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Cushioned Swing Check Valves - GA Industries

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SWING CHECK VALVES<br />

Bulletin W-150-C<br />

MEETS OR EXCEEDS<br />

ANSI AWWA C 508


SWING CHECK<br />

VALVE. THE ONLY VALVE<br />

THAT PROVIDES ALL<br />

THESE FEATURES.<br />

Large cover access port easily allowing for<br />

maintenance and clean out<br />

Convex<br />

disc face<br />

creates<br />

increased<br />

lifting<br />

force, and<br />

decreases<br />

headloss.<br />

Full ported<br />

seat<br />

opening.<br />

The full-bodied long-radius mid section<br />

creates maximum flow less restriction.<br />

The body<br />

and disc are<br />

designed in a<br />

special<br />

configuration<br />

to minimize<br />

slam.<br />

1<br />

Optional metal to metal seat.<br />

Vertical Installation Horizontal Installation<br />

Note: Suffix “A” used after figure number for vertical<br />

installation (i.e. 250 DA)<br />

The Golden Advantage.<br />

Adjustable<br />

Weighted Arm<br />

Adjustable<br />

Cushion<br />

Chamber<br />

Suitable for Horizontal or Vertical Installation<br />

Optional: limit<br />

switch to send<br />

signals, etc.<br />

OPTIONAL: Rubber or Special Lining<br />

OPTIONAL: Access port on bottom of body for<br />

clean out. Available on all bodies.<br />

Single increase Double increase<br />

Available in increasing sizes larger than inlet.<br />

Saves space...economical...eliminates using<br />

an increaser. Other options adaptable.


