Lubricator / Econo-mist type - Romicon
Lubricator / Econo-mist type - Romicon
Lubricator / Econo-mist type - Romicon
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Refrigerating<br />
<strong>type</strong> dryer<br />
Desiccant<br />
<strong>type</strong> dryer<br />
High polymer<br />
membrane<br />
dryer<br />
Air filter<br />
Auto. drain<br />
/ others<br />
F.R.L.<br />
(Module unit)<br />
F.R.L.<br />
(Separate)<br />
Compact<br />
F.R.<br />
Precise<br />
regulator<br />
F.R.L.<br />
(Related<br />
products)<br />
596<br />
Specifications<br />
Descriptions<br />
Pressure drop (MPa)<br />
0.01<br />
0 40<br />
80 120 160 200<br />
A3019-<br />
1C/2C<br />
A3019/3000E/3002E/3003E/3004E/3005E Series<br />
<strong>Lubricator</strong> / <strong>Econo</strong>-<strong>mist</strong> <strong>type</strong><br />
Supplying fine oil <strong>mist</strong> (oil fog)<br />
Port size: Rc 1/8 to Rc2<br />
JIS symbol<br />
Pressure drop (MPa)<br />
3000E-<br />
2C/3C<br />
0.01<br />
Oil dosing rate (drop/min.)<br />
0 0.2<br />
3000E-<br />
2C/3C-J<br />
3002E-2C/<br />
3C/4C/6C<br />
0.4 0.6 0.8 1.0 1.2 1.4<br />
3003E-<br />
6C/8C<br />
0 0.2<br />
3004E-<br />
10C/12C<br />
3005E-<br />
16C<br />
Working fluid<br />
Compressed air<br />
Max. working pressure MPa<br />
1.0<br />
Withstanding pressure MPa<br />
1.5<br />
Fluid temperature (ambient temperature)<br />
5 to 65<br />
Use oil<br />
Turbine oil Class 1 ISO VG32 (spindle oil can not be used)<br />
Oil capacity cm 25<br />
0.2<br />
Custom order<br />
20<br />
Note 1: Minimum dosing flow rate applies when 5 drops of oil per min. is dosed where the primary pressure is 0.5MPa.<br />
3<br />
Appearance<br />
65<br />
135<br />
300<br />
660<br />
660<br />
660<br />
Port size Rc 1/8, 1/4 1/4, 3/8 1/4, 3/8 1/4, 3/8, 1/2, 3/4 3/4, 1 1 1/4, 1 1/2 2<br />
Product weight<br />
Bowl guard<br />
kg<br />
0.6<br />
0.6<br />
1.1<br />
2.4<br />
Provided as standard<br />
3.5<br />
4.5<br />
Min. dosing flow rate /min. ANR<br />
30<br />
30 30 (2/3C), 60 (4/6/8C) 200<br />
200<br />
Oil dosing rate<br />
10<br />
9<br />
8<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5<br />
Air flow rate (m<br />
Flow characteristic<br />
A3019-1C Rc1/8 A3019-2C Rc1/4 3000E-2C Rc1/4<br />
3 Clean<br />
F.R.<br />
Electro<br />
pneumatic<br />
regulator<br />
Air<br />
booster<br />
Speed<br />
control valve<br />
Silencer<br />
Check valve<br />
/ others<br />
Joint<br />
/ tube<br />
Vacuum<br />
filter<br />
Vacuum<br />
regulator<br />
Suction<br />
plate<br />
Magnetic<br />
spring buffer<br />
Mechanical<br />
pressure SW<br />
Electronic<br />
pressure SW<br />
Contact / close<br />
contact conf.<br />
SW<br />
Air sensor<br />
Pressure SW<br />
for coolant<br />
Copper and PTFE free (page 607)<br />
A3019- ················· - P6<br />
Primary pressure 0.7MPa<br />
Max. dosing rate<br />
High lubrication<br />
Standard lubrication<br />
Small<br />
flow sensor<br />
Low lubrication<br />
Small<br />
flow controller<br />
Flow sensor<br />
/min. ANR)<br />
for air<br />
Flow sensor<br />
for water<br />
Total air<br />
system<br />
Total air<br />
system<br />
(Gamma)<br />
Ending<br />
0.06<br />
0.05<br />
0.04<br />
0.03<br />
Primary pressure 0.5MPa<br />
Primary pressure 0.3MPa<br />
Primary pressure 0.1MPa<br />
Primary pressure 0.7MPa<br />
0.06<br />
0.05<br />
0.04<br />
0.03<br />
Primary pressure 0.3MPa<br />
Primary pressure 0.1MPa<br />
Primary pressure 0.5MPa<br />
Primary pressure 0.7MPa<br />
0.06<br />
0.05<br />
0.04<br />
0.03<br />
Primary pressure 0.5MPa<br />
Primary pressure 0.3MPa<br />
Primary pressure 0.1MPa<br />
Primary pressure 0.7MPa<br />
0.02<br />
0.02<br />
0.02<br />
Air flow rate ( min. (ANR))<br />
Air flow rate (m<br />
3000E-3C Rc3/8 3002E-2C Rc1/4 3002E-3C Rc3/8<br />
3 /min. (ANR))<br />
Air flow rate (m 3 /min. (ANR))<br />
Pressure drop (MPa)<br />
0.06<br />
0.05<br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
Primary pressure 0.3MPa<br />
Primary pressure 0.1MPa<br />
Primary pressure 0.5MPa<br />
Primary pressure 0.7MPa<br />
0 0.4 0.8 1.2 1.6 2.0<br />
Air flow rate (m 3 /min. (ANR))<br />
Pressure drop (MPa)<br />
