The Stainless Steel Experts - MSTAINLESS
The Stainless Steel Experts - MSTAINLESS
The Stainless Steel Experts - MSTAINLESS
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BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
Product samples<br />
and component constructions<br />
Processing options<br />
and materials<br />
Storage<br />
and shipping service<br />
With valuable tips for<br />
stainless steel<br />
professionals!<br />
<strong>The</strong> <strong>Stainless</strong> <strong>Steel</strong> <strong>Experts</strong><br />
Service & Product Overview<br />
www.mstainless.de<br />
Lean Duplex <strong>Steel</strong> – <strong>The</strong> Alternative<br />
Modersohn GmbH focuses on a new material<br />
Modersohn<br />
GmbH & Co. KG
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
2<br />
<strong>The</strong> Company<br />
Wilhelm Modersohn Jr.<br />
Reliability isn’t witchcraft!<br />
At Modersohn service ranks high<br />
on our list of priorities. That's why<br />
more than 15 years ago we decided<br />
to set up our <strong>Stainless</strong> <strong>Steel</strong> Service<br />
Centre. <strong>The</strong> organization was optimized<br />
to meet the needs of those<br />
customers with special wishes and<br />
specific requirements. Our Service<br />
Center today is an independent<br />
corporate division bearing the name<br />
<strong>MSTAINLESS</strong>.<br />
We specialize in troughs and trays,<br />
containers and linings. Here we can<br />
Production hall and office building, Industriestraße 23, Spenge, Germany<br />
At Modersohn you are assured of<br />
receiving expert advice, quick quotations<br />
and cost-effective solutions.<br />
Our staff is reliable and will always<br />
respond promptly to your needs. As<br />
both a processor and wholesaler we<br />
can offer you stainless steel products<br />
<strong>Stainless</strong> steel?<br />
Modersohn!<br />
Dear Customers and Business<br />
Friends, Welcome to Wilhelm<br />
Modersohn GmbH & Co. KG!<br />
We would like to introduce ourselves<br />
to you as a reliable and<br />
competent partner in all aspects of<br />
stainless steel. At Modersohn quality<br />
is always top of the agenda. Our<br />
reputation is quite literally stainless!<br />
<strong>The</strong> company was founded by<br />
Wilhelm Modersohn Sr. back in<br />
furnish certificates verifying our<br />
compliance with section 19I of the<br />
Federal Water Resources Act (WHG).<br />
We possess special skills in the field<br />
of welding technology. As a member<br />
of the German Welding Association<br />
(DVS) as well as the <strong>Stainless</strong><br />
<strong>Steel</strong> Association Germany we have<br />
the expertise to advise you in all<br />
questions concerning attachments<br />
and materials.<br />
We will be happy to assist you further:<br />
covering all areas of the industry.<br />
Processing upwards of 1,500 steel<br />
sheets annually, we rank as one<br />
of the major service companies<br />
operating within the stainless steel<br />
industry.<br />
1970 and presently employs around<br />
100 people.<br />
Besides the product groups presented,<br />
we are also happy to provide<br />
solutions to any special stainless<br />
steel requirements you may have.<br />
Yours sincerely,<br />
Wilhelm Modersohn Jr.<br />
Welding work on a tank<br />
Shipping and intermediate storage hall
Contents<br />
Product samples<br />
Cut sections p. 4<br />
Profiles p. 5<br />
Complete<br />
component constructions p. 6<br />
Special component constructions p. 8<br />
Production details p. 9<br />
Expertise<br />
in joining technology<br />
Qualifications p. 10<br />
Surface finishing<br />
Surface finishing p. 11<br />
Storage<br />
and shipping service<br />
Semi-finished products p. 12<br />
Dowel systems<br />
Screws, nuts,<br />
threaded rods<br />
Service, transport p. 13<br />
Information on materials<br />
and surfaces<br />
What is stainless steel? p. 14-16<br />
Analysis, measurements p. 17<br />
Structural types of stainless steel p. 18-19<br />
Table of materials p. 20<br />
Table of materials p. 21<br />
Table of materials p. 22<br />
Route map p. 23<br />
<strong>The</strong> company p. 24<br />
from 0.5 - 150 mm material thickness<br />
flanged, rolled and drawn<br />
For further information and our<br />
General Terms & Conditions please go to<br />
http://www.mstainless.de<br />
Container components, troughs and trays, frames,<br />
connectors and much more<br />
Product samples, references<br />
Slit strip processing line, bending machine, milling and<br />
surface finishing<br />
We hold various qualifications in welding technology. <strong>The</strong> scope<br />
of our supply includes, among other things, welded constructions<br />
for dynamic loads and in highly corrosion-proof steels.<br />
On our modern surface finishing lines we can produce a number<br />
of quality grades, e.g. ground, deburred, blasted, stained,<br />
electrolytically polished, tumbled etc.<br />
Extensive stores of sheet steel, steel rods and steel tubing. A key<br />
partner of renowned dowel manufacturers and wholesalers for<br />
standard and special connectors<br />
Large-scale import of metric threaded rods up to L=3000mm<br />
call-off stock, local transport service, experienced transport<br />
specialists in the Shipping Department<br />
A brief introduction to the materials science<br />
Mobile material analysis and surface roughness measurement<br />
Description of structural types and microstructures<br />
Overview of materials<br />
Mechanical and physical properties at room temperature<br />
Chemical constituents of stainless steel<br />
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
3
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
4<br />
Product samples<br />
Laser-cut sections<br />
Laser-cut section with fine deburring<br />
Laser-cut sections with serrated side<br />
Laser-cut sections<br />
Our waterjet cutter ...<br />
... can handle sheet sizes of 2000 x 6000 mm<br />
and longer<br />
Conveyor belt system<br />
component, blasted<br />
with glass beads<br />
Sawn sections<br />
Clean laser-cut edges<br />
also on thicker sheet<br />
parts<br />
Laser-cut plant components<br />
Plasma-fired parallel attachments<br />
Round sawn steel<br />
Laser-cut tubing<br />
Cut sections<br />
Laser cutting from 0.5 - 35 mm<br />
Cutting with shears from<br />
1.0 - 20 mm<br />
Whether as a laser-cut section,<br />
ground on both sides, in 0.5 mm<br />
sheet thickness or as a narrow<br />
straightened shear-cut section in 15<br />
mm sheet thickness.<br />
Water-jet cutting: cutting thicknesses<br />
up to 200 mm and over, without<br />
thermal impairment of the cut edge<br />
and the edge area, with a relatively<br />
high cutting speed and precision<br />
at a cutting pressure of 6000 bar.<br />
Sheet sizes up to 2000x6000 mm<br />
are possible.<br />
Is a ring of 1950 mm diameter in a<br />
sheet thickness of 50 mm required<br />
or one no bigger than a finger nail?<br />
Whatever your requirements, we can<br />
supply the full spectrum!<br />
Laser-cut section for plant construction<br />
Waterjet cutting with simple separating cut for<br />
quick, low-cost finishing ...<br />
... large and small ...<br />
... with a high<br />
degree of cut edge<br />
accuracy
Product samples<br />
Profiles<br />
From drainage guttering more than<br />
12 metres long up to clamping<br />
sections smaller than a matchstick:<br />
a diverse range of components that<br />
we can manufacture for you quickly,<br />
simply and inexpensively using our<br />
own machinery. Benefit from our<br />
experience and expertise to meet<br />
your profile production needs!<br />
Heavy frame profiles Through-section (gutter) profile L=12000 mm<br />
