09.01.2013 Views

PERFECTION in stainless steel - Doleschal

PERFECTION in stainless steel - Doleschal

PERFECTION in stainless steel - Doleschal

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

<strong>PERFECTION</strong> <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong>


<strong>PERFECTION</strong> <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong><br />

A PROUD PAST – A PROMISING FUTURE<br />

Established and <strong>in</strong>novative: Founded <strong>in</strong> 1912 <strong>in</strong> Steyr, Upper-Austria, our company was quick to<br />

ga<strong>in</strong> recognition and establish itself <strong>in</strong> the <strong>in</strong>ternational meat process<strong>in</strong>g <strong>in</strong>dustry.<br />

Realiz<strong>in</strong>g the advantages of sta<strong>in</strong>less <strong>steel</strong> <strong>Doleschal</strong> was one of the first manufactures to <strong>in</strong>troduce<br />

this dist<strong>in</strong>ctive material <strong>in</strong> their thermal process<strong>in</strong>g equipment.<br />

PROCESSING UNITS FROM DOLESCHAL.<br />

The correct climate for dry<strong>in</strong>g, smok<strong>in</strong>g, cook<strong>in</strong>g, roast<strong>in</strong>g, cool<strong>in</strong>g and ripen<strong>in</strong>g.<br />

INDIVIDUALITY IS OUR SPECIALITY:<br />

We produce and <strong>in</strong>stall standard and custom-made process<strong>in</strong>g equipment and optimize them<br />

based on required production-processes, together with our customers our experienced staff<br />

members develop <strong>in</strong>dividual solutions to fit your production needs.<br />

KNOW-HOW FOR PRODUCTS AND MARKETS:<br />

Our team of technologists assist our customers <strong>in</strong> new and <strong>in</strong>-dept product development as well as<br />

open<strong>in</strong>g up of new markets.<br />

<strong>Doleschal</strong> stands for practical and creative solutions for every application.<br />

Quick and responsive.<br />

ICONS:<br />

meat<br />

fish<br />

cheese<br />

poultry


SMOKING UNITS<br />

UNIMATIC<br />

Universal Smok<strong>in</strong>g units<br />

UNLIMITED POSSIBILITIES<br />

Unimatic Universal Smok<strong>in</strong>g units from the home of the traditional<br />

Austrian producer <strong>Doleschal</strong> are synonym for universal usability,<br />

outstand<strong>in</strong>g quality and absolute reliability.<br />

Custom-made solutions with respect to size and layout, type of heat<strong>in</strong>g,<br />

control system as well as process control and data record<strong>in</strong>g make<br />

UNIMATIC units the ideal choice for small, medium and large scale<br />

production facilities.<br />

A wide range of smoke generators guarantee the correct smoke for every<br />

application. Hygienic requirements accord<strong>in</strong>g to HACCP regulations are<br />

implemented <strong>in</strong> every detail.


ECOLOGY <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong><br />

QUALITY WITHOUT COMPROMISE<br />

Quality is our highest priority and the foundation of our success. All DOLESCHAL process<strong>in</strong>g units are<br />

subject to strict and documented quality control measures. This policy and the use of the most modern<br />

production methods guarantee the highest quality-standards <strong>in</strong> the <strong>in</strong>dustry. Not to mention that we<br />

consider ecological and economic criteria <strong>in</strong> our evaluations.<br />

We are dedicated to the use of as less energy as possible<br />

We strive to reduce the output of pollutant emissions.<br />

We master plan based on ecological production<br />

REVOLUTIONARY AIR CONDITIONING<br />

ECOclima key-elements from <strong>Doleschal</strong> can save you up to 50% <strong>in</strong> energy costs based on product,<br />

cur<strong>in</strong>g time and geographic location. The ECOcontrol control unit comb<strong>in</strong>ed with ECOstream and<br />

ECOsplit for cont<strong>in</strong>uous air-stream distribution ensure consistent condition<strong>in</strong>g and optimal energy utilization.<br />

THE OPTIMUM FOR THE FUTURE<br />

Our process<strong>in</strong>g units are an <strong>in</strong>vestment <strong>in</strong> a future of higher earn<strong>in</strong>gs. Energy sav<strong>in</strong>g measures, closed<br />

ecological systems und cost effective operation and ma<strong>in</strong>tenance costs offer optimized <strong>in</strong>dividual solutions<br />

for <strong>in</strong>dustrial applications.<br />

THE ENVIRONMENT IS PRECIOUS TO US, WITH DOLESCHAL YOU CAN REALLY<br />

MAKE A DIFFERENCE.