0.06<br />
0.05<br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
Primary pressure 0.3MPa<br />
Primary pressure 0.1MPa<br />
Primary pressure 0.5MPa<br />
Primary pressure 0.7MPa<br />
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4<br />
Air flow rate (m 3 /min. (ANR))<br />
Pressure drop (MPa)<br />
Pressure drop (MPa)<br />
0.01<br />
0.06<br />
0.05<br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
Primary pressure 0.3MPa<br />
Primary pressure 0.1MPa<br />
0.4 0.6 0.8 1.0<br />
Primary pressure 0.5MPa<br />
Primary pressure 0.7MPa<br />
0 0.4 0.8 1.2 1.6 2.0<br />
Air flow rate (m 3 /min. (ANR))
Flow characteristic<br />
Pressure drop (MPa)<br />
Pressure drop (MPa)<br />
How to order<br />
A<br />
3002E-4C/6C Rc1/2, 3/4 3003E-6C Rc3/4 3003E-8C Rc1<br />
3004E-10C Rc1 1/4 3004E-12C Rc1 1/2 3005E-16C Rc2<br />
A3019<br />
Model no.<br />
1C<br />
B<br />
Port size<br />
Note 1<br />
<br />
A3019-1C-ZB<br />
Model: <strong>Lubricator</strong> econo-<strong>mist</strong> <strong>type</strong><br />
A<br />
B<br />
C<br />
0.06<br />
0.05<br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
0.05<br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
0 0.5<br />
0<br />
Primary pressure 0.3MPa<br />
Primary pressure 0.1MPa<br />
Model No.: Miniature <strong>type</strong><br />
Port size: Rc1/8<br />
Option: Nylon bowl,<br />
wall bracket attached<br />
Primary pressure 0.5MPa<br />
Primary pressure 0.7MPa<br />
1.0 1.5 2.0 2.5 3.0 4.0<br />
Air flow rate (m 3 /min. (ANR))<br />
Primary pressure 0.7MPa<br />
10 20 30<br />
Air flow rate (m 3 /min. (ANR))<br />
ZB<br />
C<br />
Option<br />
Note 2<br />
Note 3<br />
Note 4<br />
Note 5<br />
Note on model no. selection<br />
Note 1: If NPT thread is required, do not indicate nominal size<br />
C. (E.g.) A3019-1<br />
Note 2: Quart bowl for 2 to 20 is a custom order. This can not<br />
be combined with bracket.<br />
Note 3: Refer to page 608 and 609 for attached "B" bracket,<br />
Note 4: Consult with CKD when using the air motor with a uniform<br />
flow and little fluctuation in differential pressure.<br />
Note 5: The side dome is polycarbonate even for nylon or metal<br />
bowls. Consult with CKD if a different material is required.<br />
Note 6: Refer to page 607 for specifications of A3019 copper<br />
and PTFE free.<br />
Pressure drop (MPa)<br />
Pressure drop (MPa)<br />
0.06<br />
0.05<br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
0.05<br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
0 1<br />
0<br />
Drainage<br />
Bowl material<br />
Attachment<br />
Primary pressure 0.3MPa<br />
Primary pressure 0.1MPa<br />
Primary pressure 0.5MPa<br />
Primary pressure 0.7MPa<br />
2 3 4 5 6 7<br />
Air flow rate (m 3 /min. (ANR))<br />
Primary pressure 0.7MPa<br />
10 20 30<br />
Air flow rate (m 3 /min. (ANR))<br />
A<br />
Pressure drop (MPa)<br />
Pressure drop (MPa)<br />
Model no.<br />
Miniature Compact Compact Standard Large Large bore size Large bore size<br />
A3019<br />
Symbol Descriptions<br />
B Port size<br />
1C Rc1/8<br />
2C Rc1/4<br />
3C Rc3/8<br />
4C Rc1/2<br />
6C Rc3/4<br />
8C Rc1<br />
10C Rc1 1/4<br />
12C Rc1 1/2<br />
16C Rc2<br />
C Option<br />
Blank Blank bowl<br />
C<br />
Manual cock<br />
(M/MG: petcock)<br />
Tire<br />
valve<br />
Bowl J Jumbo bowl<br />
Blank Polycarbonate<br />
Z Nylon bowl<br />
M Metal bowl<br />
MG Metal bowl with gauge<br />
MG2 Metal bowl for 2<br />
MG8 Metal bowl for 8<br />
MG20 Metal bowl for 20<br />
Blank Not attached<br />
B Wall bracket<br />
<strong>Lubricator</strong> Series<br />
Flow characteristic / How to order<br />
0.06<br />
0.05<br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
0.05<br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
0<br />
3000E<br />
0 2<br />
Primary pressure 0.5MPa<br />
Primary pressure 0.3MPa<br />
Primary pressure 0.1MPa<br />
3000E - J<br />
Provided<br />
4 6 8 10<br />
Air flow rate (m 3 /min. (ANR))<br />
3002E<br />
3003E<br />
Primary pressure 0.7MPa<br />
Primary pressure 0.7MPa<br />
10 20 30 40<br />
Air flow rate (m 3 /min. (ANR))<br />
3004E<br />
3005E<br />
Refrigerating<br />