SWING CHECK<br />

VALVE APPLICATIONS<br />

AND OPERATIONS<br />

Description<br />

The Fig.250-D is a counterweighted, rubber or metal<br />

seated check valve with attached cushion chamber<br />

whose function is to permit flow in only one direction,<br />

close tightly when its discharge side pressure exceeds<br />

its inlet pressure, and to close without a slam or bang.<br />

Installation<br />

The valve must be installed such that the inlet pressure<br />

enters the valve so as to open the main valve disc. The<br />

counterweight should be placed at the extreme end of<br />

the counterweight arm. The counterweight arm should<br />

be in a horizontal position. The cushion chamber<br />

adjusting sleeve should normally be about half way out.<br />

Operation<br />

When the pump starts, it should be observed if the<br />

counterweight arm moves fully open to a stop. If the<br />

counterweight arm does not reach a full open position,<br />

and appears to oscillate on the flow, this may encourage<br />

premature shaft bearing wear. Before trying to correct<br />

this by moving the counterweight inward, shut the<br />

pump down to observe any slamming tendency. If the<br />

valve closed quietly, the counterweight may be moved<br />

inward slightly to see if the valve will then open fully. If<br />

a slam is experienced, the weight must be moved<br />

outward. The valve is full ported when about 20 degrees<br />

open, so a 60 degree open position is not actually<br />

necessary. The extra opening is provided to offer<br />

minimum obstruction to high flow.<br />

Cushion Chamber 1<br />

A common check valve slams when its disc is caught<br />

in a partially open position when flow reversal occurs.<br />

So, it is essential that the counterweight closes the<br />

valve before a reversal occurs during the pump coast<br />

down phase. If a slam is experienced even though the<br />

weight is at the extreme end of the counterweight arm,<br />

additional weight may be required. The proper amount<br />

may be determined by placing one’s hand on the<br />

present counterweight and applying a slight force<br />

when the pump is shut down. A few tests will indicate<br />

the required amount of weight to be added.<br />

The cushion chamber cannot retard the valve closure<br />

during a flow reversal due to the tremendous forces<br />

involved. The cushion chamber will minimize a<br />

slamming tendency when the valve closes too quickly<br />

due to its own counterweight action by cushioning<br />

the last increment of movement just before the disc<br />

contacts the seat to close the valve. An inward<br />

adjustment of the bushing will increase this<br />

cushioning tendency.<br />

The below references cover the general list of materials for swing<br />

check valves. They are subject to change to make them conform to<br />

the specific requirements of the particular job for which they are<br />

required. The material specifications shown above shall conform to<br />

the most recently published standards.<br />

MATERIALS OF CONSTRUCTION<br />

PRINT MATERIAL ASTM or SAE<br />

Body, Cover, Disc, Cast Iron A 126 C1.B.<br />

Levers, Disc Arm or Cast Steel A 216 C1. WCB<br />

Seat Stainless Steel (to 12”) A 157-C9 (STD)<br />

Bronze (14” up) B62 (Standard)<br />

Seat Ring Rubber 80 Dur. (Rubber)<br />

Metal Bronze/Stainless Steel<br />

Cover Gasket Composition Garlock 660<br />

Hinge Shaft Stainless Steel Type 303 Commercial<br />

Studs, Bolts, Nuts Steel Commercial<br />

Cushion Chamber<br />

Assembly Bronze Trim B62<br />

Stuffing Box Packing Composition Garlock 234 or equal.<br />

1 Applies to sizes 2” thru 36”<br />

2


SWING CHECK<br />

VALVES DIMENSIONS<br />

& PARTS<br />

Note: Flanges per ANSI B16.1<br />

unless otherwise specified. Valve<br />

available with flanges to DIN, ISO<br />

BS Std. or special<br />

1. Body<br />

2. Body Seat<br />

2A. Seat O-Ring<br />

2B. Seat Pins<br />

3. Disc & Center Pin<br />

4. Disc Arm<br />

5A. Renewable Seat<br />

5B. Seat Follower<br />

5C. Seat Screws<br />

5D. Metal Seat Washer<br />

6. Disc Nut<br />

6A. Disc Nut Washer<br />

6B. Disc Nut Pin<br />

8. Cover Gasket<br />

9. Cover<br />

10. Cover Bolts<br />

11. Shaft<br />

12. Disc Arm Set Screws<br />

13. Inner Bushing<br />

14. Outer Bushing<br />

15. Gland<br />

16. Gland Studs<br />

17. Gland Packing<br />

18. Shaft Lock Pin<br />

LIST OF PARTS<br />

29. Disc Arm Key<br />

20. Cushion Chamber<br />

21. Chamber Screw<br />

22. Plunger<br />

23. Plunger-O-Ring<br />

26. Adjusting Sleeve<br />

27. Sleeve Lock Nut<br />

28. Link<br />

28A. Link Pin<br />

29. Lever<br />

29A. Lever Set Screw<br />

29B. Lever Pin<br />

We reserve the right to substitute parts of material which are of equal or superior quality.<br />

VALVE<br />

SIZE<br />

A<br />

B<br />

C<br />

D<br />

E<br />

Shipping<br />

Weight<br />

GENERAL DIMENSIONS Inches & Millimeters<br />

3<br />

Section showing optional valve<br />

with metal to metal seat. Seat<br />

and seat follower are one<br />

piece. (Optional at extra cost,<br />

consult factory.)<br />

29C. Lever Cotter Pin<br />

30. Counterweight ARM<br />

30A. CVVT Arm Set Screws<br />

30B. CWT Arm Key<br />

31. Counterweight<br />

31A. CWT Set Screw<br />

32. <strong>Check</strong> Valve<br />

33. Cover Plug<br />

34. Shaft End Plate<br />

35. End Plate Bolts<br />

36. End Plate Seal<br />

IN 2 21/2 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48 54 60<br />

MM 50 63 76 101 152 203 254 304 355 406 457 508 609 762 914 1066 1219 1371 1524<br />

IN 12 12 12 13 171/2 18 23 28 33 36 40 40 48 60 63 70 76 102 114<br />

MM 305 305 305 330 445 457 584 711 838 914 1016 1016 1219 1524 1600 1778 1930 2590 2895<br />

IN 7 7 7 81/2 9 12 14 16 22 23 24 24 28 33 36 40 46 62 69<br />

MM 178 178 178 216 229 305 356 406 559 584 610 610 711 838 914 1016 1168 1574 1752<br />

