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REGULAR DEPARTMENTS<br />

AAAA Report..............................4<br />

Calendar & New Members ...........5<br />

News.........................................6<br />

HR Matters ..............................15<br />

SPECIAL FEATURE<br />

Products..................................18<br />

PRTC ......................................90<br />

4WD .......................................92<br />

Retail......................................94<br />

Show Review ...................................................................................28<br />

A complete wrap-up from the <strong>Australian</strong> <strong>Automotive</strong> <strong>Aftermarket</strong> Expo<br />

in Sydney, including reports on the AAAA Award winners.<br />

FEATURES<br />

Crompton and no bull.......................................................................16<br />

Pedders’ new award-winning TV commercials<br />

Preparing workshops for the future ....................................................26<br />

Bosch has you covered<br />

Breathe easy ...................................................................................54<br />

From backyard to successful business<br />

Making money from replacement parts...............................................56<br />

Exploring what’s new in a lucrative market<br />

Taking control..................................................................................64<br />

Steering and Suspension sector featured<br />

Raising capital.................................................................................80<br />

Purchasing new equipment for the workshop<br />

Burnout! .........................................................................................88<br />

The full report from the Easternats<br />

ABOUT THE COVER<br />

Pedders Suspension – Australia’s number<br />

one shock absorber, steering and suspension<br />

specialist – dominated the recent <strong>Australian</strong><br />

<strong>Automotive</strong> <strong>Aftermarket</strong> Expo.<br />

More details found on page 36.<br />

16<br />

28<br />

All material appearing in <strong>Australian</strong> <strong>Automotive</strong> <strong>Aftermarket</strong> <strong>magazine</strong> is copyright. Reproduction in whole or in part is strictly forbidden without prior written consent.<br />

Contribution: Freelance contribution and submissions are welcomed by this <strong>magazine</strong>. No responsibility is accepted for unsolicited manuscripts, photographs and<br />

transparencies. The opinions expressed by contributors are not necessarily those of the AAAA. All statements made, although based on information believed to be<br />

reliable and accurate, cannot be guaranteed and no fault or liability can be accepted for error or omission. The publisher reserves the right to omit or alter any<br />

advertisement and the advertiser agrees to indemnify the publisher for all d<strong>am</strong>ages or liabilities arising from the published material.<br />

64<br />

88


AAAA REPORT<br />

MAY 2009<br />

Peter Hein<br />

President<br />

Stuart Charity<br />

Executive Director<br />

AAAA<br />

Suite 5 622 Ferntree Gully Road<br />

Mulgrave Vic 3170<br />

Ph: 03 9561 7044 Fax: 03 9561 7066<br />

email: info@aaaa.com.au<br />

www.aaaa.com.au<br />

NSW Office<br />

Box 693 Penrith BC<br />

Penrith NSW 2751<br />

Ph: 0407 866 671 Fax: 02 4731 5671<br />

Email: grah<strong>am</strong>e@aaaa.com.au<br />

Stuart Charity<br />

Executive Director<br />

execdir@aaaa.com.au<br />

2009 Auto <strong>Aftermarket</strong> and Collision Repair Expo<br />

The Auto <strong>Aftermarket</strong> Expo and Collision Repair<br />

Expo held at the Sydney Exhibition Centre from April<br />

2-4 received a strong endorsement from the<br />

aftermarket, mechanical and crash repair sectors,<br />

with 8144 visitors exploring the 370 exhibitor<br />

displays. The combined Expos covered 20,000<br />

square metres of floor space with high quality<br />

exhibits showcasing <strong>Australian</strong> and international<br />

products and services.<br />

A highlight of the Expo was the significant effort<br />

exhibitors put into their stands with 70 per cent<br />

custom designed. All four full halls of the Sydney<br />

Exhibition Centre looked fantastic and exhibitors<br />

should be congratulated for their determination to<br />

defy the economy and showcase the strength of the<br />

<strong>Australian</strong> auto aftermarket.<br />

The AAAA Awards to Industry and Trade Show<br />

awards presented at a breakfast and gala banquet<br />

were another highlight. Nearly 750 guests attended<br />

At the AAAA Awards to Industry Banquet in<br />

Sydney on April 2, we launched a major AAAA led<br />

consumer advocacy initiative. Titled "Choice of<br />

Repairer", this c<strong>am</strong>paign is the culmination of 12<br />

months planning by a steering committee of AAAA<br />

member companies and will form the cornerstone<br />

of our overall Government relations strategy moving<br />

forward.<br />

The aim of the Choice of Repairer c<strong>am</strong>paign is<br />

to protect choice and competition in the vehicle<br />

repair, servicing, replacement parts and accessories<br />

sector by eliminating any technical or legal barriers<br />

that impact on the <strong>Australian</strong> consumers' right to<br />

have their vehicle serviced, maintained and repaired<br />

at competitive prices in the workshop of their<br />

choice.<br />

The c<strong>am</strong>paign will also address the growing<br />

practice by dealers of signing customers to so-called<br />

'extended' warranties, which have restrictive<br />

PRESIDENT Mr Peter Hein (VIC) – NGK Spark Plug (Australia) Pty Ltd<br />

Ph: 03 9730 4900 Fax: 03 9730 4990<br />

VICE PRESIDENT Mr David Fraser (WA) – Capricorn Society<br />

Ph: 08 6250 9500 Fax: 08 6250 9576<br />

SECRETARY Mr Greg Barker (VIC) – RSP Australia Pty Ltd<br />

Ph: 03 9305 4000 Fax: 03 9305 3520<br />

TREASURER Mr Peter Martin (VIC) – Hella Australia Pty Ltd<br />

Ph: 03 9581 9333 Fax: 03 9584 1741<br />

DIRECTORS<br />

Mr Andrew Schr<strong>am</strong> (VIC) – Burson <strong>Automotive</strong> P/L<br />

Ph: 03 9914 5555 Fax: 03 9914 5544<br />

Mr Bob Pattison (VIC) – GUD <strong>Automotive</strong> Pty Ltd<br />

Ph: 03 9243 3333 Fax: 03 9243 3366<br />

these two events, which recognised outstanding<br />

contributions to the industry by individuals and<br />

companies. I would like to take this opportunity to<br />

congratulate all award finalists and winners. We<br />

would also like to acknowledge the outstanding<br />

contribution to our industry by the following<br />

individuals:<br />

• Guy Nicholls – winner of the 2009 Kim Aunger<br />

Young Achiever Award;<br />

• Ron Pedder – winner of the 2009 AAAA<br />

Outstanding Service to Industry Award;<br />

• George Kallinikos and David Wright – inductees<br />

into the AAAA Hall of F<strong>am</strong>e.<br />

Further information on the Expo and all award<br />

winners is included in this edition of the <strong>Australian</strong><br />

<strong>Automotive</strong> <strong>Aftermarket</strong> Magazine.<br />

Planning is already well advanced for the next<br />

Expo, which will be held from 12-14 May 2011 at<br />

the Melbourne Exhibition Centre.<br />

Choice of Repairer C<strong>am</strong>paign Launched<br />

provisions on the choice of repairer and parts used,<br />

and tie customers to long-term service schedules<br />

with the dealer. Our contention is that many of these<br />

contracts provide little benefit additional to the<br />

consumer's basic statutory rights.<br />

Further information on this initiative<br />

can be viewed on the c<strong>am</strong>paign website:<br />

www.choiceofrepairer.com.au<br />

We are now seeking support from the industry<br />

and key consumer groups with an interest in<br />

achieving a fair and competitive regulatory<br />

environment that recognises vehicle owners' right to<br />

their choice of repairer and parts used. Following<br />

this process, we will launch a major awareness<br />

c<strong>am</strong>paign to ensure that these issues are brought to<br />

the attention of the industry, its regulators and<br />

consumers.<br />

We will keep you regularly updated via this<br />

column on the progress of the c<strong>am</strong>paign.<br />

COMMITTEE<br />

Mr Peter Armstrong (NSW) – IBS Auto Solutions Pty Ltd<br />

Ph: 02 9892 4004 Fax: 02 9892 2897<br />

Mr David Duncan (VIC) – Dayco Australia Pty Ltd<br />

Ph: 03 9796 4044 Fax: 03 9796 4731<br />

Mr Roger Lassen (SA) – Tenneco<br />

Ph: 08 8374 5212 Fax: 08 8276 1653<br />

Mr Mark Pedder (VIC) – Pedders Suspension<br />

Ph: 03 9706 3500 Fax: 03 9706 3355<br />

Mr Geoff Rosenbaum (NSW) – Motospecs – Drivetech<br />

Ph: 02 9847 5724 Fax: 02 9847 5757<br />

Mr Grah<strong>am</strong> Scud<strong>am</strong>ore-Smith (QLD) – Fulcrum Suspensions<br />

Ph: 07 3892 9000 Fax: 07 3892 1526<br />

4 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


AAAA<br />

4WD1 Pty Ltd<br />

23/44 Carrington Road<br />

CASTLE HILL NSW 2154<br />

Ph: 02 9899 3989 Fax: 02 9680 3441<br />

All Terrain 4x4<br />

6/192 Chesterville Road<br />

MOORABBIN VIC 3189<br />

Ph: 03 9532 5558 Fax: 03 9532 5446<br />

Can Do <strong>Automotive</strong><br />

145 Main Street<br />

LILYDALE VIC 3140<br />

Ph: 03 9739 5000<br />

Care Marketing<br />

35 Glenvale Crescent<br />

MULGRAVE VIC 3170<br />

Ph: 03 9545 1892 Fax: 03 9545 1897<br />

Carlec<br />

197a Semaphore Road<br />

EXETER SA 5019<br />

Ph: 08 8449 8400 Fax: 08 8449 8439<br />

Carservice.com.au<br />

547 Blackburn Road<br />

MT WAVERLEY VIC 3174<br />

Ph: 03 9535 2222 Fax: 03 9562 8143<br />

Diver Consolidated Industries<br />

45 Trawalla Ave<br />

THOMASTOWN VIC 3074<br />

Ph: 03 9357 2511 Fax: 03 9359 2191<br />

E.F.I Carware Components<br />

PO Box 8566<br />

HEATHERTON VIC 3202<br />

Eagle SMF Distributors<br />

66 Orange Grove Road<br />

LIVERPOOL NSW 2170<br />

Engine & Transmission Parts<br />

72 Killara Road<br />

CAMPBELLFIELD VIC 3061<br />

Ph: 03 9357 0854 Fax: 03 9357 0845<br />

<strong>Australian</strong> <strong>Automotive</strong><br />

<strong>Aftermarket</strong> Magazine<br />

is a member of the<br />

Circulations Audit Board.<br />

PUBLISHER –<br />

Stuart Charity,<br />

Executive Director<br />

<strong>Australian</strong> <strong>Automotive</strong><br />

<strong>Aftermarket</strong> <strong>Association</strong><br />

NEW MEMBERS<br />

Fluid Drive Technologies P/L<br />

50 Nanson Street<br />

WEMBLEY WA 6014<br />

Garware Polyester Ltd<br />

Garware House, Western Express Hwy<br />

VILE PARLE (EAST), MUMBAI 400-057 India<br />

Ph: +91 22 6698 8177<br />

Harrop Engineering<br />

96 Bell Street<br />

PRESTON VIC 3072<br />

Ph: 03 9474 0900 Fax: 03 9474 0999<br />

Master Mobile Mechanics<br />

42 Kernot Crescent<br />

NOBLE PARK VIC 3174<br />

1300 760 818<br />

MoTeC Pty Ltd<br />

MoTeC Research Centre,<br />

121 Merrindale Drive<br />

CROYDON SOUTH VIC 3136<br />

Ph: 03 9761 5050 Fax: 03 9761 5051<br />

N.L. & Z. Import Co<br />

17 Mills Street<br />

CHELTENHAM NORTH VIC 3192<br />

Ph: 03 9583 9777 Fax: 03 9583 9501<br />

National Freight Management<br />

Unit 17, 735-741 Boronia Road<br />

WANTIRNA VIC 3152<br />

Ph: 03 9800 1444 Fax: 03 9800 1199<br />

NAVTEQ<br />

Level 2, 577-579 Church Street<br />

RICHMOND VIC 3121<br />

Ph: 03 9420 5935 Fax: 03 9420 5901<br />

Optibelt Australia Pty Ltd<br />

114-118 Rodeo Drive<br />

DANDENONG VIC 3175<br />

Pedders Suspension South Melbourne<br />

131 Market Street<br />

SOUTH MELBOURNE VIC 3205<br />

Ph: 03 9699 4630<br />

The <strong>Australian</strong> <strong>Automotive</strong> <strong>Aftermarket</strong> <strong>magazine</strong> is the official publication of the<br />

<strong>Australian</strong> <strong>Automotive</strong> <strong>Aftermarket</strong> <strong>Association</strong> (AAAA).<br />

Published by<br />

The <strong>Australian</strong> <strong>Automotive</strong> <strong>Aftermarket</strong> <strong>Association</strong><br />

ABN 23 002 271 454<br />

Suite 5 622 Ferntree Gully Road Mulgrave Vic 3170<br />

Ph: 03 9561 7044 Fax 03 9561 7066 email: info@aaaa.com.au<br />

NSW Office<br />

Box 693 Penrith BC Penrith NSW 2751<br />

Ph: 0407 866 671 Fax: 02 4731 5671 Email: info@aaaa.com.au<br />

EDITORIAL –<br />

Allan Edwards,<br />

Pole Position Productions<br />

Tel 61 3 9331 2608<br />

ADVERTISING MANAGER –<br />

Janene Ch<strong>am</strong>pion,<br />

Ch<strong>am</strong>pion Ads<br />

Tel 61 3 5862 3090<br />

PJL Diesel Electric<br />

1 Granite Place<br />

WELSHPOOL WA 6106<br />

Ph: 08 9258 7555 Fax: 08 9258 7577<br />

Precision International Pty Ltd<br />

591 Blackburn Road<br />

NOTTING HILL VIC 3168<br />

Ph: 03 9545 0788 Fax: 03 9561 9500<br />

Renniks Publications<br />

Unit 3, 37-39 Green Street<br />

BANKSMEADOW NSW 2019<br />

Sodablast<br />

17/8 Hopper Ave<br />

ORMEAU QLD 4208<br />

Ph: 07 5540 7289 Fax: 07 5540 7905<br />

Superstop Brake & Clutch<br />

727-729 Whitehorse Road<br />

MONT ALBERT VIC 3127<br />

Ph: 03 9890 1924 Fax: 03 9890 5502<br />

SXD Performance Parts<br />

18-20 George Street<br />

GRANVILLE NSW 2142<br />

Ph: 02 9897 1966 Fax: 02 9897 3473<br />

Sydney Wide Europeon Autos<br />

150 Elderidge Rd (Cnr Edgar St)<br />

CONDELL PARK NSW 2200<br />

Ph: 02 9708 4848 Fax: 02 9708 4088<br />

Total Auto Parts<br />

5-7, Unit 1 Ween Road<br />

POORAKA SA 5095<br />

Ph: 08 8359 6777 Fax: 08 9359 5055<br />

Ultra Tune Unley<br />

110A Unley Road<br />

UNLEY SA 5061<br />

Ph: 08 8271 5155 Fax: 08 8271 5778<br />

Universal Auto Accessory<br />

7/109-111 President Ave<br />

CARINGBAH NSW 2229<br />

PRODUCTION & DESIGN –<br />

Brigid Fraser,<br />

Possprint<br />

Tel 61 3 9505 0121<br />

CALENDAR<br />

2009<br />

Automechanika Middle East 2009<br />

Dubai International Convention<br />

& Exhibition Centre<br />

Dubai, UAE<br />

May 31st – June 2nd 2009<br />

www.automechanika.messefrankfurt.com<br />

SEMA Show<br />

Las Vegas Convention Center<br />

Nevada, USA<br />

3-6 November, 2009<br />

www.semashow.com<br />

AAPEX Show<br />

<strong>Automotive</strong> <strong>Aftermarket</strong> Products Expo<br />

Sands Expo Center<br />

Las Vegas, Nevada<br />

3-5 November, 2009<br />

www.aapexshow.com<br />

APRA BIG R show<br />

Riviera Hotel and Casino,<br />

Las Vegas, Nevada<br />

October 31 - November 2, 2009<br />

www.bigrshow.com<br />

Automechanika Shanghai<br />

Shanghai New International Expo<br />

Center, Pudong, Shanghai, China<br />

9-11 December 2009<br />

www.automechanika.messefrankfurt.com<br />

Performance Racing<br />

Industry Trade Show<br />

Orange County Convention Center<br />

Orlando, Florida, USA<br />

10-12 December 2009<br />

www.performanceracing.com<br />

2010<br />

Automechanika Frankfurt 2010<br />

Frankfurt, Germany<br />

14-19 September 2010<br />

www.automechanika.messefrankfurt.com<br />

2011<br />

<strong>Australian</strong> Auto <strong>Aftermarket</strong> Expo<br />

Melbourne Exhibition Centre<br />

Melbourne, Australia<br />

12-14 May 2011<br />

www.aftermartketexpo.com.au<br />

Collision Repair Expo<br />

Melbourne Exhibition Centre<br />

Melbourne, Australia<br />

12-14 May 2011<br />

www.collisionrepair.com.au<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 5


NEWS<br />

YOUR CAR, YOUR CHOICE<br />

On behalf of Australia's independent aftermarket, the <strong>Australian</strong> <strong>Automotive</strong><br />

<strong>Aftermarket</strong> <strong>Association</strong> (AAAA) is launching a c<strong>am</strong>paign to promote<br />

consumer choice and fair competition in the automotive parts,<br />

accessories, repair and service industry.<br />

Vehicles are becoming increasingly<br />

complex, due to the growing use of hi-tech<br />

materials and electronics to control more<br />

systems, including drivetrain, safety<br />

equipment, and comfort and convenience<br />

functions. The challenge for independent<br />

aftermarket workshops is to keep up to date<br />

with the information, technology and tools<br />

required to repair modern vehicles.<br />

In the meantime, Australia's car company<br />

dealer service centres have automatic access<br />

to data and equipment. There is no clear<br />

requirement for vehicle manufacturers and<br />

importers operating in Australia to make<br />

technical repair and diagnostic information<br />

available to independent aftermarket<br />

repairers.<br />

AAAA Executive Director Stuart Charity<br />

said that most independent aftermarket<br />

businesses find that technical information is<br />

difficult to access.<br />

"In Australia, we have no regulated process<br />

to ensure this vital information is<br />

disseminated. This means independent parts<br />

and accessories suppliers, service,<br />

mechanical and collision repair workshops in<br />

Australia must rely on the goodwill of vehicle<br />

manufacturers to get the information or<br />

equipment," he said.<br />

"At present, some vehicle manufacturers<br />

make it easy for independent aftermarket<br />

businesses to access vital technical manuals,<br />

update bulletins, software patches and<br />

equipment. Many do not make it easy. So the<br />

technology 'playing field' is not level and in<br />

the future customers will have less choice<br />

about who can do their repairs and what parts<br />

are used. This issue is especially relevant in<br />

regional centres and when vehicles age past<br />

their statutory warranty period.<br />

"The aim of the Choice of Repairer<br />

c<strong>am</strong>paign is to protect choice and<br />

competition in vehicle repair, servicing and<br />

replacement parts sectors by eliminating any<br />

technical or legal barriers that impact on the<br />

<strong>Australian</strong> consumers' rights to have their<br />

vehicle serviced, maintained and repaired in<br />

a timely manner, at competitive prices in the<br />

workshop of their choice," Mr Charity said.<br />

International experience<br />

In 2002, the European Commission<br />

introduced the <strong>Automotive</strong> Block Exemption<br />

Regulation covering distribution and servicing<br />

agreements for motor vehicles. This regulation<br />

preserves the motorists' rights to have their<br />

vehicle serviced or repaired at the workshop of<br />

their choice and at prices determined by open<br />

competition. The European Union aftermarket<br />

association is currently lobbying the European<br />

Commission to strengthen this protection.<br />

In North America, the <strong>Automotive</strong><br />

<strong>Aftermarket</strong> Industry <strong>Association</strong> is<br />

c<strong>am</strong>paigning to win Congressional support for<br />

a 'motor vehicle owners' right to repair act' to<br />

prevent manufacturers from unfairly<br />

restricting access to the information and tools<br />

required to diagnose, repair, re-progr<strong>am</strong> or<br />

install automotive replacement parts. The act<br />

would not affect dealers' rights to service and<br />

does not force breaches of intellectual<br />

property.<br />

At present, some vehicle<br />

manufacturers make it easy<br />

for independent aftermarket<br />

businesses to access vital<br />

technical manuals, update<br />

bulletins, software patches<br />

and equipment. Many do not<br />

make it easy.<br />

Vehicle safety<br />

Australia's independent aftermarket<br />

presently has no promise of such open access<br />

to the vital information required to continue<br />

providing customers with safe,<br />

environmentally sound, cost effective repair<br />

services for today's vehicles.<br />

"The AAAA Choice of Repairer initiative<br />

will ensure that the independent aftermarket<br />

can continue to supply the parts and<br />

accessories, follow all procedures and use all<br />

systems required to return vehicles to<br />

customers in a safe, environmentally correct<br />

condition," Mr Charity said.<br />

"The c<strong>am</strong>paign will also address the<br />

growing practice by dealers of signing<br />

customers to so-called 'extended' warranties,<br />

which have restrictive provisions on the<br />

choice of repairer and parts used, and tie<br />

customers to long term service schedules with<br />

the dealer. Our contention is that many of<br />

these contracts provide little benefit<br />

additional to the consumer's basic statutory<br />

rights.<br />

"The mission of the <strong>Australian</strong> automotive<br />

industry is not just to provide customers with<br />

new vehicles. It is estimated that over a 10<br />

year period, a vehicle will require service and<br />

repairs estimated to equal one and a half<br />

times the original purchase price. Each year,<br />

Australia's 15 million vehicle owners spend<br />

about $8 billion on parts and services.<br />

Ensuring that owners can access a<br />

competitive price for their vehicle parts and<br />

services can make the difference between<br />

affordable and unaffordable motoring.<br />

"Australia now has 52 vehicle brands<br />

offering 320 models in its market. That<br />

generates a lot of information and equipment<br />

to be kept up to date by the nation's<br />

independent aftermarket repairers and the<br />

replacement parts sector. And if it is difficult<br />

for the aftermarket now, it will be even more<br />

difficult in future as the high technology<br />

content of every vehicle increases to promote<br />

safety, fuel economy, performance and<br />

comfort. The aftermarket has a huge<br />

responsibility in maintaining the national<br />

vehicle fleet.<br />

"This AAAA Choice of Repairer initiative<br />

will fight for fair competition in the<br />

accessories and replacement parts sector, and<br />

for the independent repairers' right to gain<br />

access to the technical and diagnostic<br />

information and the equipment required, to<br />

correctly service all vehicles sold in<br />

Australia,” Mr Charity said.<br />

"We are now seeking support from industry<br />

and consumer groups with an interest in<br />

achieving a fair and competitive regulatory<br />

environment that recognises vehicle owners<br />

right to their choice of repairer. Following this<br />

process, we will launch a major awareness<br />

c<strong>am</strong>paign to ensure that these issues are<br />

brought to the attention of the industry, its<br />

regulators and consumers.”<br />

Mr Charity encouraged interested industry<br />

members to visit www.choiceofrepairer.com.au<br />

to learn about the initiative, to register for<br />

c<strong>am</strong>paign updates, and to download<br />

educational material for customers.<br />

6 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


NEWS<br />

LED WINS HISTORIC TEST CASE<br />

Australia's automotive industry has won an historic court ruling banning the sale in Australia of<br />

imported copies of their <strong>Australian</strong>-designed parts and products.<br />

The Federal Court of Australia decision is<br />

set to have a major impact on the multibillion<br />

dollar automotive sector as news of the<br />

result filters through the industry and<br />

manufacturing generally.<br />

After two years' research, Melbourne<br />

businessman Tony Ottobre developed a new<br />

way of making LED rear lights for trucks and<br />

trailers that improved quality and halved the<br />

cost. In June 2004 he registered his designs<br />

under the Federal Parli<strong>am</strong>ent's Designs Act<br />

2003. His lights were an instant hit with<br />

truck and trailer manufacturers and his sales<br />

jumped from $100,000 in 2003 to more<br />

than $12 million last year. His total sales for<br />

the five-year period topped $34 million.<br />

His breakthrough design profoundly<br />

influenced the automotive LED (light<br />

emitting diode) industry in Australia. His<br />

Thomastown firm, LED Technologies, was the<br />

first in Australia to introduce a five-year<br />

warranty, and more recently a lifetime<br />

warranty, and derive its income solely from<br />

LED products.<br />

In November 2006 a China-made copy of<br />

Mr Ottobre's design appeared on the<br />

<strong>Australian</strong> market, selling for about 20<br />

percent less than Mr Ottobre's products. The<br />

copy had the potential to cost Mr Ottobre<br />

millions of dollars in lost sales and<br />

significantly d<strong>am</strong>age the excellent reputation<br />

of his business and its products. In what was<br />

a test case, Mr Ottobre was the first<br />

businessman in Australia's multi-billion<br />

dollar automotive industry to use the Designs<br />

Act 2003 to sue an importer and distributors<br />

for copying his product and selling it in<br />

Australia.<br />

After a two-year battle in the Federal<br />

Court of Australia and $900,000 in legal<br />

Leading Lean Manufacturing Consultant, TXM has significant experience in working with<br />

manufacturers of <strong>Automotive</strong> <strong>Aftermarket</strong> products.<br />

TXM ran the AAAA Introduction to Lean Enterprise workshop last<br />

year. According to TXM Principal, Tim Mclean, "automotive aftermarket<br />

manufacturing is a vibrant industry sector with a high degree of<br />

innovation and some unique challenges due to the complexity of the<br />

supply chain. TXM is focused on helping companies address these<br />

challenges.”<br />

TXM was an exhibitor at the recent Austech 2009 in May at the<br />

Melbourne Exhibition Centre.<br />

fees, Mr Ottobre recently won a<br />

landmark decision for his business<br />

and all makers and sellers of<br />

<strong>Australian</strong>-designed goods. His win<br />

sets a precedent and - for the first<br />

time in <strong>Australian</strong> manufacturing<br />

history - protects <strong>Australian</strong>designed<br />

automotive parts and<br />

products from predatory copycat<br />

practices.<br />

"This has been going on for years,<br />

copies undermining the manufacture<br />

and sale of <strong>Australian</strong>-designed parts<br />

and products, costing Aussie firms hundreds<br />

of millions of dollars and thousands of jobs,"<br />

Mr Ottobre said.<br />

This is a huge win not just<br />

for my business but for<br />

all makers and sellers of<br />

Aussie-designed goods.<br />

"Someone had to take a stand. I was<br />

determined to fight for my business. It's<br />

taken two years and nearly a million dollars<br />

but we're now protected. This is a huge win<br />

not just for my business but for all makers<br />

and sellers of Aussie-designed goods."<br />

The Designs Act 2003 includes the<br />

important new benchmark substantially<br />

similar. "Many people in the automotive<br />

industry are under the impression you can<br />

copy someone else's product so long as at<br />

least 10 per cent of it is different. This is not<br />

the case and has now been confirmed by this<br />

ruling."<br />

Justice Michelle Gordon said Ren<br />

International and distributors Olsen<br />

Industries, Advanced <strong>Automotive</strong> Australia<br />

and Elecspess infringed Mr Ottobre's<br />

registered <strong>Australian</strong> designs and<br />

contravened sections of the Trade Practices<br />

Act 1974 by manufacturing, importing and<br />

selling in Australia its copy, known as the<br />

Condor model.<br />

On February 24, 2009, Justice Gordon<br />

barred Ren International and the distributors<br />

from "directly or indirectly making, importing,<br />

selling or offering for sale" any automotive<br />

l<strong>am</strong>ps that are "identical to or substantially<br />

similar in overall impression" to Mr Ottobre's<br />

registered <strong>Australian</strong> designs. She ordered<br />

Ren International and its distributors to pay<br />

LED Technologies $200,000 in d<strong>am</strong>ages by<br />

March 25, 2009, and awarded Mr Ottobre<br />

legal costs.<br />

Ren International's copy is being pulled<br />

from distributors' shelves across Australia.<br />

Many more imported copies of <strong>Australian</strong>designed<br />

parts and products are expected to<br />

come under scrutiny as news of the decision<br />

filters through Australia's automotive industry<br />

and manufacturing generally.<br />

AFTERMARKET INDUSTRY LEAN<br />

EXPERTS AT AUSTECH<br />

Visitors experienced case studies of TXM projects and a hands-on<br />

exhibit of some of the simple techniques used to improve operational<br />

performance.<br />

Visitors also had the chance to win one of five lean assessments and<br />

action plans valued at over $3000.<br />

For more information email info@txm.com.au or visit www.txm.com.au<br />

AUTOMO TIVE AFTERMARKET MAG AZINE MAY 2009 7


NEWS<br />

INTERNATIONAL<br />

NEWS<br />

AUTOMECHANIKA MALAYSIA A GREAT SUCCESS<br />

Buoyed by the success of the last show in 2007, the sixth<br />

edition of Automechanika Malaysia was held at the Kuala<br />

Lumpur Convention Centre from March 25–28, 2009.<br />

The event maintained the momentum and attracted 133<br />

exhibitors from 14 countries and regions; and 4521 visitors<br />

passed through the doors.<br />

The top five visitor countries and regions outside Malaysia<br />

were Singapore, China, Thailand, Korea and Egypt.<br />

The Malaysian Government understands the needs of<br />

having an automotive parts and aftermarket trade fair to boost<br />

the industry.<br />

Malaysia’s Deputy Minister of International Trade &<br />

Industry, YB Dato' Jacob Dungau Sagan officially opened<br />

Automechanika Malaysia.<br />

“I <strong>am</strong> happy to note that Messe Frankfurt Hong Kong<br />

proceeded with this event although the automobile industry is<br />

experiencing a bumpy ride,” he said.<br />

Running alongside the fair was a series of comprehensive<br />

progr<strong>am</strong>s for industry players to exchange information and<br />

update their market intelligence, including the Cater<br />

Workshop on Mass Customisation of Vehicles, which was<br />

aimed at sharing state-of-the-art knowledge.<br />

The three-day workshop welcomed many industry players.<br />

Speaker Dr Halimahtun M. Khalid, Executive Director of<br />

D<strong>am</strong>ai Sciences Sdn Bhd, commented: “Automechanika<br />

Malaysia is the right kind of event for us to share the results<br />

and innovations from the project. In light of the current<br />

automotive industry environment, it is even more important<br />

for automotive enterprises to be more customer-centric and<br />

therefore to improve their business.”<br />

Co-located with the fair for the third time was the<br />

Federation of Automobile Workshop Owners’ <strong>Association</strong> of<br />

Malaysia (FAWOAM) Annual Convention which attracted over<br />

300 participants.<br />

President Mr Cho Chee Seng said: “Through participating<br />

in the convention and trade fair, we aim to educate and<br />

update our members with the latest technical developments<br />

and market and product knowledge. I <strong>am</strong> glad that our<br />

members are very satisfied and have shown great support to<br />

the event.”<br />

The Automechanika Academy featured many esteemed<br />

industry speakers, including: Ms Marsitah Wariss, Consultant<br />

of Frost & Sullivan <strong>Automotive</strong> & Transportation Practice, Asia<br />

Pacific; Mr Peter Lim, President of Malaysian <strong>Automotive</strong><br />

Component Parts Manufacturers (MACPMA); and Mr Richard<br />

Pratt, CEO of I-CAR Australia.<br />

Automechanika Malaysia is one of 13 global Automechanika<br />

fairs.<br />

The next show will be held in March 2011.<br />

For more information, please visit<br />

www.automechanika.messefrankfurt.com or<br />

email autoasia@hongkong.messefrankfurt.com.<br />

20 GOOD YEARS IN<br />

SHEPPARTON<br />

Barry Cryer and David Morton-John have got good<br />

reason to look pleased – they have just celebrated<br />

their 20th anniversary working in Shepparton.<br />

Barry Cryer and David Morton-John.<br />

It was two decades ago the pair got together and opened the ABS<br />

workshop following them both having worked for over 10 years each in the<br />

auto trade.<br />

When they opened their ABS franchise they were the first to do so in<br />

Australia, and the ABS group now has nearly 50 sites.<br />

But they have come a long way from the first humble tin shed on the<br />

outskirts of town and a decade ago invested in an impressive central site and<br />

a top custom-designed workshop.<br />

“It’s been 20 very good years,” Mr Cryer said.<br />

“We have a great business, a great town and a great country lifestyle which<br />

is terrific for the kids, and only a couple of traffic lights. I wouldn’t swap it<br />

for the world.<br />

“Two decades after starting we now have the very latest in equipment to<br />

ensure our brake & clutch work is matched with a full range of servicing and<br />

repairs,” Mr Cryer said.<br />

ACS AWARDED ISO<br />

ACCREDITATION<br />

<strong>Australian</strong> Clutch Services claims that it has always been<br />

committed to building close partnerships with customers<br />

by helping them develop their market.<br />

“The ACS mission is to excel<br />

in quality and service, be<br />

innovative, efficient and globally<br />

competitive,” Tim Possingh<strong>am</strong>,<br />

Marketing Manager for <strong>Australian</strong><br />

Clutch Services, said.<br />

“As part of <strong>Australian</strong> Clutch<br />

Services’ never-ending drive to<br />

exceed customer expectations,<br />

ACS has recently been awarded<br />

ISO 9001: 2008 quality<br />

accreditation.<br />

"This quality system<br />

encompasses all aspects of our<br />

business, from warehouse<br />

operations to accounts and<br />

administration as well as<br />

product. We continue to pride<br />

ourselves as the market leaders<br />

in Australasia.”<br />

For more information call<br />

1800 CLUTCH or visit<br />

www.australianclutch.com.au<br />

8 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


NEWS<br />

EXIDE’S LOCAL INVESTMENT LEADS<br />

RECYCLING TECHNOLOGY<br />

Exide batteries made at the company’s Adelaide factory boast a recycling rate of over 90 percent –<br />

which is higher than most other industries throughout Australia.<br />

The Exide Technologies company has been<br />

proactively involved in the recycling of batteries<br />

long before it ever become branded with the<br />

current terms of eco-friendly, green washing or<br />

enviro-friendly. It has been done to maintain the<br />

value locked into the many materials built into<br />

batteries, which remain long after their use.<br />

The Exide manufacturing facility in<br />

Elizabeth, South Australia, has been using<br />

recycled polypropylene for battery cases and<br />

recycled lead for many years. This has become<br />

known and trademarked with the slogan “Black<br />

is Green” which describes the recycling of all<br />

colours of polypropylene battery cases into new<br />

black battery boxes.<br />

The process is part of the commitment to<br />

capture spent batteries from the market and<br />

subsequently crush and smelt the products to<br />

regain the polypropylene and lead. This<br />

happens at its company-owned smelter in<br />

Wellington, NZ to service Australia and NZ.<br />

Exide is the only battery company in Australia<br />

and NZ to own and operate such a smelter for<br />

the purposes of recycling lead acid batteries.<br />

There are two other smelters in Australia<br />

that accept old batteries and recycle the<br />

polypropylene and lead. So, along with the<br />

Exide facility, lead acid starting batteries<br />

(including those used in marine applications)<br />

are <strong>am</strong>ong the highest percentage of recycled<br />

goods to reach nearly all markets.<br />

This gives the industry-wide figure of over<br />

90 percent. Other goods of note include: glass<br />

bottles (26 percent), paper (45 percent),<br />

aluminium cans (55 percent) and tyres (26<br />

percent).<br />

The impressive figure of over 90 percent of<br />

batteries sold each year in Australia<br />

being captured for recycling is the<br />

statistic compiled by the battery<br />

industry body, the <strong>Australian</strong><br />

Battery Industry <strong>Association</strong> (ABIA).<br />

The volume is over 60 tonnes of<br />

lead annually – which is prevented<br />

from being mined below the<br />

ground.<br />

But Exide is the only <strong>Australian</strong><br />

battery manufacturer using recycled<br />

polypropylene to produce new cases<br />

with the current surplus of the<br />

recycled material reused in the<br />

plastics industry for other uses.<br />

All this is in addition to the<br />

emerging second tier of battery<br />

recycling as this industry can also be included<br />

in the current push of replacing internal<br />

combustion engines with battery powered<br />

electric to gain a smaller carbon footprint. While<br />

this overall move may be currently slow to gain<br />

pace in automotive applications, electric motors<br />

are increasingly used for steerage and the<br />

popular bass fishing.<br />

However, the current industry focus is all<br />

about electric vehicles (EV) where such<br />

technology is not new to the battery industry<br />

which has been supplying recyclable battery<br />

power for years in a variety of applications<br />

including forklifts, thereby creating a lower<br />

carbon emission for each user.<br />

During recent years, consumers have moved<br />

to the acceptance that batteries can be recycled<br />

and are therefore greener than other products<br />

they purchase for their car or boat. This has<br />

been the result of the public awareness<br />

Exide batteries are being produced at the company’s <strong>Australian</strong><br />

factory with one of the highest recycling rates in any industry.<br />

c<strong>am</strong>paigns by motoring organizations including<br />

the RACV, NRMA and RAA as well as the auto<br />

trade with the ABIA.<br />

While Exide Technologies has a<br />

demonstrated history of commitment to<br />

recycling in Australia, the s<strong>am</strong>e cannot be said<br />

for other battery suppliers who do not invest in<br />

the s<strong>am</strong>e infrastructure to capture and recycle<br />

spent batteries at the end of their life cycle.<br />

However, Exide will continue to work with the<br />

ABIA, government bodies and the battery<br />

reseller market to continually improve the<br />

reclaim rate to ensure batteries remain a<br />

recycling imperative and a green choice for<br />

consumers.<br />

As part of this, Exide batteries carry the<br />

recycle logo as do glass bottles, aluminium cans,<br />

plastic containers and many other products and<br />

more recently the "Don’t Bin It" logo to direct<br />

consumers to not place spent batteries in<br />

domestic garbage for responsible recycling.<br />

GET YOUR FREIGHT MOVING<br />

National Freight Management is keen to expand its services into the automotive aftermarket.<br />

