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Technical applicaTion<br />
Pectin Amid AB 005<br />
– a New Pectin for<br />
Baking Stable Preparations<br />
informaTion
classic Apple Pectins have been used success -<br />
fully for the production of fruit preparations for<br />
bakery products for a long time. not only the<br />
excellent baking stability, the optimal handling<br />
of these pectins and the fine texture of the final<br />
products, but also the particularly excellent re -<br />
lease of the products’ typical fruity sour flavour<br />
is appreciated.<br />
complementing these approved classic Pectins<br />
H&f has developed a new pectin which en -<br />
larges the product range of pectins for bakery<br />
products:<br />
Pectin Amid AB 005:<br />
New pectin for baking stable<br />
preparations and ther<strong>more</strong>versible<br />
fruit fillings<br />
Pectin Amid AB 005 is a low me -<br />
thyl ester, amidated apple pectin<br />
which has been developed for both ba -<br />
king stable preparations and thermo -<br />
reversible fruit fillings. the outstanding pro -<br />
perties of this new pectin in these pro-<br />
ducts are a low viscosity during manu -<br />
facturing and processing as well as<br />
an exceedingly creamy texture of the final<br />
products without syneresis.<br />
pecTin amid aB 005 –<br />
a new pecTin for Baking STaBle preparaTionS<br />
in the production of baking stable preparations<br />
with a relatively high product-pH-value such as<br />
baking stable caramel, vanilla or chocolate pre -<br />
parations, Pectin Amid AB 005 offers a particu -<br />
lar advantage. it provides an optimal processing<br />
and a creamy-smooth texture with excellent<br />
baking stability.<br />
ProPerties of Pectin Amid AB 005 in BAking<br />
stABle PrePArAtions<br />
the following diagrams show the properties of<br />
the new Pectin Amid AB 005 using the example<br />
of a baking stable fruit preparation (65% tss,<br />
pH-value 3.5) compared with a traditionally used<br />
classic Apple Pectin (Pectin classic AB 901).<br />
the products’ viscosity during manufacturing<br />
and processing is a decisive criterion for the<br />
de signing and dimensioning of production<br />
lines.<br />
Baking stable preparations manufactured with<br />
Pectin Amid AB 005 are characterized by a com -<br />
paratively low viscosity during both the production<br />
process at high temperatures as well<br />
as during the complete cooling phase. this<br />
herBSTreiTh & fox kg Pektin-Fabriken • Turnstraße 37 • 75305 Neuenbürg/Württ. • Germany<br />
Phone: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de<br />
2
esults in an improved pumpability, an effecti-<br />
ve temperature control during cooling and, all<br />
Viscosity during Production Process<br />
viscosity [mPas]<br />
Viscosity in dependence on time<br />
(T = 80°C, D = 10 1/s)<br />
0 25<br />
time t [min]<br />
in all, in a lower energy input during the pro-<br />
duction process (fig. 1).<br />
fig. 1: Viscosity of baking stable fruit preparations manufactured with Pectin classic AB 901 (orange)<br />
and Pectin Amid AB 005 (brown).<br />
left: Viscosity at constant temperature t = 80°c and constant shear rate d = 10 s-1 right: Viscosity during cooling at constant shear rate d = 10 s-1 Pektin Amid AB 005:<br />
After cooling, fruit preparations with Pectin final products show a shear thinning and<br />
Baking stable preparations<br />
with low viscosity, excellent<br />
processing properties<br />
and creamy texture<br />
Amid AB 005 form a comparatively low viscosi-<br />
ty and yield stress. With that the products can<br />
be taken out of the container without problems<br />
and can be excellently further processed. the<br />
Viscosity And yield stress of finAl Products<br />
viscosity [mPas]<br />
Viscosity in dependence on shear rate<br />
(T = 20°C, T fill = 40°C)<br />
shear rate [1/s]<br />
creamy-pasty texture and do not tend to neither<br />
undesired post-gelation nor syneresis during<br />
storage (fig. 2).<br />
fig. 2: Viscosity and yield stress of baking stable fruit preparations manufactured with Pectin<br />
classic AB 901 (orange) and Pectin Amid AB 005 (brown).<br />
left: Viscosity in dependence of shear rate at 20°c<br />
right: shear stress in dependence of shear rate at 20°c for determination of yield stress<br />
viscosity [mPas]<br />
shear stress [Pa]<br />
Pectin Classic AB 901<br />
Pectin Amid AB 005<br />
Viscosity in dependence on temperature<br />
(D = 10 1/s; T = 80 –40°C; -2°C/min)<br />
80 75 70 65 60 55 50 45 40<br />
temperature T [°C]<br />
Shear stress in dependence on<br />
shear rate (T = 20°C, T fill = 40°C)<br />
shear rate [1/s]<br />
Pectin Classic AB 901<br />
Pectin Amid AB 005<br />
herBSTreiTh & fox kg Pektin-Fabriken • Turnstraße 37 • 75305 Neuenbürg/Württ. • Germany<br />
Phone: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de<br />
3
