Complete CNC Systems | SML Machines Seal Maker
Complete CNC Systems | SML Machines Seal Maker
Complete CNC Systems | SML Machines Seal Maker
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
<strong>Seal</strong> <strong>Maker</strong><br />
The system for flexible seal production<br />
1/12<br />
<strong>Complete</strong> <strong>CNC</strong> <strong>Systems</strong> | <strong>SML</strong> <strong>Machines</strong>
2/12
Content<br />
<strong>Complete</strong> <strong>CNC</strong> <strong>Systems</strong><br />
<strong>SML</strong> System Software<br />
<strong>SML</strong> Series 170-700plus<br />
Tools & Accessories<br />
Options<br />
Overview of machine models<br />
<strong>Seal</strong> <strong>Maker</strong><br />
The system for flexible seal production<br />
Contact<br />
4<br />
5<br />
6<br />
8<br />
9<br />
10<br />
12<br />
3/12
4/12<br />
<strong>Complete</strong> <strong>CNC</strong> <strong>Systems</strong><br />
Semi finished product + Lathe machine = <strong>Seal</strong><br />
The <strong>Seal</strong> <strong>Maker</strong> complete <strong>CNC</strong> machine systems are perfectly adjusted systems for the rapid production<br />
of high quality seals. <strong>Seal</strong>s for hydraulic and pneumatic application, as well as various plastic<br />
parts are available within a few minutes. Especially for the repair market (MRO) the lathe cut seal<br />
technology offers many advantages compared to the mass produced, stored standard seals.<br />
With the <strong>Seal</strong> <strong>Maker</strong> complete systems the availability of practically every seal is guaranteed within<br />
the shortest time span. So, the big warehouse with stored standard seals with various dimensions<br />
and materials can get reduced to a reasonable size.<br />
The user of <strong>Seal</strong> <strong>Maker</strong> machine systems can satisfy individual requirements of his customers. Besides<br />
the normal standard versions also special dimensions and individually changed or designed<br />
profiles can get manufactured and delivered out of any material.<br />
Semi-finished Products<br />
A wide range of different<br />
materials and dimensions<br />
is available. In close cooperation<br />
with the customer<br />
the basic material stock of<br />
semi finished products can<br />
get adapted to the local requirements.<br />
<strong>SML</strong>-<strong>Machines</strong><br />
To date 6 machine models<br />
are offered. Depending on<br />
the requirements machines<br />
can get selected with different<br />
maximum seal diameters<br />
between 170 and 700<br />
mm. The machine with a 700<br />
mm seal diameter is also<br />
available with driven cutting<br />
tools (optional).<br />
<strong>Seal</strong>s<br />
The end product, a lathe cut<br />
seal made of high quality<br />
material, in any dimension<br />
and profile, can get manufactured<br />
as a single seal or<br />
also in series, depending<br />
on the customer‘s requirements.
<strong>SML</strong> System Software<br />
The software is the core of every machine system for the production of lathe cut seals. This software<br />
puts the owners of a <strong>Seal</strong> <strong>Maker</strong> machine system in a most favorable position, compared to their<br />
competitors.<br />
The <strong>SML</strong> software was fully developed by <strong>Seal</strong> <strong>Maker</strong> Produktions- u. Vertriebs GmbH. The data<br />
base as well as the program architecture are subject to continuous improvement, and this progress<br />
is put at disposal to our customers free of charge in form of downloads from our homepage. Our<br />
highly skilled R&D team is always keen on realizing customers requirements, and in integrating these<br />
in the future software updates.<br />
Besides the nearly 150 standardized profiles which can be produced within a few minutes just by the<br />
entry of nominal dimensions and the selection of the appropriate material, each profile can also get<br />
individually modified by the software user. With this feature a seal specialist can modify the profile<br />
design, without being knowledgeable in <strong>CNC</strong> programming. A specially developed parser generates<br />
simultaneously the <strong>CNC</strong> program, which can be transmitted to the numeric control unit of the<br />
manufacturing machine at any time. The display shows the cross section in scale, which simplifies<br />
the review of the modifications carried out. The software also recommends the best suitable cutting<br />
tools for machining the designed seal, and in case the individual profile modification requires tools<br />
different from the standard tooling equipment, then the software reports this automatically.<br />
