isa-drive-e - Igel Electric
isa-drive-e - Igel Electric
isa-drive-e - Igel Electric
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- igelelectric.de
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Medium voltage soft starters<br />
Low voltage soft starters<br />
Variable frequency <strong>drive</strong>s<br />
EMC-technology<br />
Medium voltage contactors<br />
Low voltage contactors<br />
Vacuum circuit breakers<br />
Product catalogue<br />
Voltage Range 220 – 15 000 V | Current Range 1 – 3 500 A
SELECTION<br />
Designated applications<br />
The following table assigns <strong>Igel</strong> Elektroniks‘ comprehensive product range<br />
to the appropriate application for each product line.<br />
applications<br />
pumps<br />
fans<br />
compressor<br />
submersible<br />
centrifugal<br />
axial<br />
radial<br />
piston<br />
screw<br />
ISA-B2P<br />
ISA-B<br />
ISA-A2P<br />
soft starters VFD<br />
ISA-A<br />
ISA-DS<br />
ISA-D<br />
ISA-HD<br />
ISA-OEM<br />
ISA-DRIVE-VT<br />
ISA-DRIVE-PLUS<br />
ISA-DRIVE-F<br />
o x x x x x<br />
o o o o x x x x x<br />
o o o x x x x<br />
o o o x x x x<br />
o<br />
o<br />
o o<br />
o o<br />
x<br />
x<br />
ISA-DRIVE-B<br />
x x x x x<br />
x x x x<br />
chiller<br />
x x x x x x x x x x<br />
shredder<br />
x x x x x<br />
mill<br />
o x x x x x<br />
crusher<br />
x x x x x<br />
conveyor belt<br />
o x x x x x<br />
milling mashine<br />
x x x x x x x x x x x x<br />
saw<br />
x x x x x x x x x x x x<br />
mixer<br />
o o o x x x x x<br />
blower<br />
o o o o x x x x x<br />
screw conveyor<br />
o x x x x x<br />
centrifuge o x x x x x<br />
cement pump o x x x x x<br />
X: well suited | O: partly suited<br />
ISA-DRIVE-E<br />
IMB<br />
DC<br />
injection<br />
brake
MEDIUM VOLTAGE SOFT STARTERS<br />
LOW VOLTAGE SOFT STARTERS<br />
VARIABLE FREQUENCY DRIVE<br />
DC INJECTION BRAKE<br />
THYRISTOR POWER SUPPLY<br />
EMC-TECHNOLOGY<br />
CONTACTORS<br />
SWITCHGEAR SOLUTIONS<br />
CONTENT<br />
About us 4 – 5<br />
Medium voltage technology<br />
ISA-HD<br />
Low voltage technology<br />
ISA-D and ISA-DS<br />
ISA-A and ISA-A2P<br />
ISA-B and ISA-B2P<br />
ISA-DRIVE-VT<br />
ISA-DRIVE-PLUS<br />
ISA-DRIVE-E<br />
ISA-DRIVE-B and ISA-DRIVE-F<br />
IMB<br />
TSE<br />
Line fi lters<br />
Line chokes<br />
Contactors and motor protection relays<br />
Vacuum contactors and circuit breaker<br />
Special solutions; medium voltage<br />
OEM serial production; low voltage<br />
6 – 7<br />
8 – 9<br />
10 – 11<br />
12 – 13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
23<br />
24<br />
25<br />
26<br />
27<br />
3
4<br />
ABOUT US<br />
Sendenhorst<br />
Company history<br />
GERMANY<br />
Sendenhorst<br />
NORTH RHINE-WESTPHALIA<br />
Bonn<br />
Münster<br />
Düsseldorf<br />
Cologne<br />
Founded in 2001, by ex-Fanal Wuppertal employees,<br />
<strong>Igel</strong> dispose of a combined experience of<br />
over 25 years in <strong>drive</strong> technology. Our long term<br />
cooperation with leading international component<br />
manufacturers since the beginning of the<br />
80‘s, gives us a leading edge in the soft starters<br />
market, thus provides our customers with<br />
advanced technology and long term reliability.<br />
This technological edge placed <strong>Igel</strong> Elektronik<br />
in a leading position between the soft starters<br />
manufacturers.<br />
Today we offer worldwide largest product<br />
line of soft starters.<br />
Bielefeld<br />
Business activities<br />
As a specialist in <strong>drive</strong> technology we integrate<br />
systems and projects as well as supply single<br />
component for each project. We provide our<br />
customers with advanced design, unique in its<br />
cost effective performance and support our customers<br />
