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US Outlook for<br />

<strong>Acrylic</strong> <strong>Resins</strong><br />

with forecasts to 2005 and 2010<br />

• Demand for acrylic resins will increase 3.9 percent per year to 3.7 billion pounds<br />

in 2005, valued at $2.6 billion.<br />

• <strong>The</strong> largest market for acrylic resins (accounting for nearly one-third of total<br />

demand in 2000) is the manufacture of paints and coatings.<br />

• <strong>The</strong> US acrylic monomers industry is extremely concentrated, with just six companies<br />

-- Rohm and Haas, INEOS <strong>Acrylic</strong>s (formerly ICI <strong>Acrylic</strong>s), Celanese, Dow<br />

Chemical, CYRO Industries (a joint venture of Rohm GmbH and Cytec), and<br />

BASF -- supplying nearly 90 percent of total demand.


<strong>Freedonia</strong> Industry Study #1492<br />

<strong>Acrylic</strong> <strong>Resins</strong><br />

Study Publication Date: December 2001<br />

Price: $3,600<br />

Pages: 237<br />

<strong>Acrylic</strong> <strong>Resins</strong>, a new study from <strong>The</strong> <strong>Freedonia</strong> <strong>Group</strong>,<br />

provides you with an in-depth analysis of major trends in<br />

the industry and the outlook for product segments and<br />

major markets -- critical information to help you with<br />

strategic planning.<br />

This brochure gives you an indication of the scope, depth<br />

and value of <strong>Freedonia</strong>'s new study, <strong>Acrylic</strong> <strong>Resins</strong>. Ordering<br />

information is included on the back page of the<br />

brochure.<br />

Brochure Table of Contents<br />

Study Highlights ............................................................................... 2<br />

Table of Contents and List of Tables and Charts ............................. 4<br />

Sample Pages and Sample Tables from:<br />

Market Environment .................................................... 6<br />

Acrylates and Methacrylates ......................................... 7<br />

Markets........................................................................ 8<br />

Industry Structure ........................................................ 9<br />

Company Profiles ...................................................... 10<br />

List of Companies Profiled ........................................ 11<br />

Forecasting Methodology ............................................................... 12<br />

About the Company ....................................................................... 13<br />

Advantages of <strong>Freedonia</strong> Reports ................................................... 13<br />

About Our Customers .................................................................... 14<br />

Other Titles From <strong>Freedonia</strong> ......................................................... 15<br />

Ordering Information..................................................................... 16


2<br />

Study Highlights<br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492<br />

• Demand for acrylic resins will increase 3.9 percent<br />

per year to 3.7 billion pounds in 2005, valued at<br />

$2.6 billion.<br />

• While methacrylates will continue to account for the<br />

majority of acrylic resins demand, acrylates will<br />

record more rapid growth through 2005, the result of<br />

the latter's lower level of dependence upon highly<br />

cyclical markets, such as transportation equipment<br />

and construction.<br />

• <strong>The</strong> largest market for acrylic resins (accounting for<br />

nearly one-third of total demand in 2000) is the<br />

manufacture of paints and coatings.<br />

• <strong>The</strong> plastics industry will record above-average<br />

growth in demand, as the number of applications<br />

grows for polymer property modifiers.<br />

• <strong>The</strong> US acrylic monomers industry is extremely<br />

concentrated, with just six companies -- Rohm and<br />

Haas, INEOS <strong>Acrylic</strong>s (formerly ICI <strong>Acrylic</strong>s),<br />

Celanese, Dow Chemical, CYRO Industries (a joint<br />

venture of Rohm GmbH and Cytec), and BASF -supplying<br />

nearly 90 percent of total demand.<br />

<strong>Freedonia</strong> Industry Study


Study Highlights<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand<br />

(million pounds)<br />

% Annual Growth<br />

Item 1995 2000 2005 2010 00/95 05/00<br />

Gross Domestic Product (bil 1996$) 7544 9224 10550 12100 4.1 2.7<br />

lbs acrylic/mil $ GDP 323 330 349 370 -- --<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand<br />

By Monomer:<br />

2437 3042 3685 4475 4.5<br />

SUMMARY TABLE<br />

3.9<br />

Methacrylates 1259 1626 1945 2330 5.2 3.6<br />

Acrylates 1178 1416 1740 2145 3.7 4.2<br />

By Market:<br />

Paints & Coatings 804 986 1200 1465 4.2 4.0<br />

Construction 352 443 515 605 4.7 3.1<br />

Plastics 237 311 395 490 5.6 4.9<br />

Textiles & Fibers 249 269 305 350 1.6 2.5<br />

Industrial & Commercial 179 258 310 370 7.6 3.7<br />

Adhesives 177 227 280 345 5.1 4.3<br />

Paper & Paperboard 123 156 200 260 4.9 5.1<br />

Other Markets 316 392 480 590 4.4 4.1<br />

$/lb 0.62 0.64 0.70 0.76 0.6 1.8<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand (mil $) 1509 1946 2580 3380 5.2 5.8<br />

© Copyright by <strong>The</strong> <strong>Freedonia</strong> <strong>Group</strong>, Inc.<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand by Monomer,<br />

