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The Stainless Steel Experts - MSTAINLESS

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BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

Product samples<br />

and component constructions<br />

Processing options<br />

and materials<br />

Storage<br />

and shipping service<br />

With valuable tips for<br />

stainless steel<br />

professionals!<br />

<strong>The</strong> <strong>Stainless</strong> <strong>Steel</strong> <strong>Experts</strong><br />

Service & Product Overview<br />

www.mstainless.de<br />

Lean Duplex <strong>Steel</strong> – <strong>The</strong> Alternative<br />

Modersohn GmbH focuses on a new material<br />

Modersohn<br />

GmbH & Co. KG


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

2<br />

<strong>The</strong> Company<br />

Wilhelm Modersohn Jr.<br />

Reliability isn’t witchcraft!<br />

At Modersohn service ranks high<br />

on our list of priorities. That's why<br />

more than 15 years ago we decided<br />

to set up our <strong>Stainless</strong> <strong>Steel</strong> Service<br />

Centre. <strong>The</strong> organization was optimized<br />

to meet the needs of those<br />

customers with special wishes and<br />

specific requirements. Our Service<br />

Center today is an independent<br />

corporate division bearing the name<br />

<strong>MSTAINLESS</strong>.<br />

We specialize in troughs and trays,<br />

containers and linings. Here we can<br />

Production hall and office building, Industriestraße 23, Spenge, Germany<br />

At Modersohn you are assured of<br />

receiving expert advice, quick quotations<br />

and cost-effective solutions.<br />

Our staff is reliable and will always<br />

respond promptly to your needs. As<br />

both a processor and wholesaler we<br />

can offer you stainless steel products<br />

<strong>Stainless</strong> steel?<br />

Modersohn!<br />

Dear Customers and Business<br />

Friends, Welcome to Wilhelm<br />

Modersohn GmbH & Co. KG!<br />

We would like to introduce ourselves<br />

to you as a reliable and<br />

competent partner in all aspects of<br />

stainless steel. At Modersohn quality<br />

is always top of the agenda. Our<br />

reputation is quite literally stainless!<br />

<strong>The</strong> company was founded by<br />

Wilhelm Modersohn Sr. back in<br />

furnish certificates verifying our<br />

compliance with section 19I of the<br />

Federal Water Resources Act (WHG).<br />

We possess special skills in the field<br />

of welding technology. As a member<br />

of the German Welding Association<br />

(DVS) as well as the <strong>Stainless</strong><br />

<strong>Steel</strong> Association Germany we have<br />

the expertise to advise you in all<br />

questions concerning attachments<br />

and materials.<br />

We will be happy to assist you further:<br />

covering all areas of the industry.<br />

Processing upwards of 1,500 steel<br />

sheets annually, we rank as one<br />

of the major service companies<br />

operating within the stainless steel<br />

industry.<br />

1970 and presently employs around<br />

100 people.<br />

Besides the product groups presented,<br />

we are also happy to provide<br />

solutions to any special stainless<br />

steel requirements you may have.<br />

Yours sincerely,<br />

Wilhelm Modersohn Jr.<br />

Welding work on a tank<br />

Shipping and intermediate storage hall


Contents<br />

Product samples<br />

Cut sections p. 4<br />

Profiles p. 5<br />

Complete<br />

component constructions p. 6<br />

Special component constructions p. 8<br />

Production details p. 9<br />

Expertise<br />

in joining technology<br />

Qualifications p. 10<br />

Surface finishing<br />

Surface finishing p. 11<br />

Storage<br />

and shipping service<br />

Semi-finished products p. 12<br />

Dowel systems<br />

Screws, nuts,<br />

threaded rods<br />

Service, transport p. 13<br />

Information on materials<br />

and surfaces<br />

What is stainless steel? p. 14-16<br />

Analysis, measurements p. 17<br />

Structural types of stainless steel p. 18-19<br />

Table of materials p. 20<br />

Table of materials p. 21<br />

Table of materials p. 22<br />

Route map p. 23<br />

<strong>The</strong> company p. 24<br />

from 0.5 - 150 mm material thickness<br />

flanged, rolled and drawn<br />

For further information and our<br />

General Terms & Conditions please go to<br />

http://www.mstainless.de<br />

Container components, troughs and trays, frames,<br />

connectors and much more<br />

Product samples, references<br />

Slit strip processing line, bending machine, milling and<br />

surface finishing<br />

We hold various qualifications in welding technology. <strong>The</strong> scope<br />

of our supply includes, among other things, welded constructions<br />

for dynamic loads and in highly corrosion-proof steels.<br />

On our modern surface finishing lines we can produce a number<br />

of quality grades, e.g. ground, deburred, blasted, stained,<br />

electrolytically polished, tumbled etc.<br />

Extensive stores of sheet steel, steel rods and steel tubing. A key<br />

partner of renowned dowel manufacturers and wholesalers for<br />

standard and special connectors<br />

Large-scale import of metric threaded rods up to L=3000mm<br />

call-off stock, local transport service, experienced transport<br />

specialists in the Shipping Department<br />

A brief introduction to the materials science<br />

Mobile material analysis and surface roughness measurement<br />

Description of structural types and microstructures<br />

Overview of materials<br />

Mechanical and physical properties at room temperature<br />

Chemical constituents of stainless steel<br />

BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

3


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

4<br />

Product samples<br />

Laser-cut sections<br />

Laser-cut section with fine deburring<br />

Laser-cut sections with serrated side<br />

Laser-cut sections<br />

Our waterjet cutter ...<br />

... can handle sheet sizes of 2000 x 6000 mm<br />

and longer<br />

Conveyor belt system<br />

component, blasted<br />

with glass beads<br />

Sawn sections<br />

Clean laser-cut edges<br />

also on thicker sheet<br />

parts<br />

Laser-cut plant components<br />

Plasma-fired parallel attachments<br />

Round sawn steel<br />

Laser-cut tubing<br />

Cut sections<br />

Laser cutting from 0.5 - 35 mm<br />

Cutting with shears from<br />

1.0 - 20 mm<br />

Whether as a laser-cut section,<br />

ground on both sides, in 0.5 mm<br />

sheet thickness or as a narrow<br />

straightened shear-cut section in 15<br />

mm sheet thickness.<br />

Water-jet cutting: cutting thicknesses<br />

up to 200 mm and over, without<br />

thermal impairment of the cut edge<br />

and the edge area, with a relatively<br />

high cutting speed and precision<br />

at a cutting pressure of 6000 bar.<br />

Sheet sizes up to 2000x6000 mm<br />

are possible.<br />

Is a ring of 1950 mm diameter in a<br />

sheet thickness of 50 mm required<br />

or one no bigger than a finger nail?<br />

Whatever your requirements, we can<br />

supply the full spectrum!<br />

Laser-cut section for plant construction<br />

Waterjet cutting with simple separating cut for<br />

quick, low-cost finishing ...<br />

... large and small ...<br />

... with a high<br />

degree of cut edge<br />

accuracy


Product samples<br />

Profiles<br />

From drainage guttering more than<br />

12 metres long up to clamping<br />

sections smaller than a matchstick:<br />

a diverse range of components that<br />

we can manufacture for you quickly,<br />

simply and inexpensively using our<br />

own machinery. Benefit from our<br />

experience and expertise to meet<br />

your profile production needs!<br />

Heavy frame profiles Through-section (gutter) profile L=12000 mm<br />

Precision U-shaped profiles, flanged C-profiles, flanged, for conveyor system<br />

construction, blasted with glass beads<br />

C-profiles, rolled Series for solar module fastenings, flanged<br />

Precision flanged profiles for runner systems Door hinge profile<br />

Small flanged profile<br />

Press-through profile for sausages<br />

Cladding profiles with protective film<br />

Flanged profiles for troughs and trays<br />

Various flanged profiles with or without<br />

protective film<br />

BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

Profiled tubing with<br />

clamping grooves<br />

5


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

6<br />

Product samples<br />

Complete component constructions<br />

Collection troughs Container with lid<br />

Special washbasin<br />

Line component Construction of entire production lines Tall, narrow container<br />