Besides these mentioned features there are many support appliances integrated, such as tool data<br />
sheets, tolerance sheets, profile descriptions, material data base, statistic reporting, export functions,<br />
E-mail interface, etc).<br />
The clearly arranged grouping of the profiles in wipers, rod seals, piston seals, symmetrical seals,<br />
support rings, guide rings, rotary seals, static seals & O-rings, mining seals and special profiles,<br />
facilitate the fast access to the required seal.<br />
On request customized profiles can get developed and integrated into the software.<br />
<strong>Seal</strong> <strong>Maker</strong><br />
The system for flexible seal production<br />
5/12
6/12<br />
<strong>SML</strong> Series 170-700plus<br />
The <strong>SML</strong> series 170 – 700plus offers the manufacturer of lathe cut seals a wide selection of machines<br />
with different manufacturing diameters and different possibilities of machining.<br />
The basic lathe machines we use were originally designed for metal machining. Without changing<br />
the sturdy basic design these lathes get modified in order to become a perfect machine tool for the<br />
machining of plastic materials. Besides a long life expectancy a high value retention may be expected.<br />
Unlike other providers, <strong>Seal</strong> <strong>Maker</strong> relies on the strategy “Buy, improve and assemble!” This means<br />
that we assemble a high number of world wide approved components with the target to make a<br />
machine system for seal production with the highest efficiency in the market. In case one of these<br />
components shows failures despite their accurate selection, such a component gets modified, tested<br />
and finally gets released for production and sale. This accuracy in machine assembling ends in big<br />
advantages for our customers, both pertaining to technique and to financing.<br />
As soon as a customer has decided on a <strong>Seal</strong> <strong>Maker</strong> machine system we start the operations<br />
scheduling for a smooth assembling procedure. Last details get clarified, an information leaflet for<br />
installation and transport in the customer‘s workshop get mailed. As soon as the machine is ready,<br />
we train the customer‘s machine operators in our training center, and the machine undergoes the acceptance<br />
test. With this we want to make sure that our customers are well prepared for the handling<br />
of the machine, and that they gain confidence in the well functioning system they are going to set up<br />
in their company. After dispatch and arrival in the customer‘s workshop the machine gets started up<br />
by one of our multi-lingual technicians and is finally handed over to the customer.
<strong>SML</strong>170<br />
• <strong>Complete</strong> machine system for seals up to 170mm<br />
• 8–station disc turret<br />
• Swarf cutter and chip suction<br />
• complete set of cutting tools for seal production<br />
• PC with <strong>SML</strong> system software for the design and<br />
production of seals<br />
• ACCU Finish grinder for the sharpening of cutting tools<br />
• Accessories for maintenance, installation and operation<br />
• Exact documentation<br />
• Optional available with 12-station disc turret (cannot get upgraded)<br />
• With 8-station turret the machine can get upgraded to a<br />
<strong>SML</strong> 260 machine, at any time<br />
<strong>SML</strong>420<br />
• <strong>Complete</strong> machine system for seals up to 420mm<br />
• 12–station disc turret<br />
• Swarf cutter and chip suction<br />
• PC with <strong>SML</strong> system software for the design and<br />
production of seals<br />
• <strong>Complete</strong> set of cutting tools for the production of seals<br />
• ACCU Finish grinder for the sharpening of cutting tools<br />
• Accessories for maintenance, installation and operation<br />
• Exact documentation<br />
• The machine can get upgraded to a <strong>SML</strong> 600 machine,<br />
at any time<br />
<strong>SML</strong>700<br />
• <strong>Complete</strong> machine system for seals up to 720mm<br />
• 12–station disc turret<br />
• Swarf cutter and chip suction<br />
• PC with <strong>SML</strong> system software for the design and<br />
production of seals<br />
• <strong>Complete</strong> set of cutting tools for the production of seals<br />
• ACCU Finish grinder for the sharpening of cutting tools<br />
• Accessories for maintenance, installation and operation<br />
• Exact documentation<br />
<strong>SML</strong>260<br />
• <strong>Complete</strong> machine system for seals up to 260mm<br />
• 8–station disc turret<br />
• Swarf cutter and chip suction<br />
• complete set of cutting tools for seal production<br />
• PC with <strong>SML</strong> system software for the design and<br />