COOKING AND<br />

COOLING UNITS<br />

UNIMATIC<br />

cook<strong>in</strong>g units<br />

GENTLE COOKING TECHNOLOGY<br />

Cook<strong>in</strong>g processes can be more complex then you th<strong>in</strong>k. Due to<br />

our many years of experience and <strong>in</strong>tensive research we have been<br />

able to perfectionize major aspects of cook<strong>in</strong>g processes. Innovative<br />

Delta-T cook<strong>in</strong>g programs based on time and cont<strong>in</strong>ued surveillance of<br />

core temperature have been developed <strong>in</strong> order to optimize F- and<br />

C- values, to save energy costs and to reduce weight loss and ensure<br />

a gentle treatment of the product. Production units from 1 to 10 trolleys<br />

are available and based on availability the heat source of the units can<br />

be electric, gas, oil or low pressure steam.<br />

UNIMATIC<br />

<strong>in</strong>tensive cool<strong>in</strong>g units<br />

FAST COOLING, QUICK PRODUCT TURN-AROUND<br />

Intensive cool<strong>in</strong>g units can be offered as pure cool<strong>in</strong>g or comb<strong>in</strong>ed<br />

cook<strong>in</strong>g and cool<strong>in</strong>g units.<br />

Cool<strong>in</strong>g takes place either through a free programmable comb<strong>in</strong>ation of<br />

shower<strong>in</strong>g with cold water and cold air circulation or if required through<br />

product specification through cold air circulation only. Hence our <strong>in</strong>tensive<br />

cool<strong>in</strong>g units are the perfect choice for all types of applications where<br />

br<strong>in</strong>e can not be used.


<strong>PERFECTION</strong> <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong><br />

PLANNING TO <strong>PERFECTION</strong><br />

We plan and optimize production and logistics for the<br />

success of our customers. Based on capacity- and process<br />

requirements we ensure the best possible <strong>in</strong>teraction of our<br />

units.<br />

- Air condition<strong>in</strong>g cold smoke and pre-ripen<strong>in</strong>g units<br />

- Air condition<strong>in</strong>g and post ripen<strong>in</strong>g units.<br />

- Eco clima – revolutionary air condition<strong>in</strong>g<br />

- Smok<strong>in</strong>g units – universal and custom-made solutions<br />

- Roast<strong>in</strong>g and bak<strong>in</strong>g units<br />

- Cook<strong>in</strong>g and Intensive cool<strong>in</strong>g units<br />

- Cook<strong>in</strong>g kettles<br />

- Process Plus- the <strong>in</strong>telligent over-all concept.


ROASTING AND<br />

BACKING UNITS<br />

UNIMATIC H<br />

horizontal airflow units<br />

PERFECT TECHNOLOGY<br />

A sophisticated ventilation system with pneumatic air flaps directs the air<br />

flow alternat<strong>in</strong>g from left to right and right to left over the mesh trays or<br />

closed tray system conta<strong>in</strong><strong>in</strong>g the product. Due to the horizontal airflow<br />

between the separate layers a completely even temperature distribution<br />

and color<strong>in</strong>g of the product with<strong>in</strong> the entire chamber is achieved.<br />

Electricity, oil and gas can be used as a heat<strong>in</strong>g source. In addition it is<br />

possible to equip the unit with an optional cook<strong>in</strong>g facility for steam<br />

cook<strong>in</strong>g. Further accessories are smoke- and cold smoke options for<br />

filets of fish and dry<strong>in</strong>g of Beef Jerky <strong>in</strong> horizontal airflow technology.