Racks Conveyor system component<br />

Container with lid for electrics<br />

Suction table<br />

Cable conduits, heavy version<br />

Tall troughs<br />

Ladder element with anti-fall safeguard<br />

Facade substructure<br />

Hazardous<br />

goods store


Product samples<br />

Complete component constructions<br />

Large line components<br />

Support structure preceeding the pickling process (length = over 11 m)<br />

Transport trolley complete with castors<br />

Large trough/tray constructions<br />

Floor covering<br />

Brackets for ceiling-fixing of strip lighting<br />

Railing, blasted with glass beads High-tech design in Moscow's newest metro station<br />

Laser-welded<br />

heavy squared tubing<br />

BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

7


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

8<br />

Product samples / References<br />

Conveyor buckets<br />

Trays Wind-power spinners<br />

Large frameworks,<br />

e.g. bridge construction<br />

Heavy welded constructions, blasted<br />

Cover plates<br />

Curved sheeting Ground housing (e.g. medical technology)


Production details<br />

Processing lines<br />

In addition to the extremely extensive processing of metal sheets, we<br />

have at our disposal various processing lines which are also extremely<br />

interesting for the construction of machinery and plant equipment when<br />

stainless steel is involved. With our high-speed eccentric and hydraulic<br />

presses we can produce punched, bent and embossed parts from slit<br />

strips precisely and quickly up to material thicknesses of 5 mm. Benefit<br />

from our many years of experience in the field of tool-intensive processing<br />

of stainless steel with follow-on tools.<br />

Profile bending<br />

machine<br />

Using a new ultra-modern CNC<br />

controlled profile bending machine<br />

we can repeat the bending or also<br />

straightening of tubular or full profiles<br />

with absolute accuracy. Particularly<br />

squared and rectangular tubing but<br />

also C-profiles can be quickly and<br />

inexpensively formed to attain the<br />

required radius. In the case of round<br />

cross-sections a tool specially adapted<br />

to the diameter is needed to counteract<br />

the risk of torsional twisting.<br />

Should we not have any suitable tools<br />

in production, these can be procured<br />

relatively quickly. As a rule, the most<br />

common round steel and tubular<br />

diameters are available as a tool at the<br />

machine manufacturer's. In the case<br />

of our profile bending machine we<br />

Turned and<br />

milled parts<br />

Turned and milled<br />

parts<br />

Face milling<br />

We can also supply various turned and<br />

milled parts in stainless steel.Besides<br />

in-house production our wholesale<br />

and foreign trading partners work<br />

closely with good partners at home<br />

and abroad who specialize in this<br />

specific field of stainless steel. Particularly<br />

where turned and milled parts<br />

are concerned, quality is key. Benefit<br />

from our expertise and experience!<br />

Bending machine<br />

Different radii can be automatically bent in succession in one single operation.<br />

Ask us about your special profile requirements.<br />

also have special tools at our disposal<br />

which allow us to bend thin-walled<br />

angular profiles. We can bend up to<br />

a profile height of 300 mm. With full<br />

material a profile diameter of up to<br />

60 mm is possible and with tubes up<br />

to an external diameter of 114 mm.<br />

Surface finishing<br />

Important to know:<br />

We cover the needs of all the<br />

industrial branches!<br />

Split strip processing line for larger series of small<br />

stainless steel components.<br />

Surface representation of 2 welded corners<br />

1. untreated / with ground surface finish<br />

2. untreated / finished surface, blasted with glass beads<br />

Housings and containers make up our routine business. We use experienced<br />

welders and grinders as well as modern machines for the reworking and<br />

finishing of special and series components in machinery and plant construction.<br />

Irrespective of whether grinding, blasting or pickling, you know you<br />

can always rely on us to supply the perfect surface finish, particularly in the<br />

area of the welds.<br />

BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

9


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

10<br />

Joining<br />

Prof. Dr. Ing. Wolf-Berend Busch<br />

(welding engineer, specialist for material grades<br />

and joining technology)<br />

prof.busch@modersohn.de<br />

Spot welding<br />

Certified as a<br />

company in<br />

conformity with<br />

section 19 l<br />

of the Federal<br />

Water Resources<br />

Act (WHG)<br />

Bending test, butt joint<br />

weld, on a 15 mm thick<br />

metal sheet<br />

Rüdiger Gottwald (welding specialist, auditor,<br />

works manager)<br />

gottwald@modersohn.de<br />

Welding certificate to DIN 4099 (rebar steel welding)<br />

Auditing of procedures for steel grades 1.4529, 1.4539, 1.4462,<br />

1.4439, 1.4362, 1.4162<br />

Welding approval for the butt joining of tensile bars<br />

Manufacturer's qualification type E for dynamic loads<br />

Unfinished weld<br />

Welding on a frame<br />

Testing the weld for leakage<br />

(red-white test or with suction bell)


Surfaces and cut edges<br />

We have an extensive range of machinery at our disposal<br />

to enable us to achieve a variety of surface and<br />

edge finishes. In addition, we work exclusively with<br />

experienced and competent partners.<br />

• Glass bead blasting<br />

• Pickling and passivating<br />

• Electrolytic polishing<br />

• Tumbling<br />

• Grinding, deburring and brushing<br />

• Coating<br />

• Face milling and milling of serrations<br />

• Chamfering, bevelling of edges<br />

Pickling line<br />

Body grinding machine<br />

Milled serrations<br />

Blasting chamber<br />

Surface deburring machine Manual grinder with flexible shaft<br />

Quick and effective, the surface makes all the<br />

difference!<br />

Grinding sample<br />

<strong>The</strong> highlight is our wet grinding line, on which we<br />

not only produce a visually perfect ground surface, but<br />

also cleanly deburr holes and edges in all directions in<br />

a single production run. Even the smallest holes and<br />

slots are perfectly deburred without producing excessive<br />

rounding or clogging the fine openings.<br />

Electrolytically polished<br />

surfaces<br />

Manual grinder with flexible shaft<br />

Grinding with handtool<br />

BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

11


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

12<br />

Storage and shipping service<br />

Semi-finished<br />

materials<br />

(intermediates)<br />

Metal sheets, strips, rods,<br />

tubing – We stock large quantities<br />

of high-quality intermediates<br />

(semi-finished materials) in<br />

stainless steel. This enables us to<br />

produce your orders quickly and<br />

reliably for on-schedule delivery.<br />

Tubing in all shapes and sizes Tubing Rebars<br />

Threaded rods from M5 - M42, L = 3000mm<br />

We are a partner to leading<br />

German manufacturers of dowel<br />

systems. Ask us about your<br />

dowelling requirements and<br />

benefit from the professional<br />

advice of our experienced engineers.<br />

We hold a large stock of standard<br />

and special dowels in stainless<br />

steel. From heavy-duty dowels for<br />

the cracked tension zone to simple<br />

all-purpose plastic dowels.<br />

We are also able to supply special<br />

versions with a general permit or<br />

with individual permit.<br />

Benefit from our expertise and experience!<br />

Sheet store for<br />

2000 x 4000mm<br />

Slit strip stock<br />

Dowel and fixing rail systems<br />

We also stock approved in-house produced fixing<br />

rails, special versions also available.<br />

Rolled profiles<br />

Hot-rolled or drawn profiles Metal sheets of varying thicknesses Thick-walled tubing<br />