National Freight Management is a freight<br />

broker covering a wide range of services by<br />

air, road and sea.<br />

It provides its customers with access to<br />

over 25 transport companies – taking away<br />

the hassle of sourcing transport companies,<br />

which is often time consuming.<br />

It can give clients a quote on the spot, or<br />

they can do it themselves with its easy to use<br />

online quoting system.<br />

It can organise pick-ups at a set daily<br />

time or as required.<br />

National Freight Management<br />

immediately follows up on any freight or<br />

billing enquiries.<br />

It provides clients with one descriptive<br />

freight invoice, even though the company<br />

provides a wide range of freight services<br />

using many freight companies.<br />

Its also ensures extremely competitive<br />

rates for clients. This is achieved because of<br />

its own growing freight volume, as well as the<br />

many contacts it has in the transport<br />

industry.<br />

For more information contact National<br />

Freight Management on ph 03 9800 1444,<br />

fax 03 9800 1199, Toll free: 1800 990 017<br />

(outside Melbourne Metro)<br />

or email: info@natfreightmgt.com.au<br />

AUTOMO TIVE AFTERMARKET MAG AZINE MAY 2009 9


NEWS<br />

BURSON TOTALLY RETHINKS<br />

ITS LOGISTICS OPERATIONS<br />

When leading <strong>Australian</strong> auto parts distributor, Burson <strong>Automotive</strong>, moved to a new greenfield distribution centre in the<br />

Melbourne suburb of Preston in June 2005, the principal motivation was the need to cater for significant business growth.<br />

That said, Burson elected to use this<br />

relocation as an opportunity to totally rethink<br />

and stre<strong>am</strong>line its total logistics operations.<br />

Thus discussions were begun with suppliers<br />

to ensure all inbound stock was properly<br />

identified and barcoded.<br />

A comprehensive new warehouse design<br />

and layout was proposed, based on a full<br />

analysis of the organisation’s business flows.<br />

Receiving, Put Away, Picking,<br />

Replenishment, and Despatch processes<br />

were substantially re-engineered. And finally,<br />

the decision was taken to implement an<br />

advanced warehouse management system<br />

using the Warehouse Management System<br />

(WMS) supplied and installed by Pulse<br />

Logistics Systems.<br />

Now, nearly two years later, Burson reports<br />

the successful completion of this major<br />

logistics project. The final step completed<br />

last year being the picking of more than 1200<br />

daily ‘vehicle off road’ or emergency orders<br />

now being routinely handled by only four staff<br />

using the Pulse WMS.<br />

Established in 1971, by Managing<br />

Director, Garry Johnson, the genesis of the<br />

Burson business was the distribution of a<br />

range of automotive chemical products that<br />

were sold to workshops and service stations<br />

from a single ‘Cash Van’.<br />

Today the company employs over 700<br />

te<strong>am</strong> members in 66 Auto Parts stores<br />

located throughout Victoria, Tasmania, New<br />

South Wales, and Queensland.<br />

With a major focus on serving the auto<br />

trade for all of their aptly n<strong>am</strong>ed<br />

‘aftermarket’ requirements, the new 12,000<br />

From March 30 until the June 30 2009<br />

every Century branded battery purchased from<br />

participating resellers and stockists will receive<br />

an entry form to go into the draw for a chance<br />

to win a mind blowing $100,000 cash<br />

(conditions apply).<br />

Supported with a national print advertising<br />

c<strong>am</strong>paign in leading consumer lifestyle and<br />

motoring <strong>magazine</strong>s and an extensive range of<br />

in-store merchandise and POS materials,<br />

square metres Burson Distribution Centre<br />

(DC) typically ships 15,000 line items per<br />

day, and receives a comparable number of<br />

new stock receipts.<br />

Prior to relocating to the new DC at<br />

Preston, Burson was based in the Melbourne<br />

suburb of Heidelberg. Continued business<br />

expansion forced the company to add to its<br />

then existing single warehouse, by acquiring<br />

a similarly sized warehouse on an adjacent<br />

site. This scenario presented an inherent<br />

range of efficiency challenges. Of principal<br />

concern; however, was that this second<br />

warehouse had also quickly reached its<br />

capacity. And hence the decision was taken<br />

in 2004 to move to a brand new purpose<br />

designed and substantially larger facility. As<br />

an indication of Burson’s growth, the<br />

company had 17 stores when it moved into<br />

the first warehouse at Heidelberg, and had<br />

58 stores when the decision to relocate to<br />

Preston was taken.<br />

As Mr Johnson noted: “We started with<br />

an empty block of land and a blank sheet of<br />

paper. Our aim was to create the most<br />

efficient distribution centre possible. And so<br />

as well as taking a huge <strong>am</strong>ount of care with<br />

the new building’s design, we also elected to<br />

put each and every aspect of our logistics<br />

operations under the microscope. Our view<br />

was quite simply that if we could do<br />

something better we would.<br />

“In doing all of this, we were motivated<br />

by the need to maximise customer service<br />

levels and accommodate future growth as<br />

opposed to only thinking about productivity<br />

gains as many companies no doubt would.<br />

Century is helping resellers grow their battery<br />

business by generating increased customer<br />

‘pull through’ leading to increased sales of<br />

batteries and battery related products. Entries<br />

close July 13 2009.<br />

For more information contact a Century<br />

Batteries representative on 1300 362 287 or<br />

visit www.centurybatteries.com.au<br />

“For instance, many of our customers<br />

need to order a specific part while they are<br />

actually working on an out-of-service vehicle.<br />

And if our stores don’t have that part they<br />

must be able to immediately check the stock<br />

in the DC to see if the part is there. In doing<br />

that, they must also have total confidence<br />

that the information they see is absolutely<br />

correct.<br />

“Next they must be able to order and<br />

receive that product as quickly as possible.<br />

While finally, whatever we pick and despatch<br />

to the stores must be 100 percent accurate.<br />

So if we say we have an item in stock and<br />

we don’t, then we let the customer down.<br />

And if we can’t deliver to them quickly we<br />

let them down. And so too if what we ship is<br />

not correct.<br />

“When we began our logistics review we<br />

felt we were not getting the job done as well<br />

as we could. Some of our systems and<br />

procedures had simply evolved over time.<br />

And so our <strong>am</strong>bition was to do things a little<br />

bit smarter,” Mr Johnson concluded.<br />

For more information call 1800 785 730<br />

or visit www.pulse.com.au<br />

WIN A HUNDRED GRAND IN THE HAND<br />

Century Batteries is supporting its reseller network, with the largest and most exciting<br />

national consumer promotion ever seen in the <strong>Australian</strong> automotive battery industry.<br />

10 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


NEWS<br />

The $12 million 'Kaizen' line will produce<br />

<strong>Australian</strong>-made lights for Toyota’s C<strong>am</strong>ry,<br />

hybrid C<strong>am</strong>ry and Aurion models.<br />

The partnership between Toyota Motor<br />

Corporation Australia and Hella is a fine<br />

ex<strong>am</strong>ple of innovation, collaboration and<br />

investment in the future.<br />

Hella's forward-looking investment shows<br />

just the kind of resilience and confidence<br />

that will help <strong>Australian</strong> manufacturing ride<br />

out the global economic storm.<br />

The Government is providing $35 million<br />

through the Green Car Innovation Fund as<br />

part of a co-investment deal with Toyota to<br />

manufacture the hybrid C<strong>am</strong>ry at the<br />

company’s Altona plant in Victoria from<br />

2010.<br />

Toyota expects production of the hybrid<br />

C<strong>am</strong>ry to result in more than $80 million<br />

NEW AUSTRALIAN PARTS FOR<br />

AUSTRALIAN-MADE CARS<br />

Hella opens new $12M production line in Victoria<br />

Senator Kim Carr, Minister for Innovation, Industry, Science and Research, has welcomed the<br />

opening of Hella Australia's state-of-the-art production line in Mentone, Victoria.<br />

worth of purchases throughout the Victorian<br />

and South <strong>Australian</strong> automotive components<br />

industry.<br />

Mr Carr said the announcement was<br />

extremely pleasing in the current tough<br />

economic environment.<br />

“It is a pleasure to congratulate Hella and<br />

Toyota on this magnificent announcement,”<br />

he said.<br />

“This is exactly the kind of project we<br />

want to encourage.<br />

“It is about building world-class capacity<br />

and making Australia a base for global<br />

manufacturing in the automotive industry.<br />

“It proves the point that this country can<br />

do it as well – if not better – than anyone.<br />

“We’ve had far too much bad news lately<br />

– especially in the automotive industry.<br />

“We are subjected to a steady stre<strong>am</strong> of<br />

announcements about struggling companies,<br />

bleak economic conditions, and – most<br />

tragically of all – job losses for working<br />

<strong>Australian</strong>s.<br />

“In times like this – even more than in<br />

happier times – it is a genuine pleasure to be<br />

involved in opening new projects.”<br />

Hella's new Kaizen line is an ex<strong>am</strong>ple of<br />

the way the Government's $6.2 billion New<br />

Car Plan for a Greener Future is giving the<br />

industry the certainty it needs to invest in<br />

developing the cars of the future.<br />

A New Car Plan for a Greener Future aims<br />

to make the industry cleaner, greener and<br />

more innovative.<br />

More information on A New Car Plan<br />

for a Greener Future is available at<br />

www.innovation.gov.au<br />

AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 11


NEWS<br />

TOYOTA LEADS GREEN CHARGE<br />

AT MOTOR SHOW<br />

The theme of the last Melbourne Motor Show to be held for two years was definitely eco-friendly cars.<br />

Japanese manufacturers lead the (electric)<br />

charge with three new petrol-electric hybrids<br />

and two battery electric cars, which are soon<br />

to enter production in Japan.<br />

The third-generation Toyota Prius, the latest<br />

Lexus high-performance hybrid, the new model<br />

RX-450h, and Honda’s Insight all took centre<br />

stage.<br />

The Motor Show's pure plug-in electric<br />

contingent included production-ready small<br />

cars from Mitsubishi and Subaru.<br />

Mitsubishi's i MiEV is scheduled for<br />

production this year, and began a roadshow<br />

around Australia immediately after the Motor Show.<br />

Completing the electric offerings from major manufacturers was the<br />

Subaru Stella, which is intended for limited production for the Japanese<br />

market later this year to showcase Subaru's<br />

advanced battery technology.<br />

<strong>Australian</strong> motorists were given a glimpse<br />

of the future of motoring with the unveiling<br />

of three hybrid vehicles by Toyota.<br />

The vehicles - the first of which will go<br />

on sale in Australia as early as July -<br />

emphatically confirmed Toyota's long-term<br />

commitment to producing hybrid vehicles<br />

that deliver superior fuel economy and ultralow<br />

emissions.<br />

Toyota showcased the all-new thirdgeneration<br />

Prius (to be launched in<br />

Australia in less than five months), a dr<strong>am</strong>atic locally styled Hybrid<br />

C<strong>am</strong>ry Concept Vehicle, and the futuristic 1/X (pronounced one-Xth)<br />

show car.<br />

The company's senior executive director sales and<br />

marketing David Buttner said the vehicles reveal<br />

Toyota's determination to make sustainable mobility<br />

a reality.<br />

"The three Toyota hybrid cars unveiled today<br />

contain ground-breaking technologies and highlight<br />

innovative possibilities for the future of motoring," Mr<br />

Buttner said.<br />

The Hybrid C<strong>am</strong>ry Concept Vehicle<br />

was conceived and produced in-house<br />

by Toyota Style Australia.<br />

"The Hybrid C<strong>am</strong>ry Concept Vehicle was conceived<br />

and produced in-house by Toyota Style Australia.<br />

"It is a strong pointer to the hybrid C<strong>am</strong>ry we will<br />

manufacture right here in Australia from early next<br />

year.<br />

"Its startling paintwork, dr<strong>am</strong>atic lines and sporty<br />

appearance definitely convey the passion in our<br />

company to produce Australia's first hybrid car."<br />

Mr Buttner said all-new third-generation Prius is<br />

the culmination of experience gained by Toyota from<br />

selling more than 1.2 million Prius globally over more<br />

than a decade.<br />

"The third-generation Prius is a quantum leap in<br />

technology that includes a remarkable double:<br />

improved performance while using less fuel," he said.<br />

The distinctive 1/X represents a vision for hybrid<br />

motoring in the future.<br />

"The 1/X concept is a vehicle that completely<br />

redefines what it means to be environmentally<br />

considerate.<br />

"The n<strong>am</strong>e says it all: a car that weighs a fraction<br />

of others in its class today - and uses a fraction of the<br />

fuel," he said.<br />

12 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


NEWS<br />

PRO QUIP EXPANDS TO NEW ZEALAND<br />

The range of Pro Quip products is now available throughout New Zealand<br />

following the company’s expansion over the Tasman.<br />

Based in Wellington, the Managing<br />

Director is Grant Marris who is assisted by his<br />

National Sales Manager Jason Hobbs.<br />

Both are very experienced in the local auto<br />

and transport industries.<br />

“This is a very significant move for us,”<br />

Pro Quip’s Martin Haines said.<br />

“The full range of Pro Quip products will<br />

now be given top service in New Zealand. And<br />

CTEK DEFIES DOWNTURN<br />

CTEK has defied the economic downturn by opening a head office<br />

for Australia and New Zealand in Melbourne.<br />

The company, which lays claim to<br />

manufacturing the smartest battery<br />

chargers in the world, opened the office a<br />

week after it exhibited at the <strong>Australian</strong><br />

Auto <strong>Aftermarket</strong> Expo.<br />

CTEK’s Sales and Marketing Manager<br />

for the South Pacific, Stina Wahlqvist, is<br />

running the operation.<br />

The company’s Chairman, Bengt<br />

Wahlqvist, said the products had been<br />

available in Australia for four years and<br />

demand for them had taken off in the last<br />

two.<br />

He said demand for CTEK’s range of<br />

charges will become greater as consumers<br />

look towards maintaining the vehicles they<br />

already own rather than buying new ones.<br />

“It is even more important in tough<br />

economic climate for people to maintain<br />

their cars,” he said.<br />

“When new cars sales are going down,<br />

as it is all over the world, people keep their<br />

old cars so battery manufacturing has not<br />

really gone down so much because<br />

consumers have to replace their batteries.<br />

“The first quarter for us in 2009 was<br />

actually the best quarter we’ve ever had.”<br />

CTEK first began in 2002 and makes<br />

chargers for luxury vehicles including<br />

Porsche, Mercedes, Bentley, Maybach,<br />

Aston Martin, Ferrari, L<strong>am</strong>borghini and<br />

Maserati.<br />

A small panel fitted inside the car’s<br />

cabin informs the driver of the condition<br />

of the car’s battery and whether it needs<br />

charging.<br />

The systems have a surge protector<br />

fitted so that an influx of electricity from<br />

the mains cannot d<strong>am</strong>age the car’s<br />

electrics while it is being charged.<br />

that includes: jerry cans, funnels, battery<br />

boosters, auto electric products, towing<br />

equipment, l<strong>am</strong>ps and accessories.<br />

“Additionally, as we add more exciting<br />

products so those ranges will be quickly<br />

matched out of Wellington,” Mr Haines said.<br />

Pro Quip New Zealand is located at<br />

3/29 Dragon Street, Granada North,<br />

telephone 0800 PRO QUIP (0800 776 7847).<br />

“So you can safely hook up the battery<br />

for an extended period of time without any<br />

risk for overcharging or undercharging,” Mr<br />

Wahlqvist said.<br />

“The latest companies to come on<br />

board are Lexus and BMW, and all of the<br />

companies we build for are very careful<br />

with what you can attach to the car<br />

electronics.<br />

“With it running and attached to the<br />

mains power, you never know what kind of<br />

bad voltage you receive so our chargers<br />

have to protect the car.”<br />

Mr Wahlqvist described CTEK’s<br />

products as high-end professional charging<br />

systems, of which the company has sold<br />

2 million in Europe.<br />

CTEK’s range of battery chargers are<br />

not only aimed at consumers, but also<br />

workshops and garages.<br />

“Batteries are normally undercharged<br />

and when they come in for a service the<br />

mechanics use all of the lights and fans<br />

and things and they are using the battery<br />

to power that up,” Mr Wahlqvist explained.<br />

“So when the cars leave the garage the<br />

battery is in even worse condition so we<br />

recommend mechanics use these bigger<br />

units which they attach to the car during<br />

the service so in the s<strong>am</strong>e time that you<br />

power up the car you are actually also<br />

conditioning the battery.”<br />

The chargers also allow mechanics to<br />

disconnect the battery but retain the<br />

vehicle’s settings so that things like the<br />

audio system do not have to be<br />

reconfigured.<br />

The contact detail’s for CTEK’s Melbourne<br />

office is 03 9863 9390.<br />

Jason Hobbs (left) and Grant Marris.<br />

BOCAR PLACED<br />

IN VOLUNTARY<br />

ADMINISTRATION<br />

<strong>Automotive</strong> aluminium accessory<br />

company Bocar has been placed in<br />

voluntary administration.<br />

Bocar, which is based on the Gold Coast,<br />

makes aluminium bullbars for new cars and<br />

trucks along with trays for one tonners.<br />

The company also supplies a variety of<br />

automotive accessories including sports bars<br />

and nudge bars.<br />

Bocar’s 200 employees have been advised<br />

that the business is for sale.<br />

A number of factors culminated in the<br />

business being placed in voluntary<br />

administration.<br />

Despite growing significantly in the last<br />

few years, the company had recorded a<br />

number of losses.<br />

The company was also being pressured to<br />

move out of its Burleigh Heads premises<br />

because it did not have the number of car<br />

parks required under its council permit.<br />

Moving the company or splitting its<br />

operations between different premises was<br />

not financially affordable.<br />

Bocar lost 30 per cent of its work in<br />

October last year due to the credit crunch,<br />

and could not undertake capital raising as<br />

people shied away from the automotive<br />

industry.<br />

CORRECTION<br />

In our catalogue feature in the March issue of<br />

<strong>Australian</strong> <strong>Automotive</strong> <strong>Aftermarket</strong> Magazine we<br />

inadvertently ran a picture of the latest BOC<br />

Gases catalogue alongside the text for the Bosch<br />

catalogue. AAAM apologises for any problems<br />

this may have caused the affected parties.<br />

AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 13


NEWS<br />

ATKO’S SPONSORSHIP SEARCH<br />

<strong>Australian</strong> World Rally Ch<strong>am</strong>pionship (WRC) driver Chris Atkinson is on the hunt for sponsorship as<br />

he prepares for Australia’s WRC round, the Repco Rally.<br />

The 29-year-old from Bega, New South<br />

Wales, was driving for the factory Subaru Rally<br />

Te<strong>am</strong> until it withdrew from the WRC at the end<br />

of 2008 due to the economic downturn.<br />

Atkinson has since picked up a drive with<br />

the newly formed Citroen Junior Rally Te<strong>am</strong>, but<br />

is seeking for more sponsorship to get to his<br />

goal of the becoming the WRC Ch<strong>am</strong>pion.<br />

“We obviously want to be at the <strong>Australian</strong><br />

round competing for Australia in the top level<br />

and that’s our target,” he said.<br />

Atkinson prides himself on being one of the<br />

fittest drivers in the WRC and attributes his<br />

health to Biosource health and wellbeing<br />

products.<br />

Biosource sponsors Atkinson, who believes<br />

fitness is extremely important for WRC drivers.<br />

He referred to former Subaru te<strong>am</strong>mate,<br />

Petter Solberg, who he said was more<br />

susceptible to colds.<br />

“That was one thing that kept happening<br />

when we were in the world ch<strong>am</strong>pionship, he<br />

was continually getting sick and always running<br />

himself down pushing himself to the limit<br />

training and I was always a little bit fitter than<br />

him, always healthier than him and he couldn’t<br />

understand why,” Atko explained.<br />

“I wasn’t going to let him in on my little<br />

secret and I was going to keep it under wraps.<br />

“In the end, last year we beat him in the<br />

Ch<strong>am</strong>pionship and got five podiums to his one<br />

and I think it paid off.<br />

“Being a little bit smarter and using<br />

preventative techniques helps me a lot and I<br />

think a lot of people haven’t taken that<br />

approach.”<br />

Atkinson was <strong>am</strong>azed at the number of WRC<br />

drivers who got sick.<br />

“In rallying there’s a crew limit like Formula<br />

One and there’s 150 kilos for the two guys.<br />

“Everyone’s trying to stay as lean and light<br />

as possible and you’ve seen people do it the<br />

wrong way by almost starving themselves and<br />

that’s no way to lead up to an event.<br />

“A lot of the leading drivers are sick going<br />

into an event because of the stress; the pressure<br />

on them is unbelievable.”<br />

Atkinson hopes to promote that everyone,<br />

not just elite athletes, should take preventative<br />

measures to stay in shape and that products like<br />

Biosource can help.<br />

Atkinson, who also cycles to keep fit, is no<br />

stranger to injuries sustained in the WRC.<br />

“I knocked myself out pretty well in Wales at<br />

the end of last year,” he explained.<br />

“We rolled eight times and the car crushed<br />

into my head and smashed my helmet.<br />

“I had a bit of brain swelling but there<br />

wasn’t much there to swell,” Atko laughed.<br />

Atkinson revealed that it was sometimes a<br />

struggle to convince crew members that being<br />

in tip top shape was the key to good results.<br />

“You’ve got the sports scientists trying to<br />

look after our health and you have got the<br />

engineer looking after the performance of the<br />

car,” he explained.<br />

“I’ve even had stages where engineers have<br />

said ‘we’re not going to put a water bottle or a<br />

c<strong>am</strong>el back in the car’.<br />

“You go out and do a four hour race and<br />

you’ve got no water with you; it’s absolutely<br />

mindless to think that you’re not going to<br />

hydrate yourself or look after your body.<br />

“Most times the sports scientist win, but<br />

people forget that it is a human driving the car.”<br />

To inquire about sponsoring Atkinson,<br />

email chris@chrisatkinson.com.au<br />

RARE SPARES LEGEND ANNOUNCED<br />

In just its second successful year, the Rare Spares ‘Legend’ Award has already established itself as an industry favourite<br />

for both recipients and those involved in the motoring enthusiasts market.<br />

Created by leading automotive company<br />

Rare Spares, the national ‘Legend’ award<br />

recognises the lifetime achievements of those<br />

that have given great levels of dedication to the<br />

motor industry. Each year an inductee earns<br />

their place in the Legend Hall of F<strong>am</strong>e and<br />

receives a number of personal benefits.<br />

In addition, Rare Spares uses one of the<br />

industry's major events, Summernats, to make<br />

the annual presentation to the inductee each<br />

year in the form of a dedicated timeslot in the<br />

popular Saturday night schedule with the<br />

inductee paraded via a lap of honour of the<br />

main Summernats arena.<br />

The 2009 inductee into the Rare Spares<br />

Legend Hall of F<strong>am</strong>e is serial car builder and<br />

one of the most <strong>am</strong>icable people in the<br />

industry, Howard Astill.<br />

Mr Astill joins the inaugural "Legend", hot<br />

rod icon, Rod Hadfield in the Legend Hall of<br />

F<strong>am</strong>e.<br />

"Since building his first modified Ford in the<br />

1970s, Howard has inspired thousands of<br />

<strong>Australian</strong> car enthusiasts at shows and through<br />

<strong>magazine</strong> articles. Howard has won Street<br />

Machine Magazine's Street Machine of the<br />

Year, three Summernats Grand Ch<strong>am</strong>pions and<br />

has spent most of his life committed to<br />

excellence in the art of car craftsmanship," said<br />

Rare Spares General Manager, David Rayner.<br />

"He is a very worthy inductee into the Rare<br />

Spares Legend Hall of F<strong>am</strong>e and on behalf of<br />

the Directors of Rare Spares and the entire<br />

motoring industry, we congratulate Howard on<br />

his achievement," Mr Rayner added.<br />

2009 Inductee, Mr Astill said: "It is with<br />

great honour that I accept this prestigious<br />

award and <strong>am</strong> privileged to join Rod Hadfield,<br />

the inaugural member. I would like to thank all<br />

those people that have worked with me over the<br />

years and supported my obsession with cars. I<br />

must say Rare Spares are to be congratulated<br />

on their foresight to create the Legend Award<br />

and I look forward in anticipation to the coming<br />

years as others join the Hall of F<strong>am</strong>e.<br />

‘Legends’ receive its own exclusive gold<br />

helmet with the year of the induction and their<br />

n<strong>am</strong>e sign written on to it. The helmet is<br />

designed and painted by well-known artist John<br />

Kral in a scheme exclusive to the Legend<br />

award”.<br />

To ensure that recipients receive<br />

mainstre<strong>am</strong> recognition, they are also provided<br />

with a dedicated full page advertisement in<br />

leading publication Street Machine Magazine,<br />

along with a professional photo shoot.<br />

Rare Spares has also set up a Legend<br />

website at www.rarespareslegend.com.au<br />

14 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


HR MATTERS<br />

REMUNERATION PACKAGES<br />

Tips for Effective Negotiation.<br />

Money is one of the most sensitive<br />

issues in the whole hiring process.<br />

Discussing a remuneration package often<br />

causes anxiety for both the employer and<br />

future employee. The following tips aim to<br />

help you negotiate your package in the<br />

most effective manner.<br />

Do your research.<br />

The more information you can gather in<br />

regards to your market value and your<br />

employer the better. For ex<strong>am</strong>ple, by<br />

researching the remuneration packages for<br />

comparable positions prior to entering into<br />

negotiations you will be better equipped to<br />

establish realistic expectations about the<br />

process.<br />

There is a wealth of information<br />

available on the internet, at the public<br />

library, networking groups and universities.<br />

Time spent learning negotiation skills and<br />

preparing for negotiations may be the best<br />

and most worthwhile investment you ever<br />

make.<br />

Be fair<br />

Having consideration for the constraints<br />

of the business and structure, most<br />

employers will agree to any reasonable<br />

salary request. This means that you should<br />

be able to provide a justification for any<br />

request you make (i.e. as accepting the<br />

position will require me to move interstate<br />

is it possible to arrange some paid time off<br />

during the first month so as I can seek new<br />

accommodation? Or, if it is industry<br />

standard that all on call employees receive<br />

monthly remuneration for mobile calls<br />

made then it is reasonable for you to also<br />

expect this) When the negotiations are<br />

finalised your new employer will want you<br />

to feel as if you have accepted an offer<br />

which is fair and reasonable.<br />

Understanding this basic principal often<br />

means the difference between<br />

accomplishment and disappointment.<br />

Pushing further when a deal<br />

has been set could give a<br />

negative first impression.<br />

Use the truth to your benefit<br />

You should never lie in employment<br />

negotiations. If you choose to lie during the<br />

salary negotiations sooner or later you will<br />

be caught. Even if you do not lose the offer<br />

of employment you will be at a tremendous<br />

disadvantage and your credibility will be<br />

called into question. Conversely, total<br />

candour may not be appropriate either, you<br />

are under no obligation to reveal everything<br />

and often it is wise to choose what to<br />

disclose and when to disclose it. It is also<br />

advisable to put a positive spin on<br />

everything. As part of the preparation<br />

process it is a good idea to consider the<br />

possible negative points your new employer<br />

may bring up in the negotiations and work<br />

out in advance how to best deal with these<br />

points in the most upbeat and positive<br />

manner.<br />

Look at the bigger picture<br />

When you are negotiating your salary<br />

package understand that it is not always<br />

DO YOU HAVE A QUESTION YOU REALLY WANT TO ASK?<br />

For more information and assistance phone: AAAA HR Hotline on 1300 735 306 or e-mail hr@aaaa.com.au<br />

The material contained in this publication is general comment and is not intended as advice on any particular matter. No reader should act or fail to act on the basis of any<br />

material contained herein. The material contained in this publication should not be relied on as a substitute for legal or professional advice on any particular matter. Wentworth<br />

Human Resources Pty Limited (the publishers), the editor and the authors expressly disclaim all and any liability to any persons whatsoever in respect of anything done or omitted<br />

to be done by any such person in reliance whether in whole or in part upon any of the contents of this publication. Without limiting the generality of this disclaimer, no author or<br />

editor shall have any responsibility for any other author or editor. © Wentworth Human Resources Pty Ltd 2009<br />

David Wilkinson<br />

AAAA Industrial, Relations Manager<br />

Phone 1300 735 306 Fax 02 9993 9709<br />

Email hr@aaaa.com.au<br />

about the dollar value of the job but also<br />

the importance of the tasks involved. High<br />

profile positions or projects which may not<br />

have a large salary package, in the long<br />

term, could translate to better positioning<br />

for the next promotion or more earning<br />

power in the future.<br />

Know when to stop<br />

Many satisfactory negotiations have<br />

gone sour at the last minute due to greed.<br />

It is important to know when the<br />

negotiations are over. Pushing further when<br />

a deal has been set could give a negative<br />

first impression. This point carries us on to<br />

the final (and possibly most important)<br />

point.<br />

Recognise the continuous nature of<br />

the employment relationship<br />

When all the negotiations are over you<br />

will need to work with the person that you<br />

are negotiating with. In many situations<br />

your future success (i.e. promotion and<br />

salary increases) depend on this person.<br />

Thus, your aim should be to negotiate the<br />

best possible deal for yourself but without<br />

portraying yourself in a negative fashion<br />

and souring your employment relationship<br />

before it even begins.<br />

Before acting on any of the information in the<br />

above article, please contact David or any of the<br />

friendly te<strong>am</strong> at the AAAA HR Advisory Service<br />

on phone: 1300 735 306, fax: 02 9993 9709,<br />

or email: hr@aaaa.com.au<br />

The AAAA HR Advisory Service is available<br />

from 8:30 <strong>am</strong> - 5:00 pm, Monday to Friday.<br />

The answer could be just a phone call away!<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 15


PEDDERS FEATURE<br />

PEDDERS AWARDS HARD-WORKING STORES<br />

Pedders Suspension recently held its National<br />

Conference at the Royal Pines Resort in<br />

February and officially announced its 2008<br />

award winners.<br />

Grant Phillips of Pedders Bendigo won a fierce fight for<br />

leading store honour’s from other Group A stores to tie with<br />

fellow Pedders Suspension franchise Pedders Granville for the Top<br />

Store Award. The awards did not stop there – Pedders Bendigo<br />

also won the 2008 Top Regional Store Award.<br />

Pedders own brand <strong>am</strong>bassador Neil Crompton, with special<br />

guest Tony Cochrane from V8 Supercars Australia, proudly hosted<br />

the Pedders Awards night in what was one of the highlights of<br />

the 2009 Pedders National Conference.<br />

Mr Phillips said: “My te<strong>am</strong> has worked extremely hard over<br />

the years and we have wanted to win this award again just to<br />

show everyone around us that we can do it. I would like to thank<br />

my staff at Pedders Bendigo and the te<strong>am</strong> at Pedders head office<br />

for all of their support. Without you this would not be possible.”<br />

Mr Phillips and his dedicated te<strong>am</strong> have continued to forge<br />

ahead in both retail and trade.<br />

Mr Phillips plans to open up a Pedders Suspension superstore<br />

in the coming year that will be a purpose built state-of-the-art<br />

mega store.<br />

Mr Phillips is all too f<strong>am</strong>iliar with winning awards and has<br />

Other outstanding awards winners on the night included:<br />

Top Labour Award<br />

Geebung<br />

Group D Awards<br />

1st Hoppers Crossing<br />

2nd Bankstown<br />

3rd Lilydale<br />

Group C Awards<br />

1st Rockh<strong>am</strong>pton<br />

2nd Footscray<br />

3rd Hornsby<br />

“We would like to thank Pedders for the<br />

prize. We have been customers of the<br />

Booragoon store for years and have found<br />

(proprietor) Ad<strong>am</strong> (Philip) and the guys<br />

always ready to help us out,” Mr Tome said.<br />

“We always get top quality products<br />

and service and now we have won an<br />

excellent prize to boot, I can’t say enough<br />

really.<br />

“We are really excited to win the V8<br />

Top Warehouse - Keswick<br />

Top Distribution - Blacktown<br />

Top Retail - Darwin<br />

Top Sales - Granville<br />

Group B Awards<br />

1st Wollongong<br />

2nd Geelong<br />

3rd Geebung<br />

AND THE WINNER IS!<br />

Supercars prize and can’t wait for the<br />

Sydney 400 to come around.”<br />

The Pedders Suspension V8 Supercars<br />

Extreme Experience Trade Promotion<br />

continues this month and again two more<br />

tickets are on offer for every Pedders<br />

Suspension Trade customer who registers<br />

for the competition.<br />

The competition runs from March<br />

through to September so get in fast!<br />

previously won Top Regional Store in ’03, ’04, ’06, ’07 along with<br />

the Top Store Award back in 2005.<br />

Con Rouggos from Pedders Granville, joint winner of Pedders<br />

Top Store Award for 2008, said: “I’d like to thank my f<strong>am</strong>ily for<br />

their many years of support of myself in the store. They have<br />

always been there to help me. My te<strong>am</strong> have also been great over<br />

the years and I’d like to thank them as well. The te<strong>am</strong> at head<br />

office have also been extremely supportive of my efforts so<br />

thanks to all.”<br />

Top State - QLD<br />

Directory Award -<br />

Di Rouggos<br />

Top Regional<br />

(Kayden Dalliston Award)<br />

Cairns/Bendigo<br />

Group A/Top Store<br />

Bendigo/Granville - winner<br />

3rd Belconnen<br />

Pedders Suspension has congratulated Rob Tome of Tech 9 Tyres as<br />

the inaugural winner of two tickets to the Sydney 400 Grand Finale<br />

as part of its V8 Supercars Extreme Experience Trade Promotion.<br />

Power Steering Awards<br />

Victoria - Geelong<br />

NSW - Phillip<br />

SA - Stuart Park<br />

WA - Osborne Park<br />

QLD - Moorooka<br />

TAS - Hobart<br />

Most Outstanding<br />

Power Steering Sales<br />

Phillip - NSW<br />

See full terms and conditions of entry at<br />

www.pedders.com.au<br />

16 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


PEDDERS FEATURE<br />

PEDDERS SUSPENSION 2009 TV<br />

COMMERCIALS LAUNCH<br />

To coincide with the group’s official<br />

sponsorship of the V8 Supercars Pedders<br />

Suspension has released four new<br />

television commercials.<br />

With the use of Neil Crompton the new TV ads will<br />

promote the four key product groups within the Pedders<br />

Suspension product and services range as follows and can<br />

be viewed an accompanying youtube links:<br />

1. 28pt Steering & Suspension Safety Check<br />

http://www.youtube.com/watch?v=qKiQP7b1xmE<br />

2. Sports Ryder<br />

http://www.youtube.com/watch?v=htyPnHTmYJU<br />

3. Load Carrying<br />

http://www.youtube.com/watch?v=tu9JPHaP5T0<br />

4. Towing<br />

http://www.youtube.com/watch?v=W9u_47g3qCU<br />

NEW PANHARD RODS FROM PEDDERS<br />

Pedders Suspension has expanded its range of heavy-duty adjustable panhard rods.<br />

