Seal Maker`s World News and Highlights
Seal Maker`s World News and Highlights
Seal Maker`s World News and Highlights
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December 05 • 2nd edition<br />
CNC-Machine<br />
Department<br />
Introducing our<br />
team.<br />
PAGE 3<br />
<strong>Seal</strong> <strong>Maker`s</strong> <strong>World</strong><br />
<strong>News</strong> <strong>and</strong> <strong>Highlights</strong><br />
Quality<br />
Control<br />
The secret of<br />
successful production.<br />
PAGE 4<br />
American High<br />
Performance <strong>Seal</strong>s<br />
For 10 years, Harald Kofler<br />
has been a successful<br />
“<strong>Seal</strong> Maker“ in Pittsburgh.<br />
SUPPLEMENT<br />
<strong>Seal</strong> Maker<br />
wishes you a Merry Christmas<br />
<strong>and</strong> a prosperous New Year 2006!
02 • <strong>Seal</strong> Maker’s <strong>World</strong><br />
Dear Readers,<br />
Editorial<br />
after eight years of continued growth, <strong>and</strong> the<br />
highlight of moving into our new state-of-the<br />
art headquarters in Poettelsdorf, the year<br />
2005 can be regarded as a milestone in our<br />
company’s history of success.<br />
With the changing color of the leaves <strong>and</strong> the<br />
first snowfall of autumn, the year 2005 is<br />
coming to an end. For <strong>Seal</strong> Maker, it is not the<br />
time to enjoy the year’s success by leisurely<br />
Products<br />
SML-System Software 3.1<br />
• General<br />
The modifications <strong>and</strong> changes in the new SML System Software<br />
Version 3.1 targets improved seal design, cutting tools, <strong>and</strong> user<br />
friendliness. Also contained in the new software is a preview of several<br />
features, which are still being developed, <strong>and</strong> will be available as<br />
an additional upgrade later.<br />
• Material Selection<br />
The complete range of materials, in all dimensions, in conjunction with<br />
the valid price list has been integrated into the new software.<br />
• New <strong>Seal</strong> Profiles<br />
The new seal profiles have also been integrated into the new software.<br />
• Extra Upgrade-Service:<br />
In order to make it easier to change to the new software version 3.1, <strong>Seal</strong><br />
Maker will replace old-type cutting tools by the new models at low cost!<br />
lounging around an open fireplace. Instead of<br />
relaxing, we are already working on our targets<br />
for 2006.<br />
In accordance with our 2005 motto, “A brighter<br />
future ahead“, we have started early with planning<br />
our priorities for the fiscal year 2006. It is<br />
already clear that it will be another very exciting<br />
year. Our intention to get well settled in the<br />
markets of the USA, India <strong>and</strong> South Eastern<br />
Asia, <strong>and</strong> the continuous new development of<br />
materials <strong>and</strong> machines, we will also keep an<br />
eye on our organization-related core targets<br />
such as high quality, service, <strong>and</strong> social competence.<br />
At <strong>Seal</strong> Maker the quality concerns do not end<br />
with the installation of our machines, but is<br />
also an integral part of our on-going service. In<br />
order to improve customer support, in spite of<br />
rapid growth, we have set goals for 2006 to<br />
streamline our administrative structure, implement<br />
improved communication, <strong>and</strong> offer additional<br />
service to our customers.<br />
A high priority will be the introduction of our<br />
new materials into the market <strong>and</strong> increase<br />
efforts into reducing our delivery <strong>and</strong> response<br />
www.seal-maker.com<br />
time. All these objectives are summarized in<br />
the motto for 2006:<br />
Service is the seal of our quality<br />
I sincerely hope all of you will have a pleasant<br />
Christmas celebration together with your families.<br />
We are looking forward to continued<br />
mutually profitable co-operation!<br />
Sincerely,<br />
Eng. Johann Glocknitzer<br />
President<br />
Your opinion counts!<br />
Send us your feedback! In the next issue we would<br />