or hollow bars<br />

Heavy-duty dowels<br />

MBA anchor rails and MHK T-head or hammerhead<br />

bolts<br />

Dowel and standard parts store<br />

Sheet metal stocks<br />

also for bulk orders


Storage and shipping service<br />

Open threaded sleeves<br />

Threaded rods<br />

L = 3000 mm<br />

Services and transport<br />

We have extensive customer storage<br />

areas, set up for periods of up to<br />

one year and usually extended from<br />

one year to the next, depending on<br />

the frequency with which customers<br />

call off their goods from stock.<br />

This eleminates the need for you<br />

to tie up valuable storage space<br />

and capital resources. You can<br />

then call off your goods “just in<br />

time”whenever you need them.<br />

Special shipping areas allow us to<br />

Store Customer's stocks bundled and labelled<br />

Customers' packaged<br />

stocks<br />

Special washers Round threaded sleeves<br />

Screws in special<br />

lengths<br />

Hexagonal head bolts<br />

make sure that your consignments<br />

are made up and shipped in an<br />

orderly and well organized fashion.<br />

Delicate parts are protected<br />

by additional PE sleeves as well as<br />

intermediate layers of paper or cardboard.<br />

Fragile parts are identified<br />

accordingly with separate labels.<br />

For the shipping of consignments<br />

we use shrink-wrapping and robust<br />

cardboard packaging with appropriate<br />

labels as a matter of course.<br />

Delicate surfaces protected by intermediate layers of paper<br />

Screws, nuts and<br />

threaded rods<br />

We can supply you with connecting elements in stainless<br />

steel in accordance with standards and in customized<br />

versions. We know all the sources for good<br />

quality, cost-efficient screws, bolts and nuts.<br />

Put us to the test! You will be astounded by our ability<br />

to purchase your requirements cost-efficiently (and<br />

in the case of customized versions also manufacture<br />

them on our own machines!)<br />

Countersunk screws Hexagonal sleeves Hammer head bolts Cheese head screws<br />

Central shipping department<br />

Profile sections with different packaging<br />

Shipment of parcels Pallet packaging Warnings<br />

Own fleet of vehicles<br />

Nuts<br />

So that you don't have to go from<br />

“Smith <strong>Steel</strong>s to Jones Ironmongery”<br />

just to buy three cut panels<br />

and 50 screws, we have set up a<br />

cost-effective and reliable delivery<br />

organization with our own vehicles<br />

to cover the local area.<br />

In this way, you are quickly supplied<br />

with everything from a single<br />

source.<br />

BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

13


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

14<br />

Materials and surfaces<br />

<strong>Stainless</strong> steel<br />

History<br />

<strong>The</strong> first “stainless steel” was patented<br />

by Krupp in Essen in 1912.<br />

Alloys, which can be classed under<br />

the general heading “special steel”,<br />

had already been developed much<br />

earlier (around 1740 with crucible<br />

cast steel).<br />

Definition<br />

For our purposes it is important<br />

to remember that the steel we are<br />

concerned with here is not simply<br />

“special steel” but “stainless steel”,<br />

a very special subgroup. “<strong>Stainless</strong><br />

steel” is characterized by particularly<br />

high resistance to many naturally<br />

occurring environmental factors<br />

which promote corrosion. But there<br />

are also certain chemical substances<br />

that are naturally capable of corroding<br />

stainless steel, such as hydrochloric<br />

acid or a lack of oxygen in<br />

the ambient atmosphere. <strong>The</strong> term<br />

“stainless” is therefore merely intended<br />

to highlight its special value.<br />

What is "stainless<br />

steel" actually made<br />

from?<br />

Its main constituent is naturally iron<br />

(Fe)! When describing the material,<br />

however, this natural element is<br />

normally no longer specified. Many<br />

material descriptions only mention<br />

the elements of importance for<br />

determining the properties of the<br />

alloy, e.g. Cr = chromium, Ni =<br />

nickel, Mo = molybdenum etc.<br />

What makes stainless<br />

steel so resistant to<br />

corrosion?<br />

Chromium (Cr) is one of the most<br />

important alloying elements. Present<br />

in proportions from about<br />

12 % upwards, it is needed to<br />

form the protective oxide layer,<br />

together with oxygen, on the<br />

surface of the steel. This process<br />

is known as “passivation” and may<br />

take several days. However, the<br />

process can be speeded up considerably<br />

with the aid of nitric acid<br />

(an oxidizing acid), thus reducing<br />

the time required to repair surface<br />

damage or contamination. <strong>The</strong> additional<br />

alloying of further metals,<br />

such as molybdenum (Mo), then<br />

enhances the corrosion resistance<br />

still further.