Precision U-shaped profiles, flanged C-profiles, flanged, for conveyor system<br />
construction, blasted with glass beads<br />
C-profiles, rolled Series for solar module fastenings, flanged<br />
Precision flanged profiles for runner systems Door hinge profile<br />
Small flanged profile<br />
Press-through profile for sausages<br />
Cladding profiles with protective film<br />
Flanged profiles for troughs and trays<br />
Various flanged profiles with or without<br />
protective film<br />
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
Profiled tubing with<br />
clamping grooves<br />
5
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
6<br />
Product samples<br />
Complete component constructions<br />
Collection troughs Container with lid<br />
Special washbasin<br />
Line component Construction of entire production lines Tall, narrow container<br />
Racks Conveyor system component<br />
Container with lid for electrics<br />
Suction table<br />
Cable conduits, heavy version<br />
Tall troughs<br />
Ladder element with anti-fall safeguard<br />
Facade substructure<br />
Hazardous<br />
goods store
Product samples<br />
Complete component constructions<br />
Large line components<br />
Support structure preceeding the pickling process (length = over 11 m)<br />
Transport trolley complete with castors<br />
Large trough/tray constructions<br />
Floor covering<br />
Brackets for ceiling-fixing of strip lighting<br />
Railing, blasted with glass beads High-tech design in Moscow's newest metro station<br />
Laser-welded<br />
heavy squared tubing<br />
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
7
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
8<br />
Product samples / References<br />
Conveyor buckets<br />
Trays Wind-power spinners<br />
Large frameworks,<br />
e.g. bridge construction<br />
Heavy welded constructions, blasted<br />
Cover plates<br />
Curved sheeting Ground housing (e.g. medical technology)
Production details<br />
Processing lines<br />
In addition to the extremely extensive processing of metal sheets, we<br />
have at our disposal various processing lines which are also extremely<br />
interesting for the construction of machinery and plant equipment when<br />
stainless steel is involved. With our high-speed eccentric and hydraulic<br />
presses we can produce punched, bent and embossed parts from slit<br />
strips precisely and quickly up to material thicknesses of 5 mm. Benefit<br />
from our many years of experience in the field of tool-intensive processing<br />
of stainless steel with follow-on tools.<br />
Profile bending<br />
machine<br />
Using a new ultra-modern CNC<br />
controlled profile bending machine<br />
we can repeat the bending or also<br />
straightening of tubular or full profiles<br />
with absolute accuracy. Particularly<br />
squared and rectangular tubing but<br />
also C-profiles can be quickly and<br />
inexpensively formed to attain the<br />
required radius. In the case of round<br />
cross-sections a tool specially adapted<br />
to the diameter is needed to counteract<br />
the risk of torsional twisting.<br />
Should we not have any suitable tools<br />
in production, these can be procured<br />
relatively quickly. As a rule, the most<br />
common round steel and tubular<br />
diameters are available as a tool at the<br />
machine manufacturer's. In the case<br />
of our profile bending machine we<br />
Turned and<br />
milled parts<br />
Turned and milled<br />
parts<br />
Face milling<br />
We can also supply various turned and<br />
milled parts in stainless steel.Besides<br />
in-house production our wholesale<br />
and foreign trading partners work<br />
closely with good partners at home<br />
and abroad who specialize in this<br />
specific field of stainless steel. Particularly<br />
where turned and milled parts<br />
are concerned, quality is key. Benefit<br />
from our expertise and experience!<br />
Bending machine<br />
Different radii can be automatically bent in succession in one single operation.<br />
Ask us about your special profile requirements.<br />
also have special tools at our disposal<br />
which allow us to bend thin-walled<br />
angular profiles. We can bend up to<br />
a profile height of 300 mm. With full<br />
material a profile diameter of up to<br />
60 mm is possible and with tubes up<br />
to an external diameter of 114 mm.<br />
Surface finishing<br />
Important to know:<br />
We cover the needs of all the<br />
industrial branches!<br />
Split strip processing line for larger series of small<br />
stainless steel components.<br />
Surface representation of 2 welded corners<br />
1. untreated / with ground surface finish<br />
2. untreated / finished surface, blasted with glass beads<br />
Housings and containers make up our routine business. We use experienced<br />
welders and grinders as well as modern machines for the reworking and<br />
finishing of special and series components in machinery and plant construction.<br />
Irrespective of whether grinding, blasting or pickling, you know you<br />
can always rely on us to supply the perfect surface finish, particularly in the<br />
area of the welds.<br />
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
9
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
10<br />
Joining<br />
Prof. Dr. Ing. Wolf-Berend Busch<br />
(welding engineer, specialist for material grades<br />
and joining technology)<br />
prof.busch@modersohn.de<br />
Spot welding<br />
Certified as a<br />
company in<br />
conformity with<br />
section 19 l<br />
of the Federal<br />
Water Resources<br />
Act (WHG)<br />
Bending test, butt joint<br />
weld, on a 15 mm thick<br />
metal sheet<br />
Rüdiger Gottwald (welding specialist, auditor,<br />
works manager)<br />
gottwald@modersohn.de<br />
Welding certificate to DIN 4099 (rebar steel welding)<br />
Auditing of procedures for steel grades 1.4529, 1.4539, 1.4462,<br />
1.4439, 1.4362, 1.4162<br />
Welding approval for the butt joining of tensile bars<br />
Manufacturer's qualification type E for dynamic loads<br />
Unfinished weld<br />
Welding on a frame<br />
Testing the weld for leakage<br />
(red-white test or with suction bell)
Surfaces and cut edges<br />
We have an extensive range of machinery at our disposal<br />
to enable us to achieve a variety of surface and<br />
edge finishes. In addition, we work exclusively with<br />
experienced and competent partners.<br />
• Glass bead blasting<br />
• Pickling and passivating<br />
• Electrolytic polishing<br />
• Tumbling<br />
• Grinding, deburring and brushing<br />
• Coating<br />
• Face milling and milling of serrations<br />
• Chamfering, bevelling of edges<br />
Pickling line<br />
Body grinding machine<br />
Milled serrations<br />
Blasting chamber<br />
Surface deburring machine Manual grinder with flexible shaft<br />
Quick and effective, the surface makes all the<br />
difference!<br />
Grinding sample<br />
<strong>The</strong> highlight is our wet grinding line, on which we<br />
not only produce a visually perfect ground surface, but<br />
also cleanly deburr holes and edges in all directions in<br />
a single production run. Even the smallest holes and<br />
slots are perfectly deburred without producing excessive<br />
rounding or clogging the fine openings.<br />
Electrolytically polished<br />
surfaces<br />
Manual grinder with flexible shaft<br />
Grinding with handtool<br />
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
11
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
12<br />
Storage and shipping service<br />
Semi-finished<br />
materials<br />
(intermediates)<br />
Metal sheets, strips, rods,<br />
tubing – We stock large quantities<br />
of high-quality intermediates<br />
(semi-finished materials) in<br />