production of seals<br />
• ACCU Finish grinder for the sharpening of cutting tools<br />
• Accessories for maintenance, installation and operation<br />
• Exact documentation<br />
<strong>SML</strong>600<br />
<strong>Seal</strong> <strong>Maker</strong><br />
The system for flexible seal production<br />
• <strong>Complete</strong> machine system for seals up to 580mm<br />
• 12–station disc turret<br />
• Swarf cutter and chip suction<br />
• PC with <strong>SML</strong> system software for the design and<br />
production of seals<br />
• <strong>Complete</strong> set of cutting tools for the production of seals<br />
• ACCU Finish grinder for the sharpening of cutting tools<br />
• Accessories for maintenance, installation and operation<br />
• Exact documentation<br />
<strong>SML</strong>700plus (driven cutting tools)<br />
• <strong>Complete</strong> machine system for seals up to 720mm and<br />
engineered plastic parts with milling<br />
• 12–station disc turret with propelled cutting tools<br />
• Swarf cutter and chip suction<br />
• PC with <strong>SML</strong> system software for the design and<br />
production of seals<br />
• <strong>Complete</strong> set of cutting tools for the production of seals<br />
and for complicated plastic parts<br />
• ACCU Finish grinder for the sharpening of cutting tools<br />
• Accessories for maintenance, installation and operation<br />
• Exact documentation<br />
• optional with bar feeder<br />
7/12
8/12<br />
Cutting tools & Accessories<br />
The machining of rubber, Polyurethane and plastic materials sets high standards for the quality of<br />
the cutting tools. The wide variety of different seal geometries, too, does not really allow the use of<br />
standard cutting tools. Therefore most of the cutting tools used in our machine system are special<br />
tools, both pertaining to geometry and material. The Know How of the <strong>Seal</strong> <strong>Maker</strong> technicians, in<br />
conjunction with selected suppliers, form the background for the outstanding quality of our cutting<br />
tools. Each delivered machine system comes with a full set of cutting tools, and with the <strong>SML</strong> system<br />
software. The <strong>SML</strong> 700plus gets delivered with additional milling heads and holders for the manufacture<br />
of complicated engineered plastic parts.<br />
Concerning the tool holders <strong>Seal</strong> <strong>Maker</strong> relies on international standards. These allow a fast and<br />
exact change of the cutting tools. These accessories come in a tooling trolley, where they are well<br />
protected and clearly arranged. An exact documentation of the cutting tools is included.<br />
<strong>Seal</strong> <strong>Maker</strong> also offers a range of special cutting tools which enable the customer to also produce<br />
complicated seal profiles.<br />
The Accu Finish tool grinder gives an important contribution to the quality level of the end product.<br />
As its name says (Accurate Finishing) it allows the perfect sharpening of cutting tools and is easy to<br />
operate. The Accu Finish is actually the very best grinder available in the market in order to assure a<br />
long lasting accuracy of the cutting edge, and it allows to sharpen the cutting tools many times.<br />
When developing the machine system, an efficient and exact clamping system was of highest priority.<br />
Every machine system comes with a complete set of clamping jaws, in line with the diameter<br />
range of the machine model. These jaws were designed and are manufactured by <strong>Seal</strong> <strong>Maker</strong>. Their<br />
design allows for a short tooling time in comparison to competitive clamping systems, and they are<br />
easy to handle.<br />
In addition every <strong>SML</strong> machine system comes with a full set of hand tools, checking and adjusting<br />
devices, various spares, and with an exact documentation of machine and numeric control unit in<br />
form of an operation manual.
Options<br />
In order to satisfy individual customer requirements, <strong>Seal</strong> <strong>Maker</strong> also offers a wide range of optional<br />
accessories for the <strong>SML</strong> machine systems:<br />
Options for machines<br />
• Special cutting tools<br />
• Chip pre-collector<br />
• Customized seal profiles in the software<br />
• Bar feeder for the <strong>SML</strong>700plus<br />
• and a lot more<br />
Kindly ask us, we will be happy to give you<br />
our advice!<br />
<strong>Seal</strong> <strong>Maker</strong><br />
The system for flexible seal production<br />
Optional accessories<br />
• Microscope<br />
• Refractometer<br />
• Measuring devices<br />
• various grinding machines<br />
• Bevelling shear<br />