Of particular interest is the release of the Pedders Suspension<br />

4WD adjustable panhard rods to suit the Nissan Patrol and Toyota<br />

Landcruiser ranges.<br />

These are affordable standard replacement units, with steel<br />

anodized finish, are suited as replacements when the OE unit<br />

fails.<br />

Imminent failure can be determined by an annoying<br />

knocking noise.<br />

For more information visit www.pedders.com.au<br />

Its features and benefits include:<br />

• Made from tough heavy-duty steel with anodised finish;<br />

• Comes with pre fitted heavy duty urethane bushes or spherical<br />

joints (subject to application fitments);<br />

• Adjustable steering d<strong>am</strong>per brackets (on selected models);<br />

• Adjustable length;<br />

• Heavy-duty construction and bushings to handle the tough<br />

rigors of off road conditions;<br />

• Adjustability allows correction of axle alignment for better<br />

trackability;<br />

• Allow front and rear tracks to be aligned to each other to<br />

assist in improving traction in muddy and sandy conditions.<br />

IF ITS KNOCKING IT’S TIME FOR REPLACING<br />

Pedders Suspension has expanded its range of<br />

replacement sway bar links to suit the Holden<br />

VE Commodore sedan, ute and wagon.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 17


PRODUCTS<br />

Australia’s first dedicated<br />

LPG spark plug range<br />

Fitting the right spark plug in LPG vehicles can be tricky<br />

and time consuming. That’s why Bosch has come up with<br />

a simple solution to save you time and money: the Bosch<br />

LPG spark plug range.<br />

The Bosch LPG spark plug progr<strong>am</strong> is Australia’s first<br />

range of dedicated LPG spark plugs. This extensive range,<br />

specifically created to cater for the sensitive operating<br />

environment of LPG engines, includes Bosch Double<br />

Platinum spark plugs.<br />

Unlike conventional spark plugs Bosch LPG Double<br />

Platinum spark plugs require no re-gapping, so you can<br />

just “fit and forget”! Servicing LPG vehicles is so much<br />

easier when you have the right plug with the right gap,<br />

not to mention the savings in time and money.<br />

The use of pure platinum in the Bosch Double<br />

Platinum spark plugs minimizes the degradation from<br />

metal transfer that occurs every time the spark plug fires,<br />

improving the plug’s efficiency and performance.<br />

The properties of platinum also increase the life of the<br />

spark plug, important in LPG vehicles. Higher<br />

temperatures in the combustion ch<strong>am</strong>ber and high<br />

voltage, which occur when using LPG, accelerate spark<br />

plug wear leading to plugs needing to be changed more<br />

often than those used in petrol vehicles. Bosch Double<br />

Platinum spark plugs solve this problem with an extended<br />

life, more than double that of most standard spark plugs.<br />

Bosch invented the spark plug in 1902 and has been<br />

an original equipment supplier for both petrol and LPG<br />

engines (both series-built and converted) for years.<br />

So after more than 100 years of developing, testing<br />

and manufacturing spark plugs, it’s no surprise that Bosch<br />

is recommended by the worlds leading vehicle<br />

manufacturers.<br />

For further information on the Bosch LPG range of spark<br />

plugs please contact the Bosch Customer Service Centre<br />

on 1300 30 70 40 or visit the website www.bosch.com.au<br />

Mackay releases 2009 Hose Catalogue<br />

Mackay’s latest hose catalogue has now hit the market.<br />

The 2009 Hose Master Catalogue contains a<br />

massive 416 pages, packed with 566 new part<br />

numbers, including:<br />

• 465 new “CH” moulded hose part numbers<br />

• 29 new “Vehicle Hose Packs”<br />

• Eight new “Mackay Performance Silcone Hose<br />

Packs”<br />

• 53 new range “MackayFlex Convoluted Hoses”<br />

• Nine new “Universal” hose lines including 45<br />

degree hose bends.<br />

New applications covered include many late<br />

model passenger and 4 Wheel-Drive vehicles, apart<br />

from the usual strong coverage of <strong>Australian</strong> and<br />

Asian models, there is emphasis on several European<br />

and North American vehicles now entering the<br />

market.<br />

All popular features of the Mackay catalogue such as the hose graphics, where used<br />

guide, cross-references and the hose dimension listings are fully updated in the 2009<br />

edition.<br />

For more information email automotive@mackayrubber.com.au<br />

or contact your nearest Mackay distributor.<br />

The ultimate LED<br />

Strobe for harsh<br />

environments<br />

The ultimate in high output light intensity<br />

and reliability in emergency lighting for<br />

harsh environments has been announced<br />

in the latest release from Narva with the new 'Megaburst' strobe.<br />

Using high intensity LEDs with five selectable flash patterns along with rugged<br />

construction, the Narva 'Megaburst' high output LED strobe offers a high level of<br />

safety and reliability. For convenience in the field, an internal switch can be<br />

triggered to alter the flash pattern without removing the l<strong>am</strong>p from its mounting.<br />

The new 'Megaburst' EMC approved l<strong>am</strong>p has a large aluminium heat sink base<br />

and cap to cater for the heat generated by the high output LEDs. Clever electronics<br />

are built into the circuit board that can be progr<strong>am</strong>med for a variety of applications<br />

to suit the working environment. The circuit board is protected by epoxy resin and<br />

with no moving parts, ultra long life of up to 100,000 hours life can be expected<br />

from the LEDs.<br />

A safer working environment is created due to the high flux LEDs mounted on<br />

the circuit board plus the latest in high power LEDs mounted on a central shaft,<br />

creating a primary and secondary effect in the strobe.<br />

By nature, the LEDs used in the 'Megaburst', draw far less power than<br />

conventional lighting sources (1.8A at 12V) whilst producing less heat. With<br />

resistance to shock and vibration the Megaburst is ideally suited to heavy-duty<br />

applications in mining operations, contractors plant and equipment, earthmoving<br />

machinery etc. It is virtually maintenance free and carries a five-year Narva<br />

warranty.<br />

Narva 'Megaburst' strobe lights are available in <strong>am</strong>ber, red and blue lenses from<br />

leading automotive and transport outlets throughout Australia.<br />

For more information call 03 9730 6000.<br />

18 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


PRODUCTS<br />

Classic Clutch Launch<br />

New and precision rebuilt clutch components to<br />

restore your pride and joy.<br />

<strong>Australian</strong> Clutch Services has expanded its Classic Clutch range<br />

to the point where in 2009 it decided these pieces of history<br />

deserved their own banner.<br />

Launched in 2009, ACS claims that Classic Clutch is<br />

Australasia’s only location where you will be able to source<br />

complete clutch assemblies for classic marques such as<br />

Ferrari, L<strong>am</strong>borghini, Alfa, Maserati, MG, Lotus, Triumph,<br />

Leyland, Aston Martin, and Jaguar as ‘off-the-shelf’ items.<br />

It also claims that you will find personnel with the<br />

expertise and experience to be able to rebuild and reset your<br />

original clutch components that are simply no longer<br />

available.<br />

Also available are original<br />

equipment replacement<br />

and high performance<br />

alternatives for your classic<br />

muscle car. ACS caters for<br />

Chevrolet, Buick, Dodge,<br />

Ford, Chrysler, <strong>am</strong>ong many<br />

others. If it’s not in ACS’s<br />

catalogue, Classic Clutch can<br />

still make or rebuild and<br />

upgrade a clutch to suit your<br />

needs.<br />

Classic Clutch encompasses:<br />

• Clutch covers<br />

• Clutch discs<br />

• Clutch d<strong>am</strong>pers<br />

• Flywheels<br />

• Thrust bearings<br />

• Aligning Tools, Dowels and Spigot Bearings<br />

For more information call 1800 CLUTCH<br />

or visit www.australianclutch.com.au<br />

Premier Auto Trade catalogue range expanded<br />

Premier Auto Trade has released several new editions to its series of product catalogues.<br />

Premier Auto Trade’s range of EFI and Engine Management components<br />

specialises in genuine and original equipment (OE) products from the world’s leading<br />

manufacturers including, Delphi, Pierburg, Continental, Standard, Denso, Valeo,<br />

Bougicord, and Walker Products. Produced specifically for their network of<br />

specialised resellers the catalogues are designed to make distributors’ jobs easier in<br />

this time precious market.<br />

With over 4000<br />

component lines Premier<br />

Auto Trade has focused<br />

on developing a package<br />

which addresses the<br />

specific requirements<br />

of distributors and<br />

resellers, developing<br />

functional and user<br />

friendly catalogues with<br />

easy to reference data for thousands of parts and vehicle applications, with large<br />

clear photographs for easy recognition of components. The catalogues feature a full<br />

colour coded and easy to search layout, which makes finding the part needed quick<br />

and easy.<br />

The latest catalogue releases include:<br />

• Fuel Pumps, Regulators, Injectors (Catalogue 1 - Revision 2);<br />

• Oxygen Sensors (Catalogue 7);<br />

• Air, Temperature, Knock and Speed Sensors, Oil Pressure switches (Catalogue 8);<br />

• Air Mass Meters. Map Sensors and EGR Valves (Catalogue 6).<br />

These compliment the existing catalogue range, which includes:<br />

• Crank and C<strong>am</strong> angle sensors (Catalogue 2);<br />

• Ignition Coils (Catalogue 3);<br />

• Distributors, Ignition Modules, Hall Sensors & Pickups (Catalogue 4);<br />

• Idle Speed Control Valves, Throttle Bodies and Throttle Position Switches<br />

(Catalogue 5).<br />

The Premier Auto Trade catalogues are available to specialist resellers<br />

and distributors. For more information visit www.premierautotrade.com.au<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 19


PRODUCTS<br />

What is zMAX Microlubricants and what does it do?<br />

zMAX, a commercialised metal interface treatment, is a uniquely processed mineral oil that<br />

has demonstrated its ability to improve fuel economy, reduce engine deposits, and reduce wear<br />

through the process of micro-lubrication.<br />

This micro-lubrication improves<br />

performance by reducing engine friction,<br />

affording an attendant improvement in fuel<br />

economy, and reducing engine wear and<br />

deposits in critical high temperature sealing<br />

areas. Because this uniquely processed<br />

mineral oil is able to both adsorb on to and<br />

absorb (penetrate) into the pores, cracks, and<br />

fissures in the engine's metallurgy, a new<br />

mechanism of micro-lubrication is offered for<br />

improving the overall lubrication and<br />

performance in automotive engines.<br />

zMAX is derived from a highly refined<br />

mineral oil that undergoes a proprietary<br />

process involving specific molecular<br />

rearrangement. It has a kinematic viscosity of<br />

11.5 cSt at 40°C and 3.00 cSt at 100°C, a<br />

Surface Tension of 27.75 dynes/cm at 20°C,<br />

and an API gravity of 36.6. A comparison of<br />

the high temperature distillation results of<br />

zMAX versus the mineral oil used for its<br />

production reveal zMAX having a slightly<br />

higher boiling range than the<br />

originating mineral oil. Chemical<br />

analyses using gas chromatography<br />

and mass spectroscopy conducted<br />

by Triton Analytics Corporation<br />

(Houston, TX) show a greater<br />

concentration of linear<br />

hydrocarbon chains in zMAX than<br />

in mineral oil.<br />

Since zMAX is added to the<br />

engine oil, a misconception may<br />

exist that zMAX is an additive for<br />

engine oils. This is incorrect as the<br />

SAE J357 OCT 99 Information<br />

Report Physical and Chemical<br />

Properties of Engine Oils provides<br />

this definition "A lubricant additive agent is a<br />

material designed to enhance the performance<br />

properties of the base stock or to improve the<br />

base stock properties that do not naturally<br />

exist with the base stock." Clearly, zMAX does<br />

neither of these two functions, as it is not<br />

designed to improve or enhance any qualities<br />

of the engine oil. Introducing it into the engine<br />

oil is merely the means to transport zMAX<br />

directly to the engine's metallurgy.<br />

For more information call 1800 199 055<br />

or visit www.zmax.com.au<br />

20 AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 www.aaaa.com.au


PRODUCTS<br />

New coolant hose packs<br />

The primary cause of coolant hose<br />

failure is an electrochemical attack on<br />

the rubber compound; known as<br />

electrochemical degradation, or ECD.<br />

The effects of ECD are not<br />

unique to the top and bottom hose<br />

only, ECD impacts on the entire<br />

systems of coolant hose. If one<br />

coolant hose requires replacing due<br />

to ECD, it is highly likely that the<br />

other hose will need replacement<br />

too.<br />

Gates has made this process easy<br />

for professional technicians and the D.I.Y mechanic, by introducing<br />

convenient hose packs, which contain all the relevant hose parts you<br />

need for a comprehensive coolant hose service. The packs even include<br />

cl<strong>am</strong>ps.<br />

Gates Hose Packs are vehicle specific and eliminate the hassle of<br />

shopping around for coolant hose parts. There are 10 part numbers now<br />

available in the range, including applications for Ford Falcon, Holden<br />

Commodore, Toyota Landcruiser, Toyota C<strong>am</strong>ry and Mitsubishi Pajero.<br />

For more information on ECD and Gates Hose packs, including full<br />

application listing, visit www.gatesaustralia.com.au<br />

Intake performance<br />

The BMC Air Filter Direct Intake Airsystem (DIA) is a revolutionary air filter that is<br />

ideal for performance applications.<br />

The DIA is a fully enclosed filter that offers enhanced<br />

performance, which can increase both your<br />

engine power and fuel economy.<br />

Thanks to the direct air intake, you<br />

get a high-flowing, low restriction<br />

system that conveys fresh air to the<br />

air box at a speed greater than a<br />

traditional system. Two universal<br />

fitments are available, for<br />

engine capacity up to 1.6<br />

litres and for applications<br />

over 1.6 litres.<br />

BMC Air Filters feature<br />

a unique filtering element,<br />

with four ply cotton gauze,<br />

soaked in specially<br />

formulated oil that is<br />

sandwiched between two<br />

aluminium nets that are finished with an epoxy coating.<br />

This unique filtering element traps even the most minute particles ensuring<br />

maximum protection from dirt particles, petrol fumes and oxidisation while<br />

allowing for maximum airflow<br />

For more information visit www.linkauto.com.au<br />

or call Link International on 07 3382 5000.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 21


PRODUCTS<br />

Autoinfo electronic parts catalogue<br />

AutoInfo released its suite of electronic parts catalogues and data at the AAAA<br />

Sydney Expo.<br />

Although appearing as a<br />

newcomer, the AutoInfo te<strong>am</strong> has<br />

been well seasoned in the<br />

aftermarket and spent the past<br />

three years preparing its products.<br />

The AutoInfo mission is to make<br />

the <strong>Australian</strong> parts aftermarket as<br />

smart as the OEM parts suppliers<br />

by accurately identifying the car<br />

and thus supplying the correct<br />

parts to the repairer the first time.<br />

Problems facing the aftermarket<br />

At the moment the <strong>Australian</strong><br />

car fleet is getting more diverse and<br />

complicated while at the s<strong>am</strong>e time<br />

a general decline of skills are<br />

available in the industry at the<br />

supply end. This is a true doubleedged<br />

sword.<br />

The aftermarket must now be<br />

very precise about the model before<br />

supplying parts otherwise the<br />

contingency order scenario of all<br />

three possible water pumps being<br />

sent and two returned will continue<br />

to become more commonplace,<br />

thus placing pressure on inventory<br />

and compounding administration<br />

costs for both retailer and repairer.<br />

So how can AutoInfo help?<br />

Manufacturers and importers<br />

need to know what models are on<br />

the road in Australia, how to<br />

accurately define them and how<br />

many of each variant there are so<br />

that the required parts can be<br />

made available. AutoInfo provides<br />

an accurate vehicle index with<br />

precise on-road quantities, this<br />

coupled with access to its<br />

standardised database allows direct<br />

manufacturer input into the s<strong>am</strong>e<br />

system that resellers and repairers<br />

use.<br />

Distributors and resellers need<br />

to be able to have appropriate<br />

inventory on hand and have access<br />

to lower volume parts in a timely<br />

fashion, frontline staff need to<br />

rapidly identify the correct part<br />

number for a customers request to<br />

be able to sell the inventory.<br />

AutoInfo provides a unified<br />

catalogue with all parts of all part<br />

types from all manufacturers shown<br />

in a single vehicle listing, no more<br />

ferreting through websites that all<br />

operate differently or worse still<br />

locating hard-copy books of varying<br />

vintages.<br />

Repairers need to have<br />

confidence the aftermarket can<br />

supply them the correct parts at a<br />

fair price in a timely fashion, they<br />

need to accurately quote jobs with<br />

confidence that the final price will<br />

match initial estimates. AutoInfo<br />

provide access to the s<strong>am</strong>e unified<br />

catalogue so that they can see all<br />

their aftermarket options regardless<br />

of brand or distribution channel.<br />

Who is AutoInfo?<br />

David Wyeth has 25 Years in the<br />

automotive and heavy diesel parts<br />

business, the past 12 have been<br />

spent building electronic parts<br />

catalogues and analysing vehicle<br />

data.<br />

Jeff Clare has 30 years in the<br />

auto parts aftermarket industry, in<br />

both trade and retail, Jeff has an<br />

absolute passion for helping<br />

counter staff make the sale.<br />

Wayne MacDonald has 15 years<br />

in the auto parts aftermarket. Our<br />

software and vehicle definition<br />

guru, Wayne will stop at nothing to<br />

get accurate vehicle details.<br />

This te<strong>am</strong> is backed by advice<br />

and governance from Bob Wyeth<br />

and Stas Mintowt-Czyz, both<br />

veterans of the <strong>Aftermarket</strong> and a<br />

serious knowledge pool of anything<br />

automotive in Australia, New<br />

Zealand, Europe and USA.<br />

The AutoInfo suite includes:<br />

Autoi Editor<br />

A powerful data editing and<br />

analysis tool for manufacturers and<br />

importers to load parts listings<br />

against our extensive vehicle index,<br />

this exposes them directly to our<br />

catalogue users. This allows access<br />

to our statistical knowledge of the<br />

<strong>Australian</strong> fleet in a meaningful<br />

and flexible manner.<br />

PartFinder<br />

The most user-friendly,<br />

accurate and powerful search<br />

engine available for aftermarket<br />

hard parts, PartFinder lets the<br />

operator see everything available<br />

for a vehicle in one comprehensive<br />

listing, multiple brands are<br />

represented and up-sell options are<br />

one mouse click away. Add-on<br />

sales are simplified by logically<br />

placing related items together such<br />

as hoses, thermostat etc shown<br />

next to water pumps.<br />

PartFinder Lite<br />

Repairers can access the s<strong>am</strong>e<br />

search technology to define their<br />

vehicle parts and see all parts<br />

options available from the<br />

aftermarket, if there is an offer they<br />

can see it regardless of who<br />

manufactures or supplies it, this<br />

will help repairers order by part<br />

number saving time and money,<br />

any difficult applications will<br />

become apparent quickly enabling<br />

the repairer to get further details<br />

from the vehicle or forewarn him of<br />

identification issues.<br />

For more information contact<br />

AutoInfo on +64 9 537 8550 or<br />

visit www.autoi.com.au<br />

22 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


PRODUCTS<br />

Gates launches new hose<br />

application catalogue<br />

Gates Australia has released its new<br />

Radiator Hose Application Catalogue<br />

(Part #496-2043).<br />

The new catalogue features 173 new<br />

hose applications, and 52 new hose part<br />

numbers, providing customers with the<br />

most up to date information available<br />

from Gates.<br />

The catalogue also features a<br />

comprehensive competitor change over<br />

listing and OE cross reference, along with<br />

detailed information on the new Gates<br />

Coolant Hose Packs.<br />

To obtain copies of the new Hose Pack Brochure (496-2104)<br />

and/or the new Radiator Hose Catalogue (496-2043)<br />

visit www.gatesaustralia.com.au to download a PDF copy,<br />

or alternatively email southpacsales@gates.com<br />

Haigh Australia’s triple release<br />

Haigh Australia has just released three new product catalogues to showcase the<br />

wide and extensive range of specialised automotive products they manufacture.<br />

These include Sunland<br />

Dashmats, Protective Plastics and<br />

the new range of Sunland Tailored<br />

Floor Mats.<br />

Alongside the mandatory model<br />

listings and general product features<br />

each of the catalogues contain<br />

extensive information on their<br />

popular customising services such as<br />

logos and monogr<strong>am</strong>ming. These<br />

exciting options allow consumers to<br />

make a truly personalised purchase<br />

and it seems Haigh has certainly hit<br />

the mark by catering to this growing<br />

trend.<br />

Sunland continues to lead the<br />

way in dashmat development and<br />

still offers customers the largest<br />

range of models available in<br />

Australia today. The Protective<br />

Plastics range of headlight covers,<br />

bonnet protectors and<br />

weathershields has gained a strong<br />

following and with over 100 new<br />

additions to its range since 2008, it<br />

continues to set new sales marks.<br />

Haigh predicts similar success for its<br />

new range of Parklane Tailored Floor<br />

Mat which are sure to be popular<br />

with customers.<br />

To keep fully informed about its latest<br />

product releases visit<br />

www.haigh.com.au.<br />

If you haven’t received your new<br />

catalogues then please contact Haigh<br />

on 07 3375 3933 or speak to your<br />

Haigh State Sales Manager.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 23


PRODUCTS<br />

New Dayco heater control valves<br />

Dayco, the leading brand of automotive power transmission and<br />

cooling system components in the <strong>Australian</strong> and New Zealand<br />

aftermarket has released a new premium quality range of heater<br />

control valves.<br />

Heater control valves regulate the flow of engine coolant to<br />

the vehicle's heater core. In the off position, the heater control<br />

valve blocks coolant flow to the heater core when no heating is<br />

required and the reverse is applied to activate interior heating.<br />

In late model vehicles the heater valve can be activated by<br />

vacuum control or in older models by<br />

cable.<br />

Common heater valve<br />

failures include leakage,<br />

blocking and cracking<br />

due to the fact that most<br />

late model heater control<br />

valves are made of<br />

polymer. Often the<br />

cracking occurs when<br />

heater hoses are<br />

removed.<br />

Dayco has released a<br />

premium quality aftermarket<br />

replacement heater control valve progr<strong>am</strong><br />

for fitment to popular local and imported vehicles. Initial Dayco<br />

replacement heater control valve applications include the<br />

following:<br />

• Holden Barina, Astra & Vectra Holden VN - VY 6 cyl;<br />

• Holden VZ 6cyl;<br />

• Holden HQ - HZ Torana 6 cyl;<br />

• Ford EA - AU V8 Ford EA - AU 6cyl;<br />

• Ford XD - XF 6cyl;<br />

• Ford XA - XC 6 cyl.<br />

Universal Fitment Model (DHV4008) All Dayco heater<br />

control valves have been manufactured to meet or exceed OEM<br />

standards. These new additions to Dayco's extensive aftermarket<br />

product range share the total quality characteristics that are<br />

synonymous with the well-trusted Dayco n<strong>am</strong>e.<br />

For more information call 03 9796 4044<br />

Yella Terra releases Chrysler Hemi<br />

supercharger kit<br />

Chrysler’s new generation 5.7 and 6.1 litre Hemi V8s are fitted to many exciting models<br />

around the world including the 300C, Magnum, Dodge Daytona, Jeep Cherokee SRT and<br />

the stunning new Dodge Challenger.<br />

These cars have rapidly become the<br />

basis of many great looking Street<br />

Machines that rarely had the power to<br />

match their looks through lack of<br />

affordable, effective power upgrades.<br />

Now Australia’s Yella Terra has<br />

changed the face of Hemi performance<br />

with the release of a bolt on<br />

supercharger kit based on Whipple’s<br />

legendary 2.4-litre screw charger.<br />

The Yella Terra kit features OEM<br />

quality engineering and comes<br />

complete with a water to air intercooler<br />

system and high flow billet fuel rails<br />

and injectors to suit high boost<br />

applications. With professional tuning<br />

and an appropriate air intake system,<br />

power outputs over 350kw at the<br />

wheels are achievable with this kit.<br />

More impressive is the huge gains<br />

in torque and instant throttle response<br />

that only a Whipple screw charger can<br />

deliver.<br />

The Yella Terra Chrysler<br />

supercharger kit is available for both<br />

5.7 and 6.1 SRT engine types from<br />

Yella Terra stockists throughout<br />

Australia, New Zealand , USA, Canada<br />

and the Middle East.<br />

For more information email<br />

sales@yellaterra.com.au.<br />

24 AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 www.aaaa.com.au


PRODUCTS<br />

New Bosch KTS 340<br />

Simple Diagnosis<br />

at your fingertips<br />

With the number of electronics systems in today’s<br />

vehicles increasing so rapidly, workshops now<br />

need a multifunctional tester, not just an ECU<br />

diagnostics unit, to avoid having to refer work to<br />

a third party.<br />

If the most important tool in your workshop<br />

is information, then the key to profitability is<br />

being able to access it easier, faster and in<br />

more detail. That’s where the new Bosch KTS<br />

340 diagnostic tool becomes the tool you can’t<br />

live without.<br />

Compact, comprehensive and mobile, the<br />

Bosch KTS 340 is the latest addition to the<br />

KTS series of diagnostic testers, designed<br />

specifically for mobile use. The KTS 340<br />

enables the workshop to have everything<br />

needed for diagnosis, troubleshooting,<br />

maintenance and service simply at the touch<br />

of a button.<br />

With the Bosch KTS 340 frequently used<br />

information such as vehicle data, diagnostic<br />

plug installation, or maintenance information<br />

can be accessed with one touch. The 8.4”<br />

touch screen makes it simpler to switch<br />

between the applications. For ex<strong>am</strong>ple, direct<br />

access to the diagnosis function can be gained<br />

from the fault location instructions or the<br />

maintenance schedule, with consistent screen<br />

display throughout.<br />

Equipped with WLAN, the KTS 340 makes<br />

it possible to print test results, allowing access<br />

to older vehicle information that may be saved<br />

on a workshop PC. The totally mobile unit<br />

operates without a mains connection, using<br />

integrated AA batteries and can be charged in<br />

the cigarette lighter, the car's diagnostic<br />

socket, or via the mains supply.<br />

In developing the KTS 340 Bosch has also<br />

modified the ESI[tronic] software, making it<br />

much easier to use. All the information<br />

software required for troubleshooting,<br />

maintenance and service work is incorporated<br />

in the device, making it instantly available. An<br />

integrated two-channel multimeter enables<br />

comprehensive resistance, diode, voltage and<br />

current measurements. CAS[plus], included in<br />

the ESI[tronic] software, links the fault-finding<br />

instructions to the diagnostics, guiding the<br />

mechanic through test steps and providing all<br />

the fault information and diagnostics functions<br />

needed for repair.<br />

A new Technical Service Bulletin (TSB) is<br />

also included in the KTS 340 package, to<br />

supplement the SIS-Instructions (Service<br />

Information Systems). This provides rapid<br />

access to common vehicle faults, symptoms<br />

classified by systems groups (such as ABS,<br />

airbag, engine management, etc.), a clear<br />

description of the cause of the problem and<br />

validated repair tips and/or solutions. All these<br />

steps are supported by diagr<strong>am</strong>s, making every<br />

step even simpler to follow. The KTS 340 with<br />

these clear, intuitive operation elements and<br />

integrated measuring technology is therefore<br />

better able to support the demands of today’s<br />

workshops.<br />

Diagnostics is the key to the workshop of<br />

the future. As vehicle systems become more<br />

complex the demands placed on qualified<br />

diagnosis in the workshop are increasing<br />

rapidly. For professional service on modern<br />

vehicles, Bosch provides everything at one<br />

stop; test technology, continuously updated<br />

software, technical training and a product<br />

support hotline.<br />

To find out more about the Bosch KTS 340, or<br />

any other diagnostic test equipment in the Bosch<br />

range, please call Bosch Diagnostics Customer<br />

Service on 1300 783 031.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 25


BOSCH FEATURE<br />

PREPARING WORKSHOPS<br />

FOR THE FUTURE<br />

Now, perhaps more than ever before, the automotive aftermarket is experiencing a period of<br />

significant change.<br />

The broader use of ECUs in vehicles,<br />

the diminishing need to repair rather than<br />

replace key electrical system components<br />

and the increasingly competitive nature of<br />

the market all make it harder for small<br />

businesses to survive.<br />

So it’s no surprise that many of these<br />

workshops are reviewing their business<br />

models and looking for ways to increase<br />

profit to guarantee their future.<br />

But even larger corporations, like<br />

Bosch, have been reviewing its direction<br />

to ensure that their model is right for the<br />

future. In fact, Bosch has been<br />

progressively doing this for some years<br />

now. Older participants within the<br />

automotive industry will remember<br />

Bosch’s strength as an electrical system<br />

manufacturer, but as the needs of the<br />

service and repair industry have changed,<br />

so has Bosch.<br />

Today, Bosch’s automotive aftermarket<br />

business features a much broader range<br />

of product. The focus is on developing<br />

vehicle servicing solutions which give<br />

workshops a competitive edge in the<br />

market. One of the advantages for Bosch<br />

is its extensive exposure to the<br />

development of the very latest technology<br />

through its global original equipment<br />

contracts.<br />

The key is to find ways to<br />

help the workshop save time<br />

during a vehicle service<br />

With the expansion of electronics to<br />

control critical vehicle functions such as<br />

safety systems, transmissions and engine<br />

management systems, comes an increased<br />

need for vehicle diagnostics within the<br />

workshop.<br />

Bosch invests a significant <strong>am</strong>ount each<br />

year on the development of diagnostic<br />

equipment and software to ensure that<br />

workshops have the capability of<br />

conducting their own diagnostic work and<br />

therefore keeping as much profit within<br />

their own business as possible. All of this is<br />

captured in Bosch’s proprietary software<br />

known as ESI[tronic] which is the brains<br />

behind Bosch diagnostic tools.<br />

This s<strong>am</strong>e approach has been<br />

expanded over recent years to further<br />

broaden the range of workshop<br />

equipment available from Bosch. The<br />

acquisition of Beissbarth provides access<br />

to high quality wheel-end equipment such<br />

as wheel aligners and tyre balancers. For a<br />

relatively moderate investment this<br />

provides an opportunity for workshops to<br />

increase their services and their<br />

profitability.<br />

To support this further expansion<br />

Bosch has created a separate business unit<br />

within their aftermarket division to focus<br />

specifically on the support and expansion<br />

of equipment solutions for workshops.<br />

Most noticeably here is the industry<br />

leading approach to product training<br />

where every purchase is supported by a<br />

comprehensive training progr<strong>am</strong>.<br />

“We understand that this is a<br />

significant investment for many<br />

workshops and we want to help them<br />

achieve a satisfactory return on their<br />

investment as soon as possible,” Stuart<br />

Howe, Manager of the Bosch workshop<br />

equipment business, said.<br />

And Bosch is making headway in other<br />

areas as well. The introduction of product<br />

progr<strong>am</strong>s previously seen as foreign to<br />

them within the <strong>Australian</strong> automotive<br />

aftermarket are now gaining a strong<br />

foothold.<br />

Products such as filters and wipers fit<br />

comfortably alongside spark plugs and<br />

batteries as key service components.<br />

However the idea is not simply to deliver<br />

a product the s<strong>am</strong>e as others in the<br />

26 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


BOSCH FEATURE<br />

market, but to deliver the best possible<br />

product and to develop progr<strong>am</strong>s within<br />

each product category, which allows the<br />

workshop to increase their profitability.<br />

Take spark plugs for instance. Recently<br />

Bosch upgraded its progr<strong>am</strong> to totally<br />

rev<strong>am</strong>p the way in which spark plugs can<br />

be cost effectively managed and sold. The<br />

product design was re-engineered, where<br />

applicable, incorporating a high focus on<br />

the benefits of utilising Platinum<br />

technology to increase performance and<br />

life. The range itself was reviewed and<br />

products re-engineered where possible to<br />

reduce the burden of high stock levels by<br />

creating a shorter range of product for<br />

the s<strong>am</strong>e number of applications. Finally<br />

the product was differentiated into three<br />

distinct performance levels providing both<br />

workshops and retailers greater<br />

opportunity to up-sell product and<br />

increase profit.<br />

The ongoing support for traditional<br />

ignition components along with newer<br />

engine management service items such as<br />

oxygen sensors and glow plugs is<br />

supported by expansion into areas such as<br />

drive and timing belts where the<br />

exceptional Bosch quality is being rapidly<br />

accepted by the market.<br />

“The key is to find ways to help the<br />

workshop save time during a vehicle<br />

service,” explains Bosch <strong>Aftermarket</strong><br />

Marketing Manager, Rolf Schillinger. “For<br />

ex<strong>am</strong>ple, our wiper blades feature a<br />

Quick-Clip mechanism which means you<br />

can change them over faster than you can<br />

fit a refill. So the workshop saves time and<br />

their customer gets better quality vision<br />

because it’s a better product – everybody<br />

wins.”<br />

This approach to developing products<br />

is now being extended to increasing the<br />

level of Bosch knowledge which can be<br />

passed on to workshops. Bosch has long<br />

been recognised for its industry leading<br />

training workshops; simply ask any of the<br />

611 Bosch Authorised Service Dealers<br />

across Australia and New Zealand. Now<br />

Bosch has introduced a regular<br />

publication known as Future Workshop<br />

which will provide access to critical Bosch<br />

service tips and opportunities for making<br />

workshops more profitable along with<br />

keeping abreast of the latest in Bosch<br />

products and technology.<br />

The most recent development in<br />

improving Bosch’s offer to automotive<br />

workshops is the acquisition of the PBR<br />

brake business. PBR was already a leading<br />

brand within the brake aftermarket but<br />

the addition of specialised Bosch brake<br />

product will make it easier for workshops,<br />

brake specialists and distributors to gain<br />

access to a strong, consolidated brake<br />

progr<strong>am</strong>.<br />

So whether it be petrol, diesel or LPG;<br />

engine, brake or electrical, Bosch is<br />

helping workshops to diagnose better and<br />

service more efficiently, which will<br />

ultimately lead to more profitable and<br />

sustainable workshops.<br />

For further information on how to use<br />

Bosch product to improve profit for your<br />

business or to subscribe to Future<br />

Workshop, contact your Bosch<br />

representative or call Bosch Customer<br />

Service on 1300 30 70 40.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 27


EXPO REVIEW<br />

An initiative of the <strong>Australian</strong><br />

<strong>Automotive</strong> <strong>Aftermarket</strong> <strong>Association</strong><br />

