Metrode Consumables Catalog

More documents

Recommendations

Info

NICKEL-IRON FOR CAST IRON Alloy type Nominally Fe-55% Ni alloy for the repair and joining of cast iron. Materials to be welded ASTM BS A602, A47, A338, A220 2789 – SG irons 6681 – Ductile irons Applications The NiFe alloy is suitable for welding all grades of cast iron but particularly for spheroidal graphite (SG), nodular or ductile irons and some alloy cast irons. It provides compatible strength, ductility and toughness, coupled with good machinability. The NiFe consumables can also be used on some of the high alloy austenitic irons (Ni-Resist). The flake graphite grades are welded with a preheat of 300-350°C but the SG grades are best buttered using low heat input, and low temperature techniques to avoid HAZ hot cracking. Note the martensitic Ni-Hard cast irons and white irons are generally considered to be unweldable because they are too crack-sensitive. The NiFe consumables are also suitable for welding transition joints between cast iron and cast steels, and cast iron and mild/low alloy steels. Typical components are machine bases, pump bodies, engine blocks, gears and transmission housings. Welding guidelines Welding is often carried out without preheat but heavy multipass deposits or highly restrained joints may require preheat 150-250°C. Prior to welding surfaces should be prepared by careful gouging and/or grinding using limited amounts of heat to avoid propagating cracks. The area to be welded should be cleaned as far as practicable from sand, oil, grease, paint or rust. Preheating can help to remove impregnated oil on used castings which are being repaired. DATA SHEET E-11 METRODE PRODUCTS LTD HANWORTH LANE, CHERTSEY SURREY, KT16 9LL Tel: +44(0)1932 566721 Fax: +44(0)1932 565168 Sales Fax: +44(0)1932 569449 Technical Fax: +44(0)1932 566199 Export Email: info@metrode.com Internet: http//www.metrode.com If welding is carried out without preheat it is desirable to minimise the width of the HAZ by using a low heat input and low interpass temperature. A skip welding technique can be beneficial in helping to achieve this. For thicker section welds and highly restrained welds preheat in the range 150-250°C may be necessary. Light peening to reduce contraction stresses can also be beneficial but care should be taken not to exhaust the ductility of the weld metal. Buttering the joint faces, or sides of the repair cavity, prior to filling can also be desirable whether a preheat is used or not. On completion of welding the workpiece should be allowed to cool slowly, using insulation if necessary. Additional information The NiFe weld metals produce higher strength than the pure nickel cast iron types and are therefore preferable for dissimilar joints, nodular irons and higher strength cast irons. The NiFe types are also less sensitive to hot cracking caused by pick-up of impurities such as phosphorus which are often present in castings. The low matrix contraction coefficient of NiFe is also enhanced in the higher carbon electrode deposits by expansion accompanying graphite precipitation and results in lower stresses in heavy repairs; the possibility of cold cracking is therefore reduced. Related alloy groups The pure nickel types (data sheet E-10) are also used for welding cast iron. Products available Process Product Specification MMA CI Special Cast NiFe AWS ENiFe-CI CI-Met NiFe AWS ENiFe-CI MIG 55NiFe BS NA47 Rev 04 10/03 DS: E-11 (pg 1 of 3)
