PERFECTION in stainless steel - Doleschal
PERFECTION in stainless steel - Doleschal
PERFECTION in stainless steel - Doleschal
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<strong>PERFECTION</strong> <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong>
<strong>PERFECTION</strong> <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong><br />
A PROUD PAST – A PROMISING FUTURE<br />
Established and <strong>in</strong>novative: Founded <strong>in</strong> 1912 <strong>in</strong> Steyr, Upper-Austria, our company was quick to<br />
ga<strong>in</strong> recognition and establish itself <strong>in</strong> the <strong>in</strong>ternational meat process<strong>in</strong>g <strong>in</strong>dustry.<br />
Realiz<strong>in</strong>g the advantages of sta<strong>in</strong>less <strong>steel</strong> <strong>Doleschal</strong> was one of the first manufactures to <strong>in</strong>troduce<br />
this dist<strong>in</strong>ctive material <strong>in</strong> their thermal process<strong>in</strong>g equipment.<br />
PROCESSING UNITS FROM DOLESCHAL.<br />
The correct climate for dry<strong>in</strong>g, smok<strong>in</strong>g, cook<strong>in</strong>g, roast<strong>in</strong>g, cool<strong>in</strong>g and ripen<strong>in</strong>g.<br />
INDIVIDUALITY IS OUR SPECIALITY:<br />
We produce and <strong>in</strong>stall standard and custom-made process<strong>in</strong>g equipment and optimize them<br />
based on required production-processes, together with our customers our experienced staff<br />
members develop <strong>in</strong>dividual solutions to fit your production needs.<br />
KNOW-HOW FOR PRODUCTS AND MARKETS:<br />
Our team of technologists assist our customers <strong>in</strong> new and <strong>in</strong>-dept product development as well as<br />
open<strong>in</strong>g up of new markets.<br />
<strong>Doleschal</strong> stands for practical and creative solutions for every application.<br />
Quick and responsive.<br />
ICONS:<br />
meat<br />
fish<br />
cheese<br />
poultry
SMOKING UNITS<br />
UNIMATIC<br />
Universal Smok<strong>in</strong>g units<br />
UNLIMITED POSSIBILITIES<br />
Unimatic Universal Smok<strong>in</strong>g units from the home of the traditional<br />
Austrian producer <strong>Doleschal</strong> are synonym for universal usability,<br />
outstand<strong>in</strong>g quality and absolute reliability.<br />
Custom-made solutions with respect to size and layout, type of heat<strong>in</strong>g,<br />
control system as well as process control and data record<strong>in</strong>g make<br />
UNIMATIC units the ideal choice for small, medium and large scale<br />
production facilities.<br />
A wide range of smoke generators guarantee the correct smoke for every<br />
application. Hygienic requirements accord<strong>in</strong>g to HACCP regulations are<br />
implemented <strong>in</strong> every detail.
ECOLOGY <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong><br />
QUALITY WITHOUT COMPROMISE<br />
Quality is our highest priority and the foundation of our success. All DOLESCHAL process<strong>in</strong>g units are<br />
subject to strict and documented quality control measures. This policy and the use of the most modern<br />
production methods guarantee the highest quality-standards <strong>in</strong> the <strong>in</strong>dustry. Not to mention that we<br />
consider ecological and economic criteria <strong>in</strong> our evaluations.<br />
We are dedicated to the use of as less energy as possible<br />
We strive to reduce the output of pollutant emissions.<br />
We master plan based on ecological production<br />
REVOLUTIONARY AIR CONDITIONING<br />
ECOclima key-elements from <strong>Doleschal</strong> can save you up to 50% <strong>in</strong> energy costs based on product,<br />
cur<strong>in</strong>g time and geographic location. The ECOcontrol control unit comb<strong>in</strong>ed with ECOstream and<br />
ECOsplit for cont<strong>in</strong>uous air-stream distribution ensure consistent condition<strong>in</strong>g and optimal energy utilization.<br />
THE OPTIMUM FOR THE FUTURE<br />
Our process<strong>in</strong>g units are an <strong>in</strong>vestment <strong>in</strong> a future of higher earn<strong>in</strong>gs. Energy sav<strong>in</strong>g measures, closed<br />
ecological systems und cost effective operation and ma<strong>in</strong>tenance costs offer optimized <strong>in</strong>dividual solutions<br />
for <strong>in</strong>dustrial applications.<br />
THE ENVIRONMENT IS PRECIOUS TO US, WITH DOLESCHAL YOU CAN REALLY<br />
MAKE A DIFFERENCE.