(AAAA), the combined Expos covered<br />

20,000 square metres of floor space<br />

with high quality exhibits featuring<br />

<strong>Australian</strong> and international products<br />

and services.<br />

AAAA Executive Director, Stuart Charity,<br />

said the 2009 visitor numbers for these<br />

trade-only expos were 33 percent higher<br />

than the 2005 Sydney show organised by<br />

the AAAA.<br />

"There were three stand out features of<br />

these expos," he said.<br />

"First, the exhibitors made significant<br />

investments in these shows - 70 percent<br />

were custom designed - and the four full<br />

halls of the Sydney Exhibition Centre<br />

looked fantastic."<br />

Mr Charity said the stands were big and<br />

bright and the people were buzzing.<br />

"Second, the quality of enquiries and<br />

leads received by the exhibitors was very<br />

high," he said.<br />

"The visitors c<strong>am</strong>e to talk business and<br />

many exhibitors remarked that there were<br />

few time wasting 'tyre kickers'.<br />

"And third, the networking opportunities<br />

offered by these events were happily<br />

accepted."<br />

Mr Charity said all of the industry events<br />

held in conjunction with the expos were<br />

well supported.<br />

"During the Collision Repair Expo, all of<br />

the International Seminar Series sessions<br />

Expos prove strength of the aftermarket<br />

The Auto <strong>Aftermarket</strong> Expo and Collision Repair Expo held at the Sydney Exhibition Centre from April 2-4<br />

won a strong response from the aftermarket mechanical and crash repair sectors, with 8144 visitors<br />

exploring the 370 exhibitor displays.<br />

2009 AAAA Kim Aunger Young Achiever Award winner Guy Nicholls (left)<br />

received his trophy from 2007 winner Kieran Field.<br />

were close to capacity, as were the 24<br />

demonstrations held in the Lowbake spray<br />

booth.<br />

"The Awards to Industry Banquet<br />

recognising AAAA members' achievements<br />

was enjoyed by 500 people, and capacity<br />

crowds attended the other AAAA functions<br />

held during the expos.<br />

"There are no other events in Australia<br />

that bring together such a large and<br />

committed automotive aftermarket<br />

audience."<br />

Mr Charity congratulated all of the<br />

exhibitors for their determination to defy<br />

the economy and showcase the strength of<br />

the <strong>Australian</strong> auto aftermarket.<br />

"One key to the success of these expos<br />

is enthusiastic industry involvement in<br />

producing these shows," he said.<br />

"Each Expo is driven by a hard working,<br />

committee consisting of volunteers<br />

representing industry businesses.<br />

"This means the expos are run by the<br />

industry, for the industry.<br />

"We are grateful to these te<strong>am</strong>s, and to<br />

the major corporate sponsors Armor All and<br />

PPG for their ongoing support."<br />

Auto <strong>Aftermarket</strong> Expo<br />

Innovative exhibits were a feature of the<br />

Auto <strong>Aftermarket</strong> Expo with many displays<br />

providing demonstrations of tools and<br />

equipment.<br />

An effective technique for some<br />

exhibitors was the use of mini workshop<br />

sessions combining video presentations<br />

with the real time demonstrations.<br />

Another creative use of display space<br />

tested by Autodata Australia was a mini<br />

meeting room built into the stand.<br />

National Sales Manager, Brett<br />

Engeman, said the meeting room was busy<br />

virtually non-stop with interested visitors.<br />

"The leads were very strong - we got<br />

enough work from this show to keep us<br />

busy for three months," he said.<br />

The Auto <strong>Aftermarket</strong> Expo also hosted<br />

the second running of the SACHS Masters,<br />

Australia's only te<strong>am</strong> based automotive<br />

technicians competition, which was<br />

sponsored by ZF Australia Pacific.<br />

The challenging three-day competition<br />

brought 13 te<strong>am</strong>s of three members each<br />

from all over Australia to tackle complex<br />

mechanical and diagnostic problems on<br />

two identical Toyota Corolla vehicles in full<br />

view of thousands of show visitors.<br />

Te<strong>am</strong>s had two-and-a-half hours to<br />

complete their tasks under the watchful<br />

eyes of skilled judges from industry and<br />

education, including the University of<br />

Ballarat (VIC) and the Wetherill Park<br />

College of TAFE (NSW).<br />

ZF Australia Pacific Managing Director,<br />

Peter Duncan, and Te<strong>am</strong> BOC V8 Supercar<br />

driver Jason Richards congratulated the<br />

2009 SACHS Masters Ch<strong>am</strong>pions and<br />

major placegetters, which all represented<br />

independent workshops.<br />

contnued page 31<br />

Ron Pedder (right) received the 2009 AAAA Outstanding Service to Industry Award from<br />

2007 winner Andrew Schr<strong>am</strong>. Ron Pedder was also inducted into the AAAA Hall of F<strong>am</strong>e.<br />

28 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


EXPO REVIEW<br />

Collision Repair Expo<br />

Enthusiastic participation from industry leading paint companies and body jig<br />

manufacturers was a highlight of the Collision Repair Expo.<br />

A large number of exhibitors sponsored their international suppliers and principals<br />

to visit the 2009 Expo.<br />

Many of these visitors said the standard of presentation of this Collision Repair Expo<br />

was equal to the major overseas shows, including NACE, the International Autobody<br />

Congress and Exposition held in Las Vegas.<br />

In addition to the International Seminar Series and the Lowbake demonstration spray<br />

booth activities, a number of Collision Repair Expo exhibitors also hosted special<br />

functions as part of their investment in the show.<br />

Good attendances were reported for these events and the networking was<br />

appreciated.<br />

Choice of Repairer c<strong>am</strong>paign<br />

The 2009 Expos also provided the launch platform for the Choice of Repairer<br />

c<strong>am</strong>paign.<br />

This AAAA initiative on behalf of the independent aftermarket is designed to promote<br />

consumer choice and fair competition in the automotive parts, accessories, repair and<br />

service industry.<br />

"The aim of the Choice of Repairer c<strong>am</strong>paign is to protect choice and competition<br />

in vehicle repair, servicing and replacement parts sectors by eliminating any technical<br />

or legal barriers that impact on the <strong>Australian</strong> consumers' rights to have their vehicle<br />

serviced, maintained and repaired in a timely manner, at competitive prices, and in the<br />

workshop of their choice," Mr Charity said.<br />

"The c<strong>am</strong>paign was well received by our members, and the synergy with the collision<br />

repair industry was recognised by many from that sector.<br />

"We look forward to working with the industry to progress this important step in<br />

achieving a level playing field for businesses in the independent aftermarket."<br />

2011 Expos<br />

President Peter Hein (left) welcomed George Kallinikos<br />

into the AAAA Hall of F<strong>am</strong>e.<br />

Mr Charity said with such an outstanding response from the industry, the expos were<br />

considered a success.<br />

"As the shows were winding down on Saturday, expressions of interest started flooding<br />

in from exhibitors for the 2011 Expos, which will be held from May 12-14 at the<br />

Melbourne Exhibition Centre," he said.<br />

"We learned many things to help improve future expos, and we encourage exhibitors<br />

to forward their ideas to make the Auto <strong>Aftermarket</strong> Expo and Collision Repair Expo<br />

bigger and better next time."<br />

AAAA President Peter Hein (left) presented the certificate and trophy<br />

to new Hall of F<strong>am</strong>e Inductee David Wright.<br />

THANK YOU TO ALL OUR EVENT SPONSORS<br />

AUSTRALIAN AUTO AFTERMARKET EXPO SPONSORS<br />

Major Corporate Sponsor – Armor All<br />

Park 'N' Ride Sponsor - Monroe<br />

Exhibition Show Bag Sponsor –<br />

<strong>Australian</strong> Timken Pty Ltd<br />

Visitor Lanyard – Exedy Australia Pty Ltd<br />

VIP Lounge – OAMPS Insurance Brokers Ltd<br />

International Lounge – Austrade<br />

Aisle Sponsor – Speciality <strong>Automotive</strong> Products Pty Ltd<br />

Show Bag Insert – Exedy Australia Pty Ltd<br />

Show Bag Insert - Klippan Safety Products<br />

BEST NEW AFTERMARKET PRODUCTS<br />

BREAKFAST SPONSOR<br />

GS1 Australia<br />

AWARDS TO INDUSTRY BANQUET SPONSORS<br />

Platinum Sponsor – Repco Australia<br />

Gold Sponsor – DAYCO Australia Pty Ltd<br />

Silver Sponsor – Robert Bosch Australia<br />

Bronze Sponsor – PBR Australia Pty Ltd<br />

Pre Dinner Cocktail Sponsor – Gates Australia P/L<br />

Advertising & Media Awards –<br />

NGK Spark Plug (Australia) Pty Ltd<br />

Marketing Award - DBC Management Pty Ltd<br />

Manufacturing Award – Supercheap Auto<br />

Export Award – Austrade<br />

Trade Show Stand Awards – AAAA Magazine<br />

Awards to Industry Banquet Support Sponsors<br />

Brown & Watson International (Narva)<br />

Honeywell - Holts<br />

Ilana Accessories<br />

Mackay Consolidated<br />

RSP <strong>Automotive</strong> & Industrial<br />

Speciality <strong>Automotive</strong> Products<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 31


EXPO REVIEW<br />

Performance Industry Network Together<br />

As part of the <strong>Australian</strong> Auto <strong>Aftermarket</strong> Expo, a networking event was held for<br />

members of the Performance, Racing and Tuning Council (PRTC).<br />

The PRTC is one of two special interest<br />

groups formed by the <strong>Australian</strong> <strong>Automotive</strong><br />

<strong>Aftermarket</strong> <strong>Association</strong> (AAAA), and the council<br />

is putting the finishing touches on a recent<br />

survey it held on the motorsport industry. Ben<br />

Bartlett from the AAAA spoke about the<br />

importance of this survey at the event, saying<br />

that a survey of this type had never been<br />

undertaken in Australia and would give members<br />

vital insight into the future of the industry. "The<br />

perception still is that the motorsport industry<br />

is very small and has little importance to the<br />

overall automotive industry," Mr Bartlett said.<br />

"But the figures will show that the motorsport<br />

industry is a significant employer, and also a<br />

large scale exporters, predominately to the<br />

USA."<br />

Francisque Savinien, who is the Director of<br />

International Sales and Marketing for<br />

Performance Racing Industry, also spoke at the<br />

event.<br />

Performance Racing Industry runs a<br />

<strong>magazine</strong> of the s<strong>am</strong>e n<strong>am</strong>e, which is up to 500<br />

pages an issue, along with a trade show in the<br />

United States of America. Mr Savinien spoke<br />

about motorsport in America, saying that there<br />

were 451,000 race participants and 1300<br />

racetracks in the States.<br />

He also said that motorsport is the largest<br />

spectator sport in the country, which is hardly<br />

surprising when huge crowds can be witnessed<br />

at NASCAR events. Mr Savinien said there had<br />

been a tremendous globalisation of the industry<br />

in the last five years, with a number of<br />

international mergers and acquisitions.<br />

The Performance Racing Industry Trade<br />

Show features 1350 exhibitors and 3900 booths<br />

from 60 countries over one million square feet.<br />

About 40,000 trade-only attendees visit the<br />

show, which takes place this year from<br />

December 10 to 12 in Orlando, Florida.<br />

The AAAA will be co-ordinating a National<br />

Pavilion at the show this year, and if you need<br />

more information, please contact Ben Bartlett at<br />

the AAAA National Office on 03 9561 7044.<br />

TRW reports positive feedback<br />

As always the <strong>Australian</strong> Auto <strong>Aftermarket</strong> Expo provides the<br />

perfect platform for passing on a brand message and this year<br />

Australia’s exclusive distributor<br />

of TRW brake pads, ATAP, reported<br />

a high level of interest in the<br />

product.<br />

The new marketing c<strong>am</strong>paign,<br />

based around the ‘safety’<br />

message, has re-ignited interest in<br />

good quality brake pads, with more<br />

awareness of the liability involved<br />

in fitting an inferior quality<br />

product.<br />

Existing trade customers<br />

reported good feedback from the<br />

end user, with many reinforcing<br />

their commitment to the TRW<br />

brand and the importance of<br />

safety in automotive components.<br />

There was also a good level of<br />

interest from new customers, who<br />

are keen to put a top quality brake<br />

pad in their workshop.<br />

TRW brake pads offer an<br />

unrivalled performance level for<br />

normal driving conditions, with a<br />

stable friction co-efficient from 0-<br />

650ºC.<br />

This means that one friction<br />

material covers most applications,<br />

was no exception for TRW.<br />

from the small sedan to the 4WD<br />

towing a boat or caravan.<br />

Fitted with noise reducing<br />

shims and supplied with all<br />

accessories needed as per the OE,<br />

TRW brake pads help bring a new<br />

level of safety to <strong>Australian</strong> roads.<br />

For more information on<br />

TRW brake pads, contact<br />

ATAP on 03 8369 1300.<br />

32 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


EXPO REVIEW<br />

AAAA Awards to Industry<br />

The 2009 <strong>Australian</strong> <strong>Automotive</strong> <strong>Aftermarket</strong> <strong>Association</strong> (AAAA)<br />

Awards to Industry were presented during the <strong>Australian</strong> Auto<br />

<strong>Aftermarket</strong> Expo in Sydney in April.<br />

The awards recognise excellence in the<br />

automotive aftermarket and were presented at<br />

an industry breakfast and a dinner banquet<br />

over the course of the expo.<br />

Marketing awards<br />

Redranger received both the Gold and<br />

Silver awards for Excellence in Marketing<br />

(under $10 million annual turnover).<br />

The Gold was awarded to Redranger’s<br />

Nolathane brand, while the Silver went to its<br />

Whiteline brand.<br />

Nolathane Product Manager, Jason<br />

Oltmanns, said the company’s marketing<br />

included staff training, websites and point of<br />

sale material.<br />

“Everything we can get a n<strong>am</strong>e on, like<br />

stubby coolers and hats, we will just to<br />

reinforce the brand,” Mr Oltmanns said.<br />

“Whiteline is gradually coming up to that<br />

standard of marketing we have with<br />

Nolathane, which all has a consistent look and<br />

feel.<br />

“Everything on Nolathane you pick up has<br />

the s<strong>am</strong>e message and the s<strong>am</strong>e standard of<br />

information and it’s all red and black.”<br />

Mr Oltmanns said Redranger was chuffed<br />

to win both the Gold and Silver awards.<br />

“Without being too cocky, we did expect to<br />

win something for Nolathane because we had<br />

won an award the last time but the Whiteline<br />

one for us was a shock,” he said.<br />

“It was the first time we entered Whiteline<br />

and to pick up the Silver was excellent.”<br />

KT Cable Accessories won the Bronze<br />

award in the s<strong>am</strong>e category.<br />

The Excellence in Marketing (over $10<br />

million annual turnover) Gold award went to<br />

Monroe Australia, the Silver award to Pedders<br />

Suspension and Robert Bosch (Australia)<br />

received the Bronze award.<br />

Manufacturing awards<br />

Injectronics Australia was awarded Gold<br />

for Excellence in Manufacturing (under $10<br />

million annual turnover).<br />

The company tests, repairs and remanufactures<br />

automotive electronic<br />

components and also received the Bronze<br />

award for Excellence in Export.<br />

Injectronics National Sales and Marketing<br />

Manager, Gino Ricciuti, said the company had<br />

invested a lot of money into R&D because the<br />

business was part of a new segment in the<br />

industry and there is no real competition.<br />

“Ours is one of the companies that are<br />

unaffected when the OE sector starts slowing<br />

down because of the financial crisis,” he said.<br />

“People keep their cars longer and there<br />

is no real alternative besides buying a brand<br />

new part or a second hand one.”<br />

Mr Ricciuti said the award was recognition<br />

of the work put in by employees.<br />

“To receive recognition for your work by<br />

your industry peers shows that you’re on the<br />

right track and not just to customers, but<br />

potential customers,” he said.<br />

“It reinforces that you’re not only a<br />

company that is dedicated to what you do but<br />

you have confidence in your product and<br />

services as well.”<br />

Mr Ricciuti attributes a happy working<br />

environment to part of the success that<br />

Injectronics has enjoyed.<br />

“We make it enjoyable for staff and have<br />

fun by holding things like dress up days,” he<br />

said.<br />

“Sometimes you get too wound up<br />

rewarding people with a financial reward,<br />

whereas sometimes they are just often after<br />

the recognition.”<br />

The Silver award in the category went to<br />

Autocaps Australia and the Bronze was<br />

awarded to Black Widow Enterprises.<br />

Disc Brakes Australia was awarded Gold<br />

for Excellence in Manufacturing (over $10<br />

million annual turnover) while the Silver was<br />

awarded to Nulon Products Australia and<br />

Monroe Australia received Bronze.<br />

Export awards<br />

Don Kyatt Spare Parts was awarded the<br />

Excellence in Gold for its Flashlube range.<br />

Marketing Manager, Brett Hutchinson,<br />

said Flashlube was not feeling the pinch of<br />

the economic crisis.<br />

“There’s so much doom and gloom when<br />

you pick up the paper but our export rate has<br />

been going at a great rate of knots and it has<br />

been another excellent month in export<br />

orders,” he said.<br />

Don Kyatt General Manager, Jim Dean,<br />

accepted the award.<br />

“We were really pleased and proud to pick<br />

up the award,” he said.<br />

“We have a size range from 50ml to 20<br />

litres and everything in between, so we have<br />

an option for everybody which helps with our<br />

exporting.<br />

“We have had great success working with<br />

AUSTRALIAN AUTO<br />

AFTERMARKET EXPO AWARDS<br />

Best New <strong>Aftermarket</strong> Product (Accessories)<br />

Joint winners<br />

Brown & Watson International Pty Ltd<br />

Narva USB Power Cup<br />

Rhino-Rack Australia Pty Ltd<br />

Foxwing Awning<br />

Best New <strong>Aftermarket</strong> Product (Chemical)<br />

Nulon Products Australia Pty Ltd<br />

100% Synthetic Automatic<br />

Transmission Fluid<br />

Best New <strong>Aftermarket</strong> Product (Parts)<br />

LED Technologies<br />

Maxil<strong>am</strong>p - 3XRADR & 5XRADR<br />

Best New <strong>Aftermarket</strong> Product (Performance)<br />

Pedders Suspension<br />

Sports Ryder Extreme XA Adjustable<br />

Coil Over Shock<br />

Best New Servicing Product<br />

(Tools & Equipment)<br />

Launch Tech Pty Ltd<br />

X-431 Diagun<br />

Best New Packaging<br />

Brown & Watson International Pty Ltd<br />

Narva Ultima 225 Driving L<strong>am</strong>p Pack<br />

Best Stand 36 sq Metres Under<br />

LED Auto L<strong>am</strong>ps<br />

Best Stand Over 36 sq Metres<br />

Monroe Australia<br />

Best Shell Scheme<br />

King Springworks Pty Ltd<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 35


EXPO REVIEW<br />

AAAA AWARDS TO INDUSTRY<br />

Kim Aunger Young Achiever<br />

Guy Nicholls<br />

Outstanding Service to Industry<br />

Ron Pedder<br />

Hall of F<strong>am</strong>e<br />

George Kallinikos<br />

David Wright<br />

Excellence in Marketing<br />

Under $10 Million Annual Turnover<br />

Gold - Redranger Pty Ltd - Nolathane<br />

Silver - Redranger Pty Ltd - Whiteline<br />

Bronze - KT Cable Accessories Pty Ltd<br />

Excellence in Marketing<br />

Over $10 Million Annual Turnover<br />

Gold - Monroe Australia<br />

Silver - Pedders Suspension<br />

Bronze - Robert Bosch (Australia) Pty Ltd<br />

Excellence in Manufacturing<br />

Under $10 Million Annual Turnover<br />

Gold - Injectronics Australia Pty Ltd<br />

Silver - Autocaps Australia Pty Ltd<br />

Bronze - Black Widow Enterprises P/L<br />

Excellence in Manufacturing<br />

Over $10 Million Annual Turnover<br />

Gold - Disc Brakes Australia<br />

Silver - Nulon Products Australia Pty Ltd<br />

Bronze - Monroe Australia<br />

Excellence in Export<br />

Gold - Don Kyatt Spare Parts Pty Ltd<br />

Flashlube<br />

Silver - Fulcrum Suspensions Pty Ltd<br />

Bronze - Injectronics Australia Pty Ltd<br />

Best Print Media Advertisement<br />

Repco Australia - Weeping Women<br />

Best Radio Commercial<br />

Monroe Australia - Just Drive<br />

Best Retail Catalogue<br />

Repco Australia - Father’s Day Catalogue<br />

Best Trade Catalogue<br />

Brown & Watson International Pty Ltd<br />

Narva <strong>Automotive</strong> Lighting & Electrical<br />

Catalogue<br />

Best TV Commercial<br />

Pedders Suspension -<br />

Neil’s Surprise Hoist Commercials<br />

Best Website<br />

Monroe Australia<br />

AAAA Awards to Industry - continued<br />

the Victorian Government and Austrade has<br />

opened a lot of doors for us.”<br />

All of the Flashlube products, including<br />

the Diesel Conditioner, which won Gold for the<br />

Best New <strong>Aftermarket</strong> Chemical in 2005, are<br />

colour coded for easy recognition and the<br />

company’s brochures and labeling are<br />

multilingual which goes a long way to help its<br />

export customers.<br />

Brisbane based company Fulcrum<br />

Suspensions received the Silver award for<br />

Excellence in Export.<br />

Fulcrum Suspensions was founded in<br />

1976 and what began as a wheel alignment<br />

workshop has turned into a company offering<br />

a range of suspension products for almost any<br />

vehicle.<br />

The company exports to more than 40<br />

countries, exporting its locally made range of<br />

SuperPro polyurethane bushings to the USA,<br />

Europe, the Middle East, South Africa, New<br />

Zealand, the Philippines and Japan.<br />

Fulcrum’s Adrian Wise attributed its<br />

distribution network for its exporting success.<br />

“We’re <strong>Australian</strong> owned and manufacture<br />

our products in Australia and there is no one<br />

else making polyurethane manufacturing in<br />

Australia,” he said.<br />

“Our distribution network is fairly simple<br />

the way we run it and we only deal with trade<br />

customer accounts.<br />

“We have really good distributors that have<br />

experience in the g<strong>am</strong>e so they know what<br />

they are talking about.<br />

“We don’t pick anyone that doesn’t have<br />

experience and that’s what makes us stand<br />

out.”<br />

Mr Wise said it was also the quality of the<br />

company’s products which made it a market<br />

leader.<br />

“In Australia we do lots of research and<br />

development and we track test our products,”<br />

he said.<br />

Mr Wise said winning the prestigious AAAA<br />

award would only boost the excellent<br />

reputation that Fulcrum Suspensions enjoys.<br />

“It’s always good to be recognised for what<br />

Ad<strong>am</strong> Gillick displays Pedders' awards for marketing<br />

excellence and best TV commercial.<br />

you get up to in the industry and we will now<br />

have a higher profile,” he believes.<br />

“The mere fact we’ve got it puts your n<strong>am</strong>e<br />

up there.”<br />

Individual awards<br />

GUD <strong>Automotive</strong>s National Sales Manager,<br />

Guy Nicholls, was n<strong>am</strong>ed the 2009 Kim<br />

Aunger Young Achiever.<br />

Mr Nicholls is a qualified mechanic and<br />

has worked his way up through the industry to<br />

achieve the role he has now.<br />

He said he was honored to receive the<br />

award. "I've been in the industry for nearly 20<br />

years; a lot of customers didn't realize I was<br />

actually under 35 (the award's age limit) so<br />

maybe I look older that I really <strong>am</strong>?" he joked.<br />

Mr Nicholls said he was committed long<br />

term to the automotive aftermarket and looked<br />

forward to the future, commenting on how<br />

important the next generation was to the long<br />

term future of the aftermarket.<br />

His comments on his current role: "Ryco<br />

filters are the number one brand in the<br />

aftermarket and I plan to grow our market<br />

share even more; I thoroughly enjoy my job<br />

and I'm proud to wear the iconic Ryco brand<br />

on my shirt."<br />

David Wright, AAAA’s former Executive<br />

Director, and George Kallinikos from<br />

<strong>Automotive</strong> Brands were both inducted to the<br />

Hall of F<strong>am</strong>e, while Ron Pedder was given the<br />

Outstanding Service to Industry award.<br />

Mr Pedder joined the f<strong>am</strong>ily company<br />

Pedders, which was started by his father Roy,<br />

at the age of 16 and took over the company in<br />

1972.<br />

Two years later, he had the company<br />

designing its own shock absorbers using what<br />

the company had learnt when it was<br />

reconditioning shock absorbers.<br />

Mr Pedder who has had more than 40 years<br />

in the industry, said one of the most significant<br />

moves he made for the business was to open<br />

Pedders stores under franchising.<br />

“And we’ve got a pretty good reputation for<br />

our training; we were the first private company<br />

Darren Jenkin of Bosch with the bronze award for<br />

marketing excellence over $10 million turnover.<br />

36 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


EXPO REVIEW<br />

AAAA Awards to Industry - continued<br />

in Australia to have our own apprenticeship<br />

system accredited by the government,” he said.<br />

“Over the years we have got a good<br />

reputation at being good at what we do but I<br />

was really surprised to win the award because<br />

most automotive parts are sold through trade<br />

distribution chains and we don’t do that.<br />

“When you look at the two people who were<br />

inducted into the Hall of F<strong>am</strong>e, I think there’s<br />

a lot more deserving people than me but it was<br />

just fantastic to win the award, it really was.”<br />

His eldest son Mark is now the Managing<br />

Director of Pedders, which also won the Best<br />

TV Commercial award for its ‘Neil’s Surprise<br />

Hoist’ commercial.<br />

Other media-related Awards to Industry<br />

awards included the Best Radio Commercial,<br />

which was awarded to Monroe Australia for its<br />

Just Drive ad and Monroe also received the Best<br />

Website.<br />

Brown and Watson International was<br />

awarded the Best Trade Catalogue award for the<br />

Narva <strong>Automotive</strong> Lighting and Electrical<br />

Catalogue, while Repco won the Best Retail<br />

Catalogue for its Father’s Day Catalogue and<br />

the Best Print Media Advertisement for its<br />

Weeping Women c<strong>am</strong>paign.<br />

Repco Trade Marketing Manager, Grant<br />

Bidois, said the Weeping Women c<strong>am</strong>paign<br />

revolved around men’s passion for cars<br />

outweighing the passion for their partner.<br />

“It’s great to have some recognition for our<br />

print ads, along with our Father’s Day<br />

catalogue, which is a six month cultivation of<br />

marketing and merchandising,” Mr Bidois said.<br />

“Not only is it a great catalogue, but it<br />

worked because we blasted our sales target.<br />

“It was a 24 page broadsheet and a lot of<br />

work went into selecting the right offers.<br />

“Father’s Day is one of our key selling<br />

periods along with Easter and Christmas and<br />

the catalogue was supported heavily with TV,<br />

press and radio ads.”<br />

Narva catalogue, products recognised<br />

Narva’s 2008-2010 edition of its <strong>Automotive</strong> Lighting and Electrical catalogue has<br />

been recognised in the recent AAAA Awards to Industry Best Trade Catalogue<br />

category as an outstanding catalogue in the automotive industry.<br />

With its slogan ‘Safety Through<br />

Technology’ the latest edition has more than<br />

4000 items catalogued in full colour with high<br />

resolution images, comprehensive listings and<br />

descriptions throughout 376 pages, setting a<br />

new standard for the industry.<br />

Narva kept its colour coded product groups<br />

for the latest catalogue.<br />

The product groups include Driving and<br />

Fog L<strong>am</strong>ps, Emergency Lighting, Globes<br />

Incandescent and Halogen Globes and Fuses<br />

and Fuse Accessories.<br />

The overall design of the Narva catalogue<br />

has been carefully crafted to meet the needs<br />

of the automotive industry and is now the<br />

principle reference guide of lighting and<br />

electrical products for retailers, trade, original<br />

equipment manufacturers and industry.<br />

Narva’s catalogue is used in a broad range<br />

of market segments including automotive<br />

wholesalers, auto electricians, motor<br />

engineers, retailers, 4WD specialists; truck<br />

manufacturers and fork lift truck specialists.<br />

As an environmentally conscious company,<br />

Narva also considered the environmental<br />

impact in the production of this catalogue<br />

achieving a reduction in CO2 emissions of<br />

34,151kg over the previous edition.<br />

Locally sourced paper was used to make<br />

the catalogue and it was printed using<br />

environmentally friendly vegetable-based<br />

alcohol-free inks.<br />

The comprehensive Narva catalogue is<br />

readily available from Narva stockists or Narva<br />

state offices.<br />

Narva was also awarded the Best New<br />

<strong>Aftermarket</strong> Packaging Award for the new<br />

Ultima Pack.<br />

The pack is designed and manufactured in<br />

Australia and contains two l<strong>am</strong>ps complete<br />

with protective covers and wiring harness.<br />

The packaging provides graphic images of<br />

the light pattern, spread and reach of the<br />

lights with explanations of the lighting<br />

technology available including Halogen and<br />

H.I.D.<br />

Completing a trifecta of Industry Awards<br />

for Narva was the Best New <strong>Aftermarket</strong><br />

Product - Accessories.<br />

Taking this award was the Narva 12 volt<br />

Power Accessory.<br />

This versatile accessory is fuse protected<br />

with L.E.D Indicators, twin USB ports, blue<br />

illuminated accessory sockets and rated at<br />

eight <strong>am</strong>ps.<br />

Best New <strong>Aftermarket</strong> Product (Accessories)<br />

Brown & Watson International<br />

Narva USB Power Cup (joint winner)<br />

Designed for convenient fitment into standard cup holders in<br />

vehicles. Features fuse protection, LED battery indicators,<br />

illuminated (blue) accessory sockets and a two-metre spiral<br />

lead. The twin USB ports are commonly used for electronic items<br />

such as MP3 players, digital c<strong>am</strong>eras and GPS systems.<br />

Best New <strong>Aftermarket</strong> Product (Accessories)<br />

Rhino-Rack Australia – Foxwing Awning (joint winner)<br />

The patented Foxwing Awning is a brilliantly designed one piece,<br />

easy to operate swing out awning that will shade the side and<br />

rear of a vehicle in seconds. Due to its simple one-person<br />

operation, the FOXWING Awning can be set up and packed down<br />

in minutes.<br />

The Foxwing Awning is ideal for c<strong>am</strong>ping trips, watching the kids<br />

play sport, tradesmen or mobile coffee operators.<br />

Best New <strong>Aftermarket</strong> Product (Chemical)<br />

Nulon Products Australia –<br />

100 Percent Synthetic Automatic Transmission Fluid<br />

Nulon's latest 100 percent synthetic technology has combined<br />

most automatic transmission fluid requirements in one fluid.<br />

It is suitable for most manufacturer requirements such as Allison<br />

C-4, Mercon V, JASO 1-A, Dexron III, ATF +4 and many others.<br />

The full synthetic formulation has improved oxidation stability,<br />

shear stability, and friction durability to enhance transmission<br />

shift performance.<br />

Nulon 100 percent Synthetic Multi-Vehicle Automatic Transmission<br />

Fluid (SYNATF) is formulated with 100 percent synthetic base fluids<br />

and advanced additive technology to enhance fluid performance,<br />

wear protection and transmission durability.<br />

Nulon 100 percent Synthetic Synatf uses the latest Multi-Vehicle<br />

Automatic Transmission Fluid technology that is suitable for most<br />

manufacturer requirements. The fully synthetic formulation has<br />

improved oxidation stability, shear stability, and friction durability<br />

to enhance transmission shift performance.<br />

Best New <strong>Aftermarket</strong> Product (Performance)<br />

Pedders Suspension –<br />

Sports Ryder eXtreme XA Adjustable Coil Over Shock<br />

The eXtreme XA is a height adjustable coil-over built to Pedders'<br />

stringent quality standards and is at the forefront of sports<br />

suspension. Pedders eXtreme XA features sports calibrated<br />

tuneable d<strong>am</strong>ping, motorsport coil springs individually tuned to<br />

suit each application and a host of other high performance<br />

features including engineered mounting bracketry.<br />

The eXtreme XA is the pinnacle of performance suspension<br />

technology and the flagship of Pedders Sports Ryder range of<br />

specialist performance suspension products.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 39


EXPO REVIEW<br />

Spark plugs prove a winner<br />

Winning the Bronze award for Marketing Excellence was the highlight<br />

of this year’s <strong>Australian</strong> Auto <strong>Aftermarket</strong> Expo for Bosch.<br />

Bosch received the Bronze award for<br />

companies with an annual turnover of more than<br />

$10 million at the official <strong>Australian</strong> <strong>Automotive</strong><br />

<strong>Aftermarket</strong> <strong>Association</strong> Awards to Industry dinner<br />

on April 2.<br />

The award reflects the restructured Bosch<br />

spark plug progr<strong>am</strong> which features three distinct<br />

levels of product performance and value for<br />

money.<br />

The new Bosch progr<strong>am</strong> consists of Super<br />

Plus, Platinum Plus and Fusion spark plugs, all of<br />

which are now available in high quality blister<br />

packaging to increase retail appeal.<br />

Bosch’s Marketing Manager, Rolf Schillinger,<br />

said the revised Bosch spark plug progr<strong>am</strong> was<br />

the result of significant market research.<br />

“This award and the growing market<br />

acceptance of our new three tiered offer<br />

demonstrates that we are on the right track to<br />

deliver better value for our customers,” Mr<br />

Schillinger said.<br />

And the attendance of more than 8000 people<br />

over the three days of the Expo gave Bosch the<br />

opportunity to provide workshops with information<br />

on how best to make profit.<br />

It also saw the launch of the new Bosch<br />

battery range, the new Bosch LPG spark plug<br />

range and the new Bosch KTS 340 diagnostic<br />

scan tool.<br />

All three new products drew a lot of interest<br />

from attendees, as did the series of profit<br />

information sessions held at the Bosch stand.<br />

All the Bosch information and training<br />

sessions held were focused on providing<br />

workshops with the knowledge and tools needed<br />

to become more profitable.<br />

The sessions on diagnostics in the workshop,<br />

the servicing of oxygen sensors, market<br />

developments in ESP and the ease of servicing<br />

ABS proved to be very popular.<br />

Bosch will continue to provide workshops with<br />

crucial knowledge and the tools to be able to<br />

increase profits within their own businesses<br />

through publications such as the Bosch Future<br />

Workshop newspaper, trade <strong>magazine</strong>s, training<br />

and information sessions.<br />

Best New Servicing Product<br />

(Tools & Equipment)<br />

Launch Tech – X-431 Diagun<br />

The X-431 Diagun is the new generation of scan tool.<br />

The auto diagnostic tool features Bluetooth technology<br />

and wireless communication. Launch Tech says the X-<br />

431 Diagun is the only diagnostic tool on the market<br />

which can work on two vehicles at a time. It has a<br />

16PIN connector, a 1 Gig memory card, fully inherited<br />

diagnostic functions from the company's X431 model<br />

and has a greatly improved progr<strong>am</strong> running speed.<br />

Best New Packaging<br />

Brown & Watson International –<br />

Narva Ultima 225 Driving L<strong>am</strong>p Pack<br />

Ultima 225 is the culmination of three years research<br />

and development conducted by Narva in conjunction<br />

with the Swedish manufacturer of the existing Ultima<br />

l<strong>am</strong>ps.<br />

The sleek Skandinavian design incorporates the key<br />

elements of the Ultima f<strong>am</strong>ily, combining a striking<br />

appearance with the latest in high impact materials<br />

and lighting technology.<br />

This results in a l<strong>am</strong>p that is not only stylish, but has<br />

the strength and performance to suit harsh <strong>Australian</strong><br />

conditions. It is available in standard Halogen, Halogen<br />

Blue and HID.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 41


EXPO REVIEW<br />

New products highlighted<br />

What made the Brandlines stand so successful at the <strong>Australian</strong> Auto <strong>Aftermarket</strong> Expo was not just the range of Gabriel shocks on<br />

display but the emphasis the company placed on the wide range of new products which created much interest.<br />