stainless steel. This enables us to<br />
produce your orders quickly and<br />
reliably for on-schedule delivery.<br />
Tubing in all shapes and sizes Tubing Rebars<br />
Threaded rods from M5 - M42, L = 3000mm<br />
We are a partner to leading<br />
German manufacturers of dowel<br />
systems. Ask us about your<br />
dowelling requirements and<br />
benefit from the professional<br />
advice of our experienced engineers.<br />
We hold a large stock of standard<br />
and special dowels in stainless<br />
steel. From heavy-duty dowels for<br />
the cracked tension zone to simple<br />
all-purpose plastic dowels.<br />
We are also able to supply special<br />
versions with a general permit or<br />
with individual permit.<br />
Benefit from our expertise and experience!<br />
Sheet store for<br />
2000 x 4000mm<br />
Slit strip stock<br />
Dowel and fixing rail systems<br />
We also stock approved in-house produced fixing<br />
rails, special versions also available.<br />
Rolled profiles<br />
Hot-rolled or drawn profiles Metal sheets of varying thicknesses Thick-walled tubing<br />
or hollow bars<br />
Heavy-duty dowels<br />
MBA anchor rails and MHK T-head or hammerhead<br />
bolts<br />
Dowel and standard parts store<br />
Sheet metal stocks<br />
also for bulk orders
Storage and shipping service<br />
Open threaded sleeves<br />
Threaded rods<br />
L = 3000 mm<br />
Services and transport<br />
We have extensive customer storage<br />
areas, set up for periods of up to<br />
one year and usually extended from<br />
one year to the next, depending on<br />
the frequency with which customers<br />
call off their goods from stock.<br />
This eleminates the need for you<br />
to tie up valuable storage space<br />
and capital resources. You can<br />
then call off your goods “just in<br />
time”whenever you need them.<br />
Special shipping areas allow us to<br />
Store Customer's stocks bundled and labelled<br />
Customers' packaged<br />
stocks<br />
Special washers Round threaded sleeves<br />
Screws in special<br />
lengths<br />
Hexagonal head bolts<br />
make sure that your consignments<br />
are made up and shipped in an<br />
orderly and well organized fashion.<br />
Delicate parts are protected<br />
by additional PE sleeves as well as<br />
intermediate layers of paper or cardboard.<br />
Fragile parts are identified<br />
accordingly with separate labels.<br />
For the shipping of consignments<br />
we use shrink-wrapping and robust<br />
cardboard packaging with appropriate<br />
labels as a matter of course.<br />
Delicate surfaces protected by intermediate layers of paper<br />
Screws, nuts and<br />
threaded rods<br />
We can supply you with connecting elements in stainless<br />
steel in accordance with standards and in customized<br />
versions. We know all the sources for good<br />
quality, cost-efficient screws, bolts and nuts.<br />
Put us to the test! You will be astounded by our ability<br />
to purchase your requirements cost-efficiently (and<br />
in the case of customized versions also manufacture<br />
them on our own machines!)<br />
Countersunk screws Hexagonal sleeves Hammer head bolts Cheese head screws<br />
Central shipping department<br />
Profile sections with different packaging<br />
Shipment of parcels Pallet packaging Warnings<br />
Own fleet of vehicles<br />
Nuts<br />
So that you don't have to go from<br />
“Smith <strong>Steel</strong>s to Jones Ironmongery”<br />
just to buy three cut panels<br />
and 50 screws, we have set up a<br />
cost-effective and reliable delivery<br />
organization with our own vehicles<br />
to cover the local area.<br />
In this way, you are quickly supplied<br />
with everything from a single<br />
source.<br />
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
13
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
14<br />
Materials and surfaces<br />
<strong>Stainless</strong> steel<br />
History<br />
<strong>The</strong> first “stainless steel” was patented<br />
by Krupp in Essen in 1912.<br />
Alloys, which can be classed under<br />
the general heading “special steel”,<br />
had already been developed much<br />
earlier (around 1740 with crucible<br />
cast steel).<br />
Definition<br />
For our purposes it is important<br />
to remember that the steel we are<br />
concerned with here is not simply<br />
“special steel” but “stainless steel”,<br />
a very special subgroup. “<strong>Stainless</strong><br />
steel” is characterized by particularly<br />
high resistance to many naturally<br />
occurring environmental factors<br />
which promote corrosion. But there<br />
are also certain chemical substances<br />
that are naturally capable of corroding<br />
stainless steel, such as hydrochloric<br />
acid or a lack of oxygen in<br />
the ambient atmosphere. <strong>The</strong> term<br />
“stainless” is therefore merely intended<br />
to highlight its special value.<br />
What is "stainless<br />
steel" actually made<br />
from?<br />
Its main constituent is naturally iron<br />
(Fe)! When describing the material,<br />
however, this natural element is<br />
normally no longer specified. Many<br />
material descriptions only mention<br />
the elements of importance for<br />
determining the properties of the<br />
alloy, e.g. Cr = chromium, Ni =<br />
nickel, Mo = molybdenum etc.<br />
What makes stainless<br />
steel so resistant to<br />
corrosion?<br />
Chromium (Cr) is one of the most<br />
important alloying elements. Present<br />
in proportions from about<br />
12 % upwards, it is needed to<br />
form the protective oxide layer,<br />
together with oxygen, on the<br />
surface of the steel. This process<br />
is known as “passivation” and may<br />
take several days. However, the<br />
process can be speeded up considerably<br />
with the aid of nitric acid<br />
(an oxidizing acid), thus reducing<br />
the time required to repair surface<br />
damage or contamination. <strong>The</strong> additional<br />
alloying of further metals,<br />
such as molybdenum (Mo), then<br />
enhances the corrosion resistance<br />
still further.
What points must be<br />
taken into account?<br />
When exposed to environments<br />
lacking in oxygen, stainless steel<br />
can corrode just like every other<br />
corroding steel – unless a protective<br />
layer has already formed.<br />
Welds which have not been properly<br />
treated with a passivating agent<br />
can corrode very rapidly in swampy<br />
or muddy waters, i.e. water containing<br />
little oxygen. <strong>The</strong> effects of<br />
heat, for instance incorrect welding<br />
or during heat treatment (annealing<br />
/ hardening), can also change<br />
the structure of the material in such<br />
a way that the stainless steel can<br />
corrode or even break, i.e. become<br />
brittle.<br />
What are the<br />
commonest<br />
designations?<br />
Numerous designations are encountered<br />
today, such as V4A, V2A<br />
or 18/10. <strong>The</strong> short designations,<br />
such as “V4A”, come from the<br />
test labs at Krupp and refer to a<br />
test series. <strong>The</strong> designation “A4”<br />
which is frequently found on screw<br />
parts of stainless steel is derived<br />
from this. <strong>The</strong> numbers 18/10 on<br />
many household cutlery parts, for<br />
example, stand for the alloying<br />
constituents chromium (18%)<br />
and nickel (10%). Such names as<br />
Cromargan, Remanit and Nirosta<br />
are internal proprietary names. All<br />
these examples are very general in<br />
nature and too imprecise to characterize<br />
a material. Since there are<br />
many types of stainless steel with<br />
very different properties and fields<br />
of application, it is important to<br />
always specify the material number<br />