COOKING AND<br />
COOLING UNITS<br />
UNIMATIC<br />
cook<strong>in</strong>g units<br />
GENTLE COOKING TECHNOLOGY<br />
Cook<strong>in</strong>g processes can be more complex then you th<strong>in</strong>k. Due to<br />
our many years of experience and <strong>in</strong>tensive research we have been<br />
able to perfectionize major aspects of cook<strong>in</strong>g processes. Innovative<br />
Delta-T cook<strong>in</strong>g programs based on time and cont<strong>in</strong>ued surveillance of<br />
core temperature have been developed <strong>in</strong> order to optimize F- and<br />
C- values, to save energy costs and to reduce weight loss and ensure<br />
a gentle treatment of the product. Production units from 1 to 10 trolleys<br />
are available and based on availability the heat source of the units can<br />
be electric, gas, oil or low pressure steam.<br />
UNIMATIC<br />
<strong>in</strong>tensive cool<strong>in</strong>g units<br />
FAST COOLING, QUICK PRODUCT TURN-AROUND<br />
Intensive cool<strong>in</strong>g units can be offered as pure cool<strong>in</strong>g or comb<strong>in</strong>ed<br />
cook<strong>in</strong>g and cool<strong>in</strong>g units.<br />
Cool<strong>in</strong>g takes place either through a free programmable comb<strong>in</strong>ation of<br />
shower<strong>in</strong>g with cold water and cold air circulation or if required through<br />
product specification through cold air circulation only. Hence our <strong>in</strong>tensive<br />
cool<strong>in</strong>g units are the perfect choice for all types of applications where<br />
br<strong>in</strong>e can not be used.
<strong>PERFECTION</strong> <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong><br />
PLANNING TO <strong>PERFECTION</strong><br />
We plan and optimize production and logistics for the<br />
success of our customers. Based on capacity- and process<br />
requirements we ensure the best possible <strong>in</strong>teraction of our<br />
units.<br />
- Air condition<strong>in</strong>g cold smoke and pre-ripen<strong>in</strong>g units<br />
- Air condition<strong>in</strong>g and post ripen<strong>in</strong>g units.<br />
- Eco clima – revolutionary air condition<strong>in</strong>g<br />
- Smok<strong>in</strong>g units – universal and custom-made solutions<br />
- Roast<strong>in</strong>g and bak<strong>in</strong>g units<br />
- Cook<strong>in</strong>g and Intensive cool<strong>in</strong>g units<br />
- Cook<strong>in</strong>g kettles<br />
- Process Plus- the <strong>in</strong>telligent over-all concept.
ROASTING AND<br />
BACKING UNITS<br />
UNIMATIC H<br />
horizontal airflow units<br />
PERFECT TECHNOLOGY<br />
A sophisticated ventilation system with pneumatic air flaps directs the air<br />
flow alternat<strong>in</strong>g from left to right and right to left over the mesh trays or<br />
closed tray system conta<strong>in</strong><strong>in</strong>g the product. Due to the horizontal airflow<br />
between the separate layers a completely even temperature distribution<br />
and color<strong>in</strong>g of the product with<strong>in</strong> the entire chamber is achieved.<br />
Electricity, oil and gas can be used as a heat<strong>in</strong>g source. In addition it is<br />
possible to equip the unit with an optional cook<strong>in</strong>g facility for steam<br />
cook<strong>in</strong>g. Further accessories are smoke- and cold smoke options for<br />
filets of fish and dry<strong>in</strong>g of Beef Jerky <strong>in</strong> horizontal airflow technology.