These are from the huge United<br />

Components Inc (UCI) – one of the USA's<br />

largest and most diversified parts makers which<br />

boasts global manufacturing.<br />

This aspect to the Brandlines stand<br />

consisted of four main core lines, including ASC<br />

Industries which is reportedly is the world's<br />

largest maker of water pumps, producing more<br />

than 1300 part numbers.<br />

Marketed under the ASC and Airtex brands<br />

as well as private brands, these pumps have<br />

started to make their presence felt in the<br />

<strong>Australian</strong> market.<br />

The release of the details about the full<br />

range at the show showed how the company is<br />

technology driven and offers the attraction of a<br />

single supplier for the local market.<br />

Airtex Products is a fuel pumps and related<br />

products maker marketing under the n<strong>am</strong>es<br />

Airtex, Master and other private brands.<br />

They sell to OEM as well as aftermarket and<br />

the release at the Expo resulted in many serious<br />

inquiries.<br />

Wells Manufacturing is a leading US<br />

supplier of engine management components<br />

with the line-up including sensors, modules,<br />

solenoids, electronic ignition and emission<br />

control components.<br />

This range has significant potential in the<br />

local market.<br />

Ch<strong>am</strong>pion Laboratories is a top filtration<br />

products specialist with a big USA market share<br />

in automotive, industrial, agricultural, mining<br />

and marine.<br />

It is also the world's largest private label<br />

filter supplier.<br />

The established brands are Ch<strong>am</strong>p and<br />

Luber-finer with the latter having acquired<br />

world-wide recognition for the heavy duty filter<br />

range.<br />

"These four core lines were very well<br />

received at the show and all attracted serious<br />

attention," Brandlines' Mark Luksich said.<br />

"Although most people know us for our<br />

distribution of Gabriel shocks for over 20 years<br />

along with other lines like the Strongarm<br />

range, it was good to announce that we are<br />

<strong>Australian</strong> agents for the huge UCI group and<br />

ASC, Airtex, Wells and Ch<strong>am</strong>pion ranges on show<br />

at the Brandlines' stand at the <strong>Australian</strong> Auto<br />

<strong>Aftermarket</strong> Expo.<br />

there are many opportunities for their products<br />

here.<br />

"Put simply, we offer potential distributors<br />

top ranges of OEM quality products from<br />

globally-leading brands which suit the<br />

<strong>Australian</strong> market."<br />

42 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


EXPO REVIEW<br />

Horsepower pays off<br />

Independent workshop Horsepower Factory (HPF)<br />

wins Sachs Masters 2009 competition at the<br />

<strong>Australian</strong> Auto <strong>Aftermarket</strong> Expo.<br />

Three staff from the independent workshop Horsepower Factory (HPF)<br />

triumphed at the Sachs Masters 2009 in April.<br />

The te<strong>am</strong> from Dandenong, in Melbourne’s east, was judged the best<br />

of 13 te<strong>am</strong>s in the competition, which was held at the <strong>Australian</strong> Auto<br />

<strong>Aftermarket</strong> Expo in Darling Harbour in April.<br />

Sponsored by the <strong>Australian</strong> <strong>Automotive</strong> <strong>Aftermarket</strong> <strong>Association</strong>, ZF<br />

(the parent company of Sachs), Repco, Motospecs, ECP Euro Car Parts<br />

and TecDoc, it is thought to be the only time based competition for<br />

automotive technicians in Australia.<br />

The University of Ballarat and the Wetherill Park College of TAFE also<br />

played an important part in the competition.<br />

Grant Petch, who is in charge of the <strong>Automotive</strong> Department at the<br />

University of Ballarat, was the head judge for the 2009 Sachs Masters<br />

Competition.<br />

He explained that competitors were required to pick up any faults<br />

with the car they were working on, including screws in tyres and twisted<br />

seat belts.<br />

“And it basically covered all big bits of repair and diagnostics,” he<br />

said.<br />

“We’re looking for perfection where the outstanding technician will<br />

find these things.”<br />

The winning te<strong>am</strong> was made up of HPF co-owner Ian Weightman and<br />

technicians/tuners Martin Rogerson, who has worked at the company for<br />

15 years, and Paul Farrell, who has worked at HPF for two years.<br />

Mr Weightman thanked Sachs for sponsoring the competition and<br />

said Mr Rogerson and Mr Farrell were fantastic mechanics.<br />

“I thought I had the best two mechanics on the planet, now I know I<br />

have,” he said.<br />

Mr Weightman said the $15,000 prize money would be split four ways<br />

between the te<strong>am</strong> and co-owner Robert Vickery.<br />

Peter Duncan, who is the Managing Director of ZF Australia Pacific,<br />

said he worked his way up to the job starting with a trade job in the<br />

automotive industry.<br />

“In my days as a mechanic, I would have loved to have a competition<br />

like this,” he said.<br />

Pictured with SACHS Masters promotional models (L-R) V8Supercar Driver Jason<br />

Richards, HPF: Martin Rogerson, Ian Weightman, Paul Farrell, ZF Australia Pacific<br />

Managing Director Peter Duncan.<br />

THE WINNERS:<br />

2009 Sachs Ch<strong>am</strong>pions – HPF (Horse Power Factory) – VIC<br />

Ian Weightman, Martin Rogerson and Paul Farrell First Prize $15,000<br />

2009 Motospecs Prize for Outstanding Achievement<br />

Te<strong>am</strong> Gordon – VIC Prize – Ferodo Factory Tour in Thailand.<br />

Richard Johnnson, Andrew Kuppen and Andrew Thomas<br />

2009 Sachs Masters Runners-Up Prize – 12 month AutoTech Subscriptions<br />

The Mechanix – NSW – Scott Manning, Dominic Langiewicz and Mitch Madden<br />

Prestige Auto Traders NSW – Kevin Thai, Ashley Gilh<strong>am</strong> and Nathan Klemich<br />

“We (ZF) want to give back to the industry and this is the best vehicle<br />

in trying to do that.”<br />

Mr Duncan was impressed with the way the te<strong>am</strong>s handled<br />

themselves.<br />

“You are such an important part of the industry and are a credit to<br />

your companies,” he told the te<strong>am</strong>s.<br />

Mr Duncan said as cars become more technical, it was extremely<br />

important to ensure technicians had the right skill levels.<br />

Fellow Victorian competitor, Te<strong>am</strong> Gordon, was awarded the 2009<br />

Motospecs Prize for Outstanding Achievement.<br />

The te<strong>am</strong> was made up of Richard Johnson from the Gordon Institute<br />

of TAFE, Andrew Kuppen who works at the Ford Proving Ground and<br />

Andrew Thomas from Mawson Motors.<br />

For their efforts, the three te<strong>am</strong> members who are all from the<br />

Geelong area received a four day trip to Thailand, where they will tour the<br />

Ferodo Factory where ThermoQuiet is made.<br />

Pictured with SACHS Masters promotional models (L-R) V8Supercar Driver Jason<br />

Richards, Te<strong>am</strong> Gordon: Andrew Kuppen, Richard Johnson, Andrew Thomas,<br />

Motospecs General Manager Mark Sookias.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 45


EXPO REVIEW<br />

With the support of Bosch, PBR now has access to a much broader<br />

product range, which will benefit brake specialists and generalist<br />

workshops alike.<br />

The recent <strong>Australian</strong> Auto <strong>Aftermarket</strong> Expo saw the launch of the<br />

new PBR and Bosch joint brake offer.<br />

This is the first time both brands have appeared together, with the full<br />

range of brake products on display.<br />

The DR09 disc drum and rotor catalogue was available for the first<br />

time, showcasing the brand new PBR brake drum progr<strong>am</strong> as well as the<br />

new range of slotted disc rotors.<br />

The new H09 hydraulic brake parts catalogue was also on show,<br />

supporting a significant expansion on PBR brake cylinders and repair kits.<br />

All of the new products, including DOT 5.1 brake fluid, caliper slide<br />

grease and caliper assembly fluid generated a lot of interest.<br />

Featured on the PBR stand was the expanded range of Bosch brake<br />

products.<br />

This included the re-engineered disc pad progr<strong>am</strong> and the new brake<br />

shoe range.<br />

The Bosch ABS progr<strong>am</strong> was also exhibited, with a range of wheel<br />

speed sensors and ABS ECUs now available to the aftermarket.<br />

This progr<strong>am</strong> highlights a profit opportunity for workshops in now being<br />

able to easily service ABS brake systems.<br />

Now, more than ever, PBR is in a strong position to help you generate<br />

more profit from your brake business.<br />

PBR – your first choice in brake<br />

PBR has undertaken a change in direction, with a stronger focus on workshops and brake specialists<br />

and significant expansions within its product range.<br />

Your chance for more customers<br />

New web-based company Fixed Price Car Service was launched<br />

during the week of the <strong>Australian</strong> Auto <strong>Aftermarket</strong> Expo,<br />

with the company also exhibiting at the Expo.<br />

The interest the company received from workshops and suppliers at the Expo<br />

exceeded Fixed Price Car Service's expectations as it prepares to start marketing<br />

its website to consumers.<br />

Fixed Price Car Service is the only commerce enabled car service booking<br />

engine online. It's rare to find a major industry that still requires the consumer to<br />

pick up the telephone to make a booking.<br />

Consumers have become so accustomed to purchasing accommodation, flights<br />

and concert tickets over the internet, but until Fixed Price Car Service there was<br />

no similar online booking service for consumers needing a mechanic.<br />

The site works by allowing consumers to input their make, model, version,<br />

service kilometres and postcode. The results will list local registered workshops<br />

and service centres displaying a fixed price based on the scheduled service<br />

selected. The service costs are dyn<strong>am</strong>ically calculated using the individual<br />

workshop's preferred labour rate and commission on parts.<br />

The customer then chooses a workshop based on price, location and preference<br />

and completes the booking process online.<br />

It is an industry first giving consumers convenience and choice and ultimately<br />

will drive new business to workshops.<br />

So the question is, how does this affect the aftermarket industry and more<br />

specifically your business? If you're looking for more work and find that the local<br />

paper isn't as effective as it used to be, maybe you should check out<br />

fixedpricecarservice.com.au.<br />

It's the only online car servicing website that's free to register and doesn't cost<br />

you a cent unless new consumers start booking 'real jobs'.<br />

For more information about Fixed Price Car Service or to register your workshop, go to<br />

fixedpricecarservice.com.au or call 1300 655 661 for more information and assistance.<br />

With a complete progr<strong>am</strong>, widest range and expert service and advice<br />

it’s time to make PBR your first choice in brake.<br />

For more information on any product in the PBR or Bosch brake range<br />

contact PBR Customer Service on 1300 369 727.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 47


EXPO REVIEW<br />

Bainbridge Technologies General Manager,<br />

Andrew Smith, said the Expo had given the<br />

company an opportunity to launch its new<br />

range of BAINTECH DC Power Sockets.<br />

“With the large of numbers of dealers and<br />

other automotive industry specialists we<br />

thought the AAA Expo would be the perfect<br />

event to unveil our newest range of products,<br />

our BAINTECH DC Power Sockets,” he said.<br />

“The response we got about the new range<br />

Expo leads to success<br />

Bainbridge Technologies is enjoying supercharged success after exhibiting its range of new and improved<br />

BAINTECH products at the <strong>Australian</strong> Auto <strong>Aftermarket</strong> Expo in April.<br />

was great and we’re happy we also received a<br />

similarly response for our other BAINTECH<br />

products include the Volt and Amp Digital<br />

LCD Meters, Dual Battery Control Kits and<br />

DC Fuse Blocks.<br />

“Many BAINTECH orders were placed<br />

over the three expo days and many of those<br />

were made by dealers we hadn’t met<br />

previously, which was an excellent step<br />

forward for us.”<br />

Mr Smith said he had expected a positive<br />

response for the Power Sockets as he<br />

believed the products were versatile and easy<br />

to install.<br />

“Our BAINTECH DC Power Sockets can<br />

be used to charge or power many things<br />

including mobile phones, fridges, lights or a<br />

GPS system, from the comfort of one’s<br />

vehicle,” he said.<br />

“Installation is quick and easy too, whether<br />

the end user chooses to do it themselves or get<br />

their auto electrician to do the job.<br />

“Another plus is that the range includes<br />

such a variety of sockets in various sizes and<br />

duplicities, and with different mount<br />

features.”<br />

The range includes a Dual Cigarette<br />

Lighter Socket, Dual Merit Cigarette Lighter<br />

Socket, Dual Engel Fridge Socket, Dual Ttype<br />

(Clipsal) Socket, and combinations of<br />

both Engel and Cigarette Sockets.<br />

“All dual sockets are also available in a<br />

single socket option, and all sockets come<br />

with a flush mount or surface mount,” Mr<br />

Smith explained.<br />

“Plus all socket mount housings are made<br />

from high grade PVC, which means they can<br />

be used in extreme temperatures and marine<br />

grade environments in any vehicle.”<br />

For further information about Bainbridge<br />

Technology’s BAINTECH or other products<br />

call 1300 BAINTECH (1300 224 683)<br />

or visit www.baintech.com.au<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 51


EXPO REVIEW<br />

Imparts to distribute Dual Mass Flywheel<br />

Imparts announced at the recent AAA Expo that it is now<br />

distributing the LuK Dual Mass Flywheel.<br />

Imparts received extremely positive feedback<br />

from its customers at the Expo, who were pleased<br />

that they now have an easy way to access these<br />

impressive parts.<br />

The LuK DMF meets the ever-increasing<br />

demands for driving comfort by absorbing<br />

undesirable engine vibration. A dual mass<br />

flywheel consists of two masses, which can rotate<br />

against each other. An arc spring d<strong>am</strong>ping system<br />

is integrated into the dual mass flywheel, which<br />

enables the DMF to absorb and practically<br />

neutralize the torsional vibration of the engine.<br />

The DMF, like the clutch itself, is subject to<br />

normal wear and tear and may require<br />

replacement. With its range of approximately 250<br />

different types, LuK covers almost the entire DMF<br />

aftermarket market.<br />

Imparts recommends the LuK DMF for the<br />

following reasons:<br />

• The dual mass flywheel is part of the vehicle's<br />

original equipment and therefore the<br />

powertrain and engine electronics are carefully<br />

attuned to its characteristics;<br />

• Without a properly functioning DMF, vibration<br />

can d<strong>am</strong>age the drivetrain as the DMF acts as<br />

a breaker between the engine and<br />

transmission;<br />

• A LuK DMF can provide effective vibration and<br />

acoustic insulation, improved driving comfort<br />

by relieving crankshaft and transmission<br />

vibrations, and increased fuel efficiency;<br />

• Some other products and replacement kits do<br />

not comply with the manufacturers<br />

specifications. The rigid flywheel used in these<br />

kits does not increase the transmission's mass<br />

moment of inertia. In addition, the d<strong>am</strong>ping<br />

capacity of the corresponding clutch disk is<br />

significantly lower than that of a DMF, which<br />

can lead to gearbox rattle and vibration<br />

induced d<strong>am</strong>age to the power train.<br />

• The garage can be held fully responsible for<br />

any customer warranty claims arising from<br />

d<strong>am</strong>age due to the installation of inadequate<br />

replacement kits.<br />

EXPO STAND REVIEW<br />

A well-illustrated 28-page brochure, and<br />

technical DVD explaining the benefits of the LuK<br />

DMF are available from Imparts. The brochure<br />

explains in detail the design and functioning<br />

principle of the DMF as well as the design<br />

differences between each DMF generation. In<br />

addition, it describes d<strong>am</strong>age patterns and<br />

suggests remedial measures. The DVD has similar<br />

information and is especially suited for training<br />

purposes.<br />

For further information please contact<br />

Imparts on 1300 467 278 or<br />

email sales@imparts.com.au<br />

52 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


EXPO STAND REVIEW<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 53


SS INDUCTIONS FEATURE<br />

NO BLING, ALL ZING<br />

SS INDUCTIONS HAS REMAINED A MARKET LEADER BY STEERING CLEAR OF FLASHY<br />

AESTHETICS AND FOCUSING ON QUALITY AND PRODUCT PERFORMANCE INSTEAD.<br />

F<strong>am</strong>ily owned company SS Inductions has been helping cars ‘breathe’ easier since 1990.<br />

Kevin Hoverd is the Director and<br />

Designer for SS Inductions, which started<br />

when his father suggested he turn the<br />

air cleaner in his car upside down.<br />

That one suggestion has grown into<br />

a successful company, which makes cold<br />

air induction systems under the<br />

reputable brand n<strong>am</strong>es of Big Mouth,<br />

Growler and OTR.<br />

Mr Hoverd and wife Kaye Shirkey aim<br />

the systems at the mum and dad market,<br />

which has paid dividends for the<br />

Queensland-based company.<br />

“It’s about keeping that OE look<br />

instead of going for that bling look,” Mr<br />

Hoverd explained.<br />

“Some people do ask us for carbon<br />

fibre products or the polished alloy look<br />

but I’ve always resisted that to stay with<br />

the plastic OE look because we have<br />

found there are more people that want<br />

the performance but want to retain that<br />

factory look about their car.”<br />

And the SS Inductions systems not<br />

only help performance, but also the fuel<br />

economy of a vehicle, which is a definite<br />

selling point in that mum and dad<br />

market.<br />

Mrs Shirkey explained that the fuel<br />

economy side of the product has gone a<br />

Kevin Hoverd, Director and Designer for SS Inductions<br />

and his wife Kaye Shirkey<br />

long way in terms of demand for the<br />

products.<br />

“We get lots of inquiries, especially<br />

from people with six cylinder cars,” she<br />

said.<br />

“Many people think it’s just people<br />

with V8s that want to enhance their car<br />

but there’s a lot of six cylinder drivers<br />

that want fuel economy too so that’s also<br />

a big market.<br />

“The fuel economy side is definitely a<br />

big thing for the future.”<br />

Mr Hoverd is originally from New<br />

Zealand and is a qualified motor<br />

mechanic and engineer.<br />

He had aspirations of becoming a Ford<br />

representative but his business, which he<br />

started from his garage at home, bec<strong>am</strong>e<br />

so successful that he concentrated on it<br />

instead.<br />

“It was hard at first because I’d never<br />

had anything to do with modeling but it<br />

was really quite simple once I put my<br />

head to it,” Mr Hoverd explained.<br />

“When we started SS Inductions there<br />

were many, many late hours involved and<br />

there is always a problem of getting hold<br />

of cars.”<br />

Mr Hoverd said SS Inductions has to<br />

keep up with products for the new car<br />

models, such as the FG Falcon and that<br />

part of the business was still challenging.<br />

“We are lucky to have a good<br />

relationship with some Ford and Holden<br />

dealerships but other than dealerships, or<br />

hiring cars we also have customers who<br />

give us the cars,” he said.<br />

“They say ‘we want a product’ and we<br />

say ‘well can we use your car?’”<br />

One of the other challenges of the<br />

business when it started was educating<br />

customers, as Mrs Shirkey explained:<br />

“When we started, cold air induction<br />

wasn’t really heard of, even though it’s<br />

standard on every car, and we had to<br />

really educate the market on what a cold<br />

air actually was and how easy it is to bolt<br />

on and get a benefit,” she said.<br />

“So that was our initial challenge<br />

whereas now we’ve educated the market<br />

and we now have the challenge of<br />

competitors and other people doing it.<br />

Mr Hoverd said the systems are<br />

designed using CAD, and there is<br />

stringent testing before a product goes<br />

on the market.<br />

“Most of our stuff is done by CAD; we<br />

have a company I spend many hours<br />

with going through things,” he said.<br />

“I go to them with sketches and my<br />

Ford FG Growler, Throttle Body,<br />

Computer Cover and Engine Cover<br />

54 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


SS INDUCTIONS FEATURE<br />

Holden VE V8 Growler and Intake Y Pipe Holden VE V8 OTR Growler Kit<br />

own thoughts and they take it out of my<br />

brain and put it on paper.”<br />

And adopting the good, better, best<br />

model has also gone a long way in<br />

ensuring every customer who wants the<br />

benefits of better car performance and<br />

fuel economy can afford it.<br />

The Big Mouth range is the base<br />

product range as it uses the factory<br />

airbox while the Growler range is a<br />

replacement airbox system.<br />

But even though the Big Mouth<br />

systems are the base range, Mrs Shirkey<br />

said the system performs better than<br />

factory systems.<br />

“They are a step up from the factory<br />

system so there are still benefits of using<br />

a cheaper type of unit and not spending<br />

as much money,” she said.<br />

The Growler range uses a high-flow<br />

inverted pod filter for greater power<br />

and torque gains and is sold to a diverse<br />

range of companies including a special<br />

unit for Walkinshaw Performance.<br />

The OTR Growler is an over the<br />

radiator system and while designed<br />

primarily for track use appeals to a wide<br />

market.<br />

SS Inductions’ range covers high<br />

volume Ford and Holdens from 1990<br />

onwards, Suzuki Swift, Subaru WRX and<br />

the Hyundai Accent.<br />

“But by far we focus on Ford and<br />

Holden because that’s where we see the<br />

current sales and where future interest<br />

lies,” Mrs Hoverd said.<br />

Three years ago the company moved<br />

from rented premise to their own<br />

purpose-built factory complex with<br />

prime exposure from the M1 freeway<br />

between Brisbane and the Gold Coast – a<br />

far cry from the garage the company<br />

started in.<br />

It was a move, the couple agree, that<br />

was one of the best business decisions<br />

they have made for one because it<br />

provides free marketing and advertising.<br />

They say ‘we want a product’<br />

and we say ‘well can we<br />

use your car?’<br />

Perhaps the worst was their company<br />

n<strong>am</strong>e SS Inductions, the ‘SS’ of which<br />

was shortened from Superior Sports but<br />

which is still mistaken for the ‘SS’ in the<br />

Holden Commodore range.<br />

“Even today, too many people say ‘we<br />

didn’t know you work on Fords’,” Mr<br />

Hoverd said.<br />

“Even down to the stickers on<br />

inductions, Ford drivers don’t like an SS<br />

sticker under their bonnet so we’ve<br />

changed all our stickers top Growler or<br />

Big Mouth and that’s worked well for<br />

us.”<br />

SS Inductions designed products for<br />

the John Bowe performance range, and<br />

has been recently commissioned by<br />

Walkinshaw Performance to design an<br />

engine cover for their supercharged VE.<br />

They are also the official induction<br />

supplier for the V8 Ute Racing series.<br />

All this is managed by the husband<br />

and wife te<strong>am</strong> with marketing<br />

consultant Max Bonner and Cayne<br />

Petersen, who works in warehousing.<br />

“We make an excellent te<strong>am</strong>,” Mr<br />

Hoverd said.<br />

“We are only a te<strong>am</strong> of four but we<br />

do long hours and we work hard and get<br />

into it together.”<br />

SS Inductions will sell to people who<br />

walk in off the street, but the company<br />

has an extensive range of distributors,<br />

which is focused on both exhaust shops<br />

and retail stores including Repco,<br />

Autobarn and Supercheap Auto.<br />

There is also a New Zealand<br />

distributor and the company exports to<br />

South Africa and the Middle East, but<br />

the range is proudly made in Australia.<br />

“A lot of people ask why we don’t<br />

manufacture overseas,” Mr Hoverd said.<br />

“We used to have products made in<br />

New Zealand but when there was a<br />

change with Ford or Holden it was a<br />

problem to get that change done quickly<br />

so now everything’s local.”<br />

Mrs Shirkey said customers also<br />

appreciated the quality of a locally made<br />

product.<br />

“One of our successes has been the<br />

quality of our product,” she said.<br />

“We go for the factory look, the OE<br />

look and if you start to get things from<br />

overseas you get different plastics and<br />

things that don’t look the s<strong>am</strong>e and you<br />

haven’t got the s<strong>am</strong>e control.”<br />

Mr Hoverd agrees. “The margins are<br />

better getting things made overseas, but<br />

it’s not always about the margins,” he<br />

said. “You need a quality product.”<br />

Mr Hoverd plans to expand the SS<br />

Inductions range to include 4WDs.<br />

“My belief is your foundations have<br />

got to be strong before you build the<br />

highrise,” he said.<br />

“We’ve got solid foundations and we<br />

are starting to build the high rise.”<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 55


PARTS<br />

The company INA was founded in 1946.<br />

Vehicle manufacturers throughout the world rely<br />

on application solutions developed by the<br />

German company. INA is a partner of both the<br />

original equipment and the aftermarket sales<br />

businesses for passenger cars and commercial<br />

vehicles.<br />

INA is the market leader in supplying belt<br />

drive components to car manufacturers. In<br />

addition, INA is the worldwide technology<br />

leader in designing and manufacturing auto belt<br />

tensioning units for the accessory drive. With<br />

its comprehensive product range of more than<br />

1200 single belt tensioners and idlers, INA belt<br />

drive components are available for more than<br />

10,000 different vehicle applications.<br />

Schaeffler <strong>Automotive</strong> <strong>Aftermarket</strong> supplies<br />

the independent automotive aftermarket with<br />

original equipment parts for passenger cars,<br />

light commercial vehicles, trucks, busses and<br />

agricultural tractors. The product range for<br />

passenger cars comprises of a large variety of<br />

INA belt drive single components, sets and kits.<br />

While the kit contains the belt and the<br />

according tensioners and idlers, the set comes<br />

without the belt.<br />

Belt Drive Components<br />

INA – The brand of choice for engine parts<br />

The Schaeffler Group and its brands LuK, INA and FAG stand for pronounced customer<br />

orientation, innovative force and maximum quality.<br />

Belt drive systems in motor vehicles have to<br />

cope with ever growing tasks and loads. Stateof-the-art<br />

engines – particularly diesel engines<br />

– generate extreme torques of up to 400Nm.<br />

Toothed belts, tension rollers and idlers must<br />

ensure reliable transmission of this force –<br />

throughout the entire service life of the vehicle.<br />

There are two different types of<br />

timing belt tensioners –<br />

manual and automatic belt<br />

tensioners. For manual belt<br />

tensioning units, the correct<br />

belt tension at <strong>am</strong>bient<br />

temperature is set manually<br />

according to the specifications<br />

of the manufacturer and needs<br />

to be checked in the specified<br />

service intervals and adjusted<br />

if required. Automatictensioning<br />

units tighten the<br />

belt automatically during<br />

installation. An internal set of<br />

springs ensures that the belt<br />

tension remains almost<br />

unchanged throughout the entire<br />

service life by self-adjusting to<br />

temperature and load changes. Another benefit<br />

of an automatic tensioning unit is its ability to<br />

d<strong>am</strong>p out belt vibration under all operating<br />

conditions of the belt drive. As a result, the belt<br />

tension can remain very low thus reducing noise<br />

emission whilst increasing service life. Things<br />

have also changed for the auxiliary drive.<br />

Whereas in the past only the alternator had to<br />

be driven, the accessory drive today includes a<br />

number of components for enhanced comfort,<br />

such as power steering pump or A/C<br />

compressor. Here, too, tension rollers and idler<br />

play a major role.<br />

Tension rollers and idlers are used for both<br />

the timing and accessory drives. Tension rollers<br />

transmit the force from the belt tensioner to the<br />

belt, thus ensuring constant belt tension. Idlers<br />

are used to change the belt<br />

routing according to the<br />

existing front-end accessories<br />

or serve to stabilise the belt<br />

and to eliminate belt<br />

vibration in excessive strand<br />

lengths. Tension rollers and<br />

idlers consist of a steel or<br />

plastic pulley with integral<br />

single or double row deep<br />

groove ball bearing. The<br />

running surface can be either<br />

smooth or grooved. After<br />

mounting the roller, a<br />

protective plastic cover is<br />

snapped on the unit. Formed<br />

covers made of steel may also be<br />

used to protect the idler bearing. These are<br />

bolted to the idler.<br />

Benefits/advantages of tension rollers and<br />

idlers:<br />

• Ensure precise routing of the belt;<br />

• Allow for individually designed and<br />

optimised belt drive layout;<br />

• Are matched to the specific application;<br />

• Reduced grease loss;<br />

• Reduced noise emission during operation;<br />

• Resistant to temperature and environmental<br />

influences;<br />

• Knurlings ensure positive engagement<br />

between outer ring and plastic running<br />

pulley.<br />

For further information please<br />

contact 02 8977 1038 or<br />

email INA-AS.au@Schaeffler.com<br />

Narva's new ignition switch range covers all<br />

Building steadily on its ever-increasing switch range, Narva has released an all new series<br />

of ignition switches covering petrol, diesel and marine applications.<br />

From the standard On/Off Ignition to five position<br />

diesel ignition with pre-heat, the new switches fill both<br />

universal and special applications such<br />

as International Trucks and Massey<br />

Ferguson tractors.<br />

Marine applications have<br />

also been covered in three<br />

and four position switches<br />

with one including a push for<br />

choke function. The three<br />

position marine switch is<br />

constructed of corrosion-proof<br />

plastic with brass screw terminals<br />

and supplied with encapsulated keys whilst the four position unit is<br />

constructed in heavy duty brass with screw terminals.<br />

The premium Diesel Ignition Switch has five positions with a preheat<br />

function. It is manufactured in corrosion-proof plastic with push<br />

on terminals and supplied with two encapsulated keys. When not<br />

in use the key entry is covered with a special spring loaded cap to<br />

prevent the entry of water and dust into the switch mechanism.<br />

This heavy-duty switch is rated at 12V 8A; 35A ignition; 60A Pre-<br />

Heat and 60A Start.<br />

The all-new Narva ignition switches are available from leading<br />

automotive and transport outlets throughout Australia.<br />

For more information visit www.narva.com.au or call 03 9730 6000.<br />

56 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


PARTS<br />

Repco adds complete<br />

cylinder heads to its range<br />

Repco is now offering fully assembled complete<br />

cylinder heads translating to benefits all round,<br />

such as reduced order time, more workshop<br />

space and faster customer service.<br />

These complete cylinder heads, manufactured by leading supplier Kiwi<br />

Cylinder Heads, are now available to the <strong>Australian</strong> automotive aftermarket<br />

from Repco and provide a total one-stop solution for major engine repair jobs.<br />

Kiwi Cylinder Heads complete cylinder heads from Repco provide three key<br />

advantages for Repco's workshop based customers - Repairers are able to<br />

source (from their local Repco store), a complete package of the components<br />

required to replace a failed cylinder head. A single Repco order is all that it<br />

takes to source quality, matched parts for complete cylinder head replacements,<br />

including gaskets and head bolts. This translates to a significantly reduced<br />

ordering time for the repairer, while valuable workshop space is not occupied<br />

by immobile vehicles waiting for parts to be located and fitted.<br />

It also results in a faster customer turnaround time. Busy commercial<br />

vehicle operators, who are the most regular of cylinder head replacement<br />

customers, can get back to the road in the fastest time possible.<br />

All Kiwi complete cylinder head components are new, ensuring long wearing<br />

quality, supported by a 12 month or 20,000km warranty. Such quality control<br />

ensures that the cylinder head will perform as originally designed, without the<br />

uncertainty of using old and second hand parts, as is so often the case with<br />

cylinder head replacements.<br />

Repco presents automotive repairers and their customers with a real<br />

opportunity to increase efficiency, profitability and customer satisfaction, with<br />

the new range of Kiwi complete cylinder heads.<br />

New Nason Timing Catalogue<br />

Nason Engine Parts has released a new<br />

2009 Timing Components catalogue.<br />

This 150-page publication covers a<br />

very broad range of <strong>Australian</strong>, Japanese<br />

and US vehicles.<br />

All timing components are covered:<br />

belts, seal kits, gaskets, chains,<br />

tensioners, idlers, guides, gears,<br />

sprockets, etc.<br />

It is extremely user-friendly with all<br />

vehicles listed by make alphabetically<br />

with models and engines clearly set out<br />

by type and description. Tensioner and<br />

idler part numbers are backed with clear<br />

identification photographs.<br />

The catalogue is available by phoning Nason Engine Parts on 1300 662 766.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 59


PARTS<br />

Bendix introduces its new Triple Tested Brake Shoes<br />

Bendix has launched a new generation of brake shoes, incorporating the latest technical know-how.<br />

Driven by excellence and innovation, Bendix has a wide range of products designed to<br />

provide superior safety and braking performance.<br />

Bendix makes the extra effort to test all of<br />

their brake shoes and brake pads in Australia.<br />

And they are not just tested. Bendix has a Triple<br />

Tested system for their Brake Shoe range to<br />

ensure noise and dust reduction, lifespan and<br />

pure stopping power.<br />

Unlike other brake manufacturers,<br />

having a state of-the-art Triple<br />

Testing facility in Victoria's North<br />

West has enabled real-time<br />

product development and rigorous<br />

testing for the entire Bendix<br />

range. With its unmatched ability<br />

to produce a range of<br />

groundbreaking products designed<br />

for maximum performance,<br />

efficiency, cost effectiveness and<br />

safety, it's easy to see<br />

why Bendix is<br />

Australia's most<br />

recognised and trusted<br />

aftermarket brake<br />

supplier. The brake shoe<br />

range fully benefits from the Bendix<br />

technical innovations and the Triple Testing<br />

procedure.<br />

New Technology<br />

The new Bendix Brake Shoe technology has<br />

resulted in an advanced bond between the<br />

lining and the shoe platform. The superior<br />

strength bonding delivers enhanced durability<br />

under tough driving conditions. The new semi<br />

metallic formulation extends the life of the<br />

drum and lining and improves stopping power,<br />

ensuring premium quality and performance.<br />

Test One – Stopping Power<br />

The first test Bendix Brake<br />

Shoes must pass is a<br />

Friction Stability test.<br />

The brakes are tested at<br />

extreme heat to the<br />

equivalent of 5km<br />

downhill driving, in<br />

frequent and sudden<br />

stopping driving<br />

conditions. Bendix Brake<br />

Shoes not only pass the<br />

test, they are FF rated with a<br />

stable friction performance of<br />

0.39 to 0.42 even at 300°C. The test<br />

found that Bendix Brake Shoes are a<br />

safe bet for pure stopping power.<br />

Test Two – Noise and Dust Management<br />

The new Bendix Brake Shoes were tested on<br />

<strong>Australian</strong> roads against a leading competitor<br />

and they were found to make a lot less noise<br />

than a leading competitor. The test conducted<br />

was B8E6-170, based on the percentage of<br />

stops over 70dB. In similar tests, Bendix was<br />

proven to be superior in stopping dust as well as<br />

stopping vehicles.<br />

Test Three – Strength and Durability<br />

The toughness of the Bendix Brake Shoes<br />

was rigorously tested under the strict ISO 6312<br />

test. This test ascertains bonding strength.<br />

Bendix Brake Shoes exceeded the shear<br />

strength requirements of ECE Regulation 90,<br />

the European standard. A longer lifespan in<br />

drum and lining was determined in the new and<br />

improved Bendix Brake Shoes. They scored the<br />

equivalent of OE with superior friction material<br />

and quality metal shoes.<br />

Triple Tested so you can be<br />

three times as confident<br />

Knowing that Bendix goes the extra mile<br />

to Triple Test their brakes in Australia is<br />

reassuring for aftermarket sales. You know<br />

exactly what you're getting; brakes that are<br />

thoroughly developed and tested for<br />

<strong>Australian</strong> driving conditions. The Bendix<br />

commitment to excellence in innovation has<br />

resulted in technically advanced, reliable<br />

brake shoes. So you can stop your search for<br />

the right aftermarket brake shoes with<br />

Bendix.<br />

For further information visit www.bendix.com.au<br />

or phone the Brake Advice Centre 1088 819 666<br />

Hydraulic Power<br />

How good is this, compact and powerful the mini hydraulic power pack from<br />

Norden Hydraulic Connections has endless potential in the automotive market.<br />