like to publish selected articles edited by our<br />
customers. Please write to:<br />
office@seal-maker.com<br />
Code word:<br />
<strong>Seal</strong> Maker’s <strong>World</strong><br />
Further information, material data sheets, <strong>and</strong> our current price list will be available for<br />
downloading soon on www.seal-maker.com<br />
Additional consultation is available under our service line +43 2626 20085
www.seal-maker.com <strong>Seal</strong> Maker’s <strong>World</strong> • 03<br />
Intern<br />
CNC-Machine Department<br />
The CNC machine department is the centerpiece for the concept,<br />
design, <strong>and</strong> assembly of SML-lathes, as well as for the development<br />
of the accompanying SML software. The concept of the SML machines<br />
relies to a certain extent on well proven machine components like<br />
chip suction, cutting tools, chip cutter, <strong>and</strong> the PC hardware. Another<br />
integral part of the system is the proprietary components developed<br />
by <strong>Seal</strong> Maker, such as the system software, <strong>and</strong> the clamping jaws.<br />
We maintain rigorous high quality st<strong>and</strong>ards on our machines, by<br />
combining our excellent products developed in-house coupled with<br />
the highest quality st<strong>and</strong>ard products we can purchase. The high<br />
quality of our equipment, combined with the cost-effective production,<br />
results in an outst<strong>and</strong>ing price-performance ratio. Consequently,<br />
the price leadership in the international market makes the investment<br />
much easier for our customers, <strong>and</strong> contributes to our expansion.<br />
Besides development <strong>and</strong> production, this department is also<br />
responsible for machine shipping, installation, maintenance <strong>and</strong><br />
repair in the workshops of our customers, <strong>and</strong> for the training of our<br />
customers’ personnel.<br />
The training on the SML machines can be in our customers facilities,<br />
or in the <strong>Seal</strong> Maker factory in Poettelsdorf, Austria. In our experience<br />
the training in our factory is more effective, because here the trainees<br />
can concentrate exclusively on their training without daily business<br />
distractions. Usually the training in Austria ends with a visit to a winegrower’s<br />
house with all the good stuff they have to offer. In addition,<br />
the casual atmosphere not only strengthens the personal relationships,<br />
but also gives a unique opportunity to intensify the technical<br />
underst<strong>and</strong>ing by being surrounded by our well-trained technical staff.<br />
The department employees <strong>and</strong> their<br />
responsibilities:<br />
Christoph Br<strong>and</strong>l Assistant for the design of machine<br />
components<br />
Werner Höne Software programming<br />
Thomas Kucher Machine installations <strong>and</strong> operator training<br />
Adam Paroczai Machine assembling <strong>and</strong> operator training<br />
Ernst Pendl Responsible for software development,<br />
programming, <strong>and</strong> the interface with the<br />
data base<br />
Marek Skalski Responsible for the general machine<br />
concept, plus is a coordinator for<br />
assembling, dispatch, installation,<br />
<strong>and</strong> training.<br />
Reinhard Werfring Machine assembling<br />
1998<br />
till 2002<br />
1998<br />
2005<br />
Preview<br />
In the next issue of <strong>Seal</strong> Maker’s <strong>World</strong> read about:<br />
Marketing & sales in challenging markets<br />
Next issue: March 2006<br />
Customers are trained on the SML machines by <strong>Seal</strong> Maker.<br />
History of the department:<br />
Ernst Pendl is responsible of CNC activities<br />
in form of a “one man show”.<br />
Sale of the very first machine, a SML 500,<br />
to American High Performance <strong>Seal</strong>s in<br />
Pittsburgh.<br />
more than 50 machines installed worldwide.<br />
The successful machine business worldwide<br />
has made the CNC department grow to<br />
7 employees, with more employees to be<br />
added very soon.
