Metrode Consumables Catalog

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METRODE PRODUCTS LTD HANWORTH LANE, CHERTSEY SURREY, KT16 9LL Tel: +44(0)1932 566721 Fax: +44(0)1932 565168 Sales +44(0)1932 569449 Technical SECTION D +44(0)1932 566199 Export Email: info@metrode.com Internet: http//www.metrode.com NICKEL BASE ALLOYS Nickel Base consumables As a whole, nickel-base consumables have a very wide range of applications. They can be roughly divided into those with compositions matching specific parent materials, usually for corrosion resistance, and those with compositions unique to weld metal specifications some of which have specialised uses and others more general purpose applications. Electrode characteristics vary according to the intended application and the constraints dictated by particular alloys. Most types have basic flux coverings, those with the suffix KS being suitable for positional welding of fixed pipework. Rutile flux systems are compatible with some of the high molybdenum corrosion-resistant alloys. A low level of impurities is desirable in all cases to minimise sensitivity to hot cracking and microfissuring. The most important general purpose group are the 'Inconel' types, very loosely based on heat-resistant alloy 600 with 15%Cr-75%Ni-8%Fe. Compared with alloy 600, all these weld metals have significant additions of manganese and niobium which give resistance to hot cracking and raise hot strength. Nimrod 182/182KS have the highest manganese to maximise resistance to hot cracking, whereas in Nimrod AB/AKS manganese is partially replaced by molybdenum which has the additional effect of improving creep resistance. In many applications these two types can be used interchangeably, particularly in dissimilar metal welds between nickel base and most steels or other ferrous alloys. Useful service properties range from cryogenic up to elevated temperatures of 1000°C plus. Related to these is the more specialised heat resisting type Nimrod 132KS used primarily for welding 600 and similar materials in cast or wrought form. Nimrod 625/625KS electrodes and 62-50 wires are designed to match alloy 625 which was originally developed for heat-resisting applications. However, parent material and consumables of this alloy have gained more widespread use for many applications exploiting its excellent pitting and crevice corrosion resistance and high strength at all service temperatures. Electrode types Nimrod C276, C276KS, C22KS and Nimax B2L and complimentary solid wires match the current specifications for corrosion-resistant parent alloys C276, C22 and B2 respectively. Also related to this group is the higher alloy Nimrod 59KS, matching alloy 59. Their uses include overmatching welds for various superaustenitic stainless steels. The precursor to alloy C276 was alloy C which is represented by rutile electrodes Nimrod C and the high efficiency type Nimax C. Their general corrosion resistance is useful for overlays and high work-hardening rate and thermal fatigue resistance for build-up and repair of hot-work dies. Welding 5%Ni and 9%Ni steels for cryogenic service requires a combination of strength and toughness that cannot be obtained reliably using weld metal of similar composition. In practice dissimilar nickel base weld metal is used. Nimrod NCM6 is a high efficiency electrode particularly intended for this purpose, but others may be suitable alternatives depending on design requirements. Nickel, nickel-copper (Monel ® ) and cupronickel consumables are well established for use in high integrity fabrication welds between their respective parent alloys. For surfacing steels or dissimilar welds it should be noted that tolerance to iron dilution decreases with increasing copper content and the pure nickel type is therefore used as a buffer layer. ® Inconel and Monel are trademarks of Special Metals. Rev 03 09/06 DS: D-01 (pg 1 of 2)
Data Sheet Alloy Process Product Specifications AWS BS EN Nimrod 182KS ENiCrFe-3 E Ni6182 D-10 182 MMA Nimrod 182 Nimax 182 ENiCrFe-3 ENiCrFe-3 E Ni6182 E Ni6182 TIG/MIG/SAW 20.70.Nb ERNiCr-3 SNi6082 Nimrod AKS ENiCrFe-2 E Ni6092 D-11 AB MMA Nimrod AB Nimax A ENiCrFe-2/4 ENiCrFe-2 E Ni6093 E Ni6092 TIG/MIG/SAW 20.70.Nb ERNiCr-3 SNi6082 D-12 132 MMA Nimrod 132KS ENiCrFe-1 E Ni6062 D-20 625 MMA Nimrod 625 Nimrod 625KS ENiCrMo-3 ENiCrMo-3 E Ni6625 E Ni6625 TIG/MIG/SAW 62-50 ERNiCrMo-3 SNi6625 D-30 C276 MMA Nimrod C276 Nimrod C276KS ENiCrMo-4 ENiCrMo-4 E Ni6276 E Ni6276 TIG/MIG/SAW HAS C276 ERNiCrMo-4 SNi6276 D-31 59 MMA TIG/MIG Nimrod 59KS HAS 59 ENiCrMo-13 ERNiCrMo-13 E Ni6059 SNi6059 D-32 C22 MMA TIG/MIG Nimrod C22KS HAS C22 ENiCrMo-10 ERNiCrMo-10 E Ni6022 SNi6022 E-45 C MMA Nimrod C Nimax C (ENiCrMo-5) (ENiCrMo-5) DIN: E23-UM-200CKT DIN: E23-UM-200CKT D-40 617 MMA TIG Nimrod 617KS 61-70 ENiCrCoMo-1 ERNiCrCoMo-1 E Ni6617 SNi6617 D-41 690 MMA Nimrod 690KS ENiCrFe-7 E Ni6152 D-50 Nickel MMA TIG/MIG Nimrod 200Ti Nickel 2Ti ENi-1 ERNi-1 E Ni2061 SNi2061 D-60 Monel MMA TIG/MIG Nimrod 190 65NiCu ENiCu-7 ERNiCu-7 E Ni4060 SNi4060 MMA Cupromet N30 ECuNi -- D-70 Cupronickel TIG 70CuNi ERCuNi BS: C18 TIG 90CuNi -- BS C16 D-80 B2 MMA TIG Nimax B2L HAS B2 ENiMo-7 ERNiMo-7 E Ni1066 SNI1066 D-87 Dissimilar MMA EPRI P87 -- -- D-90 9%Ni steels MMA Nimrod NCM6 ENiCrMo-6 E Ni6620 Rev 03 09/06 DS: D-01 (pg 2 of 2)