General Data for all MMA Electrodes Storage 3 hermetically sealed ring-pull metal tins per carton, with unlimited shelf life. Direct use from tin is satisfactory. For electrodes that have been exposed: Redry 100 – 150°C/1-2h to restore to as-packed condition. Maximum 150° C, 3 cycles, 10h total. Storage: Recommended ambient storage conditions for opened tins (using plastic lid): < 60% RH, > 18°C. Fume data Fume composition, wt % typical: CI SPECIAL CAST NiFe Fe Mn Ni Cr Cu F Ba OES (mg/m 3 ) 3.5 1 2
Page 2 and 3:
0.5%Mo CREEP RESISTING STEEL Alloy
Page 4 and 5:
CMo Product description Copper coat
Page 6 and 7:
General Data for all 1¼Cr-½Mo Ele
Page 8 and 9:
CHROMET 1X (continued) All-weld mec
Page 10 and 11:
LA121 FLUX (continued) Typical oper
Page 12 and 13:
General Data for all 2¼Cr-1Mo Elec
Page 14 and 15:
CHROMET 2X (continued) All-weld mec
Page 16 and 17:
LA121 FLUX (continued) Typical oper
Page 18 and 19:
CHROMET 1V Basic coated MMA electro
Page 20 and 21:
DATA SHEET A-15 METRODE PRODUCTS LT
Page 22 and 23:
5CrMo Solid TIG and MIG wire for 5%
Page 24 and 25:
DATA SHEET A-16 METRODE PRODUCTS LT
Page 26 and 27:
9CrMo Product description Solid cop
Page 28 and 29:
P91 - MODIFIED 9CrMo Alloy type Mod
Page 30 and 31:
Chromet 9-B9 MMA electrode meeting
Page 32 and 33:
9CrMoV-N (continued) Parameters TIG
Page 34 and 35:
Supercore F91 All-positional flux c
Page 36 and 37:
CHROMET 10MW MMA electrode for E911
Page 38 and 39:
12CrMoV CREEP RESISTING STEEL Alloy
Page 40 and 41:
12CrMoV Product description Solid w
Page 42 and 43:
Chromet 92 MMA all-positional elect
Page 44 and 45:
LA491 Flux (continued) Sub-arc flux
Page 46 and 47:
Chromet 23L MMA all-positional elec
Page 48 and 49:
CONSUMABLES FOR WB36 Alloy type WB3
Page 50 and 51:
MnMo Product description Solid copp
Page 52 and 53:
METRODE PRODUCTS LTD HANWORTH LANE,
Page 54 and 55:
TUFMET 1Ni.B 1%Ni MMA electrode for
Page 56 and 57:
METCORE DWA 55E Ni alloyed all-posi
Page 58 and 59:
TUFMET 2Ni.B 2.5%Ni MMA electrode f
Page 60 and 61:
Page 62 and 63:
General Data for all MMA Electrodes
Page 64 and 65:
MnMo Product description Solid copp
Page 66 and 67:
Page 68 and 69:
TUFMET 3NiMo All-positional MMA ele
Page 70 and 71:
Page 72 and 73:
1NiCu.B MMA electrode for welding C
Page 74 and 75:
Page 76 and 77:
General data for all 410 MMA electr
Page 78 and 79:
12Cr Product description Solid wire
Page 80 and 81:
13.4.Mo.L.R Rutile MMA electrode fo
Page 82 and 83:
SUPERCORE 410NiMo Flux cored wire f
Page 84 and 85:
Page 86 and 87:
FV520B (continued) Typical operatin
Page 88 and 89:
� General Data for all 308L MMA E
Page 90 and 91:
ULTRAMET B308L (continued)� All-w
Page 92 and 93:
SUPERCORE 308L, 308LP Rutile flux c
Page 94 and 95:
General Data for all 347 MMA Electr
Page 96 and 97:
347S96 (continued) Typical operatin
Page 98 and 99:
Page 100 and 101:
ULTRAMET B316L (continued) � Comp
Page 102 and 103:
Page 104 and 105:
NON-MAGNETIC 316L Alloy type Nil-fe
Page 106 and 107:
ULTRAMET B316NF Basic all-positiona
Page 108 and 109:
SUPERCORE 316NF Rutile flux cored w
Page 110 and 111:
SUPERMET 318 Nb stabilised Mo-beari
Page 112 and 113:
317L STAINLESS STEEL Alloy type 19%
Page 114 and 115:
ER317L Product description Solid wi
Page 116 and 117:
CRYOGENIC 308LCF CONSUMABLES� All
Page 118 and 119:
ULTRAMET B308LCF Basic coated MMA p
Page 120 and 121:
SUPERCORE 308LCF Rutile all positio
Page 122 and 123:
Page 124 and 125:
ER316LCF Product description Solid
Page 126 and 127:
CONSUMABLES FOR 904L Alloy type 904
Page 128 and 129:
ULTRAMET B904L (continued) All-weld
Page 130 and 131:
E825L-15 Product description MMA el
Page 132 and 133:
CONSUMABLES FOR 310L Alloy type Low
Page 134 and 135:
ELECTRODE FOR 310MoLN Alloy type 25
Page 136 and 137:
Page 138 and 139:
General Data for all 309L MMA Elect
Page 140 and 141:
ULTRAMET B309L (continued) � All-
Page 142 and 143:
Page 144 and 145:
SUPERMET 309Mo General purpose ruti
Page 146 and 147:
ER309Mo Product description Solid w