INNOVATION <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong><br />
THE PLUS IN TECHNOLOGY<br />
<strong>Doleschal</strong> is constantly ref<strong>in</strong><strong>in</strong>g their products. We want our customers to be one step ahead, or two…<br />
<strong>Doleschal</strong>s smoke-, ripen<strong>in</strong>g-, and cook<strong>in</strong>g units produce optimal product quality, relieve the environment<br />
and <strong>in</strong>crease revenues.<br />
WE LISTEN TO OUR CUSTOMERS.<br />
Process<strong>in</strong>g mach<strong>in</strong>ery from <strong>Doleschal</strong> ensure first class production results for premium requirements.<br />
Individual solutions for all applications and sensible products make us the <strong>in</strong>novative specialists.<br />
WE ENSURE THE VISIONS OF OUR CUSTOMERS.<br />
Our new and advanced developments concentrate on cost-effective and environmental friendly methods.<br />
Our experience guarantees perfect aligned ventilation and air-condition<strong>in</strong>g technology.<br />
WE COMBINE IDEAS.<br />
RIPENING: Our revolutionary <strong>in</strong> house development ECO Climate-system for ripen<strong>in</strong>g chambers reduces<br />
the amount of CO2 output, relieves the environment and achieves energy sav<strong>in</strong>gs of up to 50% and more.<br />
SMOKING: UNIMATIC smok<strong>in</strong>g units from <strong>Doleschal</strong> function accord<strong>in</strong>g to the closed air smoke system.<br />
The air is circulated as long as necessary to ensure that the smoke settles entirely on the product. This is<br />
how we achieve and comply with the strict Austrian exhaust emissions without the need of either energy<br />
<strong>in</strong>tensive afterburn<strong>in</strong>g, fragile catalytic converters or use of chemical substances.<br />
COOKING: The well-proven <strong>Doleschal</strong> DOC cook<strong>in</strong>g process is energy sufficient, can save up to a quarter<br />
of the energy costs and reduces weight losses to a m<strong>in</strong>imum.<br />
Our <strong>in</strong>novative pneumatic door-opener ensures secured production processes.
AIR CONDITIONING UNITS<br />
FRIGOMATIC<br />
ECOclima<br />
PERFECT RIPENING TECHNOLOGY<br />
Through a sophisticated measur<strong>in</strong>g and monitor<strong>in</strong>g system, based on<br />
a highly developed sensor technology l<strong>in</strong>ked with a complex control<br />
system this revolutionary system <strong>in</strong>corporates the surround<strong>in</strong>g fresh<br />
air <strong>in</strong> the necessary air condition<strong>in</strong>g process whenever the natural air<br />
conditions prevail and allow it’s use to achieve the required ripen<strong>in</strong>g<br />
conditions. This is achieved without us<strong>in</strong>g expensive energy for heat<strong>in</strong>g<br />
or cool<strong>in</strong>g.<br />
Depend<strong>in</strong>g on the produced product, necessary ripen<strong>in</strong>g time, the<br />
geographic location and altitude up to 50% and more energy sav<strong>in</strong>gs<br />
can be achieved.<br />
While ECOcontrol and ECOsplit directly save costs, ECOstream provides<br />
for a 100% consistant airflow. A flexible horizontal and vertical airflow<br />
system ensure absolute uniform and therefore perfect products.<br />
Based on <strong>in</strong>ternational weather data it is possible to calculate the energy<br />
sav<strong>in</strong>g potential.