What points must be<br />

taken into account?<br />

When exposed to environments<br />

lacking in oxygen, stainless steel<br />

can corrode just like every other<br />

corroding steel – unless a protective<br />

layer has already formed.<br />

Welds which have not been properly<br />

treated with a passivating agent<br />

can corrode very rapidly in swampy<br />

or muddy waters, i.e. water containing<br />

little oxygen. <strong>The</strong> effects of<br />

heat, for instance incorrect welding<br />

or during heat treatment (annealing<br />

/ hardening), can also change<br />

the structure of the material in such<br />

a way that the stainless steel can<br />

corrode or even break, i.e. become<br />

brittle.<br />

What are the<br />

commonest<br />

designations?<br />

Numerous designations are encountered<br />

today, such as V4A, V2A<br />

or 18/10. <strong>The</strong> short designations,<br />

such as “V4A”, come from the<br />

test labs at Krupp and refer to a<br />

test series. <strong>The</strong> designation “A4”<br />

which is frequently found on screw<br />

parts of stainless steel is derived<br />

from this. <strong>The</strong> numbers 18/10 on<br />

many household cutlery parts, for<br />

example, stand for the alloying<br />

constituents chromium (18%)<br />

and nickel (10%). Such names as<br />

Cromargan, Remanit and Nirosta<br />

are internal proprietary names. All<br />

these examples are very general in<br />

nature and too imprecise to characterize<br />

a material. Since there are<br />

many types of stainless steel with<br />

very different properties and fields<br />

of application, it is important to<br />

always specify the material number<br />

for certain areas of use.<br />

<strong>The</strong> number “1” in front of the full<br />

stop stands for steel in this system.<br />

<strong>The</strong> number “4” after the full stop<br />

indicates that this is a stainless steel.<br />

<strong>The</strong> standard short designation<br />

helps to simplify identification of<br />

the chemical composition. In our<br />

example, the chemical composition<br />

is: X5CrNi18-10 meaning that<br />

this steel contains the following<br />

constituents:<br />

•X5 = carbon concentration in<br />

hundredths percent by<br />

weight (e.g.: 0.05 %)<br />

•Cr = chromium<br />

•Ni = nickel<br />

•18 = 18 % chromium<br />

•10 = 10 % nickel<br />

Physical properties<br />

Both the chemical composition of<br />

the material as well as a possible<br />

cold forming have an affect on the<br />

magnetizability. <strong>Stainless</strong> steel can<br />

react magnetically in accordance<br />

with these factors and also depending<br />

on its structural composition.<br />

BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

15


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

16<br />

Materials and surface finishing<br />

Why stainless steel?<br />

Durablity and high resistance<br />

<strong>Stainless</strong> steel is frequently the material<br />

of first choice wherever a part is<br />

required to offer durability, neutrality<br />

and a service life spanning decades.<br />

Examples: wastewater and sewage<br />

plant engineering, in environmental<br />

technology for hazardous substances,<br />

in the foodstuffs industry, attachments<br />

and linings.<br />

Aesthetic appearance and<br />

design-enhancing properties<br />

Architects and designers have long<br />

since selected stainless steel as their<br />

“design steel”. Today design elements<br />

in stainless steel are featured<br />

in virtually all manner of consumer<br />

goods, structural components and<br />

service facilities. Indeed, it would be<br />

hard to imagine life without it! <strong>The</strong><br />

aesthetic appeal of stainless steel can<br />

be described in just a few short terms:<br />

- brilliant and shiny<br />

- slender and elegant<br />

- robust and functional<br />

Ecological benefits in the<br />

production of stainless steel<br />

Compared with the competing<br />

material sectors, such as plastics,<br />

aluminium etc., the steels, and stainless<br />

steel in particular, are extremely<br />

environmentally friendly. This starts<br />

with the significantly better balance<br />

of energy and resources in the<br />

production process and ends with<br />

a more favourable recycling and<br />

reintroduction into the raw materials<br />

chain. Thus from this point of view,<br />

anyone deciding in favour of stainless<br />

steel, is taking a positive step towards<br />

protecting and improving the quality<br />

of our environment.<br />

High mechanical strength<br />

and toughness<br />

Not without good reason, the Construction<br />

Technology Institute in<br />

Berlin (as the supreme construction<br />

supervisory authority) has made<br />

stainless steel the No. 1 material for<br />

important load-bearing and attachment<br />

situations in the construction<br />

sector. <strong>Stainless</strong> steel becomes even<br />

stronger when formed – a process<br />

known as strain hardening. Despite<br />

this, however, stainless steel remains<br />

tough without breaking as a result of<br />

abrupt impacts.<br />

Examples: in dowel systems, in order<br />

to attach loads of 30 kN and more<br />

with a single dowel, in modern buildings<br />

as the visible, filigree supporting<br />

structure for complex glass roofs or<br />

glass facades, as bracing for the mast<br />

on ocean yachts in order to withstand<br />

the worst storms.<br />

<strong>The</strong>se benefits resulting from the<br />

strength properties are now also<br />

asserting themselves increasingly in<br />

all sectors of the industry. Structural<br />

components are becoming more<br />

slimline and lightweight on account<br />

of this improved strength. In many<br />

areas there is now a great potential<br />

for economies. Together with the<br />

<strong>Stainless</strong> <strong>Steel</strong> Information Centre<br />

in Düsseldorf, the Federal Institute<br />

for Material Research in Berlin and<br />

various universities as well as welding,<br />

teaching and test institutes, we<br />

therefore endeavour to promote the<br />

introduction of new higher performing<br />

stainless steel grades.<br />

Looking to the future with<br />

new materials<br />

Example: lean-duplex<br />

As early as 2002, in other words<br />

before the onset of the major price<br />

increase in stainless steel, we had<br />

already started research work on new<br />

high-performance stainless steels.<br />

In 2006 we were able to obtain the<br />

Technical Approval no. Z-30.3.19 of<br />

the SAF2304 for all fastenings used<br />

in the building and construction<br />

industry.<br />

<strong>The</strong> advantages of leanduplex<br />

stainless steel,<br />

e.g. material 1.4362, over 1.4571<br />

(A5) or 1.4404 (A4L), can be summarized<br />

in the following simple descriptions:<br />

• Greater planning safety: significantly<br />

reduced alloy content in<br />

terms of nickel and molybdenum,<br />

therefore less expensive and improved<br />

price stability due to the<br />

relatively lower alloy surcharges<br />

• Double the basic strength, also in<br />

the welded state<br />

• Improved corrosion resistance,<br />

among other things, in terms of<br />

chloride induced stress fractures<br />

and pitting.<br />

• Reduced thermal expansion but no<br />

decline in<br />

thermal conductivity<br />

• Improved fatigue strength<br />

• Higher modulus of elasticity values<br />

(according to MPA tests Modersohn<br />

metal sheets >=200 kN) compared<br />

with the austenitic structure<br />

(according to technical approval<br />

only 170 kN)