Page 148 and 149:
Page 150 and 151:
General Data for all 22%Cr Duplex M
Page 152 and 153:
2205XKS (continued) Composition C M
Page 154 and 155:
SUPERCORE 2205, 2205P (continued) O
Page 156 and 157:
Storage Fume data General Data for
Page 158 and 159:
SSB FLUX Sub-arc flux Product descr
Page 160 and 161:
25%Cr SUPERDUPLEX - 2507 Alloy type
Page 162 and 163:
ULTRAMET 2507 Rutile all-positional
Page 164 and 165:
25%Cr SUPERDUPLEX WITH 2%Cu Alloy t
Page 166 and 167:
SUPERCORE 2507Cu Rutile flux cored
Page 168 and 169:
Data Sheet Alloy Process Product Hi
Page 170 and 171:
ULTRAMET 308H Rutile electrode for
Page 172 and 173:
308S96 Solid wire for 304H stainles
Page 174 and 175:
347H STAINLESS STEEL Alloy type Con
Page 176 and 177:
ULTRAMET B347H Basic pipe-welding e
Page 178 and 179:
SUPERCORE 347HP All-positional ruti
Page 180 and 181:
SUPERMET 16.8.2 Rutile electrode fo
Page 182 and 183:
ER16.8.2 Solid wire TIG and SAW for
Page 184 and 185:
316H TYPE CONSUMABLES Alloy type Fo
Page 186 and 187:
ULTRAMET 316H Rutile coated MMA ele
Page 188 and 189:
DATA SHEET C-20 METRODE PRODUCTS LT
Page 190 and 191:
CONTROLLED FERRITE 309 Alloy type 2
Page 192 and 193:
309S94 Product description Solid wi
Page 194 and 195:
310 STAINLESS STEEL Alloy type 25%C
Page 196 and 197:
ULTRAMET B310Mn All-positional basi
Page 198 and 199:
310H ELECTRODE TO MATCH HK40 Alloy
Page 200 and 201:
DATA SHEET C-40 METRODE PRODUCTS LT
Page 202 and 203:
21.33.MnNb Solid TIG welding wire f
Page 204 and 205:
THERMET R17.38H Product description
Page 206 and 207:
THERMET 25.35.Nb Product descriptio
Page 208 and 209:
THERMET HP40Nb Basic electrode matc
Page 210 and 211:
HIGH CARBON 35Cr-45Ni-1Nb Alloy typ
Page 212 and 213:
HIGH CARBON 25Cr-35Ni-WCo Alloy typ
Page 214 and 215: DATA SHEET C-80 METRODE PRODUCTS LT
Page 216 and 217: SPECIAL ELECTRODE FOR IN-657 Alloy
Page 218 and 219: METRODE PRODUCTS LTD HANWORTH LANE,
Page 220 and 221: NICKEL BASE 182 CONSUMABLES Alloy t
Page 222 and 223: NIMROD 182 (continued) All-weld mec
Page 224 and 225: NICKEL BASE AB CONSUMABLES Alloy ty
Page 226 and 227: NIMROD AB (continued) All-weld mech
Page 230 and 231: General Data for all MMA Electrodes
Page 232 and 233: 62-50 Product description Solid wir
Page 234 and 235: General Data for all C276 Electrode
Page 236 and 237: HAS C276 Product description Solid
Page 238 and 239: NIMROD 59KS Basic all-positional pi
Page 240 and 241: CORROSION RESISTANT ALLOY C22 Alloy
Page 242 and 243: HAS C22 Product description Solid w
Page 244 and 245: NIMROD 617KS 617 MMA electrode for
Page 248 and 249: NIMROD 200Ti (continued) Operating
Page 250 and 251: NIMROD 190 Nickel-copper MMA electr
Page 252 and 253: CUPRONICKEL ALLOYS Alloy type 70/30
Page 254 and 255: 70CuNi (continued) All-weld mechani
Page 256 and 257: NIMAX B2L High molybdenum nickel ba
Page 260 and 261: PURE NICKEL FOR CAST IRON Alloy typ
Page 262 and 263: CI CAVITY FILL Ni Pure nickel MMA e
Page 266 and 267: CI-MET NiFe (continued) Composition
Page 268 and 269: ARMET 1 Rutile MMA electrode for we
Page 270 and 271: 307 FOR DISSIMILAR WELDS Alloy type
Page 272 and 273: 19.9.6Mn All-positional rutile coat
Page 274 and 275: 29.9 DISSIMILAR WELD METALS Alloy t
Page 276 and 277: 312S94 Product description Solid wi
Page 282 and 283: ALLOY C Alloy type Alloy C is a Ni-
Page 284 and 285: NIMAX C High recovery alloy C elect
Page 286 and 287: METHARD 350 (continued) Operating p
Page 288 and 289: METHARD 650 Product description Rut
Page 292 and 293: METHARD 850 MMA electrode producing
Page 300 and 301: ER70S-2 Mild steel TIG wire Product
Page 302 and 303: METCORE DWA 50 All-positional CMn r
show all

Metrode Consumables Catalog

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?