1995 Versus 2000<br />

(million pounds)<br />

2000<br />

1500<br />

1000<br />

500<br />

0<br />

Acrylates Methacrylates<br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492 Order form on last page<br />

1995<br />

2000<br />

3


4<br />

List of Contents,<br />

Tables and Charts<br />

I. EXECUTIVE SUMMARY<br />

Summary Table ................................................................ 3<br />

II. MARKET ENVIRONMENT<br />

General .......................................................................... 4<br />

Macroeconomic Environment .............................................. 5<br />

Table - Macroeconomic Indicators .................................... 7<br />

Consumer Spending Trends ................................................ 7<br />

Table - Consumer Spending Activity................................ 9<br />

Demographic Trends ........................................................... 9<br />

Table - Demographic Indicators .....................................11<br />

Manufacturing Outlook .....................................................11<br />

Table - Manufacturers’ Shipments ..................................14<br />

Historical Trends ................................................................14<br />

Table - <strong>Acrylic</strong> <strong>Resins</strong> Historical Trends ..........................16<br />

Chart - <strong>Acrylic</strong> <strong>Resins</strong> Historical Trends ..........................16<br />

Technology ........................................................................17<br />

Production Processes .......................................................18<br />

Polymerization Processes .................................................21<br />

Feedstocks.......................................................................23<br />

Table - Feedstocks Consumption ................................26<br />

Environmental & Regulatory Considerations .....................26<br />

Environmental Factors ....................................................27<br />

Health Factors .................................................................27<br />

Recycling ........................................................................29<br />

Pricing Considerations ........................................................30<br />

Table - <strong>Acrylic</strong> <strong>Resins</strong> Pricing ..........................................31<br />

Acrylates ........................................................................31<br />

Methacrylates..................................................................32<br />

Foreign Trade .....................................................................33<br />

Table - Foreign Trade in <strong>Acrylic</strong> <strong>Resins</strong> ..........................34<br />

International Activity ..........................................................35<br />

Acrylates ........................................................................35<br />

Methacrylates..................................................................36<br />

III. ACRYLIC RESIN MARKETS<br />

General ........................................................................37<br />

Table - <strong>Acrylic</strong> <strong>Resins</strong> Markets ........................................38<br />

Chart - <strong>Acrylic</strong> <strong>Resins</strong> Markets, 2000..............................39<br />

Paints & Coatings ..............................................................39<br />

Paints & Coatings Outlook.............................................39<br />

Table - Paints & Coatings Shipments .........................41<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand ...................................................42<br />

Table - Paints & Coatings Markets for <strong>Acrylic</strong> <strong>Resins</strong> ....44<br />

Construction ......................................................................44<br />

Construction Overview...................................................45<br />

Table - Construction Activity .....................................46<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand ...................................................46<br />

Table - Construction Markets for <strong>Acrylic</strong> <strong>Resins</strong> ..........48<br />

Plastics ........................................................................48<br />

Plastics Industry Overview ..............................................48<br />

Table - Plastics Supply & Demand .............................50<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand ...................................................50<br />

Table - Plastics Markets for <strong>Acrylic</strong> <strong>Resins</strong> ...................52<br />

Textiles & Fibers ................................................................53<br />

Textile & Fiber Products Overview ................................53<br />

Table - Textile & Fiber Industry Indicators ................54<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand ...................................................54<br />

Table - Textiles & Fibers Markets for <strong>Acrylic</strong> <strong>Resins</strong> ...55<br />

Industrial & Commercial ....................................................56<br />

Retail Sales Outlook ........................................................56<br />

Table - Retail Sales ......................................................58<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand ...................................................58<br />

Table - Industrial & Commercial<br />

Markets for <strong>Acrylic</strong> <strong>Resins</strong> .........................................59<br />

Adhesives & Sealants ..........................................................60<br />

Adhesives & Sealants Overview ......................................60<br />

Table - Adhesives & Sealants Production ....................61<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand ...................................................61<br />

Table - Adhesives & Sealants Markets for <strong>Acrylic</strong> <strong>Resins</strong> ....63<br />

Transportation Equipment .................................................63<br />

Transportation Markets Overview ..................................64<br />

Table - Transportation Equipment Shipments ...........65<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand ...................................................65<br />

Table - Transportation Equipment<br />

Markets for <strong>Acrylic</strong> <strong>Resins</strong> .........................................66<br />

Paper & Paperboard ...........................................................67<br />

Paper & Paperboard Overview .......................................67<br />

Table - Paper & Paperboard Production .....................68<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand ...................................................68<br />

Table - Paper & Paperboard Markets for <strong>Acrylic</strong> <strong>Resins</strong> ...69<br />

Consumer Products ............................................................70<br />

Table - Consumer Products Markets for <strong>Acrylic</strong> <strong>Resins</strong> ...71<br />

Other Markets ....................................................................71<br />

Table - Other Markets for <strong>Acrylic</strong> <strong>Resins</strong> .........................73<br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492 <strong>Freedonia</strong> Industry Study


IV. ACRYLATES<br />

General ........................................................................74<br />

Acrylates Producers & Capacity ..........................................75<br />