Materials and surfaces<br />

Surface roughness measurement for sensitive surfaces –<br />

fast and precise determination in micrometres!<br />

Quick and targeted measurement<br />

of surface roughness plays a key<br />

role in industries subject to stringent<br />

hygiene regulations, such as medical<br />

technology and the food industry:<br />

these days there is growing recognition<br />

that the surface quality, and<br />

thus the determination of the surface<br />

roughness, is absolutely essential for<br />

establishing the corrosion resistance<br />

characteristics of a material.<br />

An extremely rough and badly<br />

ground surface on mat. 1.4404 can<br />

result in poorer corrosion resistance<br />

characteristics than a surface that<br />

is properly ground and smooth, or<br />

electropolished on mat. 1.4301!<br />

This is why, besides the material<br />

itself, the choice of surface is one<br />

of the key selection criteria when<br />

it comes to ensuring the correct<br />

corrosion resistance characteristics.<br />

Your surface quality check should<br />

include an analysis and confirmation<br />

of material surface roughness!<br />

<strong>The</strong> surface is precisely scanned<br />

along a length of up to 12.5 mm.<br />

This allows a range of average<br />

roughness values to be measured:<br />

arithmetical mean roughness Ra,<br />

square mean roughness Rq, mean<br />

peak-to-valley height Rz, etc.<br />

Ask our specialist Wolf-Rüdiger<br />

Gottwald:<br />

phone: +49 (0)5225 - 87 99-270.<br />

Quality assurance through surface roughness<br />

measurement<br />

Mobile material<br />

analysis<br />

In industry and the craft trades,<br />

there is growing interest in reliable<br />

information regarding the quality of<br />

materials. Lives may depend on the<br />

right material quality being used:<br />

the consequences of inadvertently<br />

selecting the wrong material, say<br />

for a facade fastening, could be<br />

disastrous...<br />

A new technology from the USA,<br />

developed for NASA (tried and<br />

tested in the Mars robot!) and using<br />

x-rays, now provides reliable<br />

data. <strong>The</strong> “Nitron” device quickly<br />

and precisely determines chemical<br />

elements in metal alloys (in the<br />

titanium-uranium element range)<br />

and supplies the relevant data at<br />

the touch of a button.<br />

Sheet metals, wires, tubes and also<br />

welded structures incl. the weld<br />

seams are tested. <strong>The</strong> standard elements<br />

for the test are: Ti, V, Cr, Mn,<br />

Fe, Co, Ni, Cu, Zn, Zr, Nb, Mo, Hf,<br />

Ta, W, Re, Pb, Bi, Pd, Ag, Sn.<br />

It does not analyze any other elements<br />

present, such as Alu, C, P, S<br />

and Si.<br />

It goes without saying that purchasing<br />

such a device is extremely<br />

costly. We invested in this device<br />

for quality assurance purposes, in<br />

particular with regard to our incoming<br />

goods inspection, in order to<br />

establish unambiguous identification<br />

of the new Lean Duplex <strong>Steel</strong>.<br />

<strong>The</strong>n we had the idea of leasing the<br />

test device as a “mobile task force”.<br />

<strong>The</strong> temporary leasing of our device<br />

complete with operator offers our<br />

customers a low-cost alternative,<br />

should procurement of such a device<br />

not prove economically viable.<br />

Numerous companies across East<br />

Westphalia have already taken advantage<br />

of this simple alloy analysis<br />

/ positive material identification<br />

option, which is simple to<br />

order either by phone or<br />

e-mail. Please contact us<br />

for further details!<br />

We test materials for their alloy<br />

components using an X-ray<br />

fluorescence device.<br />

BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

17


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

18<br />

Material analysis<br />

Austenitic stainless steel<br />

<strong>The</strong>se type of stainless steel grades<br />

presently dominate the market<br />

and cover the most commonly<br />

used qualities, such as material no.<br />

1.4301 or 1.4404 and also material<br />

nos. 1.4539 and 1.4529 with a<br />

Structure of austenitic steel<br />

higher alloy content. Characteristic<br />

of this steel is the high content of<br />

austenite-forming substances, in<br />

particular nickel.<br />

Further alloy elements are chromium,<br />

molybdenum as well as sometimes<br />

copper, titanium, niobium and<br />

nitrogen. Adding nitrogen increases<br />

the steel's stretch resistance. <strong>The</strong> application<br />

areas for austenitic steel are<br />

extremely varied. This type of steel is<br />

used in the chemical industry as well<br />

as the foodstuffs industry.<br />

Moreover, molybdenum-free steel<br />

performs well within the high temperature<br />

range, which explains why<br />

it is frequently used in the construction<br />

of furnaces and heat exchangers.<br />

Its high resistance to impact at<br />

low temperatures is taken advantage<br />

of, for example, in producing containers<br />

for deep-frozen fluids.<br />

In the lower alloy range (e.g. 1.4301<br />

or 1.4404) austenitic steel is rela-<br />

tively susceptible to stress corrosion<br />

cracking, in particular chloride and<br />

hydrogen-induced versions.<br />

Hardening by means of heat<br />

treatment is not possible. It is normally<br />

supplied in a lumenized state<br />

(quenched and tempered), is soft<br />

and therefore highly formable. Its<br />

strength can be improved with cold<br />

forming. That's why some grades<br />

are supplied cold-drawn (coldstretched)<br />

or hard-rolled.<br />

With the austenitic steel grades<br />

the modulus of elasticity is subject<br />

to major fluctuations due to the<br />

increased strain hardening tendency.<br />

That's why for attachment<br />

systems in the construction sector<br />

the German Institute for Construction<br />

Engineering in Berlin (DIBT)<br />

has reduced the value from 200 to<br />

170 kN/mm². Tests have shown that<br />

major strain hardening reduces the<br />

modulus of elasticity. In terms of<br />

the structure, high strength values<br />

achieved through strain hardening<br />

may not be applied to welded constructions.<br />

In such a case, the yield<br />

point value Rp0.2 must be based on<br />

the strength of the metal in the annealed<br />

state (green strength). Refer<br />

to the latest version of the General<br />

Technical Approval Z-30.3-6, “Products,<br />

Connectors and Structural<br />

Components in <strong>Stainless</strong> <strong>Steel</strong>”.<br />

As a rule, austenitic steel grades are<br />

not magnetic in the annealed state.<br />

However, this can change due to<br />

cold forming and the martensite<br />

formation associated with it. In such<br />

a case a magnet will also adhere to<br />

the metal sheet or profile in the<br />

strain hardened area. For example,<br />

it is frequently the case that this<br />

causes die-cut washers to be slightly<br />

magnetic.<strong>The</strong> worldwide market for<br />

the austenitic steel grades and their<br />

fields of application are presently in<br />

stark decline due to the relatively<br />

expensive alloy content Ni=nickel<br />

und Mo=molybdenum.Other types,<br />

e.g. ferritic steel grades and stainless<br />

steel duplex grades, have caught up<br />

significantly in terms of their technical<br />

possibilities, and are in some instances<br />

considerably less expensive.<br />

We will be happy to advise you.<br />

Ferritic stainless steel<br />

This steel is always ferritic regardless<br />

of the temperature. This is achieved<br />

through a reduced number of<br />

austenite-forming elements (primarily<br />

nickel) combined with a high<br />

degree of ferrite-formers (mainly<br />

chromium).<br />

Structure of ferritic steel<br />

<strong>The</strong> older qualities, such as material<br />

no. 1.4016, were mainly used for<br />

household articles and in application<br />

areas where the demand for<br />

corrosion-resistance was not particularly<br />

high. <strong>The</strong> current ferritic stainless<br />

steel grades, such as material<br />

no. 1.4521 with an extremely low<br />

carbon and nitrogen content is pref-


erably used where there is a risk of<br />

stress corrosion cracking. However,<br />

as regards the surface quality ferritic<br />

steels show a greater susceptibility<br />

to wear! Roughing up the surface,<br />

e.g. through blasting or grinding,<br />

leads to a significant reduction in<br />

the corrosion resistance.<br />

Ferritic steel has a slightly higher<br />

yield point = Rp 0.2 than austenitic<br />

steel, but has a reduced tensile<br />

strength which somewhat limits its<br />

cold forming potential. E.g. deepdrawing<br />

and hydroforming are not<br />

possible in the majority of cases. A<br />

further characteristic that distinguishes<br />

ferritic steel from austenitic<br />

steel is the reduced strain hardening<br />

tendency. Thus, the ferritic steel<br />

grades prove interesting particularly<br />

on account of their high modulus of<br />

elasticity values (220 kN/ mm²) - see<br />

the comparison table on page 16.<br />

<strong>The</strong> ferritic steel grades exhibit a<br />

better fatigue strength and significantly<br />

lower thermal expansion than<br />

their austenitic counterparts.<br />

Martensitic stainless steel<br />

Martensitic steel types boast the<br />

highest strength but have the lowest<br />

corrosion resistance of all the<br />

stainless steel grades. Martensitic<br />

steel with a high carbon content is<br />

used for making tools and is easily<br />

hardened. On account of their high<br />

strength and relatively limited resistance<br />

to corrosion, they are suited to<br />

applications in which the material<br />

is exposed to corrosive attack and<br />

wear simultaneously. Knife blades<br />

are a good example of this.<br />

Structure of martensitic steel<br />

Austenitic-ferritic stainless<br />

steel (stainless duplex<br />

structure)<br />

In terms of structure and the alloy<br />

content, this group of steels represents<br />

a mixture of the ferritic and<br />

austenitic steel grades. <strong>The</strong> main distinguishing<br />

feature is the significantly<br />

higher green strength (see yield<br />

point Rp0.2 on page 16). For this<br />

reason, these steel grades are frequently<br />

used for producing dynamically<br />

stressed machine parts, e.g.<br />

draw-off rollers for paper machines.<br />

New application areas are emerging<br />

in the oil, gas and petrochemical<br />

sector where steel grades suitable<br />

for saltwater-proof plants and the<br />

offshore industry are called for.<br />

<strong>The</strong>se steels are normally referred to<br />

as duplex steels relating to these two<br />

phases in their structure, whereby<br />

the combined term “duplex stainless<br />

steel” is more fitting since there<br />

are also coated metal sheets and<br />

sandwich metal sheets that go under<br />

the same name. With the commercially<br />

available material grades in<br />

the duplex stainless steel sector, e.g.<br />

1.4362 or 1.4462, the benefits of<br />

both are unified (austenitic-ferritic).<br />

Over the last few years, the lean duplex<br />

stainless steel sector in particular<br />

has undergone significant further<br />

development. Here we are referring<br />

to duplex stainless steel with considerably<br />

reduced nickel and molybdenum<br />

constituents, or lacking these<br />

entirely (e.g. 1.4062, 1.4162 or<br />

1.4362) in relation to the standard<br />

duplex stainless steel 1.4462. This<br />

makes these lean duplex stainless<br />

steel grades relatively inexpensive<br />

despite their high performance - see<br />

the example on page 17, paragraph<br />

5.But duplex stainless steel grade<br />

which a high alloy content are also<br />

available on the market. E.g. the superduplex<br />

stainless steel or now just<br />

recently also the hyperduplex stainless<br />

steel, which in many aspects are<br />

even technically superior to the fully<br />

austenitic grades, e.g. 1.4529.<br />

Structure of stainless duplex<br />

<strong>The</strong> future looks exciting and is set<br />

to belong to the materials made<br />

up of several basic structural types<br />

because already now the first<br />

triplex-stainless steel grades are being<br />

developed, in other words steel<br />

combining the three structural types<br />

(austenitic, ferritic, martensitic).<br />

Also alloys combining Cr, Ni with<br />

aluminium (Al) have already been<br />

extensively tested. <strong>The</strong>se alloys with<br />

an aluminium content of approx.14<br />

% are some 10 % lighter than the<br />

known steel grades and capable of<br />

being cold-formed while demonstrating<br />

a high basic strength.<br />

BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

19


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

<strong>Steel</strong> structure<br />

ferritic/<br />

austenitic<br />

ferritic/<br />

austenitic<br />

ferritic/<br />

austenitic<br />

ferritic/<br />

austenitic<br />

ferritic/<br />

austenitic<br />

ferritic/<br />

austenitic<br />

Materials / Properties / Designations<br />

Market designation<br />

of the steel group<br />

EN<br />

standard<br />

material<br />

Nr. *8<br />

ASTM<br />

Standard-<br />

AISI Nr. *9<br />

ASTM<br />

Standard-<br />

UNS Nr.<br />

*10<br />

<strong>Steel</strong> type short<br />

name acc. DIN EN<br />

10027, 10088-1 or<br />

SEW 400 *11<br />

Standard<br />

parts<br />

<strong>Steel</strong> group<br />

acc. to DIN<br />

EN ISO 3506<br />

General<br />

technical<br />

approval<br />

Comparison<br />

of corrosion<br />

resistance<br />

class acc. to<br />

approval no.<br />

Z-30.3-6 *6<br />

(corrosion<br />

resistance) *7<br />

lean duplex stainless steel 1.4062 ./. S32202 X2CrNi22-2 (D4) * yes*12 III / medium<br />