• Band saw<br />
• Milling machine<br />
• PC - printer<br />
• and a lot more<br />
Accu Engraver<br />
With the Accu-Engraver seals up to<br />
an outer diameter of 726 mm can get<br />
engraved in a very efficient manner.<br />
This Accu-Engraver can be used for<br />
all plastic materials, and (within certain<br />
limits) for metals.<br />
9/12
Overlook over machines<br />
chip suction 3 3 3 3 3 3<br />
power (kW) 4 4 4 4 4 4<br />
tank capacity (l) 100 100 100 100 100 100<br />
length x width x height (mm)<br />
10/12<br />
1260x<br />
650x1570<br />
1260x<br />
650x1570<br />
1260x<br />
650x1570<br />
1260x<br />
650x1570<br />
1260x<br />
650x1570<br />
1260x<br />
650x1570<br />
weight (kg) 193 193 193 193 193 193<br />
electric connection via machine via machine via machine via machine via machine via machine<br />
swarf cutter 3 3 3 3 3 3<br />
<strong>SML</strong> system software 3 3 3 3 3 3<br />
<strong>SML</strong> hardware (PC) 3 3 3 3 3 3<br />
guarantee (mechanical components<br />
/ control unit) (months)<br />
<strong>SML</strong>170 <strong>SML</strong>260 <strong>SML</strong>420 <strong>SML</strong>600 <strong>SML</strong>700 <strong>SML</strong>700plus<br />
maximum turning diameter (mm) 170 260 420 580 720 720<br />
spindle bore (mm) 42 42 72 72 73 65<br />
spindle drive (S1/S6 kW) 5,5 / 7,5 5,5 / 7,5 11 / 15 11 / 15 11 / 15 11 / 15<br />
maximum spindle speed 6000 6000 4500 4500 4500 4500<br />
numeric control unit Fanuc Oi-TC Fanuc Oi-TC Fanuc Oi-TC Fanuc Oi-TC Fanuc Oi-TC Fanuc Oi-TC<br />
simulation 3 3 3 3 3<br />
disc turret<br />
8 pos. optionally<br />
12 pos.<br />
3<br />
+ manual guide<br />
8 pos. 12 pos. 12 pos. 12 pos. 12 pos.<br />
tool system VDI – 20 VDI – 20 VDI – 20 VDI – 20 VDI – 20<br />
full set of cutting tools 3 3 3 3 3 3<br />
replacement tools 3 3 3 3 3 3<br />
power consumption (kVA) 18 18 28 28 28 28<br />
clamping system manually manually manually manually manually<br />
VDI – 20<br />
(driven)<br />
manually and<br />
by hydraulics<br />
number of jaw sets 2 3 5 6 7 7<br />
weight (kg) 1200 1200 3600 3600 3900 4000<br />
length x width x height (mm)<br />
electric connection<br />
1720x<br />
1030x1650<br />
380 – 460V<br />
50HZ<br />
1720x<br />
1030x1650<br />
380 – 460V<br />
50HZ<br />
2380x<br />
1456x1680<br />
380 – 460V<br />
50HZ<br />
1380x<br />
1456x1680<br />
380 – 460V<br />
50HZ<br />
2380x<br />
1742x1920<br />
380 – 460V<br />
50HZ<br />
2380x<br />
1742x1920<br />
380 – 460V<br />
50HZ<br />
12 / 24 12 / 24 12 / 24 12 / 24 12 / 24 12 / 24
Accessories/Options<br />
<strong>SML</strong>170 <strong>SML</strong>260 <strong>SML</strong>420 <strong>SML</strong>600 <strong>SML</strong>700 <strong>SML</strong>700plus<br />
diameter upgrade to (mm) 260 - 580 - - -<br />
suction capacity 200 l l l l l l l<br />
bar feeder - - - - - l<br />
transformer for different Voltage<br />
and frequency<br />
l l l l l l<br />
complete set of tools 3 3 3 3 3 3<br />
service contract l l l l l l<br />
various accessories l l l l l l<br />
Special designs and configurations on request!<br />
<strong>Seal</strong> <strong>Maker</strong><br />
The system for flexible seal production<br />
3 = standard I l = optionally available I - = not available<br />
11/12
INTERNATIONAL | Headquarters<br />
<strong>Seal</strong> <strong>Maker</strong><br />
Produktions- und Vertriebs GmbH<br />
Viktor-Kaplan-Allee 7<br />
7023 Pöttelsdorf<br />
Austria<br />
+43 (0)2626 20085<br />
+43 (0)2626 20085 66<br />
office@seal-maker.com<br />
AUSTRIA | Zentrale<br />
<strong>Seal</strong> <strong>Maker</strong><br />
Dichtungstechnik GmbH<br />
Industriestraße Ost 7 A<br />
8605 Kapfenberg<br />
+43 (0)3862 33 5 33-0<br />
+43 (0)3862 33 5 33-3<br />
austria@seal-maker.com<br />
ROMANIA<br />
<strong>Seal</strong> <strong>Maker</strong> & <strong>Systems</strong> RO s.r.l.<br />
Str. 13 Decembrie nr. 31<br />
500 199 Brasov<br />
+40 (0)268 420761<br />
+40 (0)268 420769<br />
romania@seal-maker.com<br />
AUSTRIA | Niederlassung Linz<br />
<strong>Seal</strong> <strong>Maker</strong><br />
Dichtungstechnik GmbH<br />
Stahlstraße 2-4<br />
4020 Linz<br />
+43 (0)732 6989 77177<br />
+43 (0)732 6980 77277<br />
linz@seal-maker.com<br />
SINGAPORE<br />
<strong>Seal</strong> <strong>Maker</strong> Tuffi Pte Ltd<br />
#03-29 AMK Techlink Bldg. Blk. 20<br />
Ang Mo Kio Industrial Park 2A<br />
567761 Singapore<br />
+65 64540568<br />
+65 65524730<br />
singapore@seal-maker.com<br />
© 2007 All rights reserved. <strong>Seal</strong> <strong>Maker</strong> Beteiligungs- und Dienstleistungs GmbH. Errors and omissions excepted.<br />
12/12 www.seal-maker.com <strong>Complete</strong> <strong>CNC</strong> <strong>Systems</strong> I <strong>SML</strong> <strong>Machines</strong> V09/01