04 • <strong>Seal</strong> Maker’s <strong>World</strong><br />
Technology<br />
Quality Control<br />
Ernst Pendl / CNC – Software Development SML<br />
A short portrait: Born on 11th October 1965 in Eisenstadt (Austria), attended the technical college<br />
(mechanical engineering), <strong>and</strong> has been with <strong>Seal</strong> Maker from the very beginning. At the beginning he<br />
worked on the CNC lathe, <strong>and</strong> later on his knowledge <strong>and</strong> his keenness made him hold training courses<br />
in our customers’ facilities, <strong>and</strong> finally he has concentrated on the software development. This<br />
development work is the most challenging, exciting, <strong>and</strong> satisfying work for Ernst.<br />
Languages: German, English. Hobbies: To ride his motocross bike, to sail in his own boat on the lake<br />
Neusiedl, <strong>and</strong> to blow the horn as a member of the “Müllendorf”-b<strong>and</strong>.<br />
Favorite food: seafood<br />
Marek Skalski / CNC - Assembling, Development, Service Coordination<br />
A short portrait: Born on 25th August 1978 in Wejherowo, Pol<strong>and</strong>, Marek came to Austria at the age<br />
of 15, in order to attend a technical college (mechanical engineering). Since 2002 he has been a member<br />
of the CNC machine team, starting with assembling, <strong>and</strong> now he is also responsible for the service<br />
coordinator position. Languages: Polish, German, English<br />
Hobbies: To race his Audi A3 to lake Neusiedl to catch predatory fish.<br />
Thomas Kucher / CNC - Installation <strong>and</strong> Training<br />
A short portrait: Born on 10th Sept. 1980 in Eisenstadt, Thomas learned the trade of a tool maker, <strong>and</strong><br />
started in our company as a machine operator in 2002. Since 2004 he has been our main trainer for<br />
machine operators – therefore Thomas has spent 80% of the year 2005 abroad, training our customers’<br />
personnel. Languages: German, English<br />
Hobbies: His Suzuki GSX 1200, his private home, <strong>and</strong> his family with his 2 years old daughter.<br />
Publisher: <strong>Seal</strong> Maker Produktions- und Vertriebs GmbH<br />
Viktor-Kaplan-Allee 7, A-7023 Poettelsdorf, Austria, office@seal-maker.com, www.seal-maker.com<br />
Editor: Olivia Szimak, Translation: Kurt Pohl, Concept & Design: C-more advertising agency,<br />
www.c-more.at, Photos: <strong>Seal</strong> Maker, C-more advertising agency<br />
Changes, printing- <strong>and</strong> setting mistakes excepted.<br />
www.seal-maker.com<br />
Perfect quality <strong>and</strong> service is a top priority for <strong>Seal</strong> Maker.<br />
The task for a quality control system is not only to maintain the quality level, but to further develop<br />
<strong>and</strong> improve the quality st<strong>and</strong>ard. Therefore the whole sequence of activities, from order receipt thru<br />
production to invoicing, is integrated in our quality control system. Of special interest, of course, is<br />
the quality control in production.<br />
Personal Responsibilities:<br />
Martin Suess (whom we introduced to our readers in the recent issue of <strong>Seal</strong> Maker’s <strong>World</strong>) supervises<br />
our two quality controllers Reinhard Fischer <strong>and</strong> Günther Cerny, who perform their control jobs<br />
with dem<strong>and</strong>ing accuracy, based on their detailed knowledge of the manufacturing process.<br />
Methods:<br />
• AQL – carried out spot checks • General tests for tension strength, swelling,<br />
measuring seal profiles in a profile magnifier<br />
• Documentation of all manufacturing steps, in order to keep all work steps under<br />
control <strong>and</strong> to find out an eventual failure source.<br />
People<br />
Christmas Festival<br />
The management thanks all staff members for their outst<strong>and</strong>ing work <strong>and</strong><br />
the enthusiasm for their jobs, <strong>and</strong> invites the staff to the Christmas<br />
festival on 7th December in the �Haydn-Brewery�.