The mini hydraulic power pack was<br />

designed with the view of actuating<br />

components in the automotive industry<br />

with out the hassle and problems<br />

associated with vacuum and pneumatic<br />

powered force. This compact unit is<br />

successfully being used on boot lids,<br />

doors, toneau covers and retracting soft<br />

tops just to mention a few.<br />

The advantage of hydraulic oil<br />

powered power pack is it will give you a<br />

smooth and controlled speed and a force<br />

that will far out way any vacuum and pneumatic powered units used in<br />

the past.<br />

Straight out of the box the Power Gear Mini Power Pack will<br />

accommodate one to four hydraulic cylinders that are actuated in both<br />

directions and available in three<br />

convenient sizes. The built-in pilot<br />

operated check valves prevent cylinder<br />

crepe when operated over the centre<br />

point (90Deg) of its travel. Complete<br />

with hoses and oil the compact Mini<br />

Hydraulics Power Pack is ready to go.<br />

For more information on this unique<br />

little package give Norden a call and<br />

speak to one of the friendly sales staff<br />

who would be more than happy to<br />

answer any questions you may have on<br />

the Mini Hydraulic Power Pack or any of their Fluid conveying products.<br />

Contact Norden Hyraulic Connections at email hydraulic@norden.com.au<br />

or ph 03 9793 2515<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 61


PARTS<br />

New applications for<br />

Gates DriveAlign<br />

tensioners and idlers<br />

Gates Australia has released<br />

18 additional applications for its<br />

DriveAlign tensioner and idler range.<br />

These new applications include the popular Ford<br />

Focus, Nissan Pulsar, Mitsubishi Magna, Toyota Corolla<br />

and Toyota Landcruiser.<br />

Do the right thing when servicing your customer's<br />

vehicles and prevent them from being stranded on the<br />

side of the road. Avoid comebacks by using Gates<br />

DriveAlign products.<br />

Gates DriveAlign products are safe and reliable, at<br />

an affordable price compared to OE parts.<br />

<strong>Australian</strong> conditions are unforgiving on the drive<br />

belt system, and can lead to premature belt failure.<br />

Gates recommends that you change the drive belt<br />

tensioner with every belt change.<br />

When it comes to noise under the bonnet, no part<br />

takes as much bl<strong>am</strong>e as the accessory belt drive. It is<br />

often incorrectly assumed that the serpentine belt is the<br />

problem, so a new belt is installed and the problem is<br />

considered fixed. This is only a temporary fix. In<br />

addition to replacing the belt the technician should<br />

investigate the root cause, which may be the automatic<br />

tensioner or idlers.<br />

For additional information about Gates DriveAlign<br />

tensioners and idler pulleys please visit the Gates<br />

website (www.gatesaustralia.com.au), contact your<br />

nearest stockist or call Gates Customer Service on<br />

03 9797 9688.<br />

Gas it up with Struts Australia<br />

Struts Australia is one of the biggest strut suppliers in<br />

Australia and carries the largest range of gas struts for<br />

automotive applications, including boots and tailgates,<br />

in its premises based in Laverton, Victoria.<br />

The state-of-the-art warehouse<br />

facilities, including the showroom, was<br />

designed to ensure its customers receive<br />

the highest quality products, and the<br />

quickest lead times while enjoying<br />

excellent service.<br />

Additionally, it carries a massive range<br />

of truck, bus and trailer hardware allowing<br />

it to offer its customers the largest range of<br />

products at very competitive prices. It<br />

offers a friendly professional service and<br />

can provide assistance in application<br />

design and solutions.<br />

Furthermore, due to its large range of<br />

stock holdings, it has the ability and<br />

flexibility to respond to customer demands<br />

that are made possible by having branches<br />

and distribution outlets throughout<br />

Australia.<br />

Quality is par<strong>am</strong>ount at Struts Australia.<br />

Its struts are manufactured under ISO/TS<br />

16949.<br />

Struts Australia is part of the<br />

McNaughtans’ group.<br />

Due to its long-term business<br />

relationships and large buying power the<br />

The packaging has been redesigned<br />

to present a sharper<br />

image at the retail level and to<br />

better reflect the exceptional<br />

quality of the Bosch belt<br />

range. A feature of the new<br />

packaging is the inclusion of key<br />

selling points, which highlight<br />

this quality.<br />

New belt merchandisers are<br />

also available from Bosch,<br />

enabling your business to display<br />

30, 40 or 90 belts on a neat,<br />

compact, eye catching stand, and<br />

keep the fastest moving belts<br />

close at hand. Bosch belt racks<br />

are also available for customers<br />

to be able to customise their own<br />

selection of belts, depending on<br />

their individual business needs.<br />

McNaughtans’ group is able to purchase<br />

the highest quality goods, while remaining<br />

competitive and ensuring its customers<br />

receive the very best products and services.<br />

McNaughtans has warehouse facilities<br />

in all major cities in Australia and South<br />

Africa and export to many countries around<br />

the world.<br />

For more information call 03 9369 8113,<br />

email strutsaustralia@bigpond.com.au or<br />

visit www.strutsaustralia.com.au<br />

New Bosch Drive Belt Packaging<br />

Bosch has taken another significant step to lift the retail<br />

appeal of its range of drive belts with the introduction<br />

of new packaging from May.<br />

All Bosch drive belts are made to<br />

Original Equipment specifications.<br />

They feature pre-stretched<br />

polyester tension cords, fibre<br />

reinforced belt backs and stranded<br />

glass fibre tension cords to ensure<br />

low maintenance and lateral<br />

stiffness. They are also highly<br />

resistant to abrasions, oil, grease,<br />

water and UV radiation. These<br />

features provide the highest level<br />

of protection against engine<br />

d<strong>am</strong>age.<br />

For further information on the range<br />

of Bosch drive belts, please contact<br />

the Bosch Customer Service Centre<br />

on 1300 30 70 40 or visit the<br />

website on www.bosch.com.au<br />

62 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


STEERING & SUSPENSION<br />

Steering and Suspension with Ray Brown<br />

Almost by definition, the primary function of any form of mobility is to go, turn and stop.<br />

Turning the vehicle is the job of the steering<br />

system but to optimise performance to go, turn<br />

and stop, it is necessary to maximise the friction<br />

between the tyres and the road and this is the<br />

primary role of the suspension.<br />

In this article we will look at the most common<br />

types of steering and suspension systems and<br />

some interesting new developments and<br />

technologies.<br />

STEERING<br />

Basic steering types<br />

As most of you will know, the most common<br />

types of steering are the recirculating ball and rack<br />

and pinion. The rack and pinion type has become<br />

the most popular type in modern cars so we will<br />

briefly ex<strong>am</strong>ine how it works.<br />

A pinion gear is attached to the steering shaft<br />

which engages with a rack. When turning the<br />

steering wheel the pinion rotates, moving the rack<br />

left or right. The rack is attached to the tie rods<br />

which in turn are attached to the steering arms<br />

that steer the wheels. So the rack and pinion<br />

system does two things, firstly, to convert<br />

rotational motion of steering shaft to linear motion<br />

to turn the wheels and, secondly, to use gear<br />

reduction to make it easier to turn the wheels.<br />

Taking this further, Arthur E Bishop developed<br />

a variable ratio rack and pinion, which has a<br />

different tooth pitch at the centre of the rack than<br />

at the outside. This improves steering response at<br />

the start of the turn and reduces steering effort<br />

when approaching full lock. In variable ratio<br />

steering racks, the tooth geometry changes and<br />

therefore the tooth form cannot be produced by<br />

conventional means (eg cutting or broaching), so<br />

Bishop developed special forging dies to overcome<br />

this problem at its <strong>Australian</strong> based tool room.<br />

Power-assisted steering<br />

More recently, power-assisted rack and pinion<br />

steering has become very popular. A hydraulic<br />

cylinder is incorporated into the rack tube to assist<br />

the linear motion of the rack. A hydraulic pump,<br />

driven from the engine, provides high pressure<br />

fluid to the cylinder and a rotary valve detects the<br />

force on the steering wheel by the driver. When<br />

the vehicle is travelling straight, the driver exerts<br />

no force on the steering wheel and consequently<br />

no power assistance is provided. As the driver<br />

exerts force on the steering wheel during turning,<br />

the rotary valve directs hydraulic pressure from<br />

the pump to the cylinder which assists the rack<br />

to turn the wheels.<br />

A problem with this simple, conventional<br />

hydraulic steering system is that the assistance<br />

level is not adjusted according to vehicle speed.<br />

The introduction of electronics into vehicles, such<br />

as engine management systems, meant that<br />

electronic road speed signal bec<strong>am</strong>e readily<br />

available allowing the use of electronically<br />

controlled hydraulic steering systems. These vary<br />

steering effort in accordance with road speed and,<br />

in some cases, other par<strong>am</strong>eters as well.<br />

But all hydraulic assisted power steering<br />

systems are inefficient in that the steering pump<br />

operates continuously. This drains power from the<br />

engine increasing fuel consumption, reducing<br />

vehicle performance and increasing emissions,<br />

compared to a non power steered vehicle. In<br />

addition, the power steering assistance is only<br />

available whilst the engine is operating and not<br />

available if the engine stalls.<br />

Electric power steering<br />

Electrically powered hydraulic steering (EPHS)<br />

systems use an electric motor to drive the<br />

hydraulic pump rather than having the pump<br />

driven directly by the engine. This system allows<br />

the steering effort to be easily controlled by<br />

varying the speed of the pump and, because flow<br />

can be better matched to actual requirements the<br />

power drain is reduced. Further benefits include<br />

reduced development time and cost and can be<br />

supplied as a pre-assembled and tested power<br />

steering module.<br />

Electric power-assisted steering (EPS)<br />

completely replaces the hydraulic systems that<br />

were previously associated with power steering<br />

thus eliminating the connection between the<br />

steering system and the engine. The electrical<br />

drive assistance can be transmitted to the steering<br />

mechanism by a number of means, either by<br />

assisting the steering shaft at the steering column,<br />

the pinion at its entry point to the steering box or<br />

assisting the rack directly.<br />

FIG 1: Typical EPS unit (photo courtesy of TRW)<br />

EPS via an electronic control unit (ECU),<br />

allows progr<strong>am</strong>mable steering dyn<strong>am</strong>ic<br />

characteristics that are not possible with hydraulic<br />

steering, all of which can be tuned to the<br />

manufacturer’s preference in a matter of hours<br />

rather than months. As with other<br />

electromechanical steering systems, EPS<br />

consumes power only when steering assist is<br />

needed and results in an improvement in fuel<br />

consumption of 4+% and lower emissions. The<br />

product is delivered as a fully tested, calibrated,<br />

ready-to-install unit which simplifies vehicle<br />

assembly and supply chain logistics. The modular<br />

design assists with design and ‘packaging’<br />

flexibility and can be integrated with other vehicle<br />

systems to create new functionality.<br />

Looking further to the future, the next possible<br />

innovation is ‘Steer by<br />

Wire’ which would<br />

eliminate any mechanical<br />

connection between the<br />

steering wheel and the<br />

steering mechanism,<br />

replacing it with a purely electronic control<br />

system. The steering wheel would look like those<br />

used in home computer g<strong>am</strong>es and would<br />

eliminate the need for a steering column and<br />

shaft, potentially increasing occupant protection<br />

and reducing vibration inside the vehicle.<br />

SUSPENSION<br />

Basics<br />

The functional requirements of a vehicle<br />

suspension are to maximise the friction between<br />

tyres and the road surface, to provide steering<br />

stability with good handling and to ensure the<br />

comfort of the passengers. Whilst there have been<br />

enhancements and improvements, the basic<br />

design of car suspensions has not undergone a<br />

significant change over the years. In addition the<br />

combination and permutations of suspension<br />

types ie dependant/independent, coil/leaf,<br />

McPherson strut/wishbone etc are outside the<br />

scope of this article, however the fund<strong>am</strong>ental<br />

components of suspension and their roles will be<br />

discussed briefly before embarking on revealing<br />

some new and exciting innovations.<br />

The ride and handling characteristics of a<br />

vehicle requires the optimisation of three basics,<br />

road isolation, road holding and cornering. Road<br />

isolation is the vehicles ability to absorb or isolate<br />

road shock from the passenger compartment. Road<br />

holding is the degree to which tyres maintain contact<br />

with the road during directional changes and in a<br />

straight line. Cornering is the ability of the vehicle to<br />

travel a curved path by minimising body roll.<br />

The major components of the suspension<br />

system are:<br />

Springs – Absorbs the motion of the car wheels<br />

being subjected to vertical acceleration as it<br />

passes over bumps or imperfections in the<br />

road surface.<br />

Shock Absorbers – Provides d<strong>am</strong>ping of spring<br />

compression and extension. Without shock<br />

absorbers the spring would continue to bounce<br />

at its natural frequency until all energy is<br />

dissipated making the vehicle almost<br />

uncontrollable. The shock absorber turns the<br />

kinetic energy of suspension movement into<br />

heat energy that is dissipated within the<br />

hydraulic fluid.<br />

Anti-Sway bars – also known as anti-roll bars, an<br />

anti-sway bar spans the entire vehicle such<br />

that when one wheel moves up and down, the<br />

bar transfers movement to the other wheel.<br />

Continued page 66<br />

64 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


STEERING & SUSPENSION<br />

Steering and<br />

Suspension with<br />

Ray Brown continued<br />

This creates a more level ride, reduces sway<br />

and combats body roll of the car as it corners.<br />

Bushings – are used at the ‘pivot’ points of relative<br />

rotation between suspension parts to isolate<br />

noise and vibration. These are usually rubber<br />

and can introduce an element of ‘play’ under<br />

harsh loading conditions and therefore a<br />

popular aftermarket upgrade is to replace<br />

these with harder materials such as<br />

polyurethane.<br />

Active and semi-active suspensions<br />

In recent years, there has been strong interest<br />

in Semi-active and Active suspension systems.<br />

Semi-active systems change the viscous<br />

d<strong>am</strong>ping coefficient of the shock absorber<br />

generally using a solenoid valve which alters the<br />

flow of the hydraulic medium inside the shock<br />

absorber. The solenoids are wired to an Electronic<br />

Control Unit (ECU) which sends commands<br />

dependant on the control algorithm. Semi-active<br />

suspensions are less expensive to design,<br />

consume less energy and, in recent times,<br />

research has continued to advance, narrowing the<br />

gap between semi-active and fully active<br />

suspension systems.<br />

Active suspension controls the vertical<br />

movement of wheels via an on-board system, rather<br />

than the movement being determined entirely by<br />

the road surface. This system virtually eliminates<br />

body roll and pitch during cornering, accelerating<br />

and braking. The suspension is controlled by<br />

hydraulic or pneumatic servomechanisms with<br />

pressure to the servos provided by a high pressure<br />

pump. Sensors continually monitor body<br />

movement and ride level constantly supplying a<br />

computer with data which operates the servos<br />

mounted beside each wheel. Almost instantly, the<br />

servo regulated suspension generates counter<br />

forces to body lean, dive and squat. The drawbacks<br />

of this design are high cost and added complexity<br />

of parts needed for operation and thus are only<br />

available on premium luxury vehicles.<br />

FIG 2: Active Suspension Electronic Shock Absorbers<br />

(photo courtesy of Continental AG)<br />

Electromagnetic active suspension<br />

Bose Corporation – yes the sound system<br />

company – has developed an active suspension<br />

using Linear Electromagnetic Motors attached to<br />

each wheel independently allowing for extremely<br />

fast response and regeneration of power used<br />

through utilising the motors as generators. This<br />

system comes close to overcoming the issues of<br />

hydraulic systems with their slow response times<br />

and high power consumption. Inside the linear<br />

electromagnetic motors are magnets and coils of<br />

wire, which, when electrical power is applied,<br />

retracts or extends, creating motion between the<br />

wheel and body. A power <strong>am</strong>plifier delivers<br />

electrical power to the motors in response to<br />

signals from the control algorithms. The<br />

regenerative power <strong>am</strong>plifiers allow power to flow<br />

to the electromagnetic motors and also allow<br />

power to be returned from the motor. For<br />

ex<strong>am</strong>ple when the Bose suspension encounters a<br />

pothole, power is used to extend the motor and<br />

isolate the vehicles occupants from the<br />

disturbance. On the far side of the pothole, the<br />

motor operates as a generator and returns power<br />

to the <strong>am</strong>plifier. Control algorithms operate by<br />

observing sensor measurements taken from<br />

around the vehicle and sending commands to the<br />

power <strong>am</strong>plifiers installed in each corner of the<br />

vehicle.<br />

FIG 3: Electromagnetic Suspension System Schematic<br />

(photo courtesy of Bose Corp.)<br />

Kinetic dyn<strong>am</strong>ic system<br />

Another simpler innovation was invented and<br />

developed by Kinetic Pty Ltd. a small R&D<br />

company from Western Australia which has sold<br />

this technology to Toyota for inclusion in their<br />

LandCruiser/Lexus products. Identified as KDSS<br />

– Kinetic Dyn<strong>am</strong>ic Suspension System it has<br />

specific application in SUV vehicles to maintain<br />

equal wheel loading when traversing uneven road<br />

conditions. KDSS retains conventional bounce<br />

and d<strong>am</strong>ping methods and works by splitting the<br />

anti-roll bars using a simple cradle device<br />

incorporating double acting hydraulic cylinders.<br />

This arrangement passively frees the bars to<br />

allow articulation and single wheel type<br />

movements but will not permit vehicle body roll.<br />

This system requires no computers, pumps or<br />

motors.<br />

FIG 4: Kinetic KDSS System Schematic<br />

(photo courtesy of Tenneco Corp.)<br />

Electronic stability control<br />

Whilst not strictly a steering and suspension<br />

item Electronic Stability Control is an important<br />

technology to detecting loss of steering control by<br />

the driver. During normal driving, ESC works in the<br />

background continuously monitoring steering and<br />

vehicle direction. ESC compares the drivers<br />

intended direction to the vehicles actual direction<br />

and only intervenes when it detects a loss of<br />

steering control ie the vehicle is not going where<br />

the driver is steering. This may happen, for<br />

ex<strong>am</strong>ple, when skidding during emergency<br />

swerves, understeer or oversteer during poorly<br />

judged turns etc. ESC measures the direction of<br />

skid and then applies the brakes to individual<br />

wheels asymmetrically in order to create torque<br />

about the vehicles vertical axis, opposing the skid<br />

and bringing the vehicle back into line with the<br />

drivers intended direction. Some systems may also<br />

reduce engine power or operate the transmission to<br />

slow the vehicle. Studies around the world confirm<br />

that ESC is highly effective in saving lives and<br />

reducing the severity of crashes. The European<br />

Commission has confirmed a proposal for<br />

mandatory introduction of ESC on all new cars and<br />

commercial vehicles sold in the EU from 2012,<br />

with all new cars being equipped by 2014. In<br />

Australia a vehicle cannot achieve a 5 star crash<br />

rating by ANCAP without including ESC – approx.<br />

50 percent of all new cars sold in Australia have<br />

ESC fitted as standard.<br />

FIG 5: Typical ESC Layout<br />

(Photo courtesy of Continental)<br />

Acknowledgement for assistance in preparing<br />

this article to TRW, Tenneco Corp., and<br />

Continental AG, Bose Corp.<br />

66 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


STEERING & SUSPENSION<br />

For over 30 years, the sport of lowering<br />

Commodores has been as <strong>Australian</strong> as football,<br />

meat pies, kangaroos and yes Holden cars. It is<br />

estimated that in that time well over three<br />

million aftermarket coil springs have been<br />

manufactured and sold to a market that has<br />

never looked like waning. The front spring design<br />

stayed largely unchanged from the VB model<br />

through to VY with the only change in rear spring<br />

design coming when GM introduced the Mini-<br />

Bloc spring in the IRS in the VP model in<br />

1991.Then in 2006 Holden decided it was time<br />

for a change with the VE model being released<br />

which ushered in a new spring design for both<br />

front and rear. In all previous models, to lower<br />

the Commodore anywhere from 30 to 50mm<br />

wasn’t a problem and was the general accepted<br />

mass market decision. Then c<strong>am</strong>e the VE.It was<br />

discovered immediately that lowering the VE<br />

50mm sat the car on the bump stops front and<br />

rear and made for an uncomfortable ride<br />

especially with linear rate springs. The design<br />

engineers at King Springs set about designing<br />

progressive rate lowered springs to alleviate the<br />

problem. The front spring was a relatively easy<br />

project. With standard front spring rates being<br />

approximately 120-140lb/” a design rising to<br />

approximately 230lb/” at ride height was created<br />

with a HD option a further 60-70lb/” beyond<br />

that.<br />

Then c<strong>am</strong>e the rear spring, with an unusual<br />

design of three varying inside di<strong>am</strong>eters the<br />

decision was made to introduce a conical design<br />

spring. Given the par<strong>am</strong>eters of spring design<br />

they had to work with this was an excellent<br />

choice. A conical spring is naturally progressive<br />

in its rate and when tapered wire and progressive<br />

pitch is introduced, you have the ultimate in<br />

spring design allowing substantial spring rate<br />

increases over a very short distance. With<br />

standard rear spring rates rising from<br />

approximately 300lb/” to 360lb/” the Kings<br />

conical design started at approximately 400lb/”<br />

Project VE<br />

The Evolution of a Historic Collaboration<br />

rising to 500lb/” at ride height and continually<br />

rising as the vehicle contacted the bump stop<br />

with a HD option some 60-70lb/” heavier again.<br />

The challenge was complete and resulted in<br />

the most advanced spring design ever seen in<br />

Australia for a mass production model vehicle.<br />

Attention then turned to the bump stops as<br />

it was decided that with the limited bump travel,<br />

substantial improvement could be gained by<br />

introducing a more progressive bump stop<br />

design especially in the rear.<br />

Although the final spring and bump stop<br />

package was good, there was still one more area<br />

that had to be addressed.<br />

The perfect solution to<br />

complete the exercise would<br />

be a custom designed,<br />

shortened body shock<br />

absorber with valving<br />

perfected to suit the advanced<br />

progressive rate spring design<br />

front and rear.<br />

Purpose built shock<br />

absorbers to suit lowered<br />

springs had been a dre<strong>am</strong> for<br />

King Springs for many years<br />

with forays into many area’s<br />

not bringing the desired<br />

results.<br />

In 2006 King Springs met<br />

behind closed doors with<br />

Monroe to convince them of<br />

the need for a Shortened body<br />

Shock Absorber progr<strong>am</strong> with the VE being the<br />

flagship of the potential range. The Monroe boys<br />

agreed and the Monroe GT Sport was born. A<br />

collaboration of Australia’s leading spring and<br />

shock absorber manufacturers had begun.<br />

The design engineers from both companies<br />

got together and began to develop the range<br />

utilizing the Monroe Reflex technology and<br />

introducing new foot valves.<br />

V8 Super Car drivers Russell Ingall, Todd<br />

Kelly and Glenn Seton were enlisted to help finetune<br />

the package.<br />

With the abundant availability of the highest<br />

technology available in all relevant areas and a<br />

strong accent on ride control, comfort and safety<br />

it bec<strong>am</strong>e evident to all concerned that the end<br />

product was going to be something special.<br />

For many years the there has been an<br />

accepted culture that to lower a vehicle and<br />

improve handling there were necessary sacrifices<br />

in the area of comfort.<br />

Not any more as King Springs and Monroe<br />

usher in a new generation of suspension<br />

technology that sets the bar for the aftermarket<br />

suspension industry in Australia.<br />

The GT Sport Progr<strong>am</strong> has a range of 25 part<br />

numbers to suit Commodore and Falcon with<br />

King Springs complimenting with 80 part<br />

numbers in varying height and spring rate<br />

options.<br />

For more details visit www.kingsprings.com.au<br />

or phone 07 5539 6700<br />

Austral goes Euro<br />

Austral Distributing Company, the engine and suspension specialist, is now expanding its product range<br />

to cover European passenger cars, light commercials and four-wheel-drive vehicles.<br />

“It is an exciting development for the<br />

company, especially with a very good range of<br />

products already available from existing<br />

suppliers. This gave us instant access to new<br />

product, without the any concerns with quality<br />

assurance,” Marketing Manager John<br />

McMen<strong>am</strong>in said.<br />

“Following last years visit to<br />

Automechanica in Frankfurt, Germany, we<br />

secured distribution from additional European<br />

manufacturers and agencies, which will<br />

further expand and compliment our euro<br />

range.<br />

‘’Stage one of the progr<strong>am</strong> will see the<br />

introduction of engine gaskets and cylinder<br />

head bolts, timing kits and components,<br />

hydraulic lifters and water pumps, plus engine<br />

valves. Other products are also under<br />

development, including steering and<br />

suspension for inclusion in the wasp range.<br />

“We believe the Euro package is another<br />

good reason for customers to make austral their<br />

first choice for engine and suspension<br />

components.’’<br />

For more information call<br />

02 9534 5466.<br />

68 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


STEERING & SUSPENSION<br />

Super Pro has released a range of control<br />

arm bushings for the new generation of four<br />

wheel drive vehicles. Recent feedback from<br />

testing on various road conditions from smooth<br />

highways to rugged jungle has confirmed that<br />

the Fulcrum R&D design process gives our 4WD<br />

a comfortable ride, while still offering the<br />

control and stability of SuperPro polyurethane<br />

bushings. Recent field research has shown that<br />

these vehicles with medium to high kilometres<br />

have had excessive driver feedback problems<br />

due to worn or over compliant rubber bushings.<br />

Road impact with bumps on a potholed highway<br />

for ex<strong>am</strong>ple causes the control arm to continue<br />

to move and give added vibration up through<br />

the steering, subsequently producing an<br />

uncomfortable ride even after the installation of<br />

a SuperPro rack mount kit.<br />

The outcome of these new control arm<br />

bushings was a total success, with the owner of<br />

the test vehicle reporting that it had been<br />

transformed and was much more enjoyable to<br />

drive, with much better ‘turn-in’ and ‘response’.<br />

By utilising the endless innovations ofSuperPro,<br />

these results would see the s<strong>am</strong>e outcome for<br />

the leaf sprung four wheel drives and the new<br />

generation vehicles of today.<br />

Super Pro is super good!<br />

Enhance Your 4WD with Polyurethane Suspension Bushing<br />

The features involved in providing this result<br />

to a 4WD vehicle are more than just making a<br />

replacement size bushing.<br />

Step one<br />

The foundation of a quality polyurethane<br />

bushing is the steel hardware. The <strong>shell</strong> is made<br />

to a high quality tolerance inside and out for a<br />

superior bond between the polyurethane and<br />

inner <strong>shell</strong>. This allows the press fitment of the<br />

<strong>shell</strong> to control arm to be an exacting tolerance<br />

so as not to become loose at any time in the life<br />

of the bush. The zinc-plating on the <strong>shell</strong> and<br />

crush tube is imperative in four wheel drives,<br />

as seizing of the c<strong>am</strong>ber pins is a frequent<br />

occurrence due to cont<strong>am</strong>ination from off-road<br />

driving and beach work. Seized adjusting pins<br />

do not allow for the ease of alignment and<br />

control arm removal. In cases like this the lower<br />

inner bushing, hardened washers with knurling<br />

are used to prevent alignment change and<br />

premature wear, which is critical for the product<br />

to perform with a long working life.<br />

The features involved in<br />

providing this result to<br />

a 4WD vehicle are<br />

more than just making a<br />

replacement size bushing.<br />

Step two<br />

The most important part of a SuperPro<br />

polyurethane suspension bushing is the<br />

complex blend of high-grade polymeric<br />

materials and the engineering process that<br />

makes SuperPro what it is today. Polyurethane<br />

has the advantages of rigid plastics, metals,<br />

cer<strong>am</strong>ics and rubber in the one bushing. It<br />

comes in a range of hardness' (i.e., Duro, Shore<br />

A) which allows precise matching of the duro to<br />

the application in hand, also the positioning of<br />

the bushing maximises effective life, vehicle<br />

control, positive location, response, and in turn<br />

minimises NVH levels and resilience. The high<br />

resilience of SuperPro allows it to absorb road<br />

shock and therefore maintain ride comfort.<br />

This all equates to the award winning<br />

research, development and manufacturing<br />

ability of Fulcrum Suspensions to make superior<br />

SuperPro polyurethane bushing at their facility<br />

in Brisbane to incorporate these features into<br />

over 4,000 part numbers to fit older model<br />

though to modern motor vehicles of today.<br />

Call 07 3892 9000 for a free copy of a computer<br />

desk-top catalogue CD which can be updated<br />

daily for newly released part numbers, or visit<br />

www.fulcrumsuspemsions.com.au for more<br />

information.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 71


STEERING & SUSPENSION<br />

Suspensions under pressure<br />

For those of us who can remember the ’60s, on the rear window of every Morris 1100 there was a sticker,<br />

which was shaped like a teardrop, which read: “It floats on fluid”.<br />

BMC had began its marketing c<strong>am</strong>paign to<br />

convince everyone that their Hydrastatic<br />

suspension system was guranteed to give that ”big<br />

car” suspension feel and comfort to a short wheel<br />

base car.<br />

Originally invented by f<strong>am</strong>ous British rubber<br />

engineer Alex Moulton and together with Alec<br />

Issigonis (from the Mini f<strong>am</strong>e) UK’s car<br />

manufacturer BMC in the early 1960s<br />

incorporated this ingenious and yet simplistic<br />

system whereby Hydroplastic displacers were<br />

fitted to either side of the front and rear<br />

of the car and inter-connected<br />

by way of a small bore pipe.<br />

Each displacer incorporates<br />

a rubber spring and d<strong>am</strong>ping<br />

the ride is achieved by<br />

rubber valves. When a front<br />

wheel hits a bump, fluid is<br />

forced up through to the<br />

corresponding suspension unit<br />

then to the rear wheel causing the<br />

rear suspension to rise by the s<strong>am</strong>e level<br />

Many of Australia's leading V8 Supercars have been<br />

operating their race vehicle's steering systems at the<br />

maximum limit to achieve high levels of steering<br />

performance required with the inherent problems this<br />

can bring.<br />

Engineering personnel under the direction of APS<br />

Managing Director, Mark Byford, have been working<br />

strenuously to custom-build special Rack & Pinion<br />

assemblies with custom gear ratios and tight<br />

tolerances to meet the specific requirements of each<br />

te<strong>am</strong>.<br />

Custom housings are used along with specially<br />

engineered rack bars and torsion bars resulting in a<br />

marked improvement to the steering feel and reliability<br />

Gas up your Rodeo<br />

Pedders Suspension has expanded its range of shock absorbers.<br />

Of particular interest is the release<br />

of the Pedders Comfort Gas Coil Over<br />

Shock to suit the coil sprung version<br />

of the popular 2WD Holden Rodeo.<br />

Pedders now also has a sealed strut<br />

to the suit the late-model BF Falcon<br />

and Fairlane. Pedders warns customers<br />

as the front in anticipation and counteracting the<br />

deflection. The rubber springs are only slightly<br />

used and the car is freed from any tendency to<br />

pitch like a conventional shock absorber/metal<br />

spring system.<br />

In the ’70s BMC introduced the Austin Allegro<br />

with an updated and more sophisticated<br />

hydralastic suspension system, the new system –<br />

Hydragas, essentially, is a fluid<br />

(alcohol, antifreeze/ gas – nitrogen)<br />

suspension system consisting of<br />

four spheres i.e. two si<strong>am</strong>ese<br />

spheres connected together, one pair<br />

at each wheel interconnected<br />

Hydraulically from front to rear.<br />

The upper sphere<br />

contained a rubber diaphr<strong>am</strong> or<br />

‘separator’ that separates two<br />

compartments; one containing<br />

nitrogen gas and the other, fluid.<br />

The main working component is<br />

the nitrogen acting as the<br />

springing medium in the upper sphere.<br />

required by drivers to meet the gruelling requirements<br />

of the race circuit.<br />

Not only has the steering feel, engine drag, and<br />

reliability been improved but crew chiefs and te<strong>am</strong><br />

engineers who have experienced the custom-made<br />

steering components from <strong>Australian</strong> Power Steering<br />

claim they finally feel like they are on the right track.<br />

Formed in 1986, <strong>Australian</strong> Power Steering Pty Ltd<br />

(APS) is recognised as Australia's foremost remanufacturer<br />

of automotive manual and power steering<br />

racks, manual and power steering boxes and power<br />

steering pumps with a staff of 50 highly skilled personnel.<br />

For further information call 03 9580 2388.<br />

to be careful to get the correct strut for<br />

this application as there was a change<br />

midway through the product lifecycle<br />

of this vehicle.<br />

For more information visit<br />

www.pedders.com.au<br />

Each pair of Hydragas units are linked via top<br />

and bottom through a d<strong>am</strong>per valve that controls<br />

the rate at which the fluid can enter or exit the<br />

upper part of the sphere. The lower sphere also<br />

contains a rubber diaphragm; however, it<br />

separates the fluid and is interconnected with its<br />

partner sphere on the s<strong>am</strong>e side of the car.<br />

In 1995, the MG was re-launched under the<br />

guise as the MGF featuring the Hydragas<br />

suspension system although somewhat modified.<br />

So far as reliability, this system is mostly<br />

problem free, however one thing that is critical is<br />

the ride height & this means that all adjustments<br />

and measurements need to be carried out in a<br />

sequence manner & with the correct equipment.<br />

Tool Solutions is proud to be the <strong>Australian</strong><br />

distributors for the highly renowned Liquid-Levers<br />

UK range of Pressure Suspension Pumps approved<br />

by MG/Rover.<br />

For more information call 02 9753 5494,<br />

email toolsolutions@optusnet.com,<br />

or visit www.toolsolutionsonline.com.au<br />

Local rack and pinions provide competitive advantage<br />

Some of Australia's leading n<strong>am</strong>es in motorsport engineering have been taking full<br />

advantage of home grown expertise in power steering development provided by <strong>Australian</strong><br />

Power Steering's advanced manufacturing operation in Melbourne's suburb of Braeside.<br />

72 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


STEERING & SUSPENSION<br />

Gabriel completes<br />

lowering range<br />

Commodore and Falcon cars can now be properly lowered<br />

with specially designed shockers built to do the job<br />

This is the result of a development progr<strong>am</strong>, which has seen Gabriel put<br />

together a comprehensive range of product.<br />

These shockers are built to the established Gabriel standards of quality and<br />

ride at a competitive price, but are shorter stroke to work with the new<br />

suspension travel and prevent lowered springs from dropping out when a<br />

modified car is jacked up or takes a speed hump too fast.<br />

The special Gabriel shock absorber, struts and cartridges allow the car to be<br />

lowered up to 50mm with a special shocker, which has heavy-duty sports valving<br />

and a shorter stroke and can be used for the following applications:<br />

• Commodore front: On VB to VP short stroke cartridges replace the standard<br />

units and on VR to VS and VT lowered struts are available.<br />

• Commodore rear: VB to VP and VR to VS have 30mm bore short stroke<br />

shocks, which suit the sedan and wagon.<br />

• Falcon front: XR to XD, XE and XF have short stroke 35mm shocks available.<br />

EA to ED and EF to EL have high performing Gabriel lowered struts. (The Ford<br />

chassis on the EA to EL is already factory fitted to take a lowering of 20mm<br />

where it can be welded lower the stock coils retained and the Gabirel lowered<br />

struts used. When lowering more than 20mm a lower aftermarket spring must<br />

be used, but the Gabriel lowered struts are suitable for up to 50mm.)<br />

• Falcon rear: XE, XF, ED and AU, AU11 & AU111 (live axle) can be lowered<br />

with the 35mm big bore shockers. Big bore is not available for the XR to XD<br />

but on these models standard units are still suitable for lowered vehicles as<br />

shortened shocks are not required because of the rear chassis configuration<br />

i.e. the Diff tops or bottoms out before the shocks can.<br />

Zed Tadic of GT Ford Performance uses the factory<br />

lowered Gabriel shocks.<br />

“This recently completed expansion of our total range is part of the way<br />

Gabriel are meeting the needs for just about every application,” Brandlines’<br />

Maurice Luksich said.<br />

“We’ve matched the shorter stroke with complementary valving and are<br />

producing most in the desirable 35mm bore.<br />

“And also included with their special applications, these Gabriel shocks are<br />

attractively priced and boast excellent quality, durability and ride.<br />

“It all adds up to confirming how Gabriel covers the shocker market,” Mr<br />

Luksich said.<br />

All Gabriel shocks are available from <strong>Australian</strong> Truck and Auto Parts.<br />