Table - Acrylates Capacity by Producer, 2000 ................77<br />

Chart - Acrylates Esters Capacity by Producer, 2000 ......78<br />

Acrylates Supply & Demand ..............................................78<br />

Table - Acrylates Supply & Demand ..............................80<br />

Acrylates Demand by Type ................................................80<br />

Table - Acrylates Demand by Type ................................81<br />

Chart - Acrylates Demand by Type, 2000 .....................81<br />

Butyl Acrylate ...............................................................82<br />

Table - Butyl Acrylate Demand ..................................83<br />

Ethyl Acrylate ...............................................................83<br />

Table - Ethyl Acrylate Demand ..................................84<br />

Ethylhexyl Acrylate.......................................................85<br />

Table - Ethylhexyl Acrylate Demand ..........................86<br />

Other Acrylates .............................................................86<br />

Table - Other Acrylates Demand ................................88<br />

Acrylates Markets ................................................................88<br />

Table - Acrylates Demand by Market .............................89<br />

Chart - Acrylates Demand by Market, 2000 ...................89<br />

Paints & Coatings ...........................................................90<br />

Table - Paints & Coatings Markets for Acrylates .........93<br />

Textiles & Fibers ............................................................93<br />

Table - Textiles & Fibers Markets for Acrylates ...........95<br />

Adhesives ........................................................................95<br />

Table - Adhesives & Sealants Markets for Acrylates .....97<br />

Paper & Paperboard .......................................................97<br />

Table - Paper & Paperboard Markets for Acrylates ......98<br />

Plastics ........................................................................99<br />

Table - Plastics Markets for Acrylates ........................ 101<br />

Other Markets ............................................................. 101<br />

Table - Other Markets for Acrylates ......................... 103<br />

V. METHACRYLATES<br />

General ..................................................................... 104<br />

Methacrylates Producers & Capacity ............................... 104<br />

Table - Methacrylates Capacity by Producer, 1998 ..... 107<br />

Chart - Methacrylates Capacity by Producer, 2000 ..... 107<br />

Methacrylates Supply & Demand ................................... 108<br />

Table - Methacrylates Supply & Demand ................... 109<br />

Methacrylates Demand by Type ..................................... 109<br />

Table - Methacrylates Demand by Type ..................... 110<br />

Methyl Methacrylate ................................................... 110<br />

Table - Methyl Methacrylate Supply & Demand .... 113<br />

Other Methacrylates .................................................... 113<br />

Table - Other Methacrylates Supply & Demand ..... 114<br />

Chart - Other Methacrylates Demand by Type, 2000 ... 115<br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492<br />

Butyl Methacrylate .................................................. 115<br />

Lauryl Methacrylate ................................................. 117<br />

Stearyl Methacrylate ................................................. 117<br />

Isobutyl Methacrylate .............................................. 118<br />

Glycidyl Methacrylate .............................................. 118<br />

Ethyl Methacrylate .................................................. 119<br />

Miscellaneous Methacrylates .................................... 120<br />

Methacrylates Markets ..................................................... 122<br />

Table - Methacrylates Demand by Market .................. 123<br />

Chart - Methacrylates Markets, 2000 .......................... 123<br />

Construction ............................................................... 124<br />

Table - Construction Markets for Methacrylates ...... 125<br />

Paints & Coatings ........................................................ 126<br />

Table - Paints & Coatings Markets for Methacrylates 127<br />

Industrial & Commercial ............................................. 127<br />

Table - Industrial & Commercial<br />

Markets for Methacrylates ...................................... 129<br />

Plastics ..................................................................... 129<br />

Table - Plastics Markets for Methacrylates ................ 130<br />

Transportation Equipment .......................................... 130<br />

Table - Transportation Equipment<br />

Markets for Methacrylates ...................................... 132<br />

Adhesives & Sealants ................................................... 132<br />

Table - Adhesives & Sealants<br />

Markets for Methacrylates ...................................... 133<br />

Consumer Products ..................................................... 133<br />

Table - Consumer Product Markets for Methacrylates .. 135<br />

Other Markets ............................................................. 136<br />

Table - Other Markets for Methacrylates.................. 139<br />

VI. INDUSTRY STRUCTURE<br />

General ..................................................................... 140<br />

Industry Concentration & Market Share ......................... 140<br />

Chart - <strong>Acrylic</strong> <strong>Resins</strong> Market Share, 2000 .................. 142<br />

Acrylates ..................................................................... 143<br />

Chart - Acrylates Market Share, 2000 ...................... 144<br />

Methacrylates............................................................... 145<br />

Chart - Methacrylates Market Share, 2000 .............. 146<br />

Industry Restructuring .................................................... 146<br />

Table - Selected Acquisitions & Divestitures ................ 148<br />

Cooperative Agreements .................................................. 151<br />

Table - Selected Cooperative Agreements ..................... 152<br />

Marketing & Distribution ............................................... 154<br />

Research & Development ................................................ 156<br />

Competitive Strategies ..................................................... 158<br />

Company Profiles .....................................................160-237<br />

