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The Stainless Steel Experts - MSTAINLESS

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BUSINESS DIVISION<br />

Industrial components<br />

made of stainless steel<br />

16<br />

Materials and surface finishing<br />

Why stainless steel?<br />

Durablity and high resistance<br />

<strong>Stainless</strong> steel is frequently the material<br />

of first choice wherever a part is<br />

required to offer durability, neutrality<br />

and a service life spanning decades.<br />

Examples: wastewater and sewage<br />

plant engineering, in environmental<br />

technology for hazardous substances,<br />

in the foodstuffs industry, attachments<br />

and linings.<br />

Aesthetic appearance and<br />

design-enhancing properties<br />

Architects and designers have long<br />

since selected stainless steel as their<br />

“design steel”. Today design elements<br />

in stainless steel are featured<br />

in virtually all manner of consumer<br />

goods, structural components and<br />

service facilities. Indeed, it would be<br />

hard to imagine life without it! <strong>The</strong><br />

aesthetic appeal of stainless steel can<br />

be described in just a few short terms:<br />

- brilliant and shiny<br />

- slender and elegant<br />

- robust and functional<br />

Ecological benefits in the<br />

production of stainless steel<br />

Compared with the competing<br />

material sectors, such as plastics,<br />

aluminium etc., the steels, and stainless<br />

steel in particular, are extremely<br />

environmentally friendly. This starts<br />

with the significantly better balance<br />

of energy and resources in the<br />

production process and ends with<br />

a more favourable recycling and<br />

reintroduction into the raw materials<br />

chain. Thus from this point of view,<br />

anyone deciding in favour of stainless<br />

steel, is taking a positive step towards<br />

protecting and improving the quality<br />

of our environment.<br />

High mechanical strength<br />

and toughness<br />

Not without good reason, the Construction<br />

Technology Institute in<br />

Berlin (as the supreme construction<br />

supervisory authority) has made<br />

stainless steel the No. 1 material for<br />

important load-bearing and attachment<br />

situations in the construction<br />

sector. <strong>Stainless</strong> steel becomes even<br />

stronger when formed – a process<br />

known as strain hardening. Despite<br />

this, however, stainless steel remains<br />

tough without breaking as a result of<br />

abrupt impacts.<br />

Examples: in dowel systems, in order<br />

to attach loads of 30 kN and more<br />

with a single dowel, in modern buildings<br />

as the visible, filigree supporting<br />

structure for complex glass roofs or<br />

glass facades, as bracing for the mast<br />

on ocean yachts in order to withstand<br />

the worst storms.<br />

<strong>The</strong>se benefits resulting from the<br />

strength properties are now also<br />

asserting themselves increasingly in<br />

all sectors of the industry. Structural<br />

components are becoming more<br />

slimline and lightweight on account<br />

of this improved strength. In many<br />

areas there is now a great potential<br />

for economies. Together with the<br />

<strong>Stainless</strong> <strong>Steel</strong> Information Centre<br />

in Düsseldorf, the Federal Institute<br />

for Material Research in Berlin and<br />

various universities as well as welding,<br />

teaching and test institutes, we<br />

therefore endeavour to promote the<br />

introduction of new higher performing<br />

stainless steel grades.<br />

Looking to the future with<br />

new materials<br />

Example: lean-duplex<br />

As early as 2002, in other words<br />

before the onset of the major price<br />

increase in stainless steel, we had<br />

already started research work on new<br />

high-performance stainless steels.<br />

In 2006 we were able to obtain the<br />

Technical Approval no. Z-30.3.19 of<br />

the SAF2304 for all fastenings used<br />

in the building and construction<br />

industry.<br />

<strong>The</strong> advantages of leanduplex<br />

stainless steel,<br />

e.g. material 1.4362, over 1.4571<br />

(A5) or 1.4404 (A4L), can be summarized<br />

in the following simple descriptions:<br />

• Greater planning safety: significantly<br />

reduced alloy content in<br />

terms of nickel and molybdenum,<br />

therefore less expensive and improved<br />

price stability due to the<br />

relatively lower alloy surcharges<br />

• Double the basic strength, also in<br />

the welded state<br />

• Improved corrosion resistance,<br />

among other things, in terms of<br />

chloride induced stress fractures<br />

and pitting.<br />

• Reduced thermal expansion but no<br />

decline in<br />

thermal conductivity<br />

• Improved fatigue strength<br />

• Higher modulus of elasticity values<br />

(according to MPA tests Modersohn<br />

metal sheets >=200 kN) compared<br />

with the austenitic structure<br />

(according to technical approval<br />

only 170 kN)

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