IN 5 5 5 5 6 9 9 11 13 14 18 18 20 26 30 33 36 40 45<br />

MM 127 127 127 127 153 229 229 279 330 356 438 438 508 660 762 838 914 1016 1143<br />

IN 10 10 10 11 12 14 15 17 20 24 28 28 34 41 43 46 50 60 72<br />

MM 254 254 254 279 305 356 381 432 508 610 711 711 864 1041 1092 1168 1270 1524 1828<br />

IN 5 5 5 5 7 8 9 11 14 16 18 18 21 32 34 33 41 60 72<br />

MM 127 127 127 127 178 203 229 279 356 406 457 457 533 812 863 838 1041 1524 1828<br />

LBS 101 101 101 154 234 310 485 970 1480 1860 2400 2800 6000 8200 13500 14600 18000 20000 22000<br />

KG 46 46 46 70 106 140 220 440 671 844 1088 1270 2720 3720 6123 6621 8164 9077 9978


MAINTENANCE,<br />

SPECIFICATIONS AND<br />

HEAD LOSS<br />

Maintenance<br />

A reversal flow through the valve when the valve is in the<br />

closed position generally indicates a damaged or worn seat<br />

rubber. This can usually be detected by the sound of leaking<br />

water when the valve is closed.<br />

Any time the main valve is dismantled, it is recommended<br />

that the hinge shaft be polished smooth when the shaft<br />

passes through the gland packing. Upon reassembly do<br />

not exert excessive force on the gland screws as the<br />

packing can produce a considerable friction on the hinge<br />

shaft. All set screws should be checked for tightness.<br />

Specifications<br />

The swing check valve shall be constructed with heavy<br />

cast iron or cast steel body with a bronze or stainless<br />

steel seat ring, a non-corrosive shaft for attachment of<br />

weight and lever, and complete non-corrosive trim<br />

cushion chamber.<br />

It shall absolutely prevent the return of water, oil or gas<br />

back through the valve when the inlet pressure decreases<br />

below the delivery pressure. The valve must be tight<br />

seating, and must be cushioned in operation. The seat<br />

ring must be renewable.<br />

The cushion chamber shall be attached to the side of the<br />

valve body externally and so constructed with a piston<br />

operating in a chamber that will effectively permit the<br />

valve to be operated without any hammering action. The<br />

cushion chamber shall be arranged that the closing will<br />

be adjustable to meet the service requirements.<br />

The valve disc shall be convex and of cast iron or cast<br />

steel and shall be suspended from a non-corrosive shaft<br />

which will pass through a stuffing box and be connected<br />

to the cushion chamber on the outside of the valve.<br />

All material and workmanship shall be first class throughout<br />

and the purchaser reserves the right to inspect this<br />

valve before shipment.<br />

The valve will be the <strong>GA</strong> <strong>Industries</strong>, Inc. Fig. No. 250-D (for<br />

125# ANSI Std.) Fig. No. 250-U (for 250# ANSI Std.),<br />

Cranberry Twp., PA<br />

STANDARD FLANGE FIGURE NUMBERS<br />

250-D – Cast Iron – FF & D – 125# ANSI, 250-U – Cast Iron – FF&D – 250# ANSI, 250-V – Cast Steel – FF&D – 300# ANSI, 250-W – Cast Steel –<br />

FF&D – 400# ANSI. (For special flanges, consult the home office.)<br />

Test performed with valve full open<br />

We challenge any other manufacturer of check valves to prove by competitive tests a lower headloss.<br />