Order form on last page<br />

5


6<br />

Market Environment<br />

<strong>The</strong> Market Environment Section<br />

discusses factors influencing acrylic<br />

resin demand, including technology<br />

and environmental considerations.<br />

This information provides you with an<br />

understanding and an analysis of the<br />

climate in which the acrylic resins<br />

industry operates.<br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492<br />

Feedstocks<br />

MARKET ENVIRONMENT<br />

Demand for raw materials used in the manufacture of acrylic monomers will<br />

expand 3.8 percent per year to 4.4 billion pounds in the year 2005. Raw material<br />

feedstocks utilized SAMPLE in the production PAGEof<br />

acrylic resins consist primarily of acetone<br />

and hydrogen cyanide (to produce methacrylates), acrylic acid (to produce<br />

acrylates) and a range of monohydric alcohols with which the feedstocks are<br />

reacted to produce the various acrylic monomers. Other chemicals, while not<br />

feedstocks, are also utilized, including catalysts and sulfuric acid. In general, the<br />

feedstocks and other necessary chemicals required for acrylic resins production are<br />

widely available and in adequate supply.<br />

Back-integration into raw materials is commonplace in the acrylates sector of the<br />

industry, with all four producers operating acrylic acid production facilities. In<br />

addition, three of the four manufacture at least some of the alcohols required for<br />

acrylics production. In methacrylates, however, the situation is markedly<br />

different. Apart from Rohm and Haas, which produces its own hydrogen cyanide,<br />

methacrylate producers must purchase their raw material requirements on the<br />

merchant market. Overall, Dow Chemical is the most back-integrated, with inhouse<br />

production of acrylic acid, ethanol, butanol, ethylhexanol and isopropanol.<br />

<strong>The</strong> supply of monohydric alcohols for use in acrylic resin manufacture is more<br />

than adequate, and there are a number of different sources for these products. <strong>The</strong><br />

principal alcohols used in the manufacture of acrylic resins are methanol, butanol,<br />

ethanol and ethylhexanol. <strong>The</strong> supply of methanol and ethanol is not expected to<br />

be a problem, since acrylics production represents a comparatively small end use.<br />

With respect to butanol and ethylhexanol, however, the situation is different since<br />

acrylics manufacture represents a significant outlet for both alcohols.<br />

Acetone is the largest volume feedstock used in the manufacture of methacrylates,<br />

specifically methyl methacrylate. Unlike acrylates, which all begin with acrylic<br />

<strong>Freedonia</strong> Industry Study


Acrylates & Methacrylates<br />

<strong>The</strong>se Sections provide demand for<br />

historical years and forecast growth to<br />

2005 and 2010.<br />

This information helps you:<br />

• Analyze your company's<br />

growth potential in<br />

the industry.<br />

• Outline your strategic<br />

plans for five and ten<br />

years out.<br />

• Establish sales goals.<br />

Acrylates Demand by Type - Ethyl Acrylate<br />

ACRYLATES<br />

Demand for ethyl acrylate will advance 3.8 percent per year to 315 million pounds<br />

SAMPLE PAGE<br />

in the year 2005, valued at $200 million. Gains will result from increasing use in<br />

paints and coatings, as well as its growing use as an intermediate in specialty<br />

polymers, such as ethylene ethyl acrylate (EAA). Ethyl acrylate, which is slightly<br />

less expensive than butyl acrylate, imparts a moderately higher level of abrasion<br />

resistance to the end product and is thus frequently used in conjunction with butyl<br />

acrylate.<br />

Producers of ethyl acrylate include BASF, Celanese, Dow Chemical and Rohm and<br />

Haas, all of whom are back-integrated into acrylic acid. Celanese is primarily a<br />

merchant marketer, while the others all use some of their production captively.<br />

Allchem and Ashland Chemical also market ethyl acrylate in the US.<br />

Methyl Methacrylate Supply & Demand<br />

Ethylhexyl Acrylate<br />

(million pounds)<br />

Demand for ethylhexyl acrylate will increase 3.2 percent annually to 145 million<br />

pounds in the year 2005, valued at $100 million. Gains will result primarily from<br />

Item the increased production of 1990 paints and 1995 coatings. 2000 In particular, 2005 ethylhexyl 2010 acrylate<br />

is used in automotive clearcoats. In addition to being the acrylic base resin in<br />

Methyl Methacrylate Production automotive clearcoats, ethylhexyl 1050 acrylate 1241 also 1510 helps to 1780 protect the 2100 finish from<br />

+ imports<br />

damage and fading caused by ultraviolet (UV) rays.<br />

3 38 45 55 60<br />

- exports 125 155 90 80 60<br />

Ethylhexyl acrylate is somewhat more specialized SAMPLE than either TABLE butyl or ethyl<br />

Methyl Methacrylate Demand acrylate. <strong>The</strong> relatively low 928 level of 1124 production 1465 eliminates 1755 economies 2100 of scale, so<br />

PMMA Sheet that selling prices for ethylhexyl 331 acrylate 418 are higher 573 than 675 other commodity 800<br />