in throughout, from defi ning their needs<br />
to supplying a turn key solution. Some of our leading<br />
advantages are:<br />
| Application solution from concept to delivery<br />
| Design engineering to the highest<br />
specifi cations<br />
| Calculation of technical data<br />
| Solution Development and <strong>drive</strong> assembly<br />
| Components Installation<br />
| On site service<br />
Philosophy<br />
Together with our customers we have accepted<br />
the global market challenges and our increasing<br />
sales have proven our concept to be well<br />
perceived. During 2007 the increasing number<br />
of customers contributed to the increased<br />
sales fi gures placed us on the world map as a<br />
respected supplier. Our product range coveres<br />
all worldwide voltage levels and guarantees our<br />
customers the <strong>drive</strong> solution from one source<br />
and reduces developement- and adjustment<br />
costs. We provide supreme local service and<br />
support in every geographical zone where we<br />
focus our activities.
The world‘s largest low and medium voltage soft starter product range!<br />
Vision<br />
Our continuous growth in the last few years has<br />
our strategy confi rmed by our customers. We<br />
continuously improve our product and its performance,<br />
thus remain leaders in our fi eld. As<br />
a reliable supplier to the oil and gas industries<br />
demanding requirements, we will continue providing<br />
around the clock service and support to<br />
our global customers.<br />
Quality<br />
ABOUT US<br />
To the international customer a “Made in Germany“ product is perceived with utmost respect. It is<br />
therefore that we must preserve this perception for our products as well, by continuously monitoring<br />
the quality, reliability and ruggedness of every step in the manufacturing process. Our design<br />
engineering criterions enhance our processes, and the exceptional choice of components that we<br />
are making, from the purchasing stage through manufacturing and delivery, is assuring maximum<br />
performance when the product reaches the customers‘ site. From our marine products point of<br />
view, we have delivered Multi-Mega Watt soft starters which have completely changed the way the<br />
marine market is propelled today.<br />
The certifi cations we have obtained are from some of the more stringent bodies in the industrial<br />
and marine market segments, and are genuine to our quality management, standards of product<br />
manufacturing.<br />
5
MEDIUM<br />
VOLTAGE<br />
TECHN.<br />
6<br />
MEDIUM VOLTAGE SOFT STARTERS<br />
MEDIUM VOLTAGE<br />
INTERIOR VIEW ISA-HD<br />
This third generation, fi bre optic controlled, Medium<br />
Voltage Soft Starter is designed for use with<br />
standard asynchronous and synchronous motors.<br />
The ISA-HD is a highly sophisticated digital soft<br />
starter which ensures smooth, stepless acceleration<br />
and deceleration, eliminating current and<br />
mechanical shocks on motor and load. The ISA-HD<br />
may be supplied as a chassis or enclosed type with<br />
a multiple range of options.<br />
Options<br />
| Motor protection relay (MSR-HD)<br />
| High protection level (IP54)<br />
| RS 485 Modbus or Profi bus<br />
| Analogue output<br />
| Cabinet heater<br />
| Incoming cabinet with fuses<br />
or circuit breaker<br />
| Special parameters for synchronous<br />
motors<br />
| Multi motor start<br />
| Marine approvals<br />
NORMS AND APPROVALS<br />
Partial discharge design and test<br />
(Korona)<br />
The ISA-HD withstands EN 50178 part<br />
HD 625.1. Each starter ist fully tested for<br />
partial discharge (Korona) improving<br />
safety and long term reliability.<br />