for certain areas of use.<br />
<strong>The</strong> number “1” in front of the full<br />
stop stands for steel in this system.<br />
<strong>The</strong> number “4” after the full stop<br />
indicates that this is a stainless steel.<br />
<strong>The</strong> standard short designation<br />
helps to simplify identification of<br />
the chemical composition. In our<br />
example, the chemical composition<br />
is: X5CrNi18-10 meaning that<br />
this steel contains the following<br />
constituents:<br />
•X5 = carbon concentration in<br />
hundredths percent by<br />
weight (e.g.: 0.05 %)<br />
•Cr = chromium<br />
•Ni = nickel<br />
•18 = 18 % chromium<br />
•10 = 10 % nickel<br />
Physical properties<br />
Both the chemical composition of<br />
the material as well as a possible<br />
cold forming have an affect on the<br />
magnetizability. <strong>Stainless</strong> steel can<br />
react magnetically in accordance<br />
with these factors and also depending<br />
on its structural composition.<br />
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
15
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
16<br />
Materials and surface finishing<br />
Why stainless steel?<br />
Durablity and high resistance<br />
<strong>Stainless</strong> steel is frequently the material<br />
of first choice wherever a part is<br />
required to offer durability, neutrality<br />
and a service life spanning decades.<br />
Examples: wastewater and sewage<br />
plant engineering, in environmental<br />
technology for hazardous substances,<br />
in the foodstuffs industry, attachments<br />
and linings.<br />
Aesthetic appearance and<br />
design-enhancing properties<br />
Architects and designers have long<br />
since selected stainless steel as their<br />
“design steel”. Today design elements<br />
in stainless steel are featured<br />
in virtually all manner of consumer<br />
goods, structural components and<br />
service facilities. Indeed, it would be<br />
hard to imagine life without it! <strong>The</strong><br />
aesthetic appeal of stainless steel can<br />
be described in just a few short terms:<br />
- brilliant and shiny<br />
- slender and elegant<br />
- robust and functional<br />
Ecological benefits in the<br />
production of stainless steel<br />
Compared with the competing<br />
material sectors, such as plastics,<br />
aluminium etc., the steels, and stainless<br />
steel in particular, are extremely<br />
environmentally friendly. This starts<br />
with the significantly better balance<br />
of energy and resources in the<br />
production process and ends with<br />
a more favourable recycling and<br />
reintroduction into the raw materials<br />
chain. Thus from this point of view,<br />
anyone deciding in favour of stainless<br />
steel, is taking a positive step towards<br />
protecting and improving the quality<br />
of our environment.<br />
High mechanical strength<br />
and toughness<br />
Not without good reason, the Construction<br />
Technology Institute in<br />
Berlin (as the supreme construction<br />
supervisory authority) has made<br />
stainless steel the No. 1 material for<br />
important load-bearing and attachment<br />
situations in the construction<br />
sector. <strong>Stainless</strong> steel becomes even<br />
stronger when formed – a process<br />
known as strain hardening. Despite<br />
this, however, stainless steel remains<br />
tough without breaking as a result of<br />
abrupt impacts.<br />
Examples: in dowel systems, in order<br />
to attach loads of 30 kN and more<br />
with a single dowel, in modern buildings<br />
as the visible, filigree supporting<br />
structure for complex glass roofs or<br />
glass facades, as bracing for the mast<br />
on ocean yachts in order to withstand<br />
the worst storms.<br />
<strong>The</strong>se benefits resulting from the<br />
strength properties are now also<br />
asserting themselves increasingly in<br />
all sectors of the industry. Structural<br />
components are becoming more<br />
slimline and lightweight on account<br />
of this improved strength. In many<br />
areas there is now a great potential<br />
for economies. Together with the<br />
<strong>Stainless</strong> <strong>Steel</strong> Information Centre<br />
in Düsseldorf, the Federal Institute<br />
for Material Research in Berlin and<br />
various universities as well as welding,<br />
teaching and test institutes, we<br />
therefore endeavour to promote the<br />
introduction of new higher performing<br />
stainless steel grades.<br />
Looking to the future with<br />
new materials<br />
Example: lean-duplex<br />
As early as 2002, in other words<br />
before the onset of the major price<br />
increase in stainless steel, we had<br />
already started research work on new<br />
high-performance stainless steels.<br />
In 2006 we were able to obtain the<br />
Technical Approval no. Z-30.3.19 of<br />
the SAF2304 for all fastenings used<br />
in the building and construction<br />
industry.<br />
<strong>The</strong> advantages of leanduplex<br />
stainless steel,<br />
e.g. material 1.4362, over 1.4571<br />
(A5) or 1.4404 (A4L), can be summarized<br />
in the following simple descriptions:<br />
• Greater planning safety: significantly<br />
reduced alloy content in<br />
terms of nickel and molybdenum,<br />
therefore less expensive and improved<br />
price stability due to the<br />
relatively lower alloy surcharges<br />
• Double the basic strength, also in<br />
the welded state<br />
• Improved corrosion resistance,<br />
among other things, in terms of<br />
chloride induced stress fractures<br />
and pitting.<br />
• Reduced thermal expansion but no<br />
decline in<br />
thermal conductivity<br />
• Improved fatigue strength<br />
• Higher modulus of elasticity values<br />
(according to MPA tests Modersohn<br />
metal sheets >=200 kN) compared<br />
with the austenitic structure<br />
(according to technical approval<br />
only 170 kN)
Materials and surfaces<br />
Surface roughness measurement for sensitive surfaces –<br />
fast and precise determination in micrometres!<br />
Quick and targeted measurement<br />
of surface roughness plays a key<br />
role in industries subject to stringent<br />
hygiene regulations, such as medical<br />
technology and the food industry:<br />
these days there is growing recognition<br />
that the surface quality, and<br />
thus the determination of the surface<br />
roughness, is absolutely essential for<br />
establishing the corrosion resistance<br />
characteristics of a material.<br />
An extremely rough and badly<br />
ground surface on mat. 1.4404 can<br />
result in poorer corrosion resistance<br />
characteristics than a surface that<br />
is properly ground and smooth, or<br />
electropolished on mat. 1.4301!<br />
This is why, besides the material<br />
itself, the choice of surface is one<br />
of the key selection criteria when<br />
it comes to ensuring the correct<br />
corrosion resistance characteristics.<br />
Your surface quality check should<br />
include an analysis and confirmation<br />
of material surface roughness!<br />
<strong>The</strong> surface is precisely scanned<br />
along a length of up to 12.5 mm.<br />
This allows a range of average<br />
roughness values to be measured:<br />
arithmetical mean roughness Ra,<br />
square mean roughness Rq, mean<br />
peak-to-valley height Rz, etc.<br />
Ask our specialist Wolf-Rüdiger<br />
Gottwald:<br />
phone: +49 (0)5225 - 87 99-270.<br />
Quality assurance through surface roughness<br />
measurement<br />
Mobile material<br />
analysis<br />
In industry and the craft trades,<br />
there is growing interest in reliable<br />
information regarding the quality of<br />
materials. Lives may depend on the<br />
right material quality being used:<br />