INNOVATION <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong><br />

THE PLUS IN TECHNOLOGY<br />

<strong>Doleschal</strong> is constantly ref<strong>in</strong><strong>in</strong>g their products. We want our customers to be one step ahead, or two…<br />

<strong>Doleschal</strong>s smoke-, ripen<strong>in</strong>g-, and cook<strong>in</strong>g units produce optimal product quality, relieve the environment<br />

and <strong>in</strong>crease revenues.<br />

WE LISTEN TO OUR CUSTOMERS.<br />

Process<strong>in</strong>g mach<strong>in</strong>ery from <strong>Doleschal</strong> ensure first class production results for premium requirements.<br />

Individual solutions for all applications and sensible products make us the <strong>in</strong>novative specialists.<br />

WE ENSURE THE VISIONS OF OUR CUSTOMERS.<br />

Our new and advanced developments concentrate on cost-effective and environmental friendly methods.<br />

Our experience guarantees perfect aligned ventilation and air-condition<strong>in</strong>g technology.<br />

WE COMBINE IDEAS.<br />

RIPENING: Our revolutionary <strong>in</strong> house development ECO Climate-system for ripen<strong>in</strong>g chambers reduces<br />

the amount of CO2 output, relieves the environment and achieves energy sav<strong>in</strong>gs of up to 50% and more.<br />

SMOKING: UNIMATIC smok<strong>in</strong>g units from <strong>Doleschal</strong> function accord<strong>in</strong>g to the closed air smoke system.<br />

The air is circulated as long as necessary to ensure that the smoke settles entirely on the product. This is<br />

how we achieve and comply with the strict Austrian exhaust emissions without the need of either energy<br />

<strong>in</strong>tensive afterburn<strong>in</strong>g, fragile catalytic converters or use of chemical substances.<br />

COOKING: The well-proven <strong>Doleschal</strong> DOC cook<strong>in</strong>g process is energy sufficient, can save up to a quarter<br />

of the energy costs and reduces weight losses to a m<strong>in</strong>imum.<br />

Our <strong>in</strong>novative pneumatic door-opener ensures secured production processes.


AIR CONDITIONING UNITS<br />

FRIGOMATIC<br />

ECOclima<br />

PERFECT RIPENING TECHNOLOGY<br />

Through a sophisticated measur<strong>in</strong>g and monitor<strong>in</strong>g system, based on<br />

a highly developed sensor technology l<strong>in</strong>ked with a complex control<br />

system this revolutionary system <strong>in</strong>corporates the surround<strong>in</strong>g fresh<br />

air <strong>in</strong> the necessary air condition<strong>in</strong>g process whenever the natural air<br />

conditions prevail and allow it’s use to achieve the required ripen<strong>in</strong>g<br />

conditions. This is achieved without us<strong>in</strong>g expensive energy for heat<strong>in</strong>g<br />

or cool<strong>in</strong>g.<br />

Depend<strong>in</strong>g on the produced product, necessary ripen<strong>in</strong>g time, the<br />

geographic location and altitude up to 50% and more energy sav<strong>in</strong>gs<br />

can be achieved.<br />

While ECOcontrol and ECOsplit directly save costs, ECOstream provides<br />

for a 100% consistant airflow. A flexible horizontal and vertical airflow<br />

system ensure absolute uniform and therefore perfect products.<br />

Based on <strong>in</strong>ternational weather data it is possible to calculate the energy<br />

sav<strong>in</strong>g potential.


FRIGOMATIC<br />

ECOclima<br />

ECOstream<br />

The air channel system for highest demands.<br />

•<br />

•<br />

•<br />

multiple channel system with horizontal and vertical nozzle <strong>in</strong>duction system.<br />

variable adjustable nozzles, change over cycles freely selectable.<br />

adjustable air volumes<br />

basic version


FreSH air<br />

ECOsplit<br />

The newest generation air conditioner<br />

•<br />

•<br />

•<br />

•<br />

•<br />

ECOcontrol<br />

Intelligent enthalpy control for enormous energy sav<strong>in</strong>gs<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

all heat exchangers are located outside the ma<strong>in</strong> stream – reduced pressure loss with<strong>in</strong> the ma<strong>in</strong> stream<br />

optimum degree of efficiency of the ventilator even dur<strong>in</strong>g speed control operation.<br />