4<br />

FIG. 250-D<br />

FULL OPEN


Double<br />

Increasing<br />

also available<br />

Fig 252<br />

Consult Factory<br />

for Details<br />

SINGLE-<br />

SIZE CUSHIONED<br />

SWING CHECK<br />

VALVES<br />

Fig 251-D Single Increasing<br />

Description<br />

The Golden Anderson increasing size cushioned<br />

check valve has a one size larger outlet flange than<br />

the nominal valve size. This valve is particularly<br />

applicable for use on package sewage lift stations<br />

where space is at a premium and reduced coupling<br />

take valuable space.<br />

Specifications<br />

The increasing size check valve shall be constructed<br />

with heavy cast iron or cast steel body with a bronze or<br />

stainless steel seat ring, a non-corrosive shaft for<br />

attachment of weight and lever, and complete<br />

non-corrosive trim cushion chamber.<br />

It shall absolutely prevent the return of waste water, oil<br />

or gas back through the valve when the inlet pressure<br />

decreases below the delivery pressure. The valve must<br />

be tight seating and must operate without hammer or<br />

shock. The seat ring must be renewable.<br />

The cushion chamber shall be attached to the side of<br />

the valve body externally and so constructed with a<br />

piston operating in a chamber that will effectively permit<br />

the valve to be operated without any hammering action.<br />

The cushion chamber shall be so arranged that the final<br />

increment of closing will be adjustable to meet the<br />

service requirements.<br />

The valve disc shall be of cast iron or cast steel and<br />

shall be suspended from a non-corrosive shaft which<br />

will pass through a stuffing box and be connected to<br />

the cushion chamber on the outside of the valve.<br />

All material and workmanship shall be first class<br />

throughout and the purchaser reserves the right to<br />

inspect this valve before shipment.<br />

The valve will be the <strong>GA</strong> <strong>Industries</strong>__(size), Fig. 251-D.<br />

5<br />

Section showing<br />

alternate valve with<br />

metal to metal seat.<br />

Seat and seat follower<br />

are one piece.<br />

(Optional at extra cost.<br />

Consult factory.)<br />

NOTE: Smaller flange size is always the inlet; larger flange<br />

size is always the outlet. All flanges per ANSl B16.1.<br />

For larger sizes or optional equipment such as: position<br />

indicator, limit switch, rubber coatings, higher pressures,<br />

special materials, special flanges, etc., consult the factory.<br />

For materials of construction, see page 2.<br />

For head loss, see chart page 4.<br />

For operation and installation instructions, see page 2.<br />

For parts list, see page 3.<br />

GENERAL DIMENSIONS - Inches & Millimeters<br />

VALVE IN 3 X 4 4 X 6 6 X 8 8 X 10 10 X 12<br />

SIZE MM 76 X 101 101 X 152 152 X 203 203 X 254 254 X 304<br />

A<br />

IN<br />

MM<br />

12<br />

305<br />

13<br />

330<br />

17 1/2<br />

445<br />

18<br />

457<br />

23<br />

584<br />

B<br />

IN<br />

MM<br />

7<br />

178<br />

8 1/2<br />

216<br />

9<br />

229<br />

12<br />

305<br />

14<br />

356<br />

C<br />

IN<br />

MM<br />

5<br />

127<br />

6<br />

153<br />

7<br />

177<br />

9<br />

229<br />

9<br />

229<br />

D<br />

IN<br />

MM<br />

10<br />

254<br />

11<br />

279<br />

12<br />

305<br />

14<br />

356<br />

15<br />

381<br />

E<br />

IN<br />

MM<br />

5<br />

127<br />

5<br />

127<br />

7<br />

178<br />

8<br />

203<br />

9<br />

229<br />

Shipping LBS 120 175 250 350 525<br />

Weight<br />

KGS 54 79 113 158 238


POWER<br />

ASSISTED SWING<br />

CHECK VALVES<br />

Fig. Number 250-PASC<br />

Description<br />

The Power Assisted <strong>Swing</strong> <strong>Check</strong> Valve is designed to<br />