PMMA Molding & Powder acrylates. <strong>Resins</strong><br />

Other Polymer Forms<br />

162<br />

435<br />

197<br />

509<br />

255<br />

637<br />

305<br />

775<br />

365<br />

935<br />

$/lb<br />

Manufacturers of ethylhexyl acrylate include BASF, Celanese and Dow Chemical.<br />

0.48 0.68 0.65 0.72 0.77<br />

Methyl Methacrylate Demand (mil $) 445 764 952 1265 1620<br />

% methyl methacrylate 88.7 89.3 90.1 90.2 90.1<br />

Methacrylates Demand (mil lbs) 1046 1259 1626 1945 2330<br />

© Copyright by <strong>The</strong> <strong>Freedonia</strong> <strong>Group</strong>, Inc.<br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492 Order form on last page<br />

7


8<br />

Markets<br />

<strong>The</strong> Markets Section analyzes trends<br />

and considers the threats and<br />

opportunities in each of the major<br />

markets for acrylic resins.<br />

<strong>The</strong> information presented will<br />

help you:<br />

• Focus your sales and marketing<br />

efforts on high growth areas.<br />

• Propose new areas for development.<br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492<br />

Industrial & Commercial - <strong>Acrylic</strong> <strong>Resins</strong> Demand<br />

ACRYLIC RESIN MARKETS<br />

Demand for acrylic resins in industrial and commercial markets will increase 3.7<br />

percent annually to 310 million pounds in the year 2005. Demand in these<br />

applications is accounted SAMPLE for entirely PAGE by methacrylates, which are consumed in the<br />

form of polymethyl methacrylate (PMMA) sheet and molding resins. Commercial<br />

applications (retail signage) will record more rapid growth, as the clarity, toughness<br />

and competitive cost of acrylic signage boosts market penetration. Industrial<br />

applications will record more modest growth, reflective of slowing growth in<br />

industrial production.<br />

In commercial markets, PMMA sheet products manufactured from methyl<br />

methacrylate are expected to continue to take market share from wood and neon<br />

signs due to their superior protection against the elements, vandalism and other<br />

damage. In addition, back-lit acrylic signage is becoming the dominant choice for<br />

free-standing signs which are designed primarily to increase the visibility of a range<br />

of retail and commercial establishments. Apart from exterior signage, commercial<br />

applications also include point-of-sale (POS) advertising, poster boxes (eye level<br />

advertising fixtures mounted in transit stations and shopping malls) and other<br />

advertising displays.<br />

Plastic Markets for <strong>Acrylic</strong> <strong>Resins</strong> by Monomer & Application<br />

(million pounds) In industrial segments of the market, products include goggles, face plates,<br />

Item<br />

equipment housings and screens. <strong>The</strong>se products shield workers from the moving<br />

1990 1995 2000 2005 2010<br />

parts of industrial machinery or from other workplace hazards, such as flying<br />

Plastics Production (bil shreds lbs) of debris or extreme 62.0 heat. Competing 78.7 materials 98.8 include 118.5 polycarbonate 139.8 and<br />

lbs acrylics/000 lbs plastic polyethylene terephthalate 2.8 (PET), although 3.0 acrylics 3.1 generally 3.3 maintain 3.5 a<br />

competitive advantage over polycarbonate in price, while PET products are more<br />

<strong>Acrylic</strong> <strong>Resins</strong> in Plastics or less limited to light duty 172 applications. 237 SAMPLE 311 TABLE 395 490<br />

By Monomer:<br />

Acrylates 64 92 122 155 190<br />

Methacrylates 108 145 189 240 300<br />

By Application:<br />

Property Modifiers 114 159 211 270 340<br />

Co-Monomers 58 78 100 125 150<br />

% plastics 8.7 9.7 10.2 10.7 10.9<br />

<strong>Acrylic</strong> <strong>Resins</strong> Demand 1971 2437 3042 3685 4475<br />

© Copyright by <strong>The</strong> <strong>Freedonia</strong> <strong>Group</strong>, Inc.<br />

<strong>Freedonia</strong> Industry Study


Industry Structure<br />

Sample page from<br />

<strong>Freedonia</strong> Industry Study<br />

Gain #1117 a better Fractional understanding Horsepower of your Motors<br />

competition and analyze your<br />

company's position in the industry with<br />

information about:<br />

• industry composition & market share<br />

• competitive strategies<br />

• industry restructuring<br />

• marketing & distribution<br />

• research & development<br />

• cooperative agreements<br />

Research & Development<br />

INDUSTRY STRUCTURE<br />

As in most chemicals and plastics businesses, research and development efforts are<br />

an important part of any competitor’s acrylics business. By and large, research<br />

efforts have focused on the development of new products, with improved<br />

performance characteristics or wider application. In addition, a number of<br />

companies have expanded their research and development efforts in order to widen<br />

their product lines.<br />

SAMPLE PAGE<br />

<strong>The</strong> primary area of research has been the development of new products. For<br />

example, a number of producers have developed methyl methacrylates which are<br />

resistant to gamma radiation (for medical devices), ultraviolet stable grades (for<br />

construction products) and specialized emulsions and suspensions (for coatings and<br />

adhesives manufacture).<br />

Additionally, companies have moved to expand their technological reach through<br />

the licensing of production methods which lower manufacturing costs and/or reduce<br />

environmental problems. For example, several Japanese producers (particularly<br />