lean duplex stainless steel 1.4162 ./. S32101 X2CrMnNiN21-5-1 (D4) * no III / medium<br />

lean duplex stainless steel 1.4482 ./. S32001 X2CrMnNiMoN21-5-3 (D4) * no III / medium<br />

lean duplex stainless steel 1.4362 ./. S32304 X2CrNiN23-4 (D4) * yes*4 III / medium<br />

standard duplex stainless steel 1.4462 ./.<br />

S31803/<br />

S32205<br />

X2CrNiMoN22-5-3 *1 yes*2 IV / high<br />

super duplex stainless steel 1.4410 ./. S32750 X2CrNiMoN25-7-4 *1 no IV / high<br />

ferritic steel ferritic chrome steel 1.4016 430 S43000 X6Cr17 *1 yes I / low<br />

ferritic steel stabilized chrome steel 1.4521 444 S44400 X2CrMoTi18-2 *1 no II / moderate<br />

austenitic steel free-cutting steel 1.4305 303 S30300 X8CrNiS18-9 A1 no I /low<br />

austenitic steel spring steel 1.4310 301 S30100 X10CrNi18-8 A1 no I / low<br />

austenitic steel standard steel 1.4301 304 S30400 X5CrNi18-10 A2 yes II / moderate<br />

austenitic steel standard low carbon 1.4307 304L S30403 X2CrNi18-9 A2L yes II / moderate<br />

austenitic steel standard stabilized 1.4541 321 S32100 X6CrNiTi18-10 A3 yes II / moderate<br />

austenitic steel standard steel 1.4401 316 S31600 X5CrNiMo17-12-2 A4 yes III / medium<br />

austenitic steel standard low carbon 1.4404 316L S31603 X2CrNiMo17-12-2 A4L yes III / medium<br />

austenitic steel with a high Ni- + Mo-content 1.4435 316L S31603 X2CrNiMo18-14-3 *1 no III / medium<br />

austenitic steel standard stabilized 1.4571 316Ti S31635 X6CrNiMoTi17-12-2 A5 yes III / medium<br />

austenitic steel<br />

with a higher Mo-content +<br />

nitrogen<br />

1.4439 317LNM S31726 X2CrNiMoN17-13-5 *1 yes III / medium<br />

austenitic steel fully austenitic steel 1.4539 904L N08904 X1NiCrMoCu25-20-5 *1 yes*2 *5 IV / high<br />

austenitic steel fully austenitic steel 1.4529 ./. N08925/6 X1NiCrMoCuN25-20-7 *1 yes*2 *3 IV / high<br />

austenitic steel fully austenitic steel 1.4547 ./. S31254 X1CrNiMoCuN20-18-7 *1 yes*2 *3 IV / high<br />

austenitic steel heat-resistant 1.4828 309 S30900 X15CrNiSi20-12 *1 no (low)<br />

austenitic steel hitzebeständig 1.4841 314 S31400 X15CrNiSi24-21 *1 no (very good)<br />

* non-standardized, defined in-house by Modersohn<br />

*1 currently without standard, to be marked with works no.<br />

*2 approved for tunnel construction, mat. no. 1.4462 not approved<br />

for Germany by BAST (Federal Highway Research Institute)!<br />

*3 approved for indoor pool environments<br />

*4 General technical approval no. Z-30.3-6 of the “Informationsstelle<br />

Edelstahl Rostfrei" Düsseldorf and Z-30.3-19 of the manufacturer<br />

Wilhelm Modersohn GmbH & Co. KG, Spenge, Germany<br />

*5 For indoor pool environments with Cl -content ≤ 250 mg/l<br />

(drinking water)<br />

*6 In accordance with the resistance class categorization of the<br />

General Technical Approval “Products, Connectors and<br />

20<br />

Structural Components of Non-corroding<br />

<strong>Steel</strong>” of 20 April 2009<br />

*7 a comparison of the corrosion-resistance of<br />

heat-proof steel grades (values in brackets) is<br />

only possible within the classes on account of<br />

the widely varying ambient temperatures<br />

*8 According to EN10088, ISO 1872,<br />

administered by the <strong>Steel</strong> Centre in Düsseldorf<br />

*9 AISI = numbering system for steel,<br />

administered by the American Iron and<br />

<strong>Steel</strong> Institute<br />

*10 Unified Numbering System for all materials,<br />

administered by the American Society for<br />

Testing and Materials (ASTM)<br />

*11 Stahl-Eisen-Werkstoffblatt “SEW” published<br />

by Stahleisen (<strong>Steel</strong> Centre Düsseldorf) for<br />

non-standardized materials<br />

*12 DIBt approval manufacturer Modersohn<br />

Z-30.3-19 of 01.06.2011


Chemical properties<br />

Chemical constituents of<br />

stainless steel<br />

Material<br />

no.<br />

Short name DIN<br />

Analysis<br />

C<br />

%<br />

* New materials, provisional column values / factory data<br />

*1 For products to be machined S 0.015-0.030%; long products S< 0.030%; to ensure the weldability S0.008-0.030%;<br />

to ensure the polishability S< 0.015%<br />

*2 Equivalent: Nb (mass fraction in %) = Zr (mass fraction in %) = 7/4 Ti (mass fraction in %)<br />

*3 "Maximum" for individual values; otherwise a value "from to" is specified!<br />

Si<br />

%<br />

Mn<br />

%<br />

P<br />

%<br />

S<br />

%<br />

Cr<br />

%<br />

Mo<br />

%<br />

Ni<br />

%<br />

other<br />

%<br />

Max. Max. Max. * 3 Max. Max. from to from to from to Max./from to<br />

1.4062* X2CrNi22-2 0,030 1,00 2,00 0,040 0,010 21,5-24,0 ≤ 0,45 1,00-2,90 N 0,16-0,28<br />

1.4162* X2CrMnNiN21-5-1 0,04 1,00 4,0-6,0 0,040 0,015 21,0-22,0 0,10-0,80 1,35-1,70<br />

1.4482* X2CrMnNiMoN21-5-3 0,030 1,00 4,0-6,0 0,035 0,030 19,5-21,5 0,10-0,60 1,50-3,50<br />