<strong>Seal</strong> <strong>Maker`s</strong> <strong>World</strong><br />
American High Performance <strong>Seal</strong>s<br />
Pittsburgh<br />
American High Performance <strong>Seal</strong>s American High Performance <strong>Seal</strong>s Am<br />
American High Performance <strong>Seal</strong>s American High Performance <strong>Seal</strong>s Am<br />
Pittsburgh<br />
erican High Performance Saels American High Performance <strong>Seal</strong>s<br />
erican High Performance Saels American High Performance <strong>Seal</strong>s
American High<br />
Performance <strong>Seal</strong>s, Inc.<br />
A <strong>Seal</strong> Maker in the City of American<br />
Steel Makers<br />
All over the world, when someone mentions<br />
steel production in the USA, he thinks at<br />
“Pittsburgh”, the traditional capital of heavy<br />
industry in America since the time of civil war.<br />
Today the weekly steel production in the<br />
Pittsburgh (Pennsylvania) – Youngstown (Ohio)<br />
area ranges around 260.000 tons, which still is<br />
more than 1/8 of the total US production.<br />
During the decades, a tremendous boom<br />
added many more manufacturing companies<br />
to the former straight steel city, <strong>and</strong> so<br />
Pittsburgh has now the third largest airport in<br />
the USA providing access to every North<br />
American city east of the Mississippi River within<br />
less than 3 hours flight time, Pittsburgh also<br />
is the largest inl<strong>and</strong> port in the United States.<br />
However, the modern Pittsburgh is not the kind<br />
of a big American industrial city, overwhelming<br />
the visitor with its size <strong>and</strong> complexity.<br />
On the contrary, Pittsburgh is a lovely place,<br />
with many wonderful parks to breathe in the<br />
fresh summer air, or to play amidst the<br />
<strong>Seal</strong> Maker’s <strong>World</strong><br />
Pittsburgh by night<br />
changing leaves of the fall. All kinds of<br />
neighborhood with so many different cultural<br />
groups are reflecting Pittsburgh's beauty, history<br />
<strong>and</strong> diversity.<br />
Nevertheless, Pittsburgh still is what it always<br />
has been: a key strategic location for business,<br />
<strong>and</strong> this, of course, attracted many immigrants<br />
<strong>and</strong> also foreign investment into the area.<br />
Naturally, there is a direct link between international<br />
diversity <strong>and</strong> the broader economic development<br />
agenda of the region.<br />
The fact that today more than 300 foreignowned<br />
companies from 26 different countries in<br />
the Pittsburgh area employ over 40.000 people<br />
has a lot to do with the immigration from all over<br />
the world. In the nineteenth <strong>and</strong> first half of the<br />
twentieth centuries, immigrants from Europe<br />
fuelled the Industrial Age.<br />
Since the 1970s, the region has seen an influx<br />
of people from Russia <strong>and</strong> Eastern Europe,<br />
from East <strong>and</strong> South Asia <strong>and</strong> – more recently<br />
but to a lesser extent – from Central <strong>and</strong> South<br />
America.<br />
Since, Pittsburgh is a center of industrial production<br />
in the USA – Shouldn’t there be a company<br />
using the <strong>Seal</strong> Maker technology?<br />
Pittsburgh is a nice place, offering a good quality<br />
of life – Shouldn’t this be attractive for an<br />
Austrian emigrant?<br />
Oh yes, sure, there is one: Harald Kofler, our<br />
good old friend, who owns a successful seal<br />
production company in Pittsburgh, the American<br />
High Performance <strong>Seal</strong>s, Inc.<br />
Harald, born in Austria (close to the location of<br />
the <strong>Seal</strong> Maker factory) went to the USA in<br />
1994, after having been in the Austrian,<br />
German, British <strong>and</strong> Italian seal market for<br />
several years.<br />
American High Performance <strong>Seal</strong>s
Harald Kofler on his “charming” Indian<br />
After a few months of working himself into the<br />
US seal business he got the chance to take<br />
over a small seal company in Pittsburgh with<br />
2 old seal production machines.<br />
Harald has always been a fast decision maker,<br />
<strong>and</strong> he was sure this would be a once-in-alifetime<br />
opportunity for him, <strong>and</strong> so he decided<br />
to stay in Pittsburgh <strong>and</strong> to use his entrepreneurial<br />
skill to manage this company<br />
towards a full success. And he became successful,<br />
nearly as rapidly as he had taken the<br />
decision to stay in the USA.<br />
I remember when I met Harald in 1995, just<br />
