Das Plasma-Schneidsystem TransCut 300 ... - Axson
Das Plasma-Schneidsystem TransCut 300 ... - Axson
Das Plasma-Schneidsystem TransCut 300 ... - Axson
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The <strong>TransCut</strong> <strong>300</strong> plasma cutting system -<br />
<strong>Plasma</strong>cutting with liquid working medium<br />
Speaker<br />
Sector<br />
Company<br />
Street<br />
Town<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
Excellent portability with the<br />
<strong>TransCut</strong> <strong>300</strong> plasma cutting system<br />
� Compact, portable (14.6 kg) plasma cutting system for manual use<br />
� No compressed air supply needed - technological breakthrough using liquid<br />
instead of gas<br />
� Ready for operation in the blink of an eye<br />
� Cuts conventional metals up to a recommended<br />
sheet thickness of 6 mm, cutting up to 10 mm<br />
� Better working environment thanks to<br />
low emissions<br />
� One tank is enough for roughly 3 hours' non-stop cutting<br />
(this corresponds to a period of 1 month in a typical construction site)<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
"<strong>TransCut</strong>"- comparison with standard<br />
products on the market<br />
230V<br />
230V<br />
230V<br />
Compressed air<br />
14.6 kg<br />
21 kg<br />
8 - 25 kg<br />
"Green cutting"<br />
Liquid medium<br />
Air plasma -<br />
integrated<br />
compressor<br />
Air plasma -<br />
external<br />
compressor<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The basics - thermal separation<br />
process & areas of application<br />
FLAME CUTTING<br />
PLASMA CUTTING<br />
LASER CUTTING<br />
Sheet thickness [mm]<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The basics<br />
The principle of plasma cutting<br />
� Thermal cutting<br />
process<br />
� Constricted arc<br />
(plasma jet)<br />
� Highly concentrated<br />
energy melts material<br />
� Melted material<br />
is blown out of the kerf<br />
<strong>Plasma</strong> cutting nozzle<br />
Kerf<br />
Feed direction<br />
<strong>Plasma</strong> gas<br />
Electrode (cathode)<br />
<strong>Plasma</strong> jet<br />
Molten material<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The basics<br />
Guiding the arc<br />
Steam Steam<br />
Non-transferred<br />
(indirect) arc<br />
Transferred<br />
(direct) arc<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The basics<br />
The four elemental states<br />
Solid<br />
Energy<br />
applied<br />
Liquid<br />
Energy<br />
applied<br />
Gaseous<br />
Water<br />
Steam<br />
Energy<br />
applied <strong>Plasma</strong><br />
<strong>Plasma</strong><br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The <strong>TransCut</strong> <strong>300</strong> functional principle<br />
Using liquid instead of gas<br />
Heat sources:<br />
Heating element<br />
Cathode<br />
Cutting nozzle<br />
Liquid<br />
Vaporising<br />
Vaporised<br />
<strong>Plasma</strong><br />
State of aggregation of<br />
the cutting medium:<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The <strong>TransCut</strong> <strong>300</strong> functional principle<br />
Regenerative cooling<br />
1 Cathode<br />
2 Liquid<br />
3 Heating element<br />
4 Mixture of steam and liquid<br />
5 Steam<br />
6 Cutting nozzle<br />
7 <strong>Plasma</strong> jet<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The CTW <strong>300</strong> plasma cutting torch<br />
Spacer<br />
Protective cap<br />
Cutting nozzle<br />
Cathode<br />
Safety torch button<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The plasma cutting torch in detail<br />
Features<br />
Easier to use thanks to ...<br />
� ... ergonomically shaped handles<br />
� ... rapid nozzle change, no need for tools<br />
� ... User-friendly contact ignition (pilot arc)<br />
� ... integral pressure and temperature sensors<br />
� ... new regenerative cooling<br />
Special safety features provide increased protection<br />
� Protective cap monitoring means safe replacement of<br />
wearing parts<br />
� Safety catch prevents unintentional ignition<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The plasma cutting power source<br />
� Suitable for building sites thanks to its robust design and IP 23<br />
protection<br />
� Generator-compatible (required generator power 8 kVA) and suitable<br />
for use with long power cables (min. 2.5 mm²)<br />
� Optimised for single-phase grid<br />
(sinusoidal current input)<br />
� Stable arc thanks to modern inverter<br />
technology with Resonant Intelligence<br />
� High operational reliability thanks to<br />
overtemperature protection<br />
� Easy to use<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The plasma cutting power source in detail<br />
Liquid supply<br />
� Integral tank for liquid working medium "<strong>TransCut</strong> Liquid"<br />
� A pump in the cutting device feeds<br />