close more rapidly than can be accomplished with an<br />

ordinary spring or weight loaded check valve. It is<br />

especially designed for those very difficult applications<br />

where a pump with a low WR 2 exists, a flow condition<br />

not adequately protected by either weight loaded or<br />

spring loaded swing check valves, particularly when<br />

applied to larger sized valves.<br />

The purpose of the extra fast closure on this valve is to<br />

completely shut the valve before the forward flow of<br />

fluid stops. Hence the reversal of flow does not strike a<br />

partially open disc and create damaging hammer. The<br />

Pneumatic Power Assist Unit provides adjustable closing<br />

speed and adjustable closing force which enables this<br />

valve to be accurately set so that the disc comes into<br />

contact with the seat just prior to flow reversal, thus<br />

providing cushioned operation.<br />

Specifications<br />

The Power Assisted Closing <strong>Swing</strong> <strong>Check</strong> Valve shall<br />

be designed for extra fast closing so that the valve will<br />

be completely closed before the forward flow of fluid<br />

stops. It shall be of the <strong>Swing</strong> <strong>Check</strong> Lever and Weight<br />

Design with the hinge shaft axis out of the waterway,<br />

applicable for installation in a vertical upward flow or<br />

horizontal flow position. The valve shall be 100% full<br />

ported when open and provide droptight closure. A power<br />

assist cylinder shall be securely attached to the valve<br />

body to accomplish rapid, but adjustable speed of valve<br />

closure. An independent source of fluid at ______ PSI<br />

minimum shall be available as a power source for the<br />

cylinder, and there shall be provided a small pressure<br />

regulator on the power source line to regulate the uniform<br />

pressure to the power cylinder. Also, in the power line<br />

shall be a solenoid operated pilot which will be energized<br />

with pump start-up and when de-energized will direct flow<br />

from independent power source to the power cylinder to<br />

rapidly close the valve, such function being synchronized<br />

with pump coast down time. It shall be possible to field<br />

adjust the closing speed of the valve.<br />

The valve shall be constructed with cast iron body having<br />

a securely fastened bronze seat therein (or cast steel body<br />

with stainless steel seat). The disc shall be cast iron or<br />

GENERAL DIMENSIONS - Inches & Millimeters<br />

VALVE IN 16 18 20 24 30 36 42 48<br />

SIZE MM 406 457 508 609 762 914 1066 1219<br />

A<br />

IN<br />

MM<br />

36<br />

914<br />

40<br />

1016<br />

40<br />

1016<br />

48<br />

1219<br />

60<br />

1524<br />

63 70<br />

1600 1778<br />

76<br />

1930<br />

B<br />

IN<br />

MM<br />

41 42<br />

1041 1066<br />

42<br />

1066<br />

44<br />

1117<br />

51<br />

1295<br />

54 58<br />

1371 1474<br />

64<br />

1625<br />

C<br />

IN<br />

MM<br />

14<br />

356<br />

18<br />

438<br />

18<br />

438<br />

20<br />

508<br />

26<br />

660<br />

30<br />

762<br />

33<br />

838<br />

36<br />

914<br />

D<br />

IN<br />

MM<br />

26<br />

660<br />

30<br />

762<br />

30<br />

762<br />

32<br />

802<br />

36<br />

914<br />

42 49<br />

1066 1244<br />

54<br />

1371<br />

E<br />

IN<br />

MM<br />

20<br />

508<br />

24<br />

609<br />

26<br />

660<br />

30<br />

762<br />

34<br />

863<br />

42 46<br />

1066 1168<br />

48<br />

1219<br />

Shipping LBS 1900 2500 2900 6100 8300 13600 14600 18000<br />

Weight<br />

KGS 862 1134 1316 2766 3764 6168 6621 8164<br />

6<br />

3 WAY SOLENOID PILOT<br />

EXHAUST<br />

PRESSURE REGULATOR<br />

AIR SUPPLY INLET<br />

cast steel, suspended from a noncorrosive shaft<br />

passing through a stuffing box and attached to the<br />

power cylinder outside of the valve. All material and<br />

workmanship shall be first class and the purchaser<br />

reserves the right to inspect the valve at the supplier’s<br />

plant. The valve shall be flanged F&D per 125# ANSI.<br />

The valve shall be as manufactured by <strong>GA</strong> <strong>Industries</strong>,<br />

Inc., their Figure No. 250-PASC.<br />

Notes: Flanges Per ANSI B16.1, unless otherwise indicated<br />

on customer’s order. For dimensions on valves larger or<br />

smaller than shown, consult factory. For cut-away drawing,<br />

material specifications and parts refer to Page 2 & 3.