the consequences of inadvertently<br />
selecting the wrong material, say<br />
for a facade fastening, could be<br />
disastrous...<br />
A new technology from the USA,<br />
developed for NASA (tried and<br />
tested in the Mars robot!) and using<br />
x-rays, now provides reliable<br />
data. <strong>The</strong> “Nitron” device quickly<br />
and precisely determines chemical<br />
elements in metal alloys (in the<br />
titanium-uranium element range)<br />
and supplies the relevant data at<br />
the touch of a button.<br />
Sheet metals, wires, tubes and also<br />
welded structures incl. the weld<br />
seams are tested. <strong>The</strong> standard elements<br />
for the test are: Ti, V, Cr, Mn,<br />
Fe, Co, Ni, Cu, Zn, Zr, Nb, Mo, Hf,<br />
Ta, W, Re, Pb, Bi, Pd, Ag, Sn.<br />
It does not analyze any other elements<br />
present, such as Alu, C, P, S<br />
and Si.<br />
It goes without saying that purchasing<br />
such a device is extremely<br />
costly. We invested in this device<br />
for quality assurance purposes, in<br />
particular with regard to our incoming<br />
goods inspection, in order to<br />
establish unambiguous identification<br />
of the new Lean Duplex <strong>Steel</strong>.<br />
<strong>The</strong>n we had the idea of leasing the<br />
test device as a “mobile task force”.<br />
<strong>The</strong> temporary leasing of our device<br />
complete with operator offers our<br />
customers a low-cost alternative,<br />
should procurement of such a device<br />
not prove economically viable.<br />
Numerous companies across East<br />
Westphalia have already taken advantage<br />
of this simple alloy analysis<br />
/ positive material identification<br />
option, which is simple to<br />
order either by phone or<br />
e-mail. Please contact us<br />
for further details!<br />
We test materials for their alloy<br />
components using an X-ray<br />
fluorescence device.<br />
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
17
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
18<br />
Material analysis<br />
Austenitic stainless steel<br />
<strong>The</strong>se type of stainless steel grades<br />
presently dominate the market<br />
and cover the most commonly<br />
used qualities, such as material no.<br />
1.4301 or 1.4404 and also material<br />
nos. 1.4539 and 1.4529 with a<br />
Structure of austenitic steel<br />
higher alloy content. Characteristic<br />
of this steel is the high content of<br />
austenite-forming substances, in<br />
particular nickel.<br />
Further alloy elements are chromium,<br />
molybdenum as well as sometimes<br />
copper, titanium, niobium and<br />
nitrogen. Adding nitrogen increases<br />
the steel's stretch resistance. <strong>The</strong> application<br />
areas for austenitic steel are<br />
extremely varied. This type of steel is<br />
used in the chemical industry as well<br />
as the foodstuffs industry.<br />
Moreover, molybdenum-free steel<br />
performs well within the high temperature<br />
range, which explains why<br />
it is frequently used in the construction<br />
of furnaces and heat exchangers.<br />
Its high resistance to impact at<br />
low temperatures is taken advantage<br />
of, for example, in producing containers<br />
for deep-frozen fluids.<br />
In the lower alloy range (e.g. 1.4301<br />
or 1.4404) austenitic steel is rela-<br />
tively susceptible to stress corrosion<br />
cracking, in particular chloride and<br />
hydrogen-induced versions.<br />
Hardening by means of heat<br />
treatment is not possible. It is normally<br />
supplied in a lumenized state<br />
(quenched and tempered), is soft<br />
and therefore highly formable. Its<br />
strength can be improved with cold<br />
forming. That's why some grades<br />
are supplied cold-drawn (coldstretched)<br />
or hard-rolled.<br />
With the austenitic steel grades<br />
the modulus of elasticity is subject<br />
to major fluctuations due to the<br />
increased strain hardening tendency.<br />
That's why for attachment<br />
systems in the construction sector<br />
the German Institute for Construction<br />
Engineering in Berlin (DIBT)<br />
has reduced the value from 200 to<br />
170 kN/mm². Tests have shown that<br />
major strain hardening reduces the<br />
modulus of elasticity. In terms of<br />
the structure, high strength values<br />
achieved through strain hardening<br />
may not be applied to welded constructions.<br />
In such a case, the yield<br />
point value Rp0.2 must be based on<br />
the strength of the metal in the annealed<br />
state (green strength). Refer<br />
to the latest version of the General<br />
Technical Approval Z-30.3-6, “Products,<br />
Connectors and Structural<br />
Components in <strong>Stainless</strong> <strong>Steel</strong>”.<br />
As a rule, austenitic steel grades are<br />
not magnetic in the annealed state.<br />
However, this can change due to<br />
cold forming and the martensite<br />
formation associated with it. In such<br />
a case a magnet will also adhere to<br />
the metal sheet or profile in the<br />
strain hardened area. For example,<br />
it is frequently the case that this<br />
causes die-cut washers to be slightly<br />
magnetic.<strong>The</strong> worldwide market for<br />
the austenitic steel grades and their<br />
fields of application are presently in<br />
stark decline due to the relatively<br />
expensive alloy content Ni=nickel<br />
und Mo=molybdenum.Other types,<br />
e.g. ferritic steel grades and stainless<br />
steel duplex grades, have caught up<br />
significantly in terms of their technical<br />
possibilities, and are in some instances<br />
considerably less expensive.<br />
We will be happy to advise you.<br />
Ferritic stainless steel<br />
This steel is always ferritic regardless<br />
of the temperature. This is achieved<br />
through a reduced number of<br />
austenite-forming elements (primarily<br />
nickel) combined with a high<br />
degree of ferrite-formers (mainly<br />
chromium).<br />
Structure of ferritic steel<br />
<strong>The</strong> older qualities, such as material<br />
no. 1.4016, were mainly used for<br />
household articles and in application<br />
areas where the demand for<br />
corrosion-resistance was not particularly<br />
high. <strong>The</strong> current ferritic stainless<br />
steel grades, such as material<br />
no. 1.4521 with an extremely low<br />
carbon and nitrogen content is pref-
erably used where there is a risk of<br />
stress corrosion cracking. However,<br />
as regards the surface quality ferritic<br />
steels show a greater susceptibility<br />
to wear! Roughing up the surface,<br />
e.g. through blasting or grinding,<br />
leads to a significant reduction in<br />
the corrosion resistance.<br />
Ferritic steel has a slightly higher<br />
yield point = Rp 0.2 than austenitic<br />
steel, but has a reduced tensile<br />
strength which somewhat limits its<br />
cold forming potential. E.g. deepdrawing<br />
and hydroforming are not<br />
possible in the majority of cases. A<br />
further characteristic that distinguishes<br />
ferritic steel from austenitic<br />
steel is the reduced strain hardening<br />
tendency. Thus, the ferritic steel<br />
grades prove interesting particularly<br />
on account of their high modulus of<br />
elasticity values (220 kN/ mm²) - see<br />
the comparison table on page 16.<br />
<strong>The</strong> ferritic steel grades exhibit a<br />
better fatigue strength and significantly<br />
lower thermal expansion than<br />
their austenitic counterparts.<br />
Martensitic stainless steel<br />
Martensitic steel types boast the<br />
highest strength but have the lowest<br />
corrosion resistance of all the<br />
stainless steel grades. Martensitic<br />
steel with a high carbon content is<br />