one year later, <strong>and</strong> asked him whether it would<br />
have been very difficult to bring his company<br />
up, <strong>and</strong> he just gave the dry comment: „Not<br />
really, as I know what a seal is.”<br />
Now, 10 years later, Harald has added 3 more<br />
machines – <strong>Seal</strong> Maker machines, of course.<br />
The very first <strong>Seal</strong> Maker machine which was<br />
exported went to Harald’s company. The latest<br />
<strong>Seal</strong> Maker machine set up in his workshop<br />
was started up in November 2005.<br />
„Harald, aren’t you one of the best known<br />
immigrants in Pittsburgh, coming from such a<br />
small country like Austria?”<br />
„No, not at all”, he answered, „the best known<br />
man from a small country here comes from<br />
Irel<strong>and</strong>, Dan Rooney, who owns the Pittsburgh<br />
Steelers football team. Nothing can beat the<br />
attraction of American football here in Pittsburgh,<br />
not even the <strong>Seal</strong> Maker seals!”<br />
Yes, Harald has kept his typical manner of<br />
giving dry comments, but he has changed a<br />
little his German accent. Now we can hear that<br />
he uses English every day throughout the<br />
years, even his accent when speaking his<br />
mother’s tongue has got adapted a little to his<br />
new homel<strong>and</strong>.<br />
„Harald, how do you see the development of<br />
your company for the coming years?”<br />
„Excellent”, said Harald, „in 2001 the steel producers<br />
have only used a reported 77% of their<br />
capacity, now they run slightly above 90%. This<br />
has a hell of an impact on the whole industrial<br />
structure here, <strong>and</strong> business is going well.<br />
This economical background, combined with<br />
the <strong>Seal</strong> Maker technology we have developed<br />
together to a certain part, will be successful in<br />
the coming years, too.”<br />
Yes. Harald had quite some impact on the<br />
diversification of seal profiles in the <strong>Seal</strong> Maker<br />
software a couple of years ago, when he insisted<br />
in getting special profiles programmed<br />
which he needed for the American mining<br />
companies.<br />
These profiles have become an integral part of<br />
the software in the meantime, <strong>and</strong> are successfully<br />
used by many <strong>Seal</strong> Maker customers<br />
world wide.<br />
That’s it – a good cooperation has always been<br />
the major background for being successful,<br />
<strong>and</strong> this refers to both Harald’s company, <strong>and</strong><br />
also to the <strong>Seal</strong> Maker factory.<br />
„Now, after 11 years in the USA, do you feel<br />
more like being an American, or Austrian?”<br />
„Neither nor”, was his comment, „now I ride<br />
both a BMW bike, <strong>and</strong> a charming replica of an<br />
Indian bike. Both ways are good to enjoy life, so<br />
I combine the American <strong>and</strong> the European way<br />
as much as I can.”<br />
American High Performance <strong>Seal</strong>s <strong>Seal</strong> Maker’s <strong>World</strong>
„This is something new, Harald, so far you<br />
always have been concentrating more on<br />
business, than on fun!”<br />
„Well, I found out that – like business can be<br />
fun – fun can be turned into business. Just<br />
look at my newest development <strong>and</strong> side<br />
business with the collapsible motorcycle<br />
covers.”<br />
Harald Kofler’s motorcycle covers.<br />
More information under www.cycleshelter.com<br />
Yes, Harald runs a second manufacturing<br />
company now, besides his seal business. He<br />
was so unhappy with the motor cycle shelters<br />
he found in the market, that he decided to<br />
build himself a better one, which is easy to<br />
fold <strong>and</strong> unfold, <strong>and</strong> which does not touch the<br />
hot engine parts.<br />
Other bikers liked this shelter, also, <strong>and</strong> so<br />
Harald started production.<br />
In case more members of the <strong>Seal</strong> Maker<br />
family own a bike, they can get more information<br />
under www.cycleshelter.com<br />
„Great, Harald, so you are established in two<br />
totally different sectors of industry now, which<br />
have nothing in common.”<br />
„Oh, they have a lot in common”, is Harald’s<br />
comment, „it’s the intelligent design which<br />
counts, just alike the <strong>Seal</strong> Maker software!”<br />
<strong>Seal</strong> Maker’s <strong>World</strong><br />
Edition <strong>and</strong> translation: Kurt Pohl,<br />
Photos: American High Performance <strong>Seal</strong>s<br />
American High Performance <strong>Seal</strong>s