushing buckets<br />

Other equipment<br />

� Floor grinding equipment<br />

� Dust extractor equipment<br />

� Wet vacuum equipment<br />

� Air cleaning equipment<br />

� Hydrodemolition equipment<br />

� Implosion appareal<br />

� Other__________________________<br />

Is s u e 2 - 2008 • Ap r I l - Ju n e • PDi 69


EVENTS CALENDAR<br />

Conexpo Russia 2008<br />

September 15-18,<br />

Moscow, Russia<br />

www.conexporussia.com<br />

Bauma China 2008<br />

November 25-28, 2008<br />

Shanghai New International Exhibition<br />

Centre, China<br />

www.bauma-china.com<br />

SAIE 2008<br />

September 15-18,<br />

Bologna, Italy<br />

www.bolognafiere.it<br />

Byggmaskiner<br />

DemExpo 2009<br />

January 20-23, 2009<br />

Gothenburg Exhibition Centre<br />

www.bygg-maskiner.se<br />

www.demexpo.se<br />

World of Concrete 2009<br />

February 3-6<br />

Las Vegas, USA<br />

www.worldofconcrete.com<br />

15th German Demolition<br />

Conference, 2009<br />

March 20-21, Berlin, Germany<br />

www.asco-abbruch.de<br />

Byggmaskiner<br />

DemExpo 2009<br />

January 20-23, 2009<br />

Gothenburg Exhibition Centre<br />

www.bygg-maskiner.se<br />

www.demexpo.se<br />

Intermat 2009<br />

April 20-25<br />

Paris Nord, Villepinte, France<br />

www.intermat.fr<br />

IACDS Annual<br />

Meeting, 2009<br />

June, 2009<br />

St Petersburg, Russia<br />

www.iacds.org<br />

Each year in PDi issue 5, in the concrete cutting<br />

survey, the magazine present market figures<br />

for the international concrete sawing and drilling<br />

industry. The figures are provided by the<br />

international umbrella organsiation IACDS and<br />

CSDA. Unfortunately some market figures have<br />

not been updated by the member countries, giving<br />

a false picture of the size of the international<br />

market value.<br />

PDi would appreciate if the non updated<br />

figures, according to the table opposite would be<br />

updated and sent to either IACDS, CSDA or PDi<br />

Magazine so we can publish a clearer picture of<br />

the world market in issue 5 this year.<br />

70 PDi • Is s u e 2 - 2008 • Ap r I l - Ju n e<br />

CSDA Elects 2008 Officers<br />

and Board of Directors<br />

The Concrete Sawing & Drilling Association is<br />

pleased to introduce its 2008 Officers and Board<br />

members who were elected at the 36th Annual<br />

CSDA Convention held 4-8 March in Las Vegas,<br />

Nevada USA. “CSDA’s emphasis on safety and<br />

training programmes for the cutting industry will<br />

continue to be a strong focus for this <strong>new</strong> Board,”<br />

stated President Tom Stowell. “In addition, CSDA<br />

has initiated a programme to create a company<br />

certification process for contractor members that<br />

will be introduced in 2008.”<br />

Elected to serve until 2010 are: Skip Aston,<br />

Ohio Concrete Sawing & Drilling, Inc. Sylvania,<br />

Ohio; Ron Culgin, Pro Cut, Inc., Waltham, Massachusetts;<br />

Patrick Harris, Concrete Renovation,<br />

Inc., San Antonio, Texas; Mike Nelson, K2 Diamond,<br />

Torrance, California; Chris Priest, Sanders Saws,<br />

Honey Brook, Pennsylvania; and Jack Sondergard,<br />

Central Concrete Cutting, Inc., Edgar, Wisconsin.<br />

Joining them are the returning Board members,<br />

whose terms expire in 2009. They include: Steve<br />

Garrison, Diamond B, Inc., Santa Fe Springs, California;<br />

Aaron Louisell, Diamond Concrete Sawing,<br />

Grand Rapids, Michigan; Lisa Mullen, Bluegrass<br />

Concrete Cutting, Inc., Greenville, Alabama; Rick<br />

Norland, Construction Solutions, LLC, Paola, Kansas;<br />

and Mike Orzechowski, DITEQ Corporation, Lees<br />

Summit, Missouri; and Ron Rapper, Husqvarna<br />

Construction Products, Olathe, Kansas. Returning<br />

CSDA officers are President Tom Stowell, Norton<br />

Penhall Diamond, Fullerton, California; Vice President<br />

Doug Walker, Atlantic Concrete Cutting, Inc.,<br />

Mt. Holly, New Jersey; Secretary/Treasurer Judith<br />

O’Day, Terra Diamond Industrial, Salt Lake City,<br />

Utah; and Past President Susan Hollingsworth,<br />

Holes Incorporated, Houston, Texas. Patrick O’Brien<br />

continues to serve as Executive Director of CSDA.<br />

The CSDA Board and committees meet quarterly.<br />

The meetings scheduled for 2008 are 4-6 June in<br />

Minneapolis, Minnesota; 26-28 August in Tampa,<br />

Florida; and 2-4 December in Sonoma, California.<br />

The 37th Annual CSDA Convention will be 3-8<br />

March 2009, at CasaMagna Cancun Marriott<br />

Resort and JW Marriott Cancun Resort & Spa in<br />

Cancun, Mexico.<br />

www.csda.org<br />

Back row, left to right: Jack Sondergard, Mike Orzechowski, Skip Aston, Rick Norland,<br />

Steve Garrison, Ron Culgin, Mike Nelson, Aaron Louisell and Patrick Harris. Front row ,<br />

left to right: Patrick O’Brien, Ron Rapper, Judith O’Day, Susan Hollingsworth, Lisa Mullen,<br />

Chris Priest and Tom Stowell.<br />

Market figures for the international concrete<br />

sawing and drilling industry, 2007<br />

Obituary<br />

Sidney Hunt Snr<br />

Sidney Hunt Snr was a leading figure in<br />

the UK demolition sector for more than 50<br />

years; the only man ever to serve two terms<br />

as President of the National Federation of<br />

Demolition Contractors; a founder member<br />

of the Institute of Demolition Engineers;<br />

Demolition Man of the Year in 1980 and<br />

again in 1989; and the originator of the<br />

National Demolition Training Group.<br />

The man who shaped the UK demolition<br />

industry perhaps more than any other<br />

individual before or since had a remarkable<br />

life and career. He served in the British<br />

Army’s Bomb Disposal Unit during the<br />

Second World War; he was once stage<br />

manager to Dame Margot Fontayne; he<br />

instigated the wearing of hard hats on UK<br />

demolition sites during his first term as<br />

NFDC President; and he was the constant<br />

figurehead of the Sidney Hunt Snr Scholarship,<br />

the eponymous scheme named in<br />

honour of his unyielding commitment to<br />

improved training standards in his beloved<br />

demolition industry.<br />

A passionate and often outspoken<br />

activist with the passion, determination<br />

and sheer bloody mindedness to get<br />

things done, Sidney Hunt Snr counted<br />

Lord Snowdon among his closest friends<br />

and was held in high regard as much by<br />

members of the House of Commons and<br />

House of Lords as he was by his peers in<br />

the demolition sector. It was these highranking<br />

connections that would ultimately<br />

lead Sidney Hunt Snr to the second passion<br />

of his life – charity fundraising. Together<br />

with the NFDC, he was a keen supporter<br />

of the Lord Snowdon Award scheme, raising<br />

well over £1.0 million for this charity<br />

and a number of others. He once said<br />

of the demolition industry: “We’re rough<br />

bastards, but we have a heart.”


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