<strong>type</strong> dryer<br />
Desiccant<br />
<strong>type</strong> dryer<br />
High polymer<br />
membrane<br />
dryer<br />
Air filter<br />
Auto. drain<br />
/ others<br />
F.R.L.<br />
(Module unit)<br />
F.R.L.<br />
(Separate)<br />
Compact<br />
F.R.<br />
Precise<br />
regulator<br />
F.R.L.<br />
(Related<br />
products)<br />
Clean<br />
F.R.<br />
Electro<br />
pneumatic<br />
regulator<br />
Air<br />
booster<br />
Speed<br />
control valve<br />
Silencer<br />
Check valve<br />
/ others<br />
Joint<br />
/ tube<br />
Vacuum<br />
filter<br />
Vacuum<br />
regulator<br />
Suction<br />
plate<br />
Magnetic<br />
spring buffer<br />
Mechanical<br />
pressure SW<br />
Electronic<br />
pressure SW<br />
Contact / close<br />
contact conf.<br />
SW<br />
Air sensor<br />
Pressure SW<br />
for coolant<br />
Small<br />
flow sensor<br />
Small<br />
flow controller<br />
Flow sensor<br />
for air<br />
Flow sensor<br />
for water<br />
Total air<br />
system<br />
Total air<br />
system<br />
(Gamma)<br />
Ending<br />
<strong>Lubricator</strong> / econo-<strong>mist</strong> <strong>type</strong><br />
F.R.L. unit<br />
597
Refrigerating<br />
<strong>type</strong> dryer<br />
Desiccant<br />
<strong>type</strong> dryer<br />
High polymer<br />
membrane<br />
dryer<br />
Air filter<br />
Auto. drain<br />
/ others<br />
F.R.L.<br />
(Module unit)<br />
F.R.L.<br />
(Separate)<br />
Compact<br />
F.R.<br />
Precise<br />
regulator<br />
F.R.L.<br />
(Related<br />
products)<br />
Clean<br />
F.R.<br />
Electro<br />
pneumatic<br />
regulator<br />
Air<br />
booster<br />
Speed<br />
control valve<br />
Silencer<br />
Check valve<br />
/ others<br />
Joint<br />
/ tube<br />
Vacuum<br />
filter<br />
Vacuum<br />
regulator<br />
Suction<br />
plate<br />
Magnetic<br />
spring buffer<br />
Mechanical<br />
pressure SW<br />
Electronic<br />
pressure SW<br />
Contact / close<br />
contact conf.<br />
SW<br />
Air sensor<br />
Pressure SW<br />
for coolant<br />
Small<br />
flow sensor<br />
Small<br />
flow controller<br />
Flow sensor<br />
for air<br />
Flow sensor<br />
for water<br />
Total air<br />
system<br />
Total air<br />
system<br />
(Gamma)<br />
Ending<br />
<strong>Lubricator</strong> Series<br />
598<br />
Internal structure and parts list<br />
No. Part name<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
Body<br />
Clamp ring<br />
Filling plug<br />
Sight dome<br />
O ring<br />
Adaptor<br />
Siphon tube assembly<br />
Bowl guard<br />
Bowl<br />
Functional explanation<br />
2<br />
1<br />
4<br />
Material<br />
A3019 3000E 3002E 3003E 3004E 3005E<br />
-<br />
-<br />
-<br />
-<br />
3<br />
5<br />
6<br />
4<br />
3<br />
1<br />
6<br />
2<br />
5<br />
7<br />
8<br />
9<br />
Zinc alloy die-casting<br />
Polyacetal resin<br />
Zinc alloy die-casting<br />
Transparent nylon<br />
Special nitrile rubber<br />
Brass<br />
Polyamide resin, polypropylene<br />
Steel<br />
Polycarbonate resin<br />
Brass<br />
(1) Pressure valve: Compressed air is supplied in a bowl. If filling plug<br />
is loosened, the pressure valve is closed to allow re-filling lubricant<br />
without stopping the pneumatic circuit.<br />
* Caution: Loosen the filling plug at first, and remove the plug after the<br />
pressure in the bowl is released. The refill the lubricant.<br />
(2) Oil rate adjusting needle: Adjust oil rate supplying to compressed<br />
air. Needle with the special shape is used to adjust oil rate accurately.<br />
One drop of oil is approx. 0.02cm 3 .<br />
(3) Flow guide: Constant proportion of compressed air vs. oil rate is<br />
maintained in both large and small flow rate to supply oil fog to pneumatic<br />
components.<br />
(4) Check valve: Lubricant in a bowl flows in drip tube passing though<br />
siphon tube. Check valve inside prevents oil from flowing backward.<br />
(5) Clamp ring: Push-in <strong>type</strong> clamp ring is used to achieve easy bowl<br />
washing and lubrication from bowl.<br />
(6) Bowl guard: Lubricant volume can be checked through the oval<br />
hole. This achieved easy maintenance. If the bowl could be broken,<br />
chips of bowl are prevented from flying over.