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0.5%Mo CREEP RESISTING STEEL Alloy
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CMo Product description Copper coat
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General Data for all 1¼Cr-½Mo Ele
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CHROMET 1X (continued) All-weld mec
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LA121 FLUX (continued) Typical oper
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General Data for all 2¼Cr-1Mo Elec
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CHROMET 2X (continued) All-weld mec
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LA121 FLUX (continued) Typical oper
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CHROMET 1V Basic coated MMA electro
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DATA SHEET A-15 METRODE PRODUCTS LT
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5CrMo Solid TIG and MIG wire for 5%
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DATA SHEET A-16 METRODE PRODUCTS LT
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9CrMo Product description Solid cop
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P91 - MODIFIED 9CrMo Alloy type Mod
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Chromet 9-B9 MMA electrode meeting
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9CrMoV-N (continued) Parameters TIG
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Supercore F91 All-positional flux c
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CHROMET 10MW MMA electrode for E911
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12CrMoV CREEP RESISTING STEEL Alloy
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12CrMoV Product description Solid w
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Chromet 92 MMA all-positional elect
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LA491 Flux (continued) Sub-arc flux
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Chromet 23L MMA all-positional elec
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CONSUMABLES FOR WB36 Alloy type WB3
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MnMo Product description Solid copp
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METRODE PRODUCTS LTD HANWORTH LANE,
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TUFMET 1Ni.B 1%Ni MMA electrode for
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METCORE DWA 55E Ni alloyed all-posi
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TUFMET 2Ni.B 2.5%Ni MMA electrode f
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General Data for all MMA Electrodes
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MnMo Product description Solid copp
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TUFMET 3NiMo All-positional MMA ele
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1NiCu.B MMA electrode for welding C
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General data for all 410 MMA electr
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12Cr Product description Solid wire
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13.4.Mo.L.R Rutile MMA electrode fo
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SUPERCORE 410NiMo Flux cored wire f
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FV520B (continued) Typical operatin
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� General Data for all 308L MMA E
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ULTRAMET B308L (continued)� All-w
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SUPERCORE 308L, 308LP Rutile flux c
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General Data for all 347 MMA Electr
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347S96 (continued) Typical operatin
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ULTRAMET B316L (continued) � Comp
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NON-MAGNETIC 316L Alloy type Nil-fe
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ULTRAMET B316NF Basic all-positiona
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SUPERCORE 316NF Rutile flux cored w
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SUPERMET 318 Nb stabilised Mo-beari
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317L STAINLESS STEEL Alloy type 19%
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ER317L Product description Solid wi
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CRYOGENIC 308LCF CONSUMABLES� All
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ULTRAMET B308LCF Basic coated MMA p
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SUPERCORE 308LCF Rutile all positio
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ER316LCF Product description Solid