Asahi and Nippon Shokubai) license their methyl methacrylate processes<br />

worldwide, although these processes are not yet in use in the US.<br />

Asahi Chemical has developed a process through which methyl methacrylate is<br />

manufactured via direct esterification. Asahi Chemical is currently the only<br />

producer in the world using this process, at a 135-million- pound-per-year plant in<br />

Kawasaki, Japan. <strong>The</strong> plant, which has been in operation since early 1999, will<br />

soon be expanded to 220 million pounds. <strong>The</strong> process is expected to decrease<br />

costs related to building MMA plants. A 65- million-pound-per-year facility,<br />

which uses the acetone cyanohydrin process, has been closed.<br />

Shell has developed a process for manufacturing methyl methacrylates (and other<br />

methacrylates) which uses methylacetylene and propadiene as feedstocks. <strong>The</strong><br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492 Order form on last page<br />

9


Company Profiles<br />

<strong>The</strong> Profiles Section analyzes 40<br />

companies active in the U.S. acrylic<br />

resins market. <strong>The</strong>se profiles represent<br />

a sampling or cross-section of the types<br />

of companies involved in the industry.<br />

Divisions, subsidiaries, joint<br />

ventures, etc., are discussed under<br />

appropriate parent companies.<br />

Sources for profiles included:<br />

• Information provided by<br />

key staff members in the<br />

respective companies<br />

• Annual reports<br />

• 10-K reports<br />

• Security analysts reports<br />

• Corporate product literature<br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492<br />

10<br />

Cytec Industries Incorporated<br />

Five Garret Mountain Plaza<br />

West Paterson, NJ 07424<br />

973-357-3100<br />

http://www.cytec.com<br />

COMPANY PROFILES<br />

Cytec is a vertically integrated industrial chemicals company which operates in<br />

four segments: Water and Industrial Process Chemicals, Specialty Materials,<br />

Performance Products and Building Block Chemicals. Cytec’s 2000 sales totaled<br />

$1.5 SAMPLE billion, of which PAGE sales to the million. <strong>The</strong> Company employed 4,800 in<br />

2000.<br />

<strong>The</strong> Company is involved in the US acrylic resins industry through the Building<br />

Block Chemicals, Water and Industrial Process Chemicals, and Performance<br />

Products segments, as well as through the CYRO Industries joint venture. Through<br />

the Building Block Chemicals segment, Cytec manufactures such chemical<br />

intermediates as acrylonitrile, acrylamide, hydrocyanic acid, melamine and sulfuric<br />

acid for internal consumption as well as sale to the merchant market. <strong>The</strong>se raw<br />

materials are produced primarily at a facility in Fortier, Louisiana.<br />

As of 2000, the Building Block Chemicals segment had a capacity for 475 million<br />

pounds of acrylonitrile annually. Approximately 25 percent of the segment’s<br />

acrylonitrile is designated for captive use by Cytec for the production of<br />

acrylamide. An estimated 40 percent of the segment’s capacity for 200 million<br />

pounds of acrylamide is used by the Company’s Performance Products segment for<br />

the manufacture of flocculants. Virtually all of the segment’s hydrocyanic acid, a<br />

by-product of the acrylonitrile process, is sold to CYRO Industries (Rockaway,<br />

New Jersey), a joint venture between Cytec and Röhm GmbH and Company KG<br />

(Germany), a subsidiary of E.ON AG (Germany). Hydrocyanic acid is a raw<br />

© Copyright by <strong>The</strong> <strong>Freedonia</strong> <strong>Group</strong>, Inc.<br />