FRIGOMATIC<br />
ECOclima<br />
ECOstream<br />
The air channel system for highest demands.<br />
•<br />
•<br />
•<br />
multiple channel system with horizontal and vertical nozzle <strong>in</strong>duction system.<br />
variable adjustable nozzles, change over cycles freely selectable.<br />
adjustable air volumes<br />
basic version
FreSH air<br />
ECOsplit<br />
The newest generation air conditioner<br />
•<br />
•<br />
•<br />
•<br />
•<br />
ECOcontrol<br />
Intelligent enthalpy control for enormous energy sav<strong>in</strong>gs<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
all heat exchangers are located outside the ma<strong>in</strong> stream – reduced pressure loss with<strong>in</strong> the ma<strong>in</strong> stream<br />
optimum degree of efficiency of the ventilator even dur<strong>in</strong>g speed control operation.<br />
reduced contam<strong>in</strong>ation of the heat exchangers through smoke deposits<br />
higher efficiency of the heat exchangers leads to optimum smoke use.<br />
economical use of clean<strong>in</strong>g agents results <strong>in</strong> reduced organic burden of waste water.<br />
return air <strong>in</strong>com<strong>in</strong>g air<br />
<strong>in</strong>corporation of surround<strong>in</strong>g fresh air <strong>in</strong>to re-condition<strong>in</strong>g process<br />
cont<strong>in</strong>uous control and comparison of <strong>in</strong>ternal and external conditions<br />
automatic decision process based on absolute humidity which cannot be <strong>in</strong>fluenced by temperature.<br />
sophisticated measur<strong>in</strong>g and control system <strong>in</strong>corporat<strong>in</strong>g <strong>in</strong>telligent self- monitor<strong>in</strong>g system.<br />
use of natural enthalpy of fresh air based on geographic location and altitude.<br />
energy sav<strong>in</strong>gs of up to 50% and more.<br />
shortest amortization times, fast return of <strong>in</strong>vestment- higher profits.<br />
return air <strong>in</strong>com<strong>in</strong>g air
daTa RECORdING EValuaTION & dOCumENTaTION<br />
SERVICE<br />
controller<br />
scanner<br />
measur<strong>in</strong>g device<br />
publication pr<strong>in</strong>t<br />
EValuaTION & dOCumENTaTION<br />
mobile phone<br />
<strong>in</strong>ternet<br />
telephon
PROCESS PLUS:<br />
DATA RECORDING:<br />
The future lies <strong>in</strong> data record<strong>in</strong>g – with the <strong>Doleschal</strong> Process plus software we offer you a<br />
comprehensive visualization and data record<strong>in</strong>g software that has also been developed for the<br />
use <strong>in</strong> <strong>in</strong>ternal networks. Clearly arranged data and batch record<strong>in</strong>g cover<strong>in</strong>g the <strong>in</strong>dividual smoke-,<br />
cook-, roast<strong>in</strong>g- and ripen<strong>in</strong>g processes are available.<br />
EVALUATION AND DOCUMENTATION:<br />
The provided data is displayed <strong>in</strong> real-time. It is however just as easy to search for date or batch<br />
data from past production. A multitude of practical <strong>in</strong>formation and possibilities make this program<br />
a “must-have” <strong>in</strong> any modern production facility.<br />
SERVICE:<br />
Via phone, modem or <strong>in</strong>ternet, a highly tra<strong>in</strong>ed team of techniciansis always at your service.<br />
Down-time is no longer an issue, you can count on us, without any it‘s or buts.<br />
v
SERVICE <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong><br />
WE ARE ON SITE<br />
Our customers are situated around the world, so are we: The distribution of our mach<strong>in</strong>ery is carried out<br />
through experienced <strong>Doleschal</strong> eng<strong>in</strong>eers or via tra<strong>in</strong>ed local sales and service partners.<br />
Perfect ma<strong>in</strong>tenance and service goes without say<strong>in</strong>g.<br />
WORLDWIDE FIELD OF SERVICE<br />
Quality and flexibility characterise the worldwide service offer of <strong>Doleschal</strong>. The quick availability of spare<br />
parts and a dynamic service team guarantee customer satisfaction for years to come.<br />
Our <strong>in</strong>-house specialists are <strong>in</strong> the position to communicate, diagnose and if necessary solve problems<br />
via teleservice and <strong>in</strong>ternet with control units around the world.<br />
DIFFERENT COUNTRIES, DIFFERENT PRODUCTS<br />
Due to our customer structure <strong>in</strong> over 60 countries <strong>in</strong> the world, hardly any requirements rema<strong>in</strong><br />
unknown. We supply <strong>in</strong>novative ideas, complete solutions and every support you may require.<br />
SATISFIED CUSTOMERS ARE OUR MOST VALUED ASSET.
dOlESCHal anlagenbau GesmbH Schaftgasse 2, A-4400 Steyr | t: +43 (0) 7252 53326-0 | e: office@doleschal.com | w: www.doleschal.com