AT AIR FORCE GUIDED<br />

MISSILE CENTER CAPE<br />

KENNEDY, FLORIDA<br />

The giant guided missiles consume huge quantities<br />

of rocket fuel in building up sufficient ejection<br />

pressure for take-off. The heat generated and blasted<br />

to the launching pad is terrific, causing spalling<br />

and disintegration of the concrete<br />

surfaces. To minimize this<br />

deterioration, the pads are flooded<br />

by large jets of water under pressure<br />

through Golden-Anderson <strong>Valves</strong> to<br />

act as a coolant. Just prior to firing of<br />

the rocket, there is a demand for high<br />

quantities of cooling water for several<br />

minutes. Upon take-off, the demand<br />

suddenly drops to zero.<br />

This condition creates rapid pressure<br />

changes and surges in the feed lines.<br />

To overcome the terrific surge in the<br />

water lines, <strong>GA</strong> Surge Relief <strong>Valves</strong><br />

were installed. As soon as the<br />

pressure exceeds a pre-determined<br />

intensity, these <strong>GA</strong> valves automatically<br />

open to discharge the excess. When<br />

pressure returns to normal, the valves<br />

automatically close.<br />

WARRANTY <strong>GA</strong> <strong>Valves</strong> are made of the finest<br />

available suitable materials and precaution has<br />

been taken to assure premium quality workmanship<br />

consistent with established quality control. <strong>Valves</strong><br />

or parts which are proved faulty due to defective<br />

material or workmanship will be replaced free of<br />

charge F.O.B. our plant upon written presentation<br />

of such proof. This warranty shall not cover cost<br />

of installation or any charges related thereto, and<br />

it is valid for a period of one year from date<br />

of shipment.<br />

9025 MARSHALL ROAD<br />

CRANBERRY TOWNSHIP, PA 16066-3696 USA<br />

PHONE: (724) 776-1020 FAX: (724) 776-1254<br />

WEB SITE: www.gaindustries.com<br />

E-MAIL: ga@gaindustries.com<br />

U. S. CORPS OF<br />

ENGINEERS<br />

Fast opening and closing is a must, and these six<br />

16-inch <strong>Cushioned</strong> <strong>Swing</strong> <strong>Check</strong> <strong>Valves</strong> automatically<br />

open when the pump starts forcing the water through<br />

the lines at a peak rate of 30,000 gpm. As soon as<br />

the pump shuts off, these large <strong>GA</strong> valves<br />

automatically close—drop tight.<br />

OUR GUARANTEE<br />

We guarantee these valves to be made of first grade materials and<br />

workmanship. Should any valve fail to operate satisfactorily from<br />

lack of either or both of these factors, we will accept return of the<br />

valve F.O.B. our plant and refund the purchase price. Any part of the<br />

valve which fails due to poor quality within one year of shipment<br />

from our plant will be replaced without charge. This is not meant to<br />

include labor cost of installing the part in the valve.<br />

We reserve the right to substitute materials which, in our opinion,<br />

are of equal or superior quality, in the construction of any valve for<br />

a particular application.<br />

We recommended the <strong>Cushioned</strong> <strong>Swing</strong><br />

<strong>Check</strong> Valve for use on all pumps including<br />

Variable Speed or Frequency Drive Pumps.<br />

Automatically responds to varying pump output.<br />

Closes quickly and quietly on power outage or<br />

pump failure.<br />

Positively protect system against backflow.<br />

No outside power source required for operation.<br />

Member AWWA<br />

Member WPCF<br />

MEMBER<br />

Water & Wastewater Equipment<br />

Manufacturers Association, Inc.<br />

ESTABLISHED 1908<br />

Agents throughout the world, to serve you. See your local directory, or contact our home office.<br />

COMM 01/04 1500

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