BAking stABility<br />
Baking stable fruit preparations manufactured<br />
with Pectin Amid AB 005 are very easy to de -<br />
posit on pastry and show an excellent baking<br />
stability during the baking process.<br />
ProPerties of Pectin Amid AB 005 in injectABle<br />
fruit fillings<br />
Pectin Amid AB 005:<br />
ther<strong>more</strong>versible fruit<br />
fillings with smooth<br />
texture<br />
fruit fillings manufactured with Pectin Amid<br />
AB 005 show a fine, creamy up to smooth<br />
texture. due to their shear thinning<br />
behaviour and the comparatively low<br />
viscosity these fruit fillings can be very<br />
well injected into pastry which is already<br />
baked. the sufficiently high yield stress<br />
of the ther<strong>more</strong>versible pro-<br />
ducts prevents the undesired<br />
spilling out of the pastry after injecti-<br />
on. fruit fillings with Pectin Amid AB 005 are<br />
stable during storage and retain their original<br />
texture for a long time.<br />
Baking stable chocolate preparation manufactured<br />
with Pectin Amid AB 005<br />
injectable fruit filling manufactured with Pectin<br />
Amid AB 005<br />
ProPerties of Pectin Amid AB 005 in BAking stA-<br />
Ble PrePArAtions WitH HigH Product-PH-VAlue<br />
compared with fruit based products,<br />
baking stable preparations in flavours<br />
such as caramel, vanilla or chocolate have a<br />
relatively high product-pH-value. With values<br />
of <strong>more</strong> than pH 5, these products are most<br />
often outside the traditional application area of<br />
pectins.<br />
With Pectin Amid AB 005 H&f managed to deve<br />
lop a new pectin which can be used success -<br />
fully just in such preparations without adding<br />
further hydrocolloids. With using Pectin Amid<br />
AB 005 it is possible to achieve well process -<br />
able products forming a smooth creamy and<br />
bright texture with excellent baking stability.<br />
herBSTreiTh & fox kg Pektin-Fabriken • Turnstraße 37 • 75305 Neuenbürg/Württ. • Germany<br />
Phone: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de<br />
Pectin Amid AB 005:<br />
Baking stable chocolate<br />
preparation with<br />
smooth creamy<br />
texture<br />
4
BAking stABle fruit PrePArAtions<br />
due to the low product viscosity during the<br />
whole production process, baking stable fruit<br />
preparations manufactured with Pectin Amid<br />
<strong>Herbstreith</strong> & <strong>Fox</strong> KG Recipe<br />
Baking Stable Fruit Preparation<br />
recipe<br />
12 g pectin (= 1.2%)<br />
350 g apple pulp<br />
490 g sucrose, crystalline<br />
150 g glucose syrup<br />
50 g water<br />
1.5 g trisodium citrate x 2H 2o<br />
0.4 g tricalcium dicitrate x 4H 2o<br />
x ml citric acid solution 50%<br />
to adjust the pH-value<br />
input weight: approx. 1050g<br />
output weight: approx. 1000g<br />
tss: approx. 65%<br />
pH-value: approx. 3.5 – 3.6<br />
injectABle fruit fillings<br />
due to their shear thinning behaviour injectable<br />
fruit fillings manufactured with Pectin Amid<br />
Injectable Fruit Preparation<br />
recipe<br />
6 g pectin (= 0.6%)<br />
300 g strawberry pulp<br />
340 g sucrose, crystalline<br />
430 g glucose syrup<br />
1.5 g trisodium citrate x 2H 2o<br />
0.4 g tricalcium dicitrate x 4H 2o<br />
x ml citric acid solution 50%<br />
to adjust the pH-value<br />
input weight: approx. 1080g<br />
output weight: approx. 1000g<br />
tss: approx. 72%<br />
pH-value: approx. 3.4 – 3.6<br />
AB 005 are very well to process. the products<br />
are characterized by a creamy-pasty texture<br />
with excellent baking stability.<br />
manufacture<br />
A mix pectin, sodium citrate and calcium<br />
citrate with approx. 100g sucrose (from<br />
total sugar amount).<br />
B stir in mixture “A“ into fruit and water and<br />
let boil until the pectin has completely dissolved.<br />
c Add remaining sucrose and glucose syrup<br />
and let boil until final soluble solids are<br />
reached.<br />
d Add citric acid solution to adjust the pHvalue.<br />
e filling temperature approx. 40°c.<br />
AB 005 can be injected very well into pastry.<br />
the fruit fillings have a fine, creamy up to<br />
smooth texture with high ther<strong>more</strong>versibility.<br />
<strong>Herbstreith</strong> & <strong>Fox</strong> KG Recipe<br />
manufacture<br />
A mix pectin, sodium citrate and calcium<br />
citrate with approx. 100g sucrose (from<br />
total sugar amount).<br />
B stir in mixture “A“ into fruit and let boil<br />
until the pectin has completely dissolved.<br />
c Add remaining sucrose and glucose syrup<br />
and let boil until final soluble solids are<br />
reached.<br />
d Add citric acid solution to adjust the pHvalue.<br />
e filling temperature approx. 60 – 65°c.<br />
herBSTreiTh & fox kg Pektin-Fabriken • Turnstraße 37 • 75305 Neuenbürg/Württ. • Germany<br />
Phone: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de<br />
5
23.08.12