used for making tools and is easily<br />
hardened. On account of their high<br />
strength and relatively limited resistance<br />
to corrosion, they are suited to<br />
applications in which the material<br />
is exposed to corrosive attack and<br />
wear simultaneously. Knife blades<br />
are a good example of this.<br />
Structure of martensitic steel<br />
Austenitic-ferritic stainless<br />
steel (stainless duplex<br />
structure)<br />
In terms of structure and the alloy<br />
content, this group of steels represents<br />
a mixture of the ferritic and<br />
austenitic steel grades. <strong>The</strong> main distinguishing<br />
feature is the significantly<br />
higher green strength (see yield<br />
point Rp0.2 on page 16). For this<br />
reason, these steel grades are frequently<br />
used for producing dynamically<br />
stressed machine parts, e.g.<br />
draw-off rollers for paper machines.<br />
New application areas are emerging<br />
in the oil, gas and petrochemical<br />
sector where steel grades suitable<br />
for saltwater-proof plants and the<br />
offshore industry are called for.<br />
<strong>The</strong>se steels are normally referred to<br />
as duplex steels relating to these two<br />
phases in their structure, whereby<br />
the combined term “duplex stainless<br />
steel” is more fitting since there<br />
are also coated metal sheets and<br />
sandwich metal sheets that go under<br />
the same name. With the commercially<br />
available material grades in<br />
the duplex stainless steel sector, e.g.<br />
1.4362 or 1.4462, the benefits of<br />
both are unified (austenitic-ferritic).<br />
Over the last few years, the lean duplex<br />
stainless steel sector in particular<br />
has undergone significant further<br />
development. Here we are referring<br />
to duplex stainless steel with considerably<br />
reduced nickel and molybdenum<br />
constituents, or lacking these<br />
entirely (e.g. 1.4062, 1.4162 or<br />
1.4362) in relation to the standard<br />
duplex stainless steel 1.4462. This<br />
makes these lean duplex stainless<br />
steel grades relatively inexpensive<br />
despite their high performance - see<br />
the example on page 17, paragraph<br />
5.But duplex stainless steel grade<br />
which a high alloy content are also<br />
available on the market. E.g. the superduplex<br />
stainless steel or now just<br />
recently also the hyperduplex stainless<br />
steel, which in many aspects are<br />
even technically superior to the fully<br />
austenitic grades, e.g. 1.4529.<br />
Structure of stainless duplex<br />
<strong>The</strong> future looks exciting and is set<br />
to belong to the materials made<br />
up of several basic structural types<br />
because already now the first<br />
triplex-stainless steel grades are being<br />
developed, in other words steel<br />
combining the three structural types<br />
(austenitic, ferritic, martensitic).<br />
Also alloys combining Cr, Ni with<br />
aluminium (Al) have already been<br />
extensively tested. <strong>The</strong>se alloys with<br />
an aluminium content of approx.14<br />
% are some 10 % lighter than the<br />
known steel grades and capable of<br />
being cold-formed while demonstrating<br />
a high basic strength.<br />
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
19
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
<strong>Steel</strong> structure<br />
ferritic/<br />
austenitic<br />
ferritic/<br />
austenitic<br />
ferritic/<br />
austenitic<br />
ferritic/<br />
austenitic<br />
ferritic/<br />
austenitic<br />
ferritic/<br />
austenitic<br />
Materials / Properties / Designations<br />
Market designation<br />
of the steel group<br />
EN<br />
standard<br />
material<br />
Nr. *8<br />
ASTM<br />
Standard-<br />
AISI Nr. *9<br />
ASTM<br />
Standard-<br />
UNS Nr.<br />
*10<br />
<strong>Steel</strong> type short<br />
name acc. DIN EN<br />
10027, 10088-1 or<br />
SEW 400 *11<br />
Standard<br />
parts<br />
<strong>Steel</strong> group<br />
acc. to DIN<br />
EN ISO 3506<br />
General<br />
technical<br />
approval<br />
Comparison<br />
of corrosion<br />
resistance<br />
class acc. to<br />
approval no.<br />
Z-30.3-6 *6<br />
(corrosion<br />
resistance) *7<br />
lean duplex stainless steel 1.4062 ./. S32202 X2CrNi22-2 (D4) * yes*12 III / medium<br />
lean duplex stainless steel 1.4162 ./. S32101 X2CrMnNiN21-5-1 (D4) * no III / medium<br />
lean duplex stainless steel 1.4482 ./. S32001 X2CrMnNiMoN21-5-3 (D4) * no III / medium<br />
lean duplex stainless steel 1.4362 ./. S32304 X2CrNiN23-4 (D4) * yes*4 III / medium<br />
standard duplex stainless steel 1.4462 ./.<br />
S31803/<br />
S32205<br />
X2CrNiMoN22-5-3 *1 yes*2 IV / high<br />
super duplex stainless steel 1.4410 ./. S32750 X2CrNiMoN25-7-4 *1 no IV / high<br />
ferritic steel ferritic chrome steel 1.4016 430 S43000 X6Cr17 *1 yes I / low<br />
ferritic steel stabilized chrome steel 1.4521 444 S44400 X2CrMoTi18-2 *1 no II / moderate<br />
austenitic steel free-cutting steel 1.4305 303 S30300 X8CrNiS18-9 A1 no I /low<br />
austenitic steel spring steel 1.4310 301 S30100 X10CrNi18-8 A1 no I / low<br />
austenitic steel standard steel 1.4301 304 S30400 X5CrNi18-10 A2 yes II / moderate<br />
austenitic steel standard low carbon 1.4307 304L S30403 X2CrNi18-9 A2L yes II / moderate<br />
austenitic steel standard stabilized 1.4541 321 S32100 X6CrNiTi18-10 A3 yes II / moderate<br />
austenitic steel standard steel 1.4401 316 S31600 X5CrNiMo17-12-2 A4 yes III / medium<br />
austenitic steel standard low carbon 1.4404 316L S31603 X2CrNiMo17-12-2 A4L yes III / medium<br />
austenitic steel with a high Ni- + Mo-content 1.4435 316L S31603 X2CrNiMo18-14-3 *1 no III / medium<br />
austenitic steel standard stabilized 1.4571 316Ti S31635 X6CrNiMoTi17-12-2 A5 yes III / medium<br />
austenitic steel<br />
with a higher Mo-content +<br />
nitrogen<br />
1.4439 317LNM S31726 X2CrNiMoN17-13-5 *1 yes III / medium<br />
austenitic steel fully austenitic steel 1.4539 904L N08904 X1NiCrMoCu25-20-5 *1 yes*2 *5 IV / high<br />
austenitic steel fully austenitic steel 1.4529 ./. N08925/6 X1NiCrMoCuN25-20-7 *1 yes*2 *3 IV / high<br />
austenitic steel fully austenitic steel 1.4547 ./. S31254 X1CrNiMoCuN20-18-7 *1 yes*2 *3 IV / high<br />
austenitic steel heat-resistant 1.4828 309 S30900 X15CrNiSi20-12 *1 no (low)<br />
austenitic steel hitzebeständig 1.4841 314 S31400 X15CrNiSi24-21 *1 no (very good)<br />
* non-standardized, defined in-house by Modersohn<br />
*1 currently without standard, to be marked with works no.<br />
*2 approved for tunnel construction, mat. no. 1.4462 not approved<br />
for Germany by BAST (Federal Highway Research Institute)!<br />
*3 approved for indoor pool environments<br />
*4 General technical approval no. Z-30.3-6 of the “Informationsstelle<br />
Edelstahl Rostfrei" Düsseldorf and Z-30.3-19 of the manufacturer<br />
Wilhelm Modersohn GmbH & Co. KG, Spenge, Germany<br />
*5 For indoor pool environments with Cl -content ≤ 250 mg/l<br />
(drinking water)<br />
*6 In accordance with the resistance class categorization of the<br />
General Technical Approval “Products, Connectors and<br />
20<br />
Structural Components of Non-corroding<br />
<strong>Steel</strong>” of 20 April 2009<br />
*7 a comparison of the corrosion-resistance of<br />
heat-proof steel grades (values in brackets) is<br />
only possible within the classes on account of<br />
the widely varying ambient temperatures<br />
*8 According to EN10088, ISO 1872,<br />
administered by the <strong>Steel</strong> Centre in Düsseldorf<br />
*9 AISI = numbering system for steel,<br />
administered by the American Iron and<br />
<strong>Steel</strong> Institute<br />
*10 Unified Numbering System for all materials,<br />
administered by the American Society for<br />