<strong>Freedonia</strong> Industry Study


Companies<br />

Profiled<br />

Air Products and Chemicals Inc.<br />

Wacker Polymer Systems GmbH<br />

Akzo Nobel NV<br />

Ashland Inc.<br />

Drew Industrial<br />

Avecia<br />

Neo<strong>Resins</strong><br />

Avery Dennison Corp.<br />

BASF AG<br />

Chemdal International<br />

Bayer AG<br />

PolymerLatex GmbH & Co. KG<br />

Sybron Chemicals Inc.<br />

Ciba Specialty Chemicals Inc.<br />

Cytec Industries Inc.<br />

CYRO Industries<br />

Dainippon Ink and Chemicals Inc.<br />

Reichhold<br />

Dow Chemical Co.<br />

Union Carbide Corp.<br />

DuPont (EI) de Nemours<br />

E.ON AG<br />

Creanova<br />

CYRO Industries<br />

Degussa Corp.<br />

PolymerLatex GmbH & Co. KG<br />

Röhm GmbH and Co. KG<br />

SKW Trostberg AG<br />

StoHaas Monomer GmbH and Co. KG<br />

VEBA AG<br />

Eastman Chemical Co.<br />

ABCO Industries Inc.<br />

Lawter International Inc.<br />

McWhorter Technologies Inc.<br />

Exxon Mobil Corp.<br />

Fuller (HB) Co.<br />

Goodrich Corp.<br />

Henkel KGaA<br />

Cognis Corp.<br />

Loctite Corp.<br />

Imperial Chemical Industries plc<br />

Emerson & Cuming<br />

National Starch and Chemical Co.<br />

Permabond International<br />

TRA-CON Inc.<br />

INEOS plc<br />

ICI <strong>Acrylic</strong>s<br />

Phenolchemie<br />

International Specialty Products Inc.<br />

Johnson (SC) & Son Inc.<br />

Kelly-Moore Paint Co. Inc.<br />

Ponderosa Paint Manufacturing Inc.<br />

Landec Corp.<br />

Dock <strong>Resins</strong> Corp.<br />

Mitsubishi Corp.<br />

Aristech <strong>Acrylic</strong>s LLC<br />

Mitsui Chemicals Inc.<br />

Anderson Development Co.<br />

Nippon Shokubai Co. Ltd.<br />

American Acryl<br />

NA Industries Inc.<br />

Noveon Inc.<br />

OMNOVA Solutions Inc.<br />

Plaskolite Inc.<br />

Continental <strong>Acrylic</strong>s Inc.<br />

PPG Industries Inc.<br />

Rhodia SA<br />

Albright & Wilson Ltd.<br />

Rohm and Haas Co.<br />

StoHaas Monomer GmbH and Co. KG<br />

SNF Floerger SA<br />

Axchem Solutions Inc.<br />

Bio-Flocryl Inc.<br />

Chemtall Inc.<br />

Flocryl<br />

NCF Manufacturing Co.<br />

Polychemie Inc.<br />

Polydyne Inc.<br />

Solutia Inc.<br />

Vianova <strong>Resins</strong> GmbH<br />

Sunoco Inc.<br />

Aristech Chemical Corp.<br />

Total Fina Elf SA<br />

American Acryl<br />

Atoglas<br />

Cook Composites and Polymers<br />

Sartomer Co.<br />

UCB SA<br />

Radcure<br />

Valspar Corp.<br />

Engineered Polymer Solutions Inc.<br />

Lilly Industries Inc.<br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492 Order form on last page<br />

11


12<br />

Forecasting Methodology<br />

<strong>Freedonia</strong> does not just collect and reprint<br />

data; <strong>Freedonia</strong> develops data. Our analysts<br />

thoroughly investigate an industry by<br />

extensively interviewing key industry<br />

participants and analyzing information<br />

from sources such as associations, government<br />

and trade literature. Once this<br />

research is complete, <strong>Freedonia</strong> establishes<br />

one set of forecasts. All writing, editing<br />

and forecasting is done in-house to assure<br />

quality and consistency. In cases where<br />

data does not exist, <strong>Freedonia</strong> develops the<br />

data based on input/output ratios, bills of<br />

materials and flow charts. <strong>The</strong> following<br />

chart summarizes <strong>Freedonia</strong>'s methodology:<br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492<br />

<strong>The</strong> <strong>Freedonia</strong><br />

Economics <strong>Group</strong><br />

Consistent framework<br />

of economic indicators on . . .<br />

• Plastics Production<br />

• Nondurable Goods Shipments<br />

• Gross Domestic Product (GDP)<br />

. . . and many others<br />

Extensive Interviews<br />

• Key participants<br />

• Industry experts<br />

• End-users<br />

Methodology for<br />

<strong>Acrylic</strong> <strong>Resins</strong><br />

<strong>Freedonia</strong><br />

In-house Research<br />

• Quantitative forecasting<br />

• Industry structure & market<br />

share analyses<br />

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Proprietary<br />

Electronic Database<br />

• Trade publications<br />

• Government reports<br />

• Corporate literature<br />

• Online databases<br />

. . . and many others<br />

<strong>Freedonia</strong> Industry Study


About<br />

<strong>The</strong> <strong>Freedonia</strong> <strong>Group</strong><br />

Advantages<br />

of <strong>Freedonia</strong> Reports<br />

<strong>The</strong> <strong>Freedonia</strong> <strong>Group</strong>, Inc. is a leading international industry study/<br />

database company.<br />

Since 1985, <strong>Freedonia</strong> has published over 1,600 titles covering areas such<br />

as chemicals, coatings and adhesives, building materials, plastics, industrial<br />

components and equipment, health care, packaging, household goods,<br />

security, and many other industries.<br />

<strong>Freedonia</strong> has produced a wide variety of titles, including:<br />

• <strong>Acrylic</strong> Acid & Derivatives<br />

• Powder Coatings<br />

• Paint & Coating Materials<br />

• World Pulp & Paper<br />

Because <strong>Freedonia</strong> is a reliable information source, our forecasts are cited<br />

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<strong>Acrylic</strong> <strong>Resins</strong> #1492 Order form on last page<br />

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14<br />

About Our Customers<br />

<strong>Acrylic</strong> <strong>Resins</strong> #1492<br />

<strong>Freedonia</strong>'s clients include major US and international companies in<br />

the manufacturing, services, consulting and financial sectors.<br />

Typical purchasers of <strong>Freedonia</strong> studies :<br />

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Some of <strong>Freedonia</strong>'s customers in the acrylic resins market include:<br />