For more information call 1800 645 609.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 73


STEERING & SUSPENSION<br />

Ride-Rite suspension gets the job done<br />

Suspension switch delivers towing, safety and ride benefits for work and recreation<br />

Tool Van Services Director Ross Luscombe believes that his Mercedes<br />

Sprinter work vehicle is now safer because his Airbag Man air suspension<br />

has created a smoother and more secure ride.<br />

Mr Luscombe initially used a different air helper suspension product<br />

for both his Sprinter and his recreational vehicle, a Nissan D40 Navara,<br />

with which he tows a caravan. However, the suspension kits he had<br />

purchased were not capable of handling the task on both of the vehicles'<br />

suspensions, causing them to bottom out.<br />

"When I used to put the work vehicle into self-ride it would supply as<br />

much air as it could but it would still bottom out," Mr Luscombe said.<br />

"The difference with the Airbag Man product was <strong>am</strong>azing - now the<br />

vehicle doesn't bottom out, allowing me to feel more comfortable and<br />

confident when I'm driving," Mr Lusscombe said, whose Tool Van Services<br />

business has been operating from Brisbane supplying South East<br />

Queeensland since 1980.<br />

The company supplies a comprehensive range of automotive tools and<br />

workshop equipment to automotive dealerships, service stations, private<br />

workshops, truck workshops, transport company workshops, mechanic's<br />

workshops and all general industry.<br />

Airbag Man says it is important to ensure hard working vehicles such<br />

as Tool Van Services' are safe and stable when carrying heavy loads<br />

because the added stress and spring deflection can affect the steering,<br />

chassis, suspension and the wheel alignment with resulting safety and<br />

cost issues. Airbag Man kits are designed to help protect these features<br />

and ensure the vehicle remains stable, reducing operating costs and<br />

increasing safety.<br />

For towing Mr Luscombe's caravan – a dual-axle 22 footer – a good<br />

suspension set-up is crucial as with all towing situations, especially when<br />

he travels around Australia on different roads and terrains that cause<br />

different and sometimes difficult driving conditions.<br />

It is important to minimise spring deflection when the caravan is<br />

hitched on and you load up for a trip as this can be potentially hazardous.<br />

Mr Luscombe has found that Airbag Man supplies an easy to install air<br />

suspension product that can prevent this hazard from occurring.<br />

"There is no other option for airbags – don't use anything other than<br />

Airbag Man," Mr Luscombe said, who is an experienced driver who<br />

understands suspensions.<br />

Airbag Man Ride-Rite suspension kits have been used extensively in<br />

work and recreation vehicle applications including utes, 4WDs and light<br />

trucks. The improvements to leaf sprung vehicles (other Airbag Man kits<br />

are available for coil sprung vehicles) have been especially important for<br />

trades people including electricians, painters, carpenters, glaziers as well<br />

as farmers, the mining and resources industry, food harvesters,<br />

manufacturers, primary producers, transport, water and waste facilities.<br />

"Ride Rite is not only making work vehicles safer, but also recreational<br />

vehicles rely on the ride and durability from the high quality air<br />

suspensions that Airbag Man supplies," Airbag Man Sales Manager, Ben<br />

Brown, said.<br />

"We use only high quality parts featuring tough Firestone air springs,<br />

similar in construction to those used underneath trucks and semi trailers.<br />

"We urge customers to look closely at products and ask questions<br />

before considering which air suspension product to buy as there are major<br />

differences in airbag design and quality. Beware of cheap imitations.<br />

"In the current economic climate investing in an Airbag Man air<br />

suspension is a wise choice as it will save you on tyre and brake wear<br />

associated with heavily laden suspensions not to mention the safety<br />

aspect," Mr Brown said.<br />

The Ride-Rite kits work through manual inflation or automatic inflation<br />

via a compressor system stored within the vehicle enabling the vehicle to<br />

carry an increased load. Deflation is just as simple restoring the vehicle<br />

to different levels according to the weight that is being carried ensuring<br />

a smooth ride.<br />

Airbag Man has more than 30 years' experience with air suspension<br />

and has been established as the leading <strong>Australian</strong>-owned air suspension<br />

specialist since 1994. Its range of products – which includes air<br />

suspension kits and air compressor accessory units – is designed for both<br />

individual and fleet customers, with kits available for most vehicle makes<br />

and models.<br />

For further information call 07 3889 6556, visit www.airbagman.com.au<br />

or email info@airbagman.com.au<br />

74 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


STEERING & SUSPENSION<br />

Toyota Landcruiser 200 Series G.V.M Upgrades<br />

Lovells’ G.V.M (Gross Vehicle Mass) Upgrades are the solution for owners of Toyota Landcruiser 200 Series Wagon<br />

vehicles who have a need to carry large loads (up to 3800kg), while at the s<strong>am</strong>e time meeting compliance requirements.<br />

The Lovell’s G.V.M Upgrade Kit can be<br />

fitted to vehicles with or without Toyota’s<br />

KDSS (Kinetic Dyn<strong>am</strong>ic Suspension System).<br />

Fitting a Lovells’ G.V.M Upgrade Kit can<br />

ensure business mangers are not subjected to<br />

claims for breaches of OH&S rules and<br />

employee negligence; the possibility of<br />

insurance companies voiding a payout because<br />

the vehicle was loaded beyond its approved<br />

G.V.M; and, the possibility of litigation under<br />

common law if the vehicle operated beyond its<br />

legal load limits.<br />

Recent assessment has shown that a fully<br />

rigged 200 Series with bull bar, winch, extra<br />

fuel tank, roll out drawers and a rear bar with<br />

spare wheel carrier can be close to or over<br />

the manufacturers Original Equipment G.V.M<br />

of 3300kg. That’s without anyone in the<br />

vehicle!<br />

Therefore, a vehicle with eight average size<br />

occupants and luggage will theoretically<br />

exceed the original equipment and legal Gross<br />

Vehicle Mass. This is without any load bearing<br />

accessories (eg. spare wheel carrier, bull bar,<br />

winch, roof rack, draw system, dual batteries<br />

etc) fitted.<br />

Using a Lovells’ G.V.M upgrade kit,<br />

(approved by the department of transport and<br />

regional services compliance plate approval<br />

no. 40257) helps avoid these problems and<br />

keep your vehicle legal.<br />

New vehicles must be fitted prior to<br />

registration. They are simply then registered<br />

with a G.V.M of 3800kg as per the new<br />

compliance plate. Vehicles that are already<br />

registered cannot be fitted with a kit under<br />

Federal Government approval. Yet, in some<br />

States of Australia, Lovells can offer State<br />

compliance for registered vehicles, dependant<br />

on your location.<br />

Because the Kit is approved on the basis<br />

of Lovells Springs being a secondary<br />

manufacturer, and the responsibility ultimately<br />

lying with Lovells, only Lovells Springs<br />

Authorised Fitters are approved to fit this kit.<br />

This kit will suit any vehicle that has basic<br />

accessories fitted and carries basic<br />

luggage/equipment. This includes government<br />

departments, mining companies, farmers,<br />

tradesmen, large and small businesses, even<br />

individuals loading their vehicles for travelling<br />

and off-road adventures.<br />

Vehicle warranty is not affected when a<br />

G.V.M Upgrade is fitted. Lovells’ testing and<br />

analysis procedures are stringent and<br />

undertaken by an accredited <strong>Automotive</strong><br />

Engineering Consultant to ensure original<br />

equipment components are not compromised.<br />

Modifications and load limits are within<br />

theoretical service/safety factors to ensure the<br />

integrity and longevity of OE parts associated<br />

with increasing the vehicles load carrying<br />

capabilities. As Lovells is a secondary<br />

manufacturer, it is its responsibility to<br />

document these tests and thus take<br />

responsibility for the G.V.M upgrade<br />

compliance.<br />

For further information on your nearest<br />

Lovells’ stockist call 1800 006 227 or<br />

visit www.lovells.com.au<br />

76 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


STEERING & SUSPENSION<br />

In Australia, TRW's Steering and Suspension<br />

range for the aftermarket is distributed by Repco,<br />

is branded and of premium quality.<br />

High quality components ensure the overall<br />

performance of the parts. The components have<br />

an enormous influence on the durability and<br />

environmental resistance of steering and<br />

suspension parts. Inferior plastic sockets, rubber<br />

dust covers and grease can<br />

cause part failure and<br />

possibly accidents. TRW<br />

focuses on continual<br />

development of these<br />

vital components to<br />

consistently provide<br />

premium quality and<br />

reliability to all<br />

customers. For<br />

TRW leads the world!<br />

TRW is the world's leading provider of original equipment steering and suspension systems and now manufactures<br />

one quarter of the world's steering and suspension components - leading the market in the design, development,<br />

manufacture and integration of linkage and suspension systems for passenger cars.<br />

ex<strong>am</strong>ple, the grease used in TRW's ball joints is<br />

a patented formula and used at OE as well as in<br />

the aftermarket.<br />

And, where TRW feels it is beneficial for the<br />

end user, we offer further added value. For<br />

ex<strong>am</strong>ple on selected axial rods we provide the full<br />

repair kit to our aftermarket customers including<br />

the bellows and cl<strong>am</strong>ping rings.<br />

Every TRW aftermarket steering and<br />

suspension product is subject to the s<strong>am</strong>e<br />

uncompromising policy that applies to the<br />

TRW OE components.<br />

Test procedures include:<br />

• Functional and strength tests where the axial<br />

and radial/ elasticity, rotation/ articulation/<br />

break away torques, push out/pull out forces<br />

and buckling tension loads are measured;<br />

• Acoustic measurements carried out in a special<br />

test ch<strong>am</strong>ber to minimize noise and vibrations;<br />

• Several single and multi axle test-rigs are<br />

used to ensure best durability;<br />

• Environmental resistance tests include the<br />

simulation of high and low temperatures,<br />

combined with salt spray corrosion tests;<br />

• Front axle simulation, where complete front<br />

axle systems can be dyn<strong>am</strong>ically tested on a<br />

50 tonne test stand – nothing is closer to the<br />

real world;<br />

• Drive tests to optimize performance.<br />

TRW’s stringent requirements extend beyond<br />

our own manufacturing facilities - all of our<br />

suppliers materials and manufacturing processes<br />

are audited regularly to ensure consistently high<br />

quality throughout - because safety is our priority.<br />

The TRW steering and suspension range<br />

covers more than 95 percent of the European and<br />

85 percent of the Asia Pacific parc, including<br />

BMW, Mercedes, Volvo, Volkswagen, Daewoo,<br />

Honda, Hyundai, Kia, Mazda, Mitsubishi, Nissan,<br />

Proton, Subaru, Suzuki and Toyota.<br />

From start to finish TRW is driven by safety.<br />

From the quality of our products to the reliability<br />

of our parts, your customers will be glad you<br />

chose TRW.<br />

For more information call 133 227<br />

State of the art ride control and handling<br />

The sole purpose of a shock absorber, more accurately n<strong>am</strong>ed 'd<strong>am</strong>per' in any<br />

suspension system, is to control the oscillations of coil/leaf springs or torsion bars.<br />

If they are d<strong>am</strong>ped, the tyre is able to stay in<br />

contact with the road surface. The net result is<br />

safety, a more comfortable ride, precise<br />

handling, efficient braking and smooth<br />

acceleration. The d<strong>am</strong>ping forces in traditional<br />

shock absorbers can be designed to be either<br />

soft, hard or in between, making the d<strong>am</strong>ping<br />

forces largely a compromise. For a standard<br />

shock absorber an engineer would have to choose<br />

between any of three settings. Then there are<br />

manually adjustable shock absorbers where the<br />

driver can select the setting by turning a knob<br />

on the shock absorber itself, as is done with<br />

many motor racing applications, but this is not a<br />

very exciting prospect for the average driver.<br />

The first generation ZF Sachs designed CDC<br />

(Continuous D<strong>am</strong>ping Control) uses a more<br />

continuous or flexible approach to chassis<br />

d<strong>am</strong>ping, avoiding the compromise between hard<br />

and smooth d<strong>am</strong>ping forces. An Electronic<br />

Control Unit takes signals from the sensors on<br />

the vehicle suspension and interacts with the<br />

Anti-lock Braking System and Electronic Stability<br />

Control system, while also taking information<br />

from steering wheel angle, brake pressure and<br />

engine torque. Armed with all of this data, the<br />

Sachs CDC shock absorber continuously controls<br />

the d<strong>am</strong>ping force by modulating its valves. The<br />

Sachs CDC d<strong>am</strong>per ensures that the car is safer<br />

and easier to drive, prevents nosedive on braking<br />

and 'squat' on acceleration. These state of the<br />

art Sachs shock absorbers allow driving on 'sport'<br />

or 'normal' d<strong>am</strong>per settings selectable at the<br />

push of a button on the dashboard by the driver.<br />

To further refine continuous d<strong>am</strong>ping, the<br />

next generation Sachs CDC shock absorbers now<br />

employ two proportional valves to independently<br />

control the d<strong>am</strong>ping forces at the compression<br />

and the rebound cycles of the shock absorbers.<br />

Internally called CDC 2e, this innovative new<br />

system has been adopted by BMW for their new<br />

7 Series. To date, this kind of d<strong>am</strong>ping<br />

complexity has only been utilized in Formula One<br />

and in other major motor racing categories,<br />

including V8 Supercar, where every second<br />

wasted by the driver in correcting the travel of<br />

the car along the track can mean the difference<br />

between success and failure.<br />

ZF Sachs brings the technology and<br />

expertise, developed in supplying state of the art<br />

racing d<strong>am</strong>pers to the likes<br />

of Te<strong>am</strong> Vodafone for their<br />

three-time Bathurst<br />

winning V8 Supercar along<br />

with the Brawn GP and<br />

Red Bull Racing Formula 1<br />

te<strong>am</strong>s, to its passenger car<br />

shock absorber range in<br />

the <strong>Australian</strong> automotive<br />

aftermarket.<br />

ZF Australia Pacific<br />

supplies Sachs and Boge<br />

branded shock absorbers<br />

to the <strong>Australian</strong><br />

automotive aftermarket.<br />

With these two brands, ZF<br />

boasts almost 97 percent coverage of the<br />

<strong>Australian</strong> passenger car market. The <strong>Australian</strong><br />

catalogue contains detailed application listings<br />

for shock absorbers along with associated top<br />

mounts and bearings.<br />

For more information please contact ZF Australia<br />

Pacific Sales Manager, Darren Leyshon<br />

02 9679 5588.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 79


GARAGE EQUIPMENT<br />

Alemite Lubrequip has a wheel aligner<br />

to suit your business needs<br />

Whether you own and operate a small automotive workshop or manage a large tyre dealer, Alemite<br />

Lubrequip can provide a wheel aligner to suit your day-to-day vehicle servicing operations.<br />

Alemite Lubrequip imports wheel<br />

service equipment from one of Europe's<br />

largest privately owned workshop<br />

equipment manufacturers, Ravaglioli Spa<br />

in Italy.<br />

Established in 1958, Ravaglioli has<br />

over 50 years development and<br />

manufacturing experience in the wheel<br />

service equipment equipment industry and<br />

offers one of the largest wheel alignment<br />

ranges available.<br />

Alemite Lubrequip imports a<br />

comprehensive range of wheel aligners<br />

from Rav to suit all vehicle requirements<br />

and includes:<br />

• 8CCD aligners, with Bluetooth<br />

communication and special spoiler<br />

progr<strong>am</strong>mes, designed for large<br />

workshops, dealerships and tyre<br />

dealers;<br />

• 6CCD aligners designed for medium<br />

size workshops;<br />

• 4CCD aligners for low volume users;<br />

• Laser aligners for confined space<br />

workshops;<br />

• Truck wheel aligners.<br />

Passenger vehicle wheel aligners are<br />

supplied with:<br />

• Self-centering wheel cl<strong>am</strong>ps to save you<br />

time (Rav patented wheel cl<strong>am</strong>ps can<br />

be fitted in any position, regardless of<br />

rim design);<br />

• One set mechanical turntables;<br />

• A brake pedal depressor anda steering<br />

wheel holder.<br />

Rav wheel aligners have a great range<br />

of accessories, including:<br />

• Electronic turntables;<br />

New Knipex Plier Sets<br />

Knipex has released a range of premium automotive specialty<br />

tool sets clearly arranged in handy fo<strong>am</strong> trays.<br />

Pliers are well protected and clearly<br />

arranged in trays that slide directly into<br />

your toolbox or trolley. Tools are easy to<br />

identify and access, and missing tools are<br />

recognised at first sight.<br />

The basic set (part no. 002001V01)<br />

contains popular combination and side<br />

cutting pliers, diagonal cutters and water<br />

pump pliers. The circlip plier set (part no.<br />

002001V04) contains six premium<br />

quality internal and external circlip pliers<br />

in popular sizes.<br />

Knipex pliers are made in Germany to<br />

the highest specifications for professional<br />

users who must be able to rely on their<br />

tools for day to day work.<br />

For further information please contact<br />

Tridon customer service on 1300 362 263<br />

or see your local Tridon stockist.<br />

• Remote measuring systems (take<br />

measurements directly from the vehicle<br />

suspension);<br />

• Special wheel cl<strong>am</strong>ps for BMW,<br />

Mercedes and Smart rims;<br />

• Cl<strong>am</strong>ps for Porsche rims;<br />

• And different styles of wheel cl<strong>am</strong>ps<br />

grippers.<br />

The Wheel Service Equipment Manager<br />

with Alemite Lubrequip, Claude Frau, has<br />

30 years experience in the automotive<br />

industry and his equipment philosophy<br />

reflects the quality of Ravagalioli wheel<br />

service equipment and the attitude of<br />

Alemite Lubrequip: "The machine needs to<br />

be reliable, easy and simple to operate,<br />

with after sales support available when you<br />

need it".<br />

To ensure that our customers receive<br />

the right advice, support and training,<br />

Alemite Lubrequip selects distributors with<br />

equipment specialists who receive ongoing<br />

training and support from our Wheel<br />

Service Equipment Manager. Once trained<br />

these specialists are capable of offering<br />

expert advice, installation services and<br />

operator training.<br />

For further information and sales enquires,<br />

please contact your nearest Alemite<br />

Lubrequip state office:<br />

NSW 02 9939 0711<br />

QLD 07 3889 8480<br />

VIC 03 8787 8288<br />

WA 08 9209 3066<br />

SA/NT 08 8241 7111<br />

TAS 03 6343 0477<br />

80 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


GARAGE EQUIPMENT<br />

Not a bread slicer, but just as good!<br />

The manufacturers of the EDEA Ignition System Tester have claimed it is the<br />

“best new tool, since the one that slices bread”.<br />

It is 100 percent <strong>Australian</strong><br />

designed and made.<br />

The EDEA Ignition System Tester<br />

accurately tests:<br />

• Igniters<br />

• Coil over Plug<br />

• Coil Packs<br />

• Conventional Coils<br />

• Dis Modules<br />

• Ignition Modules<br />

• Crank Sensors<br />

• Optical Sensors<br />

• Hall Sensors<br />

The increased profit opportunities<br />

offered by introducing these user friendly<br />

JBC Aligners from Repco in any workshop<br />

are obvious. The top of the range JBC<br />

Arago V3D Aligner's speedy use is<br />

achieved thanks to its DigiSmartT<br />

technology. Using c<strong>am</strong>eras, the Arago V3D<br />

tracks all four vehicle targets<br />

automatically and at any height. Even<br />

rolling compensation can be performed<br />

without lifting a vehicle, guaranteeing<br />

three dimensional animation and readings<br />

in just two minutes.<br />

The Arago V3D is perfect for those<br />

• Inductive Sensors<br />

• Speed Sensors<br />

• Injectors<br />

What sets it apart from similar<br />

testers is the comprehensive<br />

instruction manual, which is easy to<br />

follow with pictured instructions<br />

that take you step by step through<br />

all the testing procedures. It is also<br />

continually being updated so it<br />

never becomes superseded.<br />

The EDEA Ignition System Tester<br />

reduces the risk of replacing<br />

workshops that handle a high volume of<br />

alignments and seek significant<br />

improvements in profitability within this<br />

area of their business. Technicians are<br />

able to work at any height, eliminating the<br />

need to crawl under a vehicle for<br />

adjustments. The JBC Aligners Arago V3D<br />

handles a wide variety of vehicles,<br />

enabling errors to be found and corrected<br />

in reduced time and before they become<br />

costly.<br />

Repco also offers automotive repairers<br />

and tyre / wheel fitting specialists the JBC<br />

Aligners Arago V3D1 Alignment System.<br />

This aligner uses JBC patented<br />

imaging technology to provide<br />

accurate, real-time measurements that<br />

reduce set-up and measurement times,<br />

thereby generating serious productivity<br />

benefits. This proven technology is<br />

matched with easy to use software that<br />

can provide automotive technicians<br />

with readings within a matter of<br />

minutes.<br />

The introduction of either of these<br />

JBC Aligners from Repco will assist in<br />

generating more wheel alignment<br />

business for any automotive workshop,<br />

resulting in more satisfied customers,<br />

while enhancing an improved and<br />

highly efficient profit centre of the<br />

business.<br />

The JBC products are<br />

expensive non-faulty parts you can’t<br />

return.<br />

<strong>Australian</strong> Fuel Injection (AFI)<br />

has become the exclusive<br />

distributor for the EDEA Tester for<br />

Australia.<br />

It was launched at the recent<br />

AAAA Expo with live<br />

demonstrations, and the response<br />

was overwhelming.<br />

If you would like more information,<br />

contact AFI, on 02 9897 9922.<br />

John Bean wheel alignment systems available from Repco<br />

Repco now offers <strong>Australian</strong> automotive workshops two of the industry's leading wheel<br />

alignment systems from JBC Aligners that combine high precision technology with<br />

three dimensional imaging accuracy and unrivalled speed of operation.<br />

The John Bean Arago V3D<br />

Imaging Alignment System<br />

available now from Repco.<br />

complementary to Repco's already<br />

extensive equipment range, including<br />

world-leading brands across vehicle lifting,<br />

braking, wheel service and more.<br />

Repco Equipment has been selling and<br />

servicing light and heavy garage<br />

equipment in Australia for more than 25<br />

years. Not only is Repco Equipment<br />

represented through our network of 280<br />

plus stores across Australia, Repco<br />

Equipment also have state based offices<br />

in all major <strong>Australian</strong> capital cities. From<br />

supply, installation, product training and<br />

technical support, Repco Equipment can<br />

take care of every automotive workshop's<br />

needs.<br />

To view the entire Repco Equipment<br />

range, pick up a copy of the new 2009<br />

Mega Tools and Equipment Catalogue<br />

from any Repco store.<br />

Repco continues to offer competitive<br />

financing options linked to equipment<br />

purchases. The capital updating of<br />

automotive workshop tools and equipment<br />

is also applicable for generous new<br />

Federal Government Taxation incentives<br />

for capital purchases. It is definitely the<br />

right time to be updating any automotive<br />

repair workshop tools and equipment from<br />

Repco.<br />

To locate your nearest Repco store,<br />

call 133 227.<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 81


GARAGE EQUIPMENT<br />

Pro-Cut brings live digital readout to<br />

PFM 9.2 On-Car Lathe<br />

Innovation delivers significant value for shop management<br />

Pro-Cut has released the latest model of on-car brake lathe – the PFM 9.2 DRO-Live.<br />

This new model includes a five<br />

character LED screen mounted inside<br />

the computer box that constantly shows<br />

run-out in the lathe during the<br />

compensation process. In addition, the<br />

LED screen will display captured data<br />

on lathe use and performance that, in<br />

combination with a report card and<br />

innovative new service plan, will provide<br />

shop managers with the means to insure<br />

the functionality and profitability of the<br />

lathe. Pro-Cut is the first manufacturer<br />

in the world to deliver this patent<br />

pending technology to the market.<br />

Pro-Cut PFM on-car lathes use a<br />

sensor, computer, and precise drive<br />

system to automatically align the lathe<br />

so the resulting machined rotor is<br />

tailored to turn perfectly true regardless<br />

of irregularities in the vehicle's hub.<br />

Previous versions of the PFM lathe used<br />

green and red lights to indicate the<br />

accuracy of the compensation. The new<br />

DRO-Live model shows the run-out in<br />

the lathe to within one ten thousandths<br />

of an inch (0.0001' or 1/25th the<br />

thickness of a hair).<br />

While the live run-out display may<br />

provide a comfort, the real value of the<br />

system is in the data that is captured by<br />

the lathe's computer and retrievable<br />

through the LED screen. A series of<br />

keystrokes allows the operator to gather<br />

information on how much the lathe has<br />

been used and how well it's functioning.<br />

The data can be captured and loaded<br />

into a lathe report card that extrapolates<br />

the profitability of the lathe and<br />

provides alerts to possible service<br />

needs.<br />

"With essential tool status at GM,<br />

Ford, Nissan, and other OEMs, service<br />

shops have known they need a Pro-Cut<br />

lathe but they couldn't know for sure<br />

whether they were making money with<br />

that lathe. By combining our new<br />

technology with a new style of<br />

partnership with the customer, we<br />

provide shop management with<br />

everything they need to truly manage<br />

and insure the profitability of our<br />

product,” a Pro-Cut spokesperson said.<br />

For more information contact<br />

Repco Equipment Company<br />

on 1800 224 581<br />

82 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


GARAGE EQUIPMENT<br />

Charge to the top of the class with Vulkan Lokring<br />

Vulkan Lokring, the 120 year old company that manufactures the Lokring solder-less tube joining<br />

technology, is now up to version three of its fully automatic air-conditioning charge machine, Speedmaxx.<br />

The SpeedMaxx III is manufactured in<br />

the Vulkan Lokring plant in Herne, Germany.<br />

This German engineering has seen the<br />

Speedmaxx III endorsed by many<br />

automotive manufacturers such as Porche,<br />

BMW, Mercedes and Toyota and can now be<br />

found in many of their dealer workshops<br />

throughout the world.<br />

Being fully automatic, once started,<br />

Speedmax III will do a complete service<br />

including recovery and recycling of<br />

refrigerant, purging of used oils, evacuation,<br />

vacuum leak test, charging of oils, UV dye<br />

and refrigerant. Once the service has been<br />

successfully completed, Speedmaxx III will<br />

call you back to start the vehicle and airconditioning<br />

system. Speedmaxx will then<br />

perform a system pressure test and provide<br />

a graphical print out of the working pressure<br />

curves. If during the full service Speedmaxx<br />

detects a problem with the system, say a gas<br />

leak, the unit will stop and indicate that your<br />

attention is required. If everything is OK,<br />

your time can be used elsewhere while<br />

Speedmaxx does all you air-conditioning<br />

servicing.<br />

The intelligent menu navigation takes<br />

you through the fully automatic processes<br />

with only three keys. The on-screen<br />

instructions walk you through every step of<br />

the set-up making the operating manual a<br />

thing of the past. The lay-out of the<br />

operating panel and the large 5.7" graphic<br />

display make menu navigation easy and<br />

intuitive.<br />

The patented containers for oil and UV<br />

dye hermetically seal the contents from the<br />

environmental air. This means hygroscopic<br />

oils do not become cont<strong>am</strong>inated by water<br />

vapour in the air keeping the refrigerant pure<br />

and the system free from cont<strong>am</strong>ination.<br />

The SpeedMaxx three conforms to SAE<br />

J2099 for refrigerant purity.<br />

The printout can allow you to provide<br />

your customer with air-conditioning<br />

performance before and after service with a<br />

printed graphical curve. Other data such as<br />

the <strong>am</strong>ount of refrigerant recovered and<br />

charged is also printed. This can help you<br />

to keep records for tracking your R134a use.<br />

While on this subject, the Speedmaxx III is<br />

also a recovery unit that satisfies the<br />

ARCtick equipment requirements.<br />

For more information can be found at<br />

www.vulkan.com.au.<br />

Clean up your act with Karcher<br />

Karcher has a number of solutions to keep your garage and customers’ cars clean,<br />

including the following:<br />

The NT 27/1<br />

The HDS 551 C ECO is Karcher’s entry<br />

level Hot Water High Pressure Cleaner with<br />

a powerful 2030 PSI and 8.3 litres per<br />

minute of water flow. It is compact and<br />

ideal for workshops, agricultural use and<br />

car detailers etc.<br />

Using the s<strong>am</strong>e German engineering as<br />

its bigger brothers and sisters the HDS 551<br />

C ECO is great value for its small price.<br />

The NT 27/1 is a powerful wet and dry<br />

vacuum for professional users. It is<br />

compact and exceptionally strong with its<br />

1380 watts of power and 27-litre waste<br />

tank complete with a number of<br />

accessories as standard.<br />

A Top performer in the car detailing and<br />

carpet spot cleaning market is Karcher’s<br />

Puzzi 8/1C, with its 1380 watts of power<br />

along with one litre per minute of water<br />

flow this model compares well against the<br />

The HDS 551 C ECO<br />

larger models in the Karcher range.<br />

For more information contact<br />

Karcher on1300 761 809 or<br />

visit www.karcher.com.au<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 83


GARAGE EQUIPMENT<br />

Accounting software designed for you<br />

It has a similar look and feel to MYOB but it’s for<br />

motor mechanics.<br />

You don’t need any other software.<br />

It contains everything you need to run your workshop<br />

including bookings, quoting, job cards, invoicing, stock<br />

control, service list, inspection report, balance sheet,<br />

profit and loss and BAS.<br />

You can start by just using it to do the invoicing and<br />

build your customer database as you invoice them, and<br />

increase its use as time goes on, or you can use any of<br />

its capabilities as you need it.<br />

When you do an invoice, everything is automatically<br />

updated, including all the bank accounts, money owing<br />

accounts, stock, profit and loss statement, GST reports<br />

etc.<br />

Invoices can be found by using the vehicle Rego No.<br />

or the customer’s n<strong>am</strong>e.<br />

Everything is always there for you in the following<br />

years, including all your customer details and their<br />

vehicles, their invoices, payments, your purchases, your<br />

supplier’s and your stock levels.<br />

It also has automatic next service and re-registration<br />

reminder letters.<br />

Customers say it’s the best thing they have purchased.<br />

Tradepron<strong>am</strong>ics is designed to run the whole workshop.<br />

84 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


GARAGE EQUIPMENT<br />

INA claims regular maintenance is a must<br />

A critical prerequisite for trouble-free operation of the timing belt drive or the<br />

accessory belt drive is the correct tension.<br />

A slipping poly V-belt can destroy the<br />

rollers of the front-end accessories or cause<br />

the belt to tear. With a faulty power steering<br />

pump the vehicle can no longer be<br />

controlled. A faulty water pump results in<br />

the overheating of the engine - including all<br />

consequential d<strong>am</strong>ages. A torn accessory<br />

drive belt can also destroy the timing belt<br />

and result in an engine breakdown.<br />

How much a component is worn out<br />

varies for each vehicle but belt drive<br />

systems operate under demanding<br />

conditions. In an environment of excessive<br />

heat and dirt, continuous load changes as<br />

well as stop-and-go traffic, belt drive<br />

components are subject to extreme wear.<br />

This is why the service instructions and<br />

repair schedules specified by the<br />

manufacturer should always be adhered to.<br />

INA manufactured tension rollers are<br />

equipped with special bearings, which<br />

ensure long service life and therefore<br />

increased reliability and safety. For this<br />

reason, each workshop should only rely on<br />

INA products in order to avoid any<br />

consequential d<strong>am</strong>age to the engine, which<br />

may result from fitting copied tension<br />

rollers with built-in standard bearings.<br />

Furthermore, the complete tensioning unit<br />

should be replaced instead of just a single<br />

roller or d<strong>am</strong>per as this may considerably<br />

reduce the service life of the complete<br />

tensioning system.<br />

Now available from Schaeffler<br />

<strong>Automotive</strong> <strong>Aftermarket</strong>: the INA universal<br />

tool kit for professional repair and<br />

maintenance of belt drive components. The<br />

high-quality tools included in the kit do not<br />

only cover all current vehicle makes and<br />

models, but also older engine types. The kit<br />

comes with a detailed description of how<br />

and when each tool is to be used.<br />

Additionally available - a sturdy hard-<strong>shell</strong><br />

case with special fo<strong>am</strong> inserts to protect the<br />

kit components while they are not in use or<br />

during transportation. The purchase price<br />

of the complete set is<br />

less than the sum of<br />

its individual<br />

elements.<br />

The tool case's<br />

contents at a<br />

glance:<br />

• Toothed belt tension roller dowel pin;<br />

• C<strong>am</strong>shaft pulley holder;<br />

• V-belt pulley holding tool;<br />

• Holding wrench universal set;<br />

• C<strong>am</strong>shaft pulley universal locking tool;<br />

• Alternator wrench;<br />

• C<strong>am</strong>shaft pulley extractor;<br />

• Belt pulley extractor set;<br />

• Crankshaft arresting pins;<br />

• Flywheel locking pin.<br />

All kit components are also available<br />

individually.<br />

For further information please<br />

call 02 8977 1038 or email<br />

INA-AS.au@Schaeffler.com<br />

86 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


GARAGE EQUIPMENT<br />

All new battery chargers set new standard in busy workshops<br />

All new 20 and 35-Amp battery chargers with plenty of power, practical engine start facility<br />

and the capability of charging six, 12 or 24-volt batteries are enhancing the Projecta n<strong>am</strong>e<br />

for quality and reliability in workshops well beyond Australasia.<br />

Following on from the success of the<br />

earlier model Projecta workshop 12/24-volt<br />

battery charger, Projecta product<br />

development engineers set themselves a<br />

challenge to source a practical, reliable and<br />

robust charger that would exceed market<br />

expectations. With a comprehensive wish<br />

list the te<strong>am</strong> scoured world markets only to<br />

find their established criteria could not be<br />

met in any one product.<br />

Using leading European brands as a<br />

benchmark for quality, Projecta's highly<br />

qualified product te<strong>am</strong> under the direction<br />

of Senior Technician, Paul Nador, set out on<br />

an <strong>am</strong>bitious in-house engineering progr<strong>am</strong><br />

to design the ultimate charger suited to<br />

<strong>Australian</strong> workshop conditions. It had to be<br />

capable of charging six, 12 and 24-volt,<br />

include the popular engine start feature and<br />

offer automatic charge control with manual<br />

options for expert technicians.<br />

Sharing the original housing of the earlier<br />

model, the similarity stops there with the<br />

new charger incorporating ground-up<br />

developments including new electronics<br />

providing greater hardware protection plus<br />

automatic or manual operation features.<br />

LED Volt and Amp digital read-outs are<br />

featured for the technically minded who<br />

want to know how the charger is working or<br />

just a simple indication for those who want<br />

to know just when to turn the charger off.<br />

When used by experienced technicians<br />

the new chargers can be used to deliver an<br />

equalising charge to balance the voltage in<br />

each of the battery's cells. Both models<br />

automatically control the output when the<br />

battery is fully charged and maintain it in a<br />

fully charged state. A 14-hour timer can be<br />

set to turn the charger off at any preset time.<br />

Suitable for motor, truck, bus and heavy<br />

equipment workshops, panel shops, farming<br />

and engineering workshops, these rugged,<br />

practical chargers promote ease of operation<br />

with all the safeguards for long operational<br />

life.<br />

The new Projecta chargers are now<br />

available from leading automotive outlets<br />

throughout Australia under Part<br />

No.HDBC20 for the 20 Amp and Part No.<br />

HDBC35 for the 35-Amp model.<br />

For more information call 03 9730 6000<br />

or email gdavies@projecta.com.au<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 87


EASTERNATS 2009<br />

2009 REPCO EASTERNATS THE BIGGEST YET!<br />

The 2009 Repco Easternats proved its status as a major <strong>Australian</strong> street machine and custom car<br />

competition event and show this year. Approximately 30,000 spectators took part in this massive three<br />

day event held over the Easter long weekend at Melbourne's Sandown International Raceway.<br />