Testing and Materials (ASTM)<br />
*11 Stahl-Eisen-Werkstoffblatt “SEW” published<br />
by Stahleisen (<strong>Steel</strong> Centre Düsseldorf) for<br />
non-standardized materials<br />
*12 DIBt approval manufacturer Modersohn<br />
Z-30.3-19 of 01.06.2011
Chemical properties<br />
Chemical constituents of<br />
stainless steel<br />
Material<br />
no.<br />
Short name DIN<br />
Analysis<br />
C<br />
%<br />
* New materials, provisional column values / factory data<br />
*1 For products to be machined S 0.015-0.030%; long products S< 0.030%; to ensure the weldability S0.008-0.030%;<br />
to ensure the polishability S< 0.015%<br />
*2 Equivalent: Nb (mass fraction in %) = Zr (mass fraction in %) = 7/4 Ti (mass fraction in %)<br />
*3 "Maximum" for individual values; otherwise a value "from to" is specified!<br />
Si<br />
%<br />
Mn<br />
%<br />
P<br />
%<br />
S<br />
%<br />
Cr<br />
%<br />
Mo<br />
%<br />
Ni<br />
%<br />
other<br />
%<br />
Max. Max. Max. * 3 Max. Max. from to from to from to Max./from to<br />
1.4062* X2CrNi22-2 0,030 1,00 2,00 0,040 0,010 21,5-24,0 ≤ 0,45 1,00-2,90 N 0,16-0,28<br />
1.4162* X2CrMnNiN21-5-1 0,04 1,00 4,0-6,0 0,040 0,015 21,0-22,0 0,10-0,80 1,35-1,70<br />
1.4482* X2CrMnNiMoN21-5-3 0,030 1,00 4,0-6,0 0,035 0,030 19,5-21,5 0,10-0,60 1,50-3,50<br />
1.4362 X2CrNiN23-4 0,030 1,00 2,00 0,035 0,015 22,0-24,0 0,10-0,60 3,50 - 5,50<br />
N 0,20-0,25;<br />
Cu 0,10-0,80<br />
N 0,05-0,20<br />
Cu max. 0,10<br />
Cu 0,10-0,60;<br />
N 0,05-0,20<br />
1.4462 X2CrNiMoN22-5-3 0,030 1,00 2,00 0,035 0,015 21,0-23,0 2,50-3,50 4,50-6,50 N 0,10-0,22<br />
1.4410 X2CrNiMoN25-7-4 0,030 1,00 2,00 0,035 0,015 24,0-26,0 3,0-4,5 6,0-8,0 N 0,24-0,35<br />
1.4016 X6Cr17 0,08 1,00 1,00 0,040 0,015 *1 16,0-18,0 - - -<br />
1.4521 X2CrMoTi18-2 0,025 1,00 1,00 0,040 0,015 17,0-20,0 1,80-2,50 -<br />
1.4305 X8CrNiS18-9 0,10 1,00 2,00 0,045 0,15-0,35 17,0-19,0 - 8,00-10,0<br />
N max. 0,030<br />
Ti [4x(C+N)+<br />
0,15] bis 0,80 *2<br />
Cu max. 1,00;<br />
N max. 0,10<br />
1.4310 X10CrNi18-8 0,05-0,15 2,00 2,00 0,045 0,015 16,0-19,0 ≤ 0,80 6,00-9,50 N max. 0,10<br />
1.4301 X5CrNi18-10 0,07 1,00 2,00 0,045 0,015 *1 17,5-19,5 - 8,00-10,5 N max. 0,10<br />
1.4307 X2CrNi18-9 0,030 1,00 2,00 0,045 0,015 *1 17,5-19,5 - 8,00-10,5 N max. 0,10<br />
1.4541 X6CrNiTi18-10 0,08 1,00 2,00 0,045 0,015 *1 17,0-19,0 - 9,0-12,0 Ti:5xC bis 0,70<br />
1.4401 X5CrNiMo17-12-2 0,07 1,00 2,00 0,045 0,015 *1 16,5-18,5 2,00-2,50 10,0-13,0 N max. 0,10<br />
1.4404 X2CrNiMo17-12-2 0,030 1,00 2,00 0,045 0,015 *1 16,5-18,5 2,00-2,50 10,0-13,0 N max. 0,10<br />
1.4435 X2CrNiMo18-14-3 0,030 1,00 2,00 0,045 0,015 *1 17,0-19,0 2,50-3,00 12,5-15,0 N max. 0,10<br />
1.4571 X6CrNiMoTi17-12-2 0,08 1,00 2,00 0,045 0,015 *1 16,5-18,5 2,00-2,50 10,5-13,5 Ti:5xC bis 0,70<br />
1.4439 X2CrNiMoN17-13-5 0,030 1,00 2,00 0,045 0,015 16,5-18,5 4,0-5,0 12,5-14,5 N 0,12-0,22<br />
1.4539 X1NiCrMoCu25-20-5 0,020 0,70 2,00 0,030 0,010 19,0-21,0 4,0-5,0 24,0-26,0<br />
1.4529 X1NiCrMoCuN25-20-7 0,020 0,50 1,00 0,030 0,010 19,0-21,0 6,0-7,0 24,0-26,0<br />
1.4547 X1CrNiMoCuN20-18-7 0,020 0,70 1,00 0,030 0,010 19,5-20,5 6,0-7,0 17,5-18,5<br />
N max. 0,15;<br />
Cu 1,20-2,00<br />
N 0,15-0,25;<br />
Cu 0,50-1,50<br />
N 0,18-0,25;<br />
Cu 0,50-1,00<br />
1.4828 X15CrNiSi20-12 0,20 1,50-2,50 2,00 0,045 0,015 19,0-21,0 - 11,0-13,0 N max. 0,10<br />
1.4841 X15CrNiSi25-21 0,20 1,50-2,50 2,00 0,045 0,015 24,0-26,0 - 19,0-22,0 N max. 0,10<br />
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
21
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
22<br />
Mechanical and physical properties at a room temperature of 20°C<br />
Material<br />
no.<br />
Mechanical and physical properties<br />
Below is a list of the material grades of stainless steel most frequently processed by Modersohn:<br />
Tensile<br />
strength<br />
Rm<br />
N/mm²<br />
mind.<br />
Yield point<br />
Rp 0.2 in delivered<br />
state<br />
without work<br />
hardening,<br />
N/mm² mind.<br />
Elongation at<br />
rupture A 5 in %<br />
mind.<br />
Modulus of elasticity<br />
kN/mm² *1<br />
(in acc.with approval<br />
Z-30.3-6)<br />
<strong>The</strong>rmal<br />
conductivity<br />
λw/m°C<br />
<strong>The</strong>rmal expansion<br />
coefficient at<br />
20 - 200 °C<br />
(20 - 400°C)<br />
α x 10 - 6/°C<br />
1.4062* 650 450 25 200 15 9,5 on request<br />
1.4162* 650 450 30 200 16 13 on request<br />
1.4482* 620 450 25 200 16 13 on request<br />
1.4362 600 400 25 200 15 13 on request<br />
1.4462 650 450 25 200 15 13 250 (300)<br />
1.4410 760 550 25 200 14 13 250 (300)<br />
1.4016 400 240 20 220 (170)* 1 25 10 400<br />
1.4521 450 320 20 220 23 11 400<br />
1.4305 500 190 35 200 15 16 450<br />
1.4310 500 195 40 200 15 17 450<br />
1.4301 500 190 45/35 (longit./transv.) 200 (170)* 1 15 16 450<br />
1.4307 500 175 45/35 (longit./transv.) 200 (170)* 1 15 16 450<br />
1.4541 500 190 40/30 (longit./transv.) 200 (170)* 1 15 16 500<br />
1.4401 500 200 40/30 (longit./transv.) 200 (170)* 1 15 16 450<br />
1.4404 500 200 40/30 (longit./transv.) 200 (170)* 1 15 16 450<br />
1.4435 500 200 40/30 (longit./transv.) 200 15 16 450<br />
1.4571 500 200 40/30 (longit./transv.) 200 (170)* 1 15 16,5 500<br />
1.4439 580 280 35/30 (longit./transv.) 200 (170)* 1 14 16 450<br />
1.4539 530 230 35/30 (longit./transv.) 195 (170)* 1 12 16 500<br />
1.4529 650 300 40/35 (longit./transv.) 195 (170)* 1 12 16 500<br />
1.4547 650 300 40/35 (longit./transv.) 195 (170)* 1 14 16,5 500<br />
1.4828 500 230 30 200 15 (17,5) 1000<br />
1.4841 550 230 30 200 15 (17) 1120<br />
* New materials, provisional column values / factory data<br />
*1 Values in brackets in compliance with the General Technical Approval<br />
of the DIBt "Products, Connectors and Building Components of Noncorroding<br />
<strong>Steel</strong>" dd. 20 April 2009. <strong>The</strong> lowering of the modulus of<br />
elasticity values compared to factory and European standard values<br />
is based on experiments performed in the run-up to the granting of<br />
approval. During these tests it was established that the high tendency<br />
of austenitic materials towards strain hardening can cause extreme<br />
fluctuations in the modulus of elasticity values. <strong>The</strong> greater the level<br />
of strain hardening, the greater the reduction in rigidity of the material<br />
due to the change in the texture of the microstructure.<br />
*2 Values for sustained exposure to max. temperature.<br />
<strong>The</strong> strength values, in particular those of<br />
the austenitic steel grades, decline considerably<br />
as the temperature rises. <strong>The</strong> advantage of the<br />
austenitic steel grades is their continued high<br />
degree of strength even when exposed to high<br />
temperatures. Please check the values for the<br />
yield point and modulas of elasticity in the<br />
material data sheets. While Duplex stainless<br />
steel containing molybdenum actually becomes<br />
stronger when exposed to higher temperatures<br />
(high temperature strength), it tends to become<br />
Max. recommended<br />
operating temperature<br />
in air up to °C *2<br />
(permanent exposure)<br />
brittle at temperatures exceeding 300°C. This is due<br />
to the so called “475°C embrittlement”. <strong>The</strong>re are<br />
examples where heat exchangers have functioned<br />
perfectly for many years even at temperatures of<br />
350°C, but also individual cases where after approx.<br />
30 – 40000h and temperatures exceeding<br />
250°C significant brittleness in the weld joints has<br />
been reported (source: Brücken 1997).<br />
In terms of the recommended maximum operation<br />
temperature the new Lean Duplex <strong>Steel</strong>s without<br />
molybdenum perform considerably better.