Dimensions<br />
A3019<br />
3000E<br />
3002E<br />
3003E<br />
3004E<br />
3005E<br />
<strong>Lubricator</strong> Series<br />
Dimensions<br />
Model no.<br />
3000E 3000E-J 3002E (6C) 3003E 3004E 3005E<br />
A<br />
67<br />
67<br />
92<br />
118<br />
140<br />
140<br />
Blank<br />
131<br />
185<br />
187 (190)<br />
259<br />
291<br />
314<br />
B<br />
C<br />
M/MG<br />
156<br />
147<br />
205<br />
177<br />
218 (217)<br />
185 (188)<br />
289<br />
261<br />
322<br />
294<br />
339<br />
310<br />
CM/CMG<br />
160<br />
189.5 198.5 (201.5) 275<br />
308<br />
324.5<br />
C<br />
42.5<br />
42.5<br />
44.5<br />
50<br />
58<br />
67<br />
D<br />
73<br />
73<br />
95<br />
118<br />
114<br />
127<br />
E<br />
50<br />
80<br />
110<br />
200<br />
200<br />
200<br />
Note: Refer to pages 608 to 609 for dimensions of bracket.<br />
Combination option<br />
Port size<br />
1C: Rc1/8<br />
2C: Rc1/4<br />
Port size<br />
2C: Rc1/4<br />
3C: Rc3/8<br />
4C: Rc1/2<br />
6C: Rc3/4<br />
8C: Rc1<br />
10C: Rc1 1/4<br />
12C: Rc1 1/2<br />
16C: Rc2<br />
4- 4<br />
D<br />
IN<br />
*38<br />
Maintenance dimension<br />
LOCK<br />
LOCK<br />
A<br />
PRESS<br />
TIMER<br />
IN<br />
*32<br />
34<br />
113<br />
C: 117<br />
50<br />
C<br />
B<br />
E<br />
Maintenance dimension<br />
Refrigerating<br />
<strong>type</strong> dryer<br />
Desiccant<br />
<strong>type</strong> dryer<br />
High polymer<br />
membrane<br />
dryer<br />
Air filter<br />
Auto. drain<br />
/ others<br />
F.R.L.<br />
(Module unit)<br />
F.R.L.<br />
(Separate)<br />
Compact<br />
F.R.<br />
Precise<br />
regulator<br />
F.R.L.<br />
(Related<br />
products)<br />
Clean<br />
F.R.<br />
Electro<br />
pneumatic<br />
regulator<br />
Air<br />
booster<br />
Speed<br />
control valve<br />
Silencer<br />
Check valve<br />
/ others<br />
Joint<br />
/ tube<br />
Vacuum<br />
filter<br />
Vacuum<br />
regulator<br />
Suction<br />
plate<br />
Magnetic<br />
spring buffer<br />
Mechanical<br />
pressure SW<br />
Electronic<br />
pressure SW<br />
Contact / close<br />
contact conf.<br />
SW<br />
Air sensor<br />
Pressure SW<br />
for coolant<br />
Small<br />
flow sensor<br />
Small<br />
flow controller<br />
Flow sensor<br />
for air<br />
Flow sensor<br />
for water<br />
Total air<br />
system<br />
Total air<br />
system<br />
(Gamma)<br />
Ending<br />
<strong>Lubricator</strong> / econo-<strong>mist</strong> <strong>type</strong><br />
F.R.L. unit<br />
599
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