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CHAPTER 2 THEORY OF OPERATION - Snap-on Equipment

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<str<strong>on</strong>g>CHAPTER</str<strong>on</strong>g> 2 <str<strong>on</strong>g>THEORY</str<strong>on</strong>g> <str<strong>on</strong>g>OF</str<strong>on</strong>g> <str<strong>on</strong>g>OPERATION</str<strong>on</strong>g><br />

RECYCLE MODE<br />

VEHICLE<br />

ADAPTER<br />

HIGH PORT<br />

BULKHEAD<br />

LOW PORT<br />

BULKHEAD<br />

VAPOR<br />

LIQUID<br />

AIR<br />

OIL<br />

0<br />

10 20<br />

0<br />

30<br />

500<br />

120<br />

HV1<br />

3-WAY VALVE<br />

1<br />

3<br />

LIQUID LINE<br />

2<br />

HV2<br />

3-WAY VALVE<br />

4 5<br />

6<br />

ABBV<br />

LIQUID VAPOR<br />

SCHRADER<br />

VALVE<br />

TRANSDUCER<br />

0 - 500 PSI<br />

50 LB.<br />

RECOVERY<br />

TANK<br />

IN<br />

NOTE: This secti<strong>on</strong> <strong>on</strong>ly<br />

present <strong>on</strong> model EEAC318<br />

NC<br />

S1<br />

PURGE SOLENOID<br />

.062 ORIFICE<br />

SUCTION<br />

SEPARATOR<br />

VAPOR LINE<br />

OIL DRAIN<br />

VALVE<br />

OIL<br />

BOTTLE<br />

MASTER<br />

FILTER/DRYER<br />

FIGURE 2-2 RECYCLE MODE<br />

COMPRESSOR<br />

S2<br />

OIL SOLENOID<br />

DISCHARGE<br />

During the Recycle mode, the unit will pull all refrigerant from the vehicle, clean it, and store it in the recovery<br />

tank. To start the sequence, turn the unit’s hand valves to the Recycle positi<strong>on</strong>. Program the unit to<br />

recycle. The Compressor starts, which takes between 5 to 10 sec<strong>on</strong>ds. Once the compressor starts, refrigerant<br />

will enter the Sucti<strong>on</strong> Separator assembly in a liquid or vapor state, but will exit in a vapor state. The refrigerant<br />

will pass through the Master Filter/Dryer to be dried/cleaned of all moisture and processed through the<br />

compressor.<br />

Refrigerant then enters the oil separator to separate the oil that is used to lubricate the compressor. Refrigerant<br />

then exits the oil separator and flows through a check valve to allow the refrigerant to enter the c<strong>on</strong>denser.<br />

Refrigerant is then cooled using a fan and changed from a high-pressure vapor to a high-pressure liquid as it<br />

passes through the c<strong>on</strong>denser. The final stage captures the refrigerant in the Recovery Tank. At the end of the<br />

Recover Mode, the gauge set will indicate approximately 15” of vacuum. The operator must turn the unit hand<br />

valves <str<strong>on</strong>g>OF</str<strong>on</strong>g>F. The operator should m<strong>on</strong>itor the low side gauge for residual pressure buildup. Refer to Appendix<br />

C, Users Manual for more Informati<strong>on</strong>.<br />

NOTE If the Recovery Tank becomes full at any time during the Recycle Mode, an LED will flash and<br />

an error message will be displayed.<br />

Effective<br />

Page 2-2 01/2002<br />

NC<br />

NC<br />

IN<br />

IN<br />

S4<br />

VENT<br />

SOLENOID<br />

S3<br />

VACUUM<br />

SOLENOID<br />

Vacuum Pump<br />

PROCESS<br />

CONDENSER<br />

SUCTION<br />

NC<br />

CYCLE HV1 HV2<br />

RECOVERY 1 to 2 4 to 5<br />

VACUUM 1 to 2 4 to 5<br />

CHARGE 3 to 1 6 to 4<br />

IN<br />

IN<br />

OUT<br />

RETURN<br />

OIL SEPARATOR<br />

CHECK<br />

VALVE<br />

NOTE: This secti<strong>on</strong> <strong>on</strong>ly<br />

present <strong>on</strong> model EEAC316<br />

HIGH PRESSURE<br />

CUT<str<strong>on</strong>g>OF</str<strong>on</strong>g>F SWITCH<br />

OPENS AT 450PSI<br />

NC<br />

IN<br />

S3<br />

VACUUM<br />

SOLENOID

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