Route Map<br />
Access routes to the<br />
Haninghorst Industrial<br />
Estate via the autobahn<br />
from direction of:<br />
1. Münster/Osnabrück<br />
• Autobahn A 30, exit<br />
Rödinghausen-Bruchmühlen<br />
• Follow signs for Spenge<br />
2. Hannover/Bad Oeynhausen<br />
• Autobahn A 30, exit<br />
Bünde-Ennigloh<br />
• Spenge is signposted<br />
3. Dortmund/Beckum<br />
• Via A 2, exit Rheda-Wiedenbrück<br />
• Drive through Gütersloh via the<br />
ring road up to junction leading<br />
to Halle<br />
• Drive past Halle and the Gerry-<br />
Weber-Stadium in the direction<br />
of Werther<br />
• Drive through Werther in<br />
direction of Häger<br />
• Drive through Häger in<br />
direction of Spenge<br />
4. Kassel/Paderborn<br />
• Autobahn A 33 up to Sennestadt<br />
• <strong>The</strong>n drive a short distance on<br />
the A2 in direction of Hannover.<br />
Exit Herford-Bad Salzuflen<br />
• Drive through Herford via the<br />
B 239 ring road in direction of<br />
Enger<br />
• Follow signs for Spenge<br />
see also the route planner at:<br />
www.mail.map24.com/<br />
modersohn<br />
MCONSTRUCT Sales<br />
<strong>MSTAINLESS</strong> Sales<br />
(<strong>Stainless</strong> <strong>Steel</strong> Service<br />
Centre and Production<br />
Management)<br />
Modersohn<br />
GmbH & Co. KG<br />
Modersohn<br />
GmbH & Co. KG<br />
MFIXINGS Sales<br />
(Fastening Technology<br />
and Administration)<br />
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
23
BUSINESS DIVISION<br />
Industrial components<br />
made of stainless steel<br />
Modersohn<br />
GmbH & Co. KG<br />
Modersohn GmbH & Co. KG:<br />
Expertise & Know-how<br />
<strong>The</strong> company:<br />
1970: <strong>The</strong> company is<br />
founded by Wilhelm<br />
Modersohn Sr. <strong>The</strong> first<br />
product to be manufactured<br />
is the MU anchor<br />
for prefabricated<br />
concrete facades.<br />
1974: Office premises<br />
and storage facilities<br />
rented.<br />
1978: A new office and<br />
residential building is<br />
constructed.<br />
1979: An empty factory<br />
building is rented.<br />
In 1984 the company<br />
builds its own production<br />
plant on a nearby<br />
industrial estate. Initially,<br />
production focuses<br />
almost exclusively on<br />
attachment systems.<br />
End of the 1990s:<br />
Production facilities are<br />
expanded, manufacture<br />
of special and series<br />
components in stainless<br />
steel for other branches.<br />
2000: Wilhelm<br />
Modersohn Jr. succeeds<br />
Wilhelm Modersohn<br />
Sr. as the Managing<br />
Director.<br />
To date these two<br />
driving forces have registered<br />
more than 100<br />
innovations in the field<br />
of fastening technology<br />
and other branches at<br />
the Patent Office in Munich.<br />
Patent protection<br />
has also been awarded<br />
for numerous patent<br />
applications.<br />
2008/2009: Substantial<br />
investments were made<br />
in the company site<br />
now covering an area<br />
of some 20,000 sq.m.<br />
Following the addition<br />
of a new administration<br />
building for Service<br />
Center Sales and preproduction<br />
scheduling,<br />
plus an extended<br />
production area, new<br />
machines and a 2,500<br />
sq.m. shipping hall the<br />
production and delivery<br />
facilities have been<br />
significantly expanded.<br />
Cutting in stainless steel<br />
• Laser cutting<br />
• Plasma cutting<br />
• Water-jet cutting<br />
• Cutting with shears<br />
• Sawing<br />
• Slit strip die-cutting in series<br />
Forming of stainless steel for<br />
profiles, linings, ducts, assembly<br />
parts etc.<br />
• Flange profiles<br />
<strong>Stainless</strong> steel fastenings for<br />
special constructions and<br />
building refurbishments<br />
Attachments for monuments and<br />
the refurbishment of old buildings<br />
• Tensioning systems and tie bars<br />
• Needle-type anchors<br />
• Retaining plates and cross stays<br />
• Substructures<br />
• Twist clamps<br />
• Pest protection structures<br />
Special concrete fastenings<br />
• MBA anchor rails, anchor rail<br />
Heavy-duty fixings for<br />
masonry and concrete<br />
Masonry support and<br />
attachment systems<br />
• MOSO masonry facade<br />
attachments<br />
· Single bracket anchors<br />
· Angle-bracket anchors<br />
· Angled supports<br />
· Cavity wall ties (wire ties,<br />
special retaining anchors)<br />
• Bent profiles<br />
• Embossed and pressed<br />
components<br />
Welded structures for troughs,<br />
containers, housings, frames etc.<br />
• WIG welding<br />
• MAG welding<br />
• Manual electrode/arc welding<br />
• Plasma welding<br />
• Laser welding<br />
• Bolt welding<br />
Turned and milled components<br />
• Automatic turning and milling of<br />
components in series<br />
• Face-milled components<br />
• Serrated components<br />
• Threaded components with<br />
metric coarse thread<br />
welded structures, bent anchor<br />
rails<br />
• Rebars and reinforcement<br />
structures<br />
• Edge protection profiles and tread<br />
profiles for steps<br />
• Tie and weld plates and profiles<br />
• Mounting plates and mounting<br />
profiles<br />
• Joint coverings and clamping<br />
profiles<br />
Heavy-duty fastenings, frames<br />
and claddings for special<br />
structures, such as:<br />
• tunnels<br />
• bridges<br />
• wooden structures<br />
• power plants<br />
• swimming pools<br />
• glass facades<br />
• MOSO masonry reinforcement -<br />
perforated strip<br />
• MOSO attachments for fastening<br />
prefabricated parts to masonry<br />
facades<br />
• MOSO scaffold anchors for<br />
masonry facades<br />
Fastenings for prefabricated<br />
facades<br />
• MOSO supporting anchors for<br />
concrete facades<br />
· Suspension anchors<br />
· Clamping anchors<br />
· Bearing and suspension brackets<br />
for prefabricated facades<br />
• MOSO concrete facade retaining<br />
anchors<br />
W. Modersohn GmbH & Co. KG Sales M STAINLESS<br />
Surface finishing in<br />
stainless steel<br />
• Pickling and passivating<br />
• Blasting with glass beads and<br />
stainless steel particles<br />
• Wet and dry grinding and<br />
deburring<br />
• Body grinding<br />
• Tumbling<br />
Sales M-STAINLESS Headquarters:<br />
+49 (0) 5225 – 87 99-220<br />
Standard components and dowels<br />
in stainless steel<br />
• Threaded rods (up to 3000 mm)<br />
• Screws, nuts, washers also in<br />
special shapes and sizes<br />
• Dowel systems in stainless steel<br />
Sales M-CONSTRUCT headquarters:<br />
+49 (0) 5225 – 87 99-200<br />
· Serrated retaining anchors<br />
· Compression/tension anchors<br />
· Pressure struts<br />
• MOSO anchor rails<br />
· MBA rails with headed studs<br />
· ES anchor rails for<br />
prefabricated lintel fastenings<br />
Sales M-FIXINGS Headquarters:<br />
+49 (0) 5225 – 87 99-330<br />
Industriestraße 23 • 32139 Spenge • Fon +49 (0) 5225 – 87 99-220 • Fax +49 (0) 5225 – 87 99-37<br />
E-Mail: vertrieb@mstainless.de • www.mstainless.de<br />
www.gerbercom.de • 3106 • 04/2012<br />
Subject to content modifications and technical changes