reduced contam<strong>in</strong>ation of the heat exchangers through smoke deposits<br />

higher efficiency of the heat exchangers leads to optimum smoke use.<br />

economical use of clean<strong>in</strong>g agents results <strong>in</strong> reduced organic burden of waste water.<br />

return air <strong>in</strong>com<strong>in</strong>g air<br />

<strong>in</strong>corporation of surround<strong>in</strong>g fresh air <strong>in</strong>to re-condition<strong>in</strong>g process<br />

cont<strong>in</strong>uous control and comparison of <strong>in</strong>ternal and external conditions<br />

automatic decision process based on absolute humidity which cannot be <strong>in</strong>fluenced by temperature.<br />

sophisticated measur<strong>in</strong>g and control system <strong>in</strong>corporat<strong>in</strong>g <strong>in</strong>telligent self- monitor<strong>in</strong>g system.<br />

use of natural enthalpy of fresh air based on geographic location and altitude.<br />

energy sav<strong>in</strong>gs of up to 50% and more.<br />

shortest amortization times, fast return of <strong>in</strong>vestment- higher profits.<br />

return air <strong>in</strong>com<strong>in</strong>g air


daTa RECORdING EValuaTION & dOCumENTaTION<br />

SERVICE<br />

controller<br />

scanner<br />

measur<strong>in</strong>g device<br />

publication pr<strong>in</strong>t<br />

EValuaTION & dOCumENTaTION<br />

mobile phone<br />

<strong>in</strong>ternet<br />

telephon


PROCESS PLUS:<br />

DATA RECORDING:<br />

The future lies <strong>in</strong> data record<strong>in</strong>g – with the <strong>Doleschal</strong> Process plus software we offer you a<br />

comprehensive visualization and data record<strong>in</strong>g software that has also been developed for the<br />

use <strong>in</strong> <strong>in</strong>ternal networks. Clearly arranged data and batch record<strong>in</strong>g cover<strong>in</strong>g the <strong>in</strong>dividual smoke-,<br />

cook-, roast<strong>in</strong>g- and ripen<strong>in</strong>g processes are available.<br />

EVALUATION AND DOCUMENTATION:<br />

The provided data is displayed <strong>in</strong> real-time. It is however just as easy to search for date or batch<br />

data from past production. A multitude of practical <strong>in</strong>formation and possibilities make this program<br />

a “must-have” <strong>in</strong> any modern production facility.<br />

SERVICE:<br />

Via phone, modem or <strong>in</strong>ternet, a highly tra<strong>in</strong>ed team of techniciansis always at your service.<br />

Down-time is no longer an issue, you can count on us, without any it‘s or buts.<br />

v


SERVICE <strong>in</strong> sta<strong>in</strong>less <strong>steel</strong><br />

WE ARE ON SITE<br />

Our customers are situated around the world, so are we: The distribution of our mach<strong>in</strong>ery is carried out<br />

through experienced <strong>Doleschal</strong> eng<strong>in</strong>eers or via tra<strong>in</strong>ed local sales and service partners.<br />

Perfect ma<strong>in</strong>tenance and service goes without say<strong>in</strong>g.<br />

WORLDWIDE FIELD OF SERVICE<br />

Quality and flexibility characterise the worldwide service offer of <strong>Doleschal</strong>. The quick availability of spare<br />

parts and a dynamic service team guarantee customer satisfaction for years to come.<br />

Our <strong>in</strong>-house specialists are <strong>in</strong> the position to communicate, diagnose and if necessary solve problems<br />

via teleservice and <strong>in</strong>ternet with control units around the world.<br />

DIFFERENT COUNTRIES, DIFFERENT PRODUCTS<br />

Due to our customer structure <strong>in</strong> over 60 countries <strong>in</strong> the world, hardly any requirements rema<strong>in</strong><br />

unknown. We supply <strong>in</strong>novative ideas, complete solutions and every support you may require.<br />

SATISFIED CUSTOMERS ARE OUR MOST VALUED ASSET.


dOlESCHal anlagenbau GesmbH Schaftgasse 2, A-4400 Steyr | t: +43 (0) 7252 53326-0 | e: office@doleschal.com | w: www.doleschal.com

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!