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Rohm and Haas.<br />

<strong>Freedonia</strong> Industry Study


Other Titles<br />

From <strong>Freedonia</strong><br />

For more information about<br />

these or other <strong>Freedonia</strong> titles,<br />

please contact us at:<br />

<strong>The</strong> <strong>Freedonia</strong> <strong>Group</strong>, Inc.<br />

Phone: (440) 684-9600<br />

(800) 927-5900<br />

Fax: (440) 646-0484<br />

<strong>Acrylic</strong> Acid & Derivatives<br />

US demand for acrylic acid and derivatives will<br />

advance 4.2% per year through 2005. Good<br />

prospects for acrylic acid polymers include adult<br />

incontinence superabsorbent polymers and water<br />

treatment detergent polymers. Opportunities for<br />

acrylate esters include radiation cured acrylic<br />

coatings and pressure sensitive acrylic adhesives.<br />

This study analyzes the $1.2 billion US acrylic<br />

acid and derivatives industry to 2005 and 2010<br />

by type and market. It also presents market share<br />

data and profiles leading producers.<br />

#1488. . . . . . . . . 11/01. . . . . . . . . . $3,500<br />

World Paints & Coatings<br />

Global demand for paints and coatings will expand<br />

to 28.3 million metric tons in 2005, valued<br />

at US$83.5 billion. Gains will be driven by a<br />

sustained expansion in new construction and<br />

steady gains in income. Applications such as appliances,<br />

furniture, marine coatings, industrial<br />

maintenance coatings and traffic paints will also<br />

post solid gains. This study analyzes the world<br />

paint and coating industry to 2005 and 2010 by<br />

type, region and for 25 countries. It also evaluates<br />

market share and profiles key companies.<br />

#1437. . . . . . . . . 7/01. . . . . . . . . . $4,700<br />

Powder Coatings<br />

Demand for powder coatings in the US will rise<br />

7.9% per year to 505 million pounds in 2005.<br />

Gains will be driven by environmental benefits<br />

over non-compliant solvent-based coatings, excellent<br />

adhesion and favorable performance. Suppliers<br />

are also rapidly expanding the functional<br />

range of powders into non-metal substrates such<br />

as wood and plastics. This study analyzes the $1<br />

billion US powder coatings industry to 2005 and<br />

2010 by product and end use. It also evaluates<br />

market share and profiles key firms.<br />

#1426. . . . . . . . . 5/01. . . . . . . . . . $3,700<br />

Adhesives & Sealants -<br />

Private Companies Report<br />

Six private companies had adhesives and sealants<br />

sales of at least $100 million in 2000. Another<br />

four private firms had related sales of at least<br />

$50 million, and 31 others had total sales of<br />

$50+ million, including other products. This report<br />

profiles 150+ private US firms (e.g., ADCO<br />

Global, Binney & Smith, Borden, Franklin Intl.,<br />

Gardner Asphalt, Henry, Lord, Neste <strong>Resins</strong>,<br />

Sovereign Specialty Chemicals, Vantico). It also<br />

includes market share, acquisition reviews, geographic<br />

analysis and industry forecasts.<br />

#1401. . . . . . . . . 3/01. . . . . . . . . . $3,200<br />

Radiation-Cured Products<br />

Demand for radiation-cured (radcure) products<br />

in the US will grow 9.4% annually. Gains will be<br />

driven by intense product development and increased<br />

awareness of radcure’s benefits among<br />

end users. Coatings and inks will remain the largest<br />

products, with packaging the leading outlet.<br />

Flooring will replace printing and publishing as<br />

the second largest market. This study analyzes<br />

the $1 billion US radcure products industry to<br />

2005 and 2010 by type and market. It also presents<br />

market share data and profiles key firms.<br />

#1399. . . . . . . . . 3/01. . . . . . . . . . $3,700<br />

Adhesives<br />

Demand for adhesives in the US will reach 15.2<br />

billion pounds in 2004. Gains in value demand<br />

will benefit from rising raw material costs and a<br />

shift to higher priced hot melts and emulsions.<br />

Specialty and engineering adhesives will grow the<br />

fastest as they find greater use in construction<br />

and durables manufacturing, often at the expense<br />

of conventional fasteners. This study analyzes the<br />

$8.4 billion US adhesives industry to 2004 and<br />

2009 by market and type. It also details market<br />

share and profiles key firms.<br />

#1382. . . . . . . . . 1/01. . . . . . . . . . $3,700<br />

Paint & Coating Materials:<br />

<strong>Resins</strong>, Pigments & Solvents<br />

US demand for paint and coating materials will<br />

approach 11 billion pounds in 2004. Gains will<br />

be driven by more environmentally compliant<br />

coatings (e.g., water-based, high-solids, powder,<br />

radiation-cured) which require higher raw material<br />

loadings. Solvent-based paints will remain a<br />

major raw material in key heavy duty coating<br />

segments. This study analyzes the $6.8 billion<br />

US paint and coating materials industry to 2004<br />

and 2009 by type and market. It also evaluates<br />

market share and profiles key firms.<br />

#1334. . . . . . . . . 10/00. . . . . . . . . . $3,500<br />

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