the cutting medium to the torch and<br />
builds up the required operating pressure<br />
� Fill level sensor for cutting medium<br />
� Designed to be easy to carry, the<br />
cutting medium cannot escape<br />
� "<strong>TransCut</strong> Liquid" is delivered in practical cartridges<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The plasma cutting power source in detail<br />
Filling the tank<br />
1. Open protective cover<br />
2. Click cartridge into place<br />
3. Fill tank by pressing lightly on the cartridge<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
The plasma cutting power source in detail<br />
Control panel<br />
Error<br />
Overtemperature<br />
Fill level<br />
Torch<br />
Fill<br />
Ready<br />
Cutting current<br />
Mode<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
<strong>TransCut</strong> <strong>300</strong> technical data<br />
Single phase mains voltage 50/60 Hz +10 % / -15 % 230 V<br />
Mains fuse protection (slow-blow) 16 A<br />
Cutting current range 16 – 30 A<br />
Cutting current 35 % d.c. 30 A<br />
100 % d.c. 16 A<br />
Recommended sheet thickness 6 mm<br />
Cutting capacity 10 mm<br />
Length of operation per tank 3 h<br />
Protection IP 23<br />
Dimensions l x w x h 460 x 180 x 275 mm<br />
Weight (incl. plasma cutting torch) 14.6 kg<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
<strong>TransCut</strong> vs. conventional devices<br />
Legend:<br />
+ Very good<br />
o Satisfactory<br />
- Unsatisfactory<br />
<strong>TransCut</strong> <strong>300</strong> Conventional air plasma cutting devices<br />
Internal supply External compressed air<br />
supply<br />
Integral compressed air<br />
supply<br />
(built-in compressor)<br />
Medium Liquid Air Air<br />
Consumption 6 ml/min 120 l/min 120 l/min (ambient air)<br />
Portability + - o<br />
Weight + + / - -<br />
Mains supply + + -<br />
Materials + + +<br />
- Cutting speed + + -<br />
- Cutting surfaces + - -<br />
- Dross formation o + +<br />
Service life of wearing o o o<br />
parts (cutting nozzle, cathode)<br />
Toxic emissions + - -<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
Cutting surfaces compared<br />
� The liquid working medium contains no<br />
nitrogen. This prevents nitriding of the cut<br />
edges and reduces the risk of pore<br />
formation during the next welding session<br />
� Air plasma allows the cut surfaces to<br />
nitride and oxidise more heavily<br />
<strong>TransCut</strong> <strong>300</strong><br />
Air plasma<br />
Material: stainless steel 1.4301<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
Cutting speed<br />
Max. cutting speed [cm/min]<br />
Structural steel<br />
Fronius <strong>TransCut</strong> <strong>300</strong><br />
Competitor A (compressed air)<br />
Competitor B (integral compressor)<br />
Competitor C (integral compressor)<br />
Sheet thickness [mm]<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
Minimal toxic emissions mean a better<br />
working environment<br />
Structural steel (S235JR) Stainless steel (1.4301)<br />
Breathable dust<br />
[mg/m³]<br />
<strong>TransCut</strong> <strong>300</strong><br />
Conventional devices<br />
NO x<br />
[ppm]<br />
Breathable dust<br />
[mg/m³]<br />
NO x<br />
[ppm]<br />
Measured according to Standard:<br />
VDI 2066, VDI 2456/Sheet 6, VDI 3868/Sheet<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
Functional accessories – guide set<br />
Contents<br />
� Centering unit for circle cutter (hole required)<br />
� Centering tip for circle cutter<br />
� Magnetic clamp for circle cutter<br />
� Extension arm with 250 mm and 435 mm lengths<br />
for circle cutter<br />
� Plastic friction bearing for guiding wagon<br />
� Wheels for guiding wagon<br />
� Allen key 2.5 mm<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
<strong>TransCut</strong> <strong>300</strong> applications<br />
� Installation<br />
� Air conditioning and ventilation<br />
systems<br />
� Mobile emergency services and<br />
disaster control<br />
� Industrial plant and pipeline<br />
construction<br />
� Maintenance and repair<br />
� Automotive sheet-metal work /<br />
bodywork<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
<strong>TransCut</strong> <strong>300</strong> - summary<br />
� Robust and easy-to-use manual 230 V plasma cutting<br />
system<br />
� Innovative cutting technology (liquid instead of compressed<br />
air) and its light weight make it 100% portable<br />
� Cuts all usual metals (steel, aluminium, CrNi)<br />
� Recommended sheet thickness 6 mm<br />
� Cuts up to 10 mm<br />
� The "<strong>TransCut</strong> Liquid" liquid cutting medium radically<br />
reduces toxic emissions and facilitates "Green cutting"<br />
The <strong>TransCut</strong> <strong>300</strong> plasma cutting system - <strong>Plasma</strong> cutting with liquid cutting medium<br />
© Fronius 02/2006
PERFECT WELDING
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