DIGITAL<br />
Customer<br />
terminals<br />
Line Busbar<br />
Connections<br />
Soft Starter<br />
Power Section<br />
Soft Starter<br />
Control Module<br />
Line Contactor<br />
Bypass Contactor<br />
Wireless electronic potential<br />
transformer (EPT)<br />
Advanced Electronic Potential Transformer<br />
utilizing “wireless“ voltage measurement<br />
system.<br />
Production according to IEC 62271-200!<br />
| Illuminated LCD with 2 lines of<br />
16 characters each<br />
| Selectable languages: English, German,<br />
French or Spanish (aditional on request)<br />
| The LCD indicates the motor current, fault<br />
descriptions and statistical data.<br />
| The LEDs provide a quick status indication.<br />
(control voltage on, motor soft start, motor<br />
on, motor soft stop, motor stop, fault)<br />
Status Indications<br />
Operating Panel<br />
Motor Protection<br />
Relay<br />
Seperated<br />
Low Voltage<br />
Compartment<br />
Fiber-optic fi ring system<br />
Unique fi ber-optic fi ring system providing<br />
complete isolation between MV and LV<br />
compartments.<br />
Marine approvals on request<br />
| Easy settings by six clearly marked<br />
keys, user-friendly software with<br />
factory default parameters.
SPECIAL OPTIONS<br />
Direct power factor capacitor<br />
connection<br />
Power factor capacitors can be connected<br />
directly to the upstream contactor,<br />
omitting the need for additional contactors.<br />
ISA-HD<br />
M<br />
STARTING AND TESTING<br />
SPECIAL STARTING FEATURES<br />
LINE AND BYPASS CONTACTORS<br />
TECHNOLOGY<br />
Multi-voltage starters<br />
Unique dual-voltage connection allows for<br />
more than one voltage level to be used<br />
with the same soft starter.<br />
Saves space, weight, cabling, engineering<br />
and costs!<br />
Mains ”A“ Mains ”B“<br />
1,500-15,000V 1,500-15,000V<br />
MSR<br />
ISA-HD<br />
MSR MSR<br />
M<br />
M<br />
1,500-15,000V<br />
Motor “A“<br />
1,500-15,000V<br />
Motor “B“<br />
Low voltage test<br />
Innovative low voltage testing with a small 400V motor. This unique mode of operation allows for<br />
fully functional performance. Ensabling line and bypass contactors preperation as well as plant<br />
control system. (The procedure is fi eld initiated in minutes and includes active protection status<br />
with no need for any additional equipment.)<br />
“Dry“ No voltage testing<br />
“Dry“ testing allows thyristor fi ring and control test without mains voltage connection.<br />
Individual thyristor fault indication<br />
Unique fault indication to the individual thyristor level.<br />
Starting from Diesel Generator<br />
Wide 45–65Hz auto-tracking frequency range combining special software with unique hardware arrangement<br />
(designed for marine, offshore and generators operating under continuous frequency variation).<br />
Synchronous motor starting<br />
Highly sophisticated optional module allows for synchronous motor starting.<br />
| Line and bypass contactors are vacuum contactors or vacuum circuit breaker.<br />
| The contactors are fi xed mouted.<br />
| The contactors provide the DOL start option.<br />
COMMUNICATION RS 485<br />
RS 485 with MODBUS or PROFIBUS<br />
protocol enable:<br />
f<br />
| Remote (start, stop, etc.)<br />
| Monitoring (motor current, faults,<br />
statistical data)<br />
MEDIUM VOLTAGE SOFT STARTERS<br />
Multi-motor starting<br />
Unique Multi-motor program allows for<br />
more than one motor to be started with the<br />
same soft starter.<br />
MSR<br />
ISA-HD<br />
MSR<br />
M<br />
MSR<br />
| Remote parameter setting<br />
| Remote reset<br />
M<br />
MSR<br />
M<br />
MSR<br />
M<br />
MEDIUM<br />
VOLTAGE<br />
TECHN.<br />
7
ISA-HD<br />
8<br />
MEDIUM VOLTAGE SOFT STARTERS<br />
Range 60 – 