A new record number of vehicle entrants,<br />

740, took part in the Repco Easternats, with<br />

the highest ever vehicle standards seen at<br />

this unique feast of high performance<br />

entertainment.<br />

While busy over the opening two days,<br />

the 2009 Repco Easternats peaked on the<br />

Easter Monday public holiday with massive<br />

crowds enjoying the action that included:<br />

Castrol Cruising, DBA Go To Whoa,<br />

Jenson Sound Off, K&N Show & Shine,<br />

Clutch Industries Performance Street Drags,<br />

Nolathane Burnout Comp & two brand new<br />

Repco Easternats events, the ACL St<strong>am</strong>pede<br />

(a 100m straight line burnout) and the BBE<br />

TSI Burnout Masters.<br />

The BBE TSI Burnout masters was an<br />

invite only competition for nine competitors,<br />

comprising of previous burnout competition<br />

winners and <strong>Australian</strong> Burnout Ch<strong>am</strong>pions,<br />

including such n<strong>am</strong>es as Repco XACUTER<br />

driver Gary Myers, along with Clint Ogilvy,<br />

Steve Loader, Glen Eastwood and Mark<br />

Arblaster to mention a few.<br />

Even a Jet Car took part in this three-day<br />

celebration of horsepower and style, while<br />

the Muscle Car display saw more than 60<br />

immaculate Ford, Holden and Chevrolet<br />

muscle cars take part.<br />

Repco's 350 square metre marquee<br />

located on the Sandown Raceway main<br />

straight was a major part of this massive<br />

performance vehicle event, with nine Repco<br />

performance product suppliers exhibiting<br />

their ranges including; ACL, Clutch<br />

Industries, Red Ranger, DBA, Jenson,<br />

American Republic Wheels, Motospecs,<br />

Yella Terra and BBE Auto.<br />

Repco ‘XACUTER’ driven by Gary Myers.<br />

Repco Marquee at Sandown with nine leading performance product suppliers taking part.<br />

88 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au


EASTERNATS 2009<br />

Repco also had a mini onsite store<br />

manned by volunteers from the company's<br />

Melbourne head office and local stores,<br />

which saw constant sales throughout this<br />

major event. Repco promotional staff handed<br />

out stickers, temporary tattoos for the kiddies<br />

and 20 percent off vouchers throughout the<br />

event.<br />

At this level of growth, the 2010 Repco<br />

Easternats will be even better next year!<br />

The highly anticipated Repco Performance<br />

Guide 3 was released at the 2009 Repco<br />

Easternats. Repco Performance Guide 3<br />

outlines Australia's leading automotive<br />

retailer and trade supplier's largest ever range<br />

of brands and premium quality performance<br />

products to suit just about any high<br />

performance vehicle application.<br />

Repco also revealed the the first all new<br />

Crager Wheel design seen in more than 20<br />

years at the 2009 Repco Easternats. Repco<br />

Performance Guide 3 is available now from<br />

all Repco stores. Repco trade account<br />

customers can order the new Performance<br />

Guide by quoting part number RPG#3.<br />

Repco promo girls with Gary Myers' multi-award winning Silver Bullet Mustang in Repco Marquee.<br />

REPCO EASTERNATS 2009 Results<br />

SOUND OFF<br />

SOUND QUALITY<br />

DAMIEN HORNER - 2002 HOLDEN VY UTE - CLASS ONE - 1ST<br />

ANDREW BORG - 2005 SUBARU RS IMPREZA HATCH -<br />

CLASS TWO - 1ST<br />

MATT LEIGH - 1957 CHEVROLET BELAIR 4 DOOR HARDTOP -<br />

CLASS THREE - 1ST<br />

SPL COMPETITION<br />

BENKI LEW - 1991 HONDA INTEGRA - CLASS PISTOL - 1ST<br />

DAMIEN HORNER - 2002 HOLDEN VY UTE -<br />

CLASS SHOTGUN - 1ST<br />

ZORAN SLAVOVIC - 1984 SUZUKI HATCH - CLASS MACHINE - 1ST<br />

SAMUEL MC WATERS - 1983 MAZDA 323 HATCH -<br />

CLASS BAZOOKA - 1ST<br />

LOUDEST CAR<br />

SAMUEL MC WATERS - 1983 MAZDA 323 HATCH<br />

PEOPLES CHOICE<br />

TROY WILLIAMS - 2002 HOLDEN BERLINA VX SEDAN<br />

SHOW N SHINE - TOP TEN CARS<br />

DAMIEN HORNER - 2002 HOLDEN VY UTE<br />

GARY MYERS - 1966 FORD MUSTANG COUPE<br />

PETER OLVER - 1932 FORD ROADSTER<br />

MAURICE D'ALBERTI - 1968 HOLDEN MONARO COUPE<br />

ADAM SPEAKMAN - 1974 MAZDA RX2 CAPELLA SEDAN<br />

PHIL KERJEAN - 1981 HOLDEN VK COMMODORE WAGON<br />

CON VERGINIS - 1957 HOLDEN FE SEDAN<br />

MATT LEIGH - 1957 CHEVROLET<br />

JOE ARGENTARO - 1934 FORD COUPE<br />

ANTHONY FABRIS - 1955 CHEVROLET BELAIR COUP<br />

BEST SHOW VEHICLE<br />

GARY MYERS - 1966 FORD MUSTANG 1ST<br />

MATT LEIGH - 1957 CHEVROLET 2ND<br />

ANTHONY FABRIS - 1955 CHEVROLET 3RD<br />

BEST UNDERCARRIAGE - PETER OLVER 1932 FORD ROADSTER<br />

BEST UPHOLSTERY - MATT LEIGH 1957 CHEVROLET<br />

BEST BODY - MAURICE D'ALBERTI<br />

1968 HOLDEN MONARO COUPE<br />

BEST APPEARANCE - GARY MYERS 1966 FORD MUSTANG COUPE<br />

BEST ENGINE BAY - MATT LEIGH 1957 CHEVROLET<br />

BEST PAINT - GARY MYERS 1966 FORD MUSTANG COUPE<br />

BEST ENGINE - GARY MYERS 1966 FORD MUSTANG COUPE<br />

BEST ENGINEERING - GARY MYERS 1966 FORD MUSTANG COUPE<br />

BEST 4 CYLINDER - ANDREW BORG<br />

2005 SUBURU RS IMPREZA HATCH<br />

BEST RESTORED - TROY BATTERSBY 1962 HOLDEN EJ SEDAN<br />

BEST COMMERCIAL - DAMIEN HORNER 2002 HOLDEN VY UTE<br />

BEST CONCEPT/COMP - MATT LEIGH BLACK ROADSTER<br />

BEST CUSTOM - SIMON HARROLD 1984 HOLDEN GEMINI UTE<br />

BEST HOT ROD - PETER OLVER 1932 FORD ROADSTER<br />

BEST ROTARY - ADAM SPEAKMAN<br />

1974 MAZDA RX2 CAPELLA SEDAN<br />

BEST 2 DOOR - GARY MYERS 1966 FORD MUSTANG COUPE<br />

BEST 4 DOOR - MATT LEIGH 1957 CHEVROLET<br />

GO TO WHOA<br />

1ST - KEVIN MACKRELL 1975 DATSUN 260Z COUPE<br />

2ND - ASHLEIGH TOOMBS 1980 HOLDEN GEMINI SEDAN<br />

3RD - NIGEL POLAN 2003 HOLDEN VY SS UTE<br />

STAMPEDE<br />

1ST - MARIO MANGION 2001 HOLDEN VU SS UTE<br />

2ND - JUSTIN SMITH 1967 CHEV CAMARO COUPE<br />

3RD - JASON MCINTOSH 1975 HOLDEN LH SEDAN<br />

STREET DRAGS<br />

1ST - DANIEL NUNJIANTE 1974 CORTINA TD<br />

2ND - PAT CARUSO 1972 HOLDEN LJ TORANA COUPE<br />

BURNOUT RESULTS<br />

TOP TEN<br />

LEROY REES - 1975 HOLDEN HJ STATESMAN SEDAN<br />

BRAD MURNANE -1972 HOLDEN LJ TORANA COUPE<br />

WARRICK MACKLIN - 1969 HOLDEN HT UTE<br />

BUBBA MEDLYN - 1981 HOLDEN VH COMMODORE SEDAN<br />

HARRY HAIG - 1967 FORD UTE<br />

ANDREW LYNCH - 1981 TOYOTA COROLLA SEDAN<br />

CHRIS HOEBICH - 1993 HOLDEN VP COMMODORE SEDAN<br />

DEAN SMITH - 1985 HOLDEN COMMODORE SEDAN<br />

JAMES NORTH - 1976 HOLDEN TORANA HATCHBACK<br />

REIMUND GEISS - 1979 HOLDEN GEMINI SEDAN<br />

BURNOUT MASTERS<br />

1ST - RICHARD HARRISON 1976 HOLDEN GEMINI SEDAN<br />

2ND - GLENN EASTWOOD 1976 HOLDEN GEMINI SEDAN<br />

3RD - GARY MYERS 1966 FORD MUSTANG COUPE<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 89


PRTC<br />

This major Melbourne-based and Repcosponsored<br />

street machine show and competition<br />

event was the perfect launching pad for the third<br />

edition of Repco's popular Performance Guide.<br />

Showcasing cool retro-inspired design cues<br />

reminiscent of the 70's, Repco Performance<br />

Guide 3 is proof positive of Repco's impressive<br />

growth in the <strong>Australian</strong> performance market.<br />

Repco Performance Guide 3 outlines<br />

Australia's leading automotive retailer and trade<br />

supplier's largest ever range of brands and<br />

premium quality performance products to suit<br />

just about any high performance vehicle<br />

application.<br />

The new Repco Performance Guide also<br />

features a great deal more than just product<br />

information, with an update on Australia's<br />

burnout king, Gary Myers and his Repco XA-<br />

CUTER Ford Coupe, along with an update on<br />

Repco Geelong North store manager Jason<br />

Forssman's 4WD off road racing exploits.<br />

Also featured in this third edition of the<br />

Repco Performance Guide are images and details<br />

of selected cars belonging to staff from Repco<br />

REPCO PERFORMANCE GUIDE 3 OUT NOW<br />

The third and much anticipated edition of the Repco Performance Guide was released at the 2009 Repco Easternats.<br />

stores across the country. This<br />

serves to clearly promote the<br />

fact that Repco staff<br />

members and management<br />

identities share the<br />

customers' passion for their<br />

cars and for all things high<br />

performance.<br />

According to Repco<br />

Performance Products<br />

Category Manager, Mark<br />

Morrison, the new Repco<br />

Perfomance Guide is the<br />

ultimate reference for all who<br />

seek the most from their cars.<br />

"Whether it's a huge V8 engined street<br />

machine or custom car, a smaller four cylinder<br />

rocket or everything that exists in between, the<br />

third Repco Performance Guide is the best<br />

reference yet to locating all that you need<br />

promptly," he said.<br />

New performance products joining Repco's<br />

premier range include Performance<br />

Transmissions from Transmission Specialities<br />

from the USA, along with fellow<br />

well-known American performance<br />

and racing differential manufacturer<br />

KAZZ Differentials.<br />

Repco's successful introduction<br />

of retro-fit performance wheels<br />

continues in 2009 with a new range<br />

of Crager and Greg Weld Wheels,<br />

including the first all new Crager<br />

Wheel design seen in more than 20<br />

years. This outstanding quality<br />

performance wheel was also<br />

released at the 2009 Repco<br />

Easternats.<br />

The new Repco Performance<br />

Guide 3 ensures that any one of Repco's 280<br />

store nationwide network becomes a one-stop<br />

destination for all performance requirements.<br />

The guide is available now from all Repco<br />

stores, to locate your closest Repco store call 133<br />

227.<br />

Repco trade account customers can order the<br />

new Performance Guide by quoting part number<br />

RPG#3.<br />

RARE SPARES EXPANDS SPONSOR RANKS WITH<br />

BIANTE TOURING CAR MASTERS<br />

The Biante Touring Car Masters has welcomed the decision by Rare Spares to increase its commitment to the category for the 2009 season with the<br />

Melbourne based automotive and industrial company taking on an major associate sponsorship involvement.<br />

The sponsorship expansion sees Rare<br />

Spares become the series' number plate<br />

sponsor and will also host official Rare Spares<br />

autograph signing sessions with the stars of<br />

the Biante Touring Car Masters at each round.<br />

Rare Spares brand <strong>am</strong>bassador<br />

sponsorship of Biante Touring Car Masters<br />

driver, John Bowe, also continues.<br />

The hugely successful partnership heads<br />

into its second year in what looks to be the<br />

biggest and most exciting season yet.<br />

Rare Spares' marketing alliance partner,<br />

Shannons Insurance also joins the ranks of<br />

Biante Touring Car Masters sponsorship with an<br />

associate package, while continuing to offer<br />

individual support to Jim Richards and his<br />

Falcon Sprint.<br />

"There is an obvious synergy between Rare<br />

Spares and the Biante Touring Car Masters with<br />

these masterfully restored period cars delivering<br />

fantastic race action,” David Rayner, General<br />

Manager Rare Spares, said.<br />

"The Touring Car Masters series offers Rare<br />

Spares a range of exciting opportunities to<br />

promote and build our brand in conjunction<br />

with the series and we were so pleased with the<br />

effectiveness of last season's sponsorship<br />

activities.<br />

"We are very excited to increase the level of<br />

our support for the series to become the official<br />

number plate and autograph sponsor in 2009.<br />

Chris Roche, CEO Biante Model Cars said,<br />

"The Touring Car Masters has proven to be a<br />

very successful vehicle to promote the Biante<br />

brand.<br />

"The series has gone from strength to<br />

strength throughout its first two seasons and,<br />

now heading into our third year together, we<br />

are confident that the popularity and profile of<br />

the category will continue to rise.<br />

"We are delighted by the success of our<br />

relationship and look forward to enjoying<br />

another outstanding season as the title<br />

sponsor of the Biante Touring Car Masters."<br />

"We are very excited to increase the level of<br />

our support for the series to become the<br />

official number plate and autograph sponsor<br />

in 2009."<br />

Paul Gates, National Sales Manager<br />

Shannons Insurance, added, "The racing in the<br />

Biante Touring Car Masters is as exciting as it<br />

gets.<br />

"It's one of the few categories that really has<br />

some door-to-door racing and the cars get<br />

sideways, which makes for a great spectacle.<br />

"The series really fits into our heartland<br />

market of classic motor vehicles. In many<br />

cases, motoring enthusiasts enjoy motor racing<br />

and, in particular, the classic style racing seen<br />

in the Biante Touring Car Masters.”<br />

90 AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 www.aaaa.com.au


PRTC<br />

ONE JOINS AUTO ONE IN<br />

SUPPORTING DRAGS<br />

ONE PLUS TWO EQUALS HISTORIC ANNOUNCEMENT FOR AUSTRALIAN DRAG RACING<br />

ANDRA Ch<strong>am</strong>pionship Drag Racing is delighted to announce the next developmental step for the sport’s<br />

continued mainstre<strong>am</strong> emergence, with an exclusive three year television broadcasting rights<br />

relationship with Network Ten and its new 24-hour sports channel, ONE.<br />

Spokesperson for ANDRA Ch<strong>am</strong>pionship Drag<br />

Racing, Tony Beuk, confirmed, “It’s a great<br />

outcome. ANDRA Ch<strong>am</strong>pionship Drag Racing has<br />

been building momentum in the last 18 months<br />

and this is one of the most significant<br />

developments in the sport’s history.<br />

“Our partnership with Network Ten, through<br />

ONE, is an integrated solution to our<br />

communication and media activities and we are<br />

delighted to be working with ONE for the next three<br />

years.”<br />

Network Ten's General Manager of Sport David<br />

White said, "The response to ONE since its launch<br />

on March 26 has been outstanding. We're very<br />

excited to be adding ANDRA Ch<strong>am</strong>pionship Drag<br />

Racing to our ever-expanding portfolio of motorsport,<br />

which is unrivalled on <strong>Australian</strong> FTA television. We<br />

look forward to delivering this emerging category to<br />

broader audience than ever before."<br />

The new ONE agreement will take<br />

Ch<strong>am</strong>pionship Drag Racing television exposure to<br />

a whole new level, which includes 32 one hour<br />

episodes in a regular timeslot at 1:30pm, with<br />

coverage increasing to 40 hours over the next three<br />

years.<br />

On the back of the landmark announcement of<br />

the three-year television arrangement with ONE<br />

HD, ANDRA Ch<strong>am</strong>pionship Drag Racing also<br />

unveiled two major sponsors for the 2009/2010<br />

ch<strong>am</strong>pionship season.<br />

ANDRA Ch<strong>am</strong>pionship Drag Racing will now be<br />

‘presented by’ Auto One and ENZED, with both<br />

companies substantially increasing their<br />

investment into <strong>Australian</strong> drag racing.<br />

The historic sponsorship announcement comes<br />

after a successful commercial push over the last<br />

12 months by ANDRA which has seen the likes of<br />

Shannons Insurance, Harley-Davidson, Rare<br />

Spares, Karcher, Fuchs and Snap-on join the<br />

ranks. The investment made by Auto One and<br />

ENZED is the most significant drag racing has seen<br />

since the glory days of tobacco sponsorship over<br />

20 years ago.<br />

“It really has been a massive few months for<br />

ANDRA Ch<strong>am</strong>pionship Drag Racing, not only have<br />

we secured a substantial new TV arrangement with<br />

ONE HD but to have Auto One and ENZED up their<br />

stakes to become the first platform sponsors of the<br />

ch<strong>am</strong>pionship is very pleasing,” said ANDRA<br />

Commercial spokesperson, Dale Brittain.<br />

“Both Auto One and Enzed put their toes in the<br />

water this season, which clearly has been<br />

successful for them. The decision to make the bold<br />

move to a platform sponsor of the ANDRA<br />

Ch<strong>am</strong>pionship is a credit to the vision of Peter<br />

Henry from Auto One and Kevin Spiteri from<br />

ENZED and to our own marketing and sponsorship<br />

te<strong>am</strong>.”<br />

“It’s no coincidence that the announcement of<br />

the ONE HD TV arrangements coincides with Auto<br />

One and ENZED declaring their increased stakes.<br />

Both sponsors will have a greater presence on<br />

Network Ten and ONE HD over the coming 12<br />

months. All in all, it’s a great integrated package<br />

and one that will cement drag racing in this<br />

country,” Mr Brittain concluded.<br />

Marketing Manager for Parker Hannifin<br />

(incorporating ENZED), Kevin Spiteri said, “Having<br />

mainstre<strong>am</strong> television presence is important. Our<br />

involvement with ANDRA allows us the opportunity<br />

to be branded on a national level in both regional<br />

and metropolitan areas. For us that’s very exciting.<br />

“Being the ‘presented by’ sponsors for the<br />

entire ch<strong>am</strong>pionship is a great opportunity. ENZED<br />

aims to grow its brand recognition nationally and<br />

focus towards its ‘On Time, Anytime Guarantee’ as<br />

well as promote the great opportunities associated<br />

with becoming an ENZED Hose Doctor,” Mr Spiteri<br />

added.<br />

Peter Henry, Auto One General Manager said,<br />

“Auto One is very happy with what we have<br />

achieved through our association with the ANDRA<br />

Ch<strong>am</strong>pionship Series. The move to ONE completes<br />

our goals to increase our national marketing to all<br />

metropolitan cities and continue to support the<br />

series as we believe strongly that the sport will<br />

continue to emerge, as will Auto One.”<br />

ARMOR ALL<br />

INCREASES<br />

INVESTEMENT IN<br />

V8 SUPERCARS<br />

Australia’s leading car care product<br />

supplier Armor All has re-invested in the<br />

V8 Supercar Ch<strong>am</strong>pionship Series with a<br />

new two-year deal that includes<br />

sponsorship of six events in the Series.<br />

Armor All will continue as the Official<br />

Car Care products of the V8 Supercar<br />

Ch<strong>am</strong>pionship Series as well as extending<br />

its association with the sport and its<br />

growing events arm.<br />

The re-introduction of a Shootout<br />

format has led to Armor All attaining the<br />

n<strong>am</strong>ing rights sponsorship of the sudden<br />

death qualifying as well as retaining the<br />

Armor All Pole Position and Armor All<br />

Qualifying.<br />

Armor All will also continue as the<br />

Official Car Care products of the Supercheap<br />

Auto Bathurst 1000, the L&H 500 at Phillip<br />

Island, Falken Tasmania Challenge and<br />

Norton 360 Sandown Challenge. The two<br />

key inclusions on the 2009 calendar – the<br />

Sydney 500 and Townsville 400 - will also<br />

carry the Armor All sponsorship.<br />

“We are excited by the return of the<br />

Shootout and this will make Armor All<br />

qualifying a must see for all fans at each<br />

event,” Armor All Marketing & Channel<br />

Manager, Paul Blair, said.<br />

“The Armor All sponsorship of the two<br />

new races in Sydney and Townsville will<br />

continue the Armor All association with<br />

great V8Supercar racing.<br />

“Armor All is the only brand offering a<br />

complete car care range endorsed by the<br />

V8 Supercar Ch<strong>am</strong>pionship Series.”<br />

V8 Supercars Australia CEO C<strong>am</strong>eron<br />

Levick said, “To have Armor All on board<br />

for the re-introduction of the Shootout adds<br />

to the excitement of the extensive format<br />

changes as a whole.<br />

“Armor All is one of our most valued<br />

and active sponsors. There is a clear<br />

synergy between V8 Supercars and Armor<br />

All in that both are enormously proud of<br />

they way they present themselves in the<br />

market place.”<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 91


4WD<br />

ARB Geelong, located at 157 Fyans Street<br />

in Victoria and ARB Maroochydore, situated at<br />

1/127 Sugar Road in Queensland, are officially<br />

now open for business. Offering expert<br />

knowledge and ARB's extensive range of<br />

products, both stores are well set up to prepare<br />

4WDers for any off road adventure.<br />

ARB Geelong, known formerly as Geelong<br />

4WD Centre, is owned and operated by a third<br />

generation f<strong>am</strong>ily synonymous with automotive<br />

services in Geelong for 75 years. ARB<br />

Maroochydore, previously operating as<br />

Northcoast 4x4 Accessories, is also an<br />

established business and renowned for its<br />

exceptional service and 4WD experience.<br />

Further contributing to ARB's expansion,<br />

The simple fact of the matter is that this is<br />

not technically correct. This system<br />

incorporates twin starting batteries, parallel<br />

wired to act as one big battery for extreme cold<br />

starting conditions rather than the combination<br />

of a deep cycle battery and a starting battery<br />

wired separately through a battery management<br />

unit found in the true dual battery system.<br />

There are several reasons these vehicles are<br />

set up with two starting batteries. Many<br />

vehicles are built for a world-wide market, it is<br />

more economically viable for manufacturers to<br />

build one spec for all markets. This means a<br />

vehicle sold in very cold climates that requires<br />

high cranking <strong>am</strong>ps will have two batteries to<br />

do the s<strong>am</strong>e job as a vehicle sold in a hot<br />

country such as Africa. Countries such as<br />

Australia get a second battery that is not really<br />

required in the warmer areas such as the<br />

Northern Territory or Queensland however is<br />

valuable in colder areas such as Melbourne and<br />

Tassie.<br />

Having twin starting batteries provides very<br />

high CCA (Cold Cranking Amps) to fire up an<br />

engine with extreme cold climate goodies such<br />

as throttle body heaters and other extreme cold<br />

start mechanisms found in vehicles like the<br />

200 Series Toyota.<br />

Typically these twin battery engines<br />

generate about 1000 CCA to turn over the<br />

engine. There are very few batteries on the<br />

market that can produce this <strong>am</strong>ount of CCA<br />

singly, especially OE (Original Equipment)<br />

batteries. There are also some countries where<br />

1000CCA batteries are simply not available for<br />

NEW ARB STORES<br />

Despite the current financial situation, ARB, a proudly <strong>Australian</strong> owned company, is defying the odds and expanding by welcoming on<br />

board two new ARB stores, while extensive growth has also resulted in another two established stores being relocated to larger premises.<br />

two previously established stores have recently<br />

relocated to new premises. Having outgrown<br />

their previous locations due to customer<br />

demand, larger premises will allow each store<br />

to carry a more comprehensive product range<br />

and offer even greater service. Located at 27<br />

Elizabeth Way in South Australia, ARB Gawler<br />

has now become ARB Elizabeth, while ARB<br />

Mackay has moved to the new address of 9<br />

Caterpillar Drive in Paget, Queensland.<br />

These new stores will bring even more<br />

expertise into ARB's large network of stockists<br />

around the country, offering outstanding service<br />

by friendly and experienced staff, many of<br />

whom are 4WD enthusiasts. Stocking the<br />

complete ARB range from bull bars and<br />

replacement purposes whereas virtually every<br />

country would have a 500CCA battery to<br />

replace a battery that has died.<br />

Another smart way of doing things from the<br />

manufacturer’s stand point is that supplying<br />

two 500CCA rated batteries either side of the<br />

radiator is a great way to spread the weight of<br />

a heavy item evenly in the engine bay.<br />

Problems start when owners buy a twin<br />

battery 4WD and think that they can hook up<br />

fridges, extra lights and more and then run into<br />

problems because the starting batteries die<br />

from being drained too far. After investigation<br />

the owner realises that what they have is extra<br />

starting boost rather than the capacity to run<br />

electrical equipment. Once a starting battery<br />

has been drained four or five times it is<br />

generally cactus and will require replacement.<br />

There are a range of options on the market<br />

to upgrade and modify a vehicle with a twin<br />

battery system. The simplest and most cost<br />

effective option is a conversion where a third<br />

battery and tray is fitted along with an<br />

electronically compatible battery management<br />

system. This keeps the electrical system and<br />

the engine bay relatively standard.<br />

Many people ask, “Why can’t we separate<br />

the two batteries into a dual battery system?”<br />

The answer is many fold and worth considering<br />

in detail. For starters there’s the cost. A very<br />

high cranking <strong>am</strong>p battery for starting will be<br />

needed which will be around a 1000CCA<br />

American spiral wound AGM battery about<br />

$600 plus a good quality Aussie made deep<br />

cycle battery at around $240. Then the factory<br />

protection equipment, to ARB Air Lockers and<br />

Old Man Emu suspension, ARB stores also<br />

stock a selection of other items aimed at<br />

making any off road adventure more enjoyable.<br />

WHEN ARE TWIN BATTERIES NOT DUAL BATTERIES?<br />

There are many new 4WDs coming out on the market that have two batteries fitted under the bonnet and are described as a dual battery vehicle.<br />

wiring will need to be modified plus a<br />

compatible dual battery management system<br />

will need to be fitted. There is then two good<br />

starting batteries sitting around doing nothing<br />

which are virtually worthless. Most importantly<br />

creating this system will void the factory<br />

warranty on some major electrical components.<br />

The above scenario might be an option to<br />

consider when the vehicle is out of warranty<br />

and the main cranking batteries are requiring<br />

replacement, however there is also an issue of<br />

safety to consider. Many people think that<br />

because the 79 Series Ute and the later 100<br />

Series are the s<strong>am</strong>e engine, they can run with<br />

just one battery as the 79 Series does, however<br />

they have different engine hardware such as<br />

the warmers previously mentioned which are<br />

connected into the ECU. Start modifying the<br />

electrical system and there is a very real<br />

chance of the engine not starting. Cold weather<br />

and low oxygen have the s<strong>am</strong>e effect on an<br />

engine and if a single battery is fitted and the<br />

conditions are right the engine might not start<br />

which could lead to all manner of disaster.<br />

The bottom line is to apply common sense<br />

when creating a complete touring vehicle and<br />

ensure it can handle all electrical needs from<br />

running extra lights, a fridge or even a shower.<br />

This is where Piranha can step in with a fully<br />

integrated dual battery system to suit twin<br />

battery vehicles.<br />

For more information call the Piranha te<strong>am</strong><br />

on 03 9762 1200 or visit the website at<br />

www.piranhaoffroad.com.au<br />

92 AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 www.aaaa.com.au


4WD<br />

NEW MAXI-TRAC 4WD<br />

SUSPENSION KITS<br />

AVAILABLE FROM REPCO<br />

Repco presents four-wheel-drive owners with a brand new,<br />

technically advanced and precision engineered suspension<br />

replacement solution with the introduction of<br />

Maxi-Trac 4WD Suspension Kits.<br />

Suspension lifts and upgrades<br />

are in ever increasing demand<br />

within the 4WD aftermarket, but<br />

available choices have been<br />

somewhat limited in terms of<br />

complete suspension kit solutions<br />

to cover a broad range of popular<br />

4WD applications.<br />

This is where Repco's<br />

exclusive Maxi-Trac 4WD<br />

Suspension Kits come to the fore,<br />

offering the complete 4WD<br />

suspension replacement solution<br />

in a kit with one major advantage<br />

over all existing kits in the<br />

aftermarket. All Maxi-Trac 4WD<br />

Suspension Kits include greasable<br />

shackles and pins (applicable to<br />

suspension type).<br />

Relative to the specific type of<br />

suspension, all Maxi-Trac 4WD<br />

Suspension Kits include shock<br />

absorbers or struts, leaf springs,<br />

coil springs or torsion bars, spring<br />

eye bushes, U-bolts, greasable<br />

shackles and pins plus a fitting /<br />

safety guide.<br />

All Maxi-Trac 4WD Suspension<br />

Kits include high quality products<br />

that have been designed and<br />

tested to cope with harsh<br />

<strong>Australian</strong> off road conditions. The<br />

Maxi-Trac 4WD Suspension Kit<br />

contents – the shock absorbers,<br />

springs and all ancillary items,<br />

have been engineered to<br />

complement each other. Most<br />

importantly, the shock absorber<br />

valving length, spring rates and<br />

heights have been developed to<br />

fully complement each other when<br />

fitted. This ensures a long service<br />

life and optimum ride control in<br />

all on and off road conditions<br />

Further to this outstanding new<br />

Repco 4WD product range, a twoyear<br />

or 40,000 kilometre warranty<br />

is also provided with all Maxi-Trac<br />

4WD Suspension Kits. The initial<br />

range includes applications to suit<br />

the most popular Toyota, Nissan,<br />

Mitsubishi and Holden 4WD<br />

models.<br />

Repco has ensured that this<br />

exclusive Maxi-Trac Suspension<br />

Kit offer is priced competitively,<br />

while providing outstanding ride<br />

comfort and safety through<br />

reduced body roll and improved<br />

handling. Other advantages of<br />

fitment include increased lift,<br />

optimum towing performance and<br />

support for accessories such as<br />

bull bars and winches.<br />

Contact Repco on 133 227<br />

STYLE AND PRACTICALITY<br />

IN ONE TRAY!<br />

Rola has introduced its Large Vortex luggage tray that has been<br />

designed specifically with 4WD vehicles in mind.<br />

The new Vortex<br />

Luggage Tray offers<br />

optimum style and<br />

strength with a black<br />

powder coated steel<br />

tray. The tray provides<br />

the maximum roof<br />

storage space with an<br />

interior size of 1507mm x 1108mm x 110mm, while the moulded<br />

deflector on the front provides minimal wind resistance when in use.<br />

It is compatible with Rola and other major brands for both two bar and<br />

three bar roof rack systems, the Large Vortex is ideal for carrying roof<br />

bags or any other luggage.<br />

Whatever your roof storage needs, Rola has them covered.<br />

Rola is available from Rola distributors nationwide.<br />

To find your nearest dealer, please visit www.rola.com.au<br />

AUTOMO TIVE AFTERMARKET MAG A ZINE MAY 2009 93


RETAIL<br />

REPCO LAUNCHES IMPROVED NAVIGATOR SYSTEM<br />

In response to customer feedback Repco has released an updated version of its trade customer online parts sourcing<br />

and ordering system with the release of Repco Navigator 1.1.<br />

Repco revolutionised trade customer<br />

online parts locating, ordering, invoicing<br />

and delivery with the introduction of the<br />

Repco Navigator online parts ordering<br />

system 10 months ago. In this interim<br />

period, Repco has listened to its trade<br />

customers and enhanced the Repco<br />

Navigator user experience.<br />

A list of the improvements follow: A<br />

new vehicle search box has been added to<br />

further assist in locating the exact make<br />

and model for the parts required. This<br />

addition links each make and<br />

model to a product tree where a<br />

shopping list also appears for<br />

the customer to select the parts.<br />

Each product tree is up to four<br />

levels deep and this is signified<br />

by a plus (+) symbol to the left<br />

of an entry. This new function<br />

also enables exact part<br />

identification and makes the<br />

whole process faster by showing<br />

the differences in makes,<br />

models, series, engines,<br />

transmissions, body types and<br />

drive types. The customer can<br />

therefore hone in on the exact model<br />

required faster.<br />

Repco has also added a back-tracking<br />

function. This allows trade customers to<br />

quickly recall vehicles that have been<br />

selected during a current Navigator<br />

session, making the process of back-<br />

A big two-day event to celebrate new management taking over<br />

the Autobarn store in Kawana Waters, Queensland, has<br />

proven to be a raging success.<br />

Despite threatening rain over the two-day event in February,<br />

sunny skies greeted shoppers on day one and the car park was<br />

instantly packed with locals keen to pick up a bargain and check<br />

out the range of displays on hand.<br />

<strong>Australian</strong> drag racing legend Victor Bray and his equallyspeedy<br />

son Ben were on hand on the Saturday with their Castrol<br />

EDGE drag car to meet customers and gave them more than they<br />

expected when Ben started up the roaring drag machine’s engine<br />

for all to hear.<br />

Fat Pizza and Swing & Shift SBS TV stars Pauly and Kev The<br />

Kiwi also added great humour to the day, which also featured the<br />

SEAFM Cruisers and BBQ and face painting for the kids.<br />

The TV comedians – and regulars in Autobarn advertisements<br />

on television around the country – proved to be a hit, although<br />

they did receive a visit from the local police to keep them in order!<br />

tracking to locate the correct or alternate<br />

part(s) much easier.<br />

Once a Repco trade customer has<br />

added the products required to their<br />

shopping list, a simple hit of the display<br />

parts button will provide full catalogue,<br />

manufacturer and pricing information for<br />

each of the products listed. Items can be<br />

removed from a customer's online<br />

shopping list at any time and conversely,<br />

multiple items can be added as required<br />

by using the control button.<br />

The final improvement will assist when<br />

a specific part cannot be located online. A<br />

phone number will appear for the trade<br />

customer to contact a Repco store manager<br />

who may be able to order the required part<br />

from other sources. This ensures a solution<br />

can always be found to best service<br />

NEW MANAGEMENT WELCOMED<br />

Repco's highly valued trade customers.<br />

Repco's exclusive Navigator online parts<br />

sourcing and ordering system's main<br />

advantages include:<br />

• Reduces time wasting phone calls<br />

searching for parts and components<br />

during working hours;<br />

• Reduces costs – workshops only need<br />

to stock what is absolutely required;<br />

• Fast access – Navigator allows all Repco<br />

trade account customers to access the<br />

entire Repco parts inventory system<br />

(some 175,000 part numbers)<br />

within seconds;<br />

• Greater efficiency – general<br />

repairers can order parts for the next<br />

day's job list outside of business<br />

hours and gain fast delivery of all the<br />

parts needed.<br />

The Repco Navigator online parts<br />

ordering system is the way forward<br />

to a more profitable and highly<br />

efficient future for automotive<br />

repairers and re-sellers across<br />

Australia.<br />

Access to Repco Navigator<br />

requires an active Repco trade<br />

account and registration.<br />

More information can be found<br />

online at www.repco.com.au<br />

Repco Navigator can be accessed via<br />

Repco's all new trade customer specific<br />

website www.repcotrade.com.au<br />

Pauly even went as far as to make a bus load of Brisbanebound<br />

people pull over and talk to him, helping to ensure the<br />

Kawana Waters event was something very different from the norm!<br />

94 AUTOMO TIVE AFTERMARKET MAGAZINE MAY 2009 www.aaaa.com.au

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