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CONSUMABLES FOR 904L Alloy type 904
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ULTRAMET B904L (continued) All-weld
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E825L-15 Product description MMA el
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CONSUMABLES FOR 310L Alloy type Low
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ELECTRODE FOR 310MoLN Alloy type 25
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General Data for all 309L MMA Elect
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ULTRAMET B309L (continued) � All-
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SUPERMET 309Mo General purpose ruti
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ER309Mo Product description Solid w
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General Data for all 22%Cr Duplex M
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2205XKS (continued) Composition C M
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SUPERCORE 2205, 2205P (continued) O
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Storage Fume data General Data for
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SSB FLUX Sub-arc flux Product descr
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25%Cr SUPERDUPLEX - 2507 Alloy type
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ULTRAMET 2507 Rutile all-positional
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25%Cr SUPERDUPLEX WITH 2%Cu Alloy t
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SUPERCORE 2507Cu Rutile flux cored
Page 168 and 169: Data Sheet Alloy Process Product Hi
Page 170 and 171: ULTRAMET 308H Rutile electrode for
Page 172 and 173: 308S96 Solid wire for 304H stainles
Page 174 and 175: 347H STAINLESS STEEL Alloy type Con
Page 176 and 177: ULTRAMET B347H Basic pipe-welding e
Page 178 and 179: SUPERCORE 347HP All-positional ruti
Page 180 and 181: SUPERMET 16.8.2 Rutile electrode fo
Page 182 and 183: ER16.8.2 Solid wire TIG and SAW for
Page 184 and 185: 316H TYPE CONSUMABLES Alloy type Fo
Page 186 and 187: ULTRAMET 316H Rutile coated MMA ele
Page 188 and 189: DATA SHEET C-20 METRODE PRODUCTS LT
Page 190 and 191: CONTROLLED FERRITE 309 Alloy type 2
Page 192 and 193: 309S94 Product description Solid wi
Page 194 and 195: 310 STAINLESS STEEL Alloy type 25%C
Page 196 and 197: ULTRAMET B310Mn All-positional basi
Page 198 and 199: 310H ELECTRODE TO MATCH HK40 Alloy
Page 202 and 203: 21.33.MnNb Solid TIG welding wire f
Page 204 and 205: THERMET R17.38H Product description
Page 206 and 207: THERMET 25.35.Nb Product descriptio
Page 208 and 209: THERMET HP40Nb Basic electrode matc
Page 210 and 211: HIGH CARBON 35Cr-45Ni-1Nb Alloy typ
Page 212 and 213: HIGH CARBON 25Cr-35Ni-WCo Alloy typ
Page 216 and 217: SPECIAL ELECTRODE FOR IN-657 Alloy
Page 220 and 221: NICKEL BASE 182 CONSUMABLES Alloy t
Page 222 and 223: NIMROD 182 (continued) All-weld mec
Page 224 and 225: NICKEL BASE AB CONSUMABLES Alloy ty
Page 226 and 227: NIMROD AB (continued) All-weld mech
Page 228 and 229: METRODE PRODUCTS LTD HANWORTH LANE,
Page 230 and 231: General Data for all MMA Electrodes
Page 232 and 233: 62-50 Product description Solid wir
Page 234 and 235: General Data for all C276 Electrode
Page 236 and 237: HAS C276 Product description Solid
Page 238 and 239: NIMROD 59KS Basic all-positional pi
Page 240 and 241: CORROSION RESISTANT ALLOY C22 Alloy
Page 242 and 243: HAS C22 Product description Solid w
Page 244 and 245: NIMROD 617KS 617 MMA electrode for
Page 248 and 249: NIMROD 200Ti (continued) Operating
Page 250 and 251: NIMROD 190 Nickel-copper MMA electr
Page 252 and 253: CUPRONICKEL ALLOYS Alloy type 70/30
Page 254 and 255: 70CuNi (continued) All-weld mechani
Page 256 and 257: NIMAX B2L High molybdenum nickel ba
Page 260 and 261: PURE NICKEL FOR CAST IRON Alloy typ
Page 262 and 263: CI CAVITY FILL Ni Pure nickel MMA e
Page 264 and 265: NICKEL-IRON FOR CAST IRON Alloy typ
Page 266 and 267: CI-MET NiFe (continued) Composition
Page 268 and 269:
ARMET 1 Rutile MMA electrode for we
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307 FOR DISSIMILAR WELDS Alloy type
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19.9.6Mn All-positional rutile coat
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29.9 DISSIMILAR WELD METALS Alloy t
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312S94 Product description Solid wi
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ALLOY C Alloy type Alloy C is a Ni-
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NIMAX C High recovery alloy C elect
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METHARD 350 (continued) Operating p
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METHARD 650 Product description Rut
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METHARD 850 MMA electrode producing
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ER70S-2 Mild steel TIG wire Product
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METCORE DWA 50 All-positional CMn r
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