1.4362 X2CrNiN23-4 0,030 1,00 2,00 0,035 0,015 22,0-24,0 0,10-0,60 3,50 - 5,50<br />

N 0,20-0,25;<br />

Cu 0,10-0,80<br />

N 0,05-0,20<br />

Cu max. 0,10<br />

Cu 0,10-0,60;<br />

N 0,05-0,20<br />

1.4462 X2CrNiMoN22-5-3 0,030 1,00 2,00 0,035 0,015 21,0-23,0 2,50-3,50 4,50-6,50 N 0,10-0,22<br />

1.4410 X2CrNiMoN25-7-4 0,030 1,00 2,00 0,035 0,015 24,0-26,0 3,0-4,5 6,0-8,0 N 0,24-0,35<br />

1.4016 X6Cr17 0,08 1,00 1,00 0,040 0,015 *1 16,0-18,0 - - -<br />

1.4521 X2CrMoTi18-2 0,025 1,00 1,00 0,040 0,015 17,0-20,0 1,80-2,50 -<br />

1.4305 X8CrNiS18-9 0,10 1,00 2,00 0,045 0,15-0,35 17,0-19,0 - 8,00-10,0<br />

N max. 0,030<br />

Ti [4x(C+N)+<br />

0,15] bis 0,80 *2<br />

Cu max. 1,00;<br />

N max. 0,10<br />

1.4310 X10CrNi18-8 0,05-0,15 2,00 2,00 0,045 0,015 16,0-19,0 ≤ 0,80 6,00-9,50 N max. 0,10<br />

1.4301 X5CrNi18-10 0,07 1,00 2,00 0,045 0,015 *1 17,5-19,5 - 8,00-10,5 N max. 0,10<br />

1.4307 X2CrNi18-9 0,030 1,00 2,00 0,045 0,015 *1 17,5-19,5 - 8,00-10,5 N max. 0,10<br />

1.4541 X6CrNiTi18-10 0,08 1,00 2,00 0,045 0,015 *1 17,0-19,0 - 9,0-12,0 Ti:5xC bis 0,70<br />

1.4401 X5CrNiMo17-12-2 0,07 1,00 2,00 0,045 0,015 *1 16,5-18,5 2,00-2,50 10,0-13,0 N max. 0,10<br />

1.4404 X2CrNiMo17-12-2 0,030 1,00 2,00 0,045 0,015 *1 16,5-18,5 2,00-2,50 10,0-13,0 N max. 0,10<br />

1.4435 X2CrNiMo18-14-3 0,030 1,00 2,00 0,045 0,015 *1 17,0-19,0 2,50-3,00 12,5-15,0 N max. 0,10<br />

1.4571 X6CrNiMoTi17-12-2 0,08 1,00 2,00 0,045 0,015 *1 16,5-18,5 2,00-2,50 10,5-13,5 Ti:5xC bis 0,70<br />

1.4439 X2CrNiMoN17-13-5 0,030 1,00 2,00 0,045 0,015 16,5-18,5 4,0-5,0 12,5-14,5 N 0,12-0,22<br />

1.4539 X1NiCrMoCu25-20-5 0,020 0,70 2,00 0,030 0,010 19,0-21,0 4,0-5,0 24,0-26,0<br />

1.4529 X1NiCrMoCuN25-20-7 0,020 0,50 1,00 0,030 0,010 19,0-21,0 6,0-7,0 24,0-26,0<br />

1.4547 X1CrNiMoCuN20-18-7 0,020 0,70 1,00 0,030 0,010 19,5-20,5 6,0-7,0 17,5-18,5<br />

N max. 0,15;<br />

Cu 1,20-2,00<br />

N 0,15-0,25;<br />

Cu 0,50-1,50<br />

N 0,18-0,25;<br />

Cu 0,50-1,00<br />

1.4828 X15CrNiSi20-12 0,20 1,50-2,50 2,00 0,045 0,015 19,0-21,0 - 11,0-13,0 N max. 0,10<br />

1.4841 X15CrNiSi25-21 0,20 1,50-2,50 2,00 0,045 0,015 24,0-26,0 - 19,0-22,0 N max. 0,10<br />

BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

21


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

22<br />

Mechanical and physical properties at a room temperature of 20°C<br />

Material<br />

no.<br />

Mechanical and physical properties<br />

Below is a list of the material grades of stainless steel most frequently processed by Modersohn:<br />

Tensile<br />

strength<br />

Rm<br />

N/mm²<br />

mind.<br />

Yield point<br />

Rp 0.2 in delivered<br />

state<br />

without work<br />

hardening,<br />

N/mm² mind.<br />

Elongation at<br />

rupture A 5 in %<br />

mind.<br />

Modulus of elasticity<br />

kN/mm² *1<br />

(in acc.with approval<br />

Z-30.3-6)<br />

<strong>The</strong>rmal<br />

conductivity<br />

λw/m°C<br />

<strong>The</strong>rmal expansion<br />

coefficient at<br />

20 - 200 °C<br />

(20 - 400°C)<br />

α x 10 - 6/°C<br />

1.4062* 650 450 25 200 15 9,5 on request<br />

1.4162* 650 450 30 200 16 13 on request<br />

1.4482* 620 450 25 200 16 13 on request<br />

1.4362 600 400 25 200 15 13 on request<br />

1.4462 650 450 25 200 15 13 250 (300)<br />

1.4410 760 550 25 200 14 13 250 (300)<br />

1.4016 400 240 20 220 (170)* 1 25 10 400<br />

1.4521 450 320 20 220 23 11 400<br />

1.4305 500 190 35 200 15 16 450<br />

1.4310 500 195 40 200 15 17 450<br />

1.4301 500 190 45/35 (longit./transv.) 200 (170)* 1 15 16 450<br />

1.4307 500 175 45/35 (longit./transv.) 200 (170)* 1 15 16 450<br />

1.4541 500 190 40/30 (longit./transv.) 200 (170)* 1 15 16 500<br />

1.4401 500 200 40/30 (longit./transv.) 200 (170)* 1 15 16 450<br />

1.4404 500 200 40/30 (longit./transv.) 200 (170)* 1 15 16 450<br />

1.4435 500 200 40/30 (longit./transv.) 200 15 16 450<br />

1.4571 500 200 40/30 (longit./transv.) 200 (170)* 1 15 16,5 500<br />

1.4439 580 280 35/30 (longit./transv.) 200 (170)* 1 14 16 450<br />

1.4539 530 230 35/30 (longit./transv.) 195 (170)* 1 12 16 500<br />

1.4529 650 300 40/35 (longit./transv.) 195 (170)* 1 12 16 500<br />

1.4547 650 300 40/35 (longit./transv.) 195 (170)* 1 14 16,5 500<br />

1.4828 500 230 30 200 15 (17,5) 1000<br />

1.4841 550 230 30 200 15 (17) 1120<br />

* New materials, provisional column values / factory data<br />

*1 Values in brackets in compliance with the General Technical Approval<br />

of the DIBt "Products, Connectors and Building Components of Noncorroding<br />

<strong>Steel</strong>" dd. 20 April 2009. <strong>The</strong> lowering of the modulus of<br />

elasticity values compared to factory and European standard values<br />

is based on experiments performed in the run-up to the granting of<br />

approval. During these tests it was established that the high tendency<br />

of austenitic materials towards strain hardening can cause extreme<br />

fluctuations in the modulus of elasticity values. <strong>The</strong> greater the level<br />

of strain hardening, the greater the reduction in rigidity of the material<br />

due to the change in the texture of the microstructure.<br />

*2 Values for sustained exposure to max. temperature.<br />

<strong>The</strong> strength values, in particular those of<br />

the austenitic steel grades, decline considerably<br />

as the temperature rises. <strong>The</strong> advantage of the<br />

austenitic steel grades is their continued high<br />

degree of strength even when exposed to high<br />

temperatures. Please check the values for the<br />

yield point and modulas of elasticity in the<br />

material data sheets. While Duplex stainless<br />

steel containing molybdenum actually becomes<br />

stronger when exposed to higher temperatures<br />

(high temperature strength), it tends to become<br />

Max. recommended<br />

operating temperature<br />

in air up to °C *2<br />

(permanent exposure)<br />

brittle at temperatures exceeding 300°C. This is due<br />

to the so called “475°C embrittlement”. <strong>The</strong>re are<br />

examples where heat exchangers have functioned<br />

perfectly for many years even at temperatures of<br />

350°C, but also individual cases where after approx.<br />

30 – 40000h and temperatures exceeding<br />

250°C significant brittleness in the weld joints has<br />

been reported (source: Brücken 1997).<br />

In terms of the recommended maximum operation<br />

temperature the new Lean Duplex <strong>Steel</strong>s without<br />

molybdenum perform considerably better.


Route Map<br />

Access routes to the<br />

Haninghorst Industrial<br />

Estate via the autobahn<br />

from direction of:<br />

1. Münster/Osnabrück<br />

• Autobahn A 30, exit<br />

Rödinghausen-Bruchmühlen<br />

• Follow signs for Spenge<br />

2. Hannover/Bad Oeynhausen<br />

• Autobahn A 30, exit<br />

Bünde-Ennigloh<br />

• Spenge is signposted<br />

3. Dortmund/Beckum<br />

• Via A 2, exit Rheda-Wiedenbrück<br />

• Drive through Gütersloh via the<br />

ring road up to junction leading<br />

to Halle<br />

• Drive past Halle and the Gerry-<br />

Weber-Stadium in the direction<br />

of Werther<br />

• Drive through Werther in<br />

direction of Häger<br />

• Drive through Häger in<br />

direction of Spenge<br />

4. Kassel/Paderborn<br />

• Autobahn A 33 up to Sennestadt<br />

• <strong>The</strong>n drive a short distance on<br />

the A2 in direction of Hannover.<br />

Exit Herford-Bad Salzuflen<br />

• Drive through Herford via the<br />

B 239 ring road in direction of<br />

Enger<br />

• Follow signs for Spenge<br />

see also the route planner at:<br />

www.mail.map24.com/<br />

modersohn<br />

MCONSTRUCT Sales<br />

<strong>MSTAINLESS</strong> Sales<br />

(<strong>Stainless</strong> <strong>Steel</strong> Service<br />

Centre and Production<br />

Management)<br />

Modersohn<br />

GmbH & Co. KG<br />

Modersohn<br />

GmbH & Co. KG<br />

MFIXINGS Sales<br />

(Fastening Technology<br />

and Administration)<br />

BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

23


BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

Modersohn<br />

GmbH & Co. KG<br />

Modersohn GmbH & Co. KG:<br />

Expertise & Know-how<br />

<strong>The</strong> company:<br />

1970: <strong>The</strong> company is<br />

founded by Wilhelm<br />

Modersohn Sr. <strong>The</strong> first<br />

product to be manufactured<br />

is the MU anchor<br />

for prefabricated<br />

concrete facades.<br />

1974: Office premises<br />

and storage facilities<br />

rented.<br />

1978: A new office and<br />

residential building is<br />

constructed.<br />

1979: An empty factory<br />

building is rented.<br />

In 1984 the company<br />

builds its own production<br />

plant on a nearby<br />

industrial estate. Initially,<br />

production focuses<br />

almost exclusively on<br />

attachment systems.<br />

End of the 1990s:<br />

Production facilities are<br />

expanded, manufacture<br />

of special and series<br />

components in stainless<br />

steel for other branches.<br />

2000: Wilhelm<br />

Modersohn Jr. succeeds<br />

Wilhelm Modersohn<br />

Sr. as the Managing<br />

Director.<br />

To date these two<br />

driving forces have registered<br />

more than 100<br />

innovations in the field<br />

of fastening technology<br />

and other branches at<br />

the Patent Office in Munich.<br />

Patent protection<br />

has also been awarded<br />

for numerous patent<br />

applications.<br />

2008/2009: Substantial<br />

investments were made<br />

in the company site<br />

now covering an area<br />

of some 20,000 sq.m.<br />

Following the addition<br />

of a new administration<br />

building for Service<br />

Center Sales and preproduction<br />

scheduling,<br />

plus an extended<br />

production area, new<br />

machines and a 2,500<br />

sq.m. shipping hall the<br />

production and delivery<br />

facilities have been<br />

significantly expanded.<br />

Cutting in stainless steel<br />

• Laser cutting<br />

• Plasma cutting<br />

• Water-jet cutting<br />

• Cutting with shears<br />

• Sawing<br />

• Slit strip die-cutting in series<br />

Forming of stainless steel for<br />

profiles, linings, ducts, assembly<br />

parts etc.<br />

• Flange profiles<br />

<strong>Stainless</strong> steel fastenings for<br />

special constructions and<br />

building refurbishments<br />

Attachments for monuments and<br />

the refurbishment of old buildings<br />

• Tensioning systems and tie bars<br />

• Needle-type anchors<br />

• Retaining plates and cross stays<br />

• Substructures<br />

• Twist clamps<br />

• Pest protection structures<br />

Special concrete fastenings<br />

• MBA anchor rails, anchor rail<br />

Heavy-duty fixings for<br />

masonry and concrete<br />

Masonry support and<br />

attachment systems<br />

• MOSO masonry facade<br />

attachments<br />

· Single bracket anchors<br />

· Angle-bracket anchors<br />

· Angled supports<br />

· Cavity wall ties (wire ties,<br />

special retaining anchors)<br />

• Bent profiles<br />

• Embossed and pressed<br />

components<br />

Welded structures for troughs,<br />

containers, housings, frames etc.<br />

• WIG welding<br />

• MAG welding<br />

• Manual electrode/arc welding<br />

• Plasma welding<br />

• Laser welding<br />

• Bolt welding<br />

Turned and milled components<br />

• Automatic turning and milling of<br />

components in series<br />

• Face-milled components<br />

• Serrated components<br />

• Threaded components with<br />

metric coarse thread<br />

welded structures, bent anchor<br />

rails<br />

• Rebars and reinforcement<br />

structures<br />

• Edge protection profiles and tread<br />

profiles for steps<br />

• Tie and weld plates and profiles<br />

• Mounting plates and mounting<br />

profiles<br />

• Joint coverings and clamping<br />

profiles<br />

Heavy-duty fastenings, frames<br />

and claddings for special<br />

structures, such as:<br />

• tunnels<br />

• bridges<br />

• wooden structures<br />

• power plants<br />

• swimming pools<br />

• glass facades<br />

• MOSO masonry reinforcement -<br />

perforated strip<br />

• MOSO attachments for fastening<br />

prefabricated parts to masonry<br />

facades<br />

• MOSO scaffold anchors for<br />

masonry facades<br />

Fastenings for prefabricated<br />

facades<br />

• MOSO supporting anchors for<br />

concrete facades<br />

· Suspension anchors<br />

· Clamping anchors<br />

· Bearing and suspension brackets<br />

for prefabricated facades<br />

• MOSO concrete facade retaining<br />

anchors<br />

W. Modersohn GmbH & Co. KG Sales M STAINLESS<br />

Surface finishing in<br />

stainless steel<br />

• Pickling and passivating<br />

• Blasting with glass beads and<br />

stainless steel particles<br />

• Wet and dry grinding and<br />

deburring<br />

• Body grinding<br />

• Tumbling<br />

Sales M-STAINLESS Headquarters:<br />

+49 (0) 5225 – 87 99-220<br />

Standard components and dowels<br />

in stainless steel<br />

• Threaded rods (up to 3000 mm)<br />

• Screws, nuts, washers also in<br />

special shapes and sizes<br />

• Dowel systems in stainless steel<br />

Sales M-CONSTRUCT headquarters:<br />

+49 (0) 5225 – 87 99-200<br />

· Serrated retaining anchors<br />

· Compression/tension anchors<br />

· Pressure struts<br />

• MOSO anchor rails<br />

· MBA rails with headed studs<br />

· ES anchor rails for<br />

prefabricated lintel fastenings<br />

Sales M-FIXINGS Headquarters:<br />

+49 (0) 5225 – 87 99-330<br />

Industriestraße 23 • 32139 Spenge • Fon +49 (0) 5225 – 87 99-220 • Fax +49 (0) 5225 – 87 99-37<br />

E-Mail: vertrieb@mstainless.de • www.mstainless.de<br />

www.gerbercom.de • 3106 • 04/2012<br />

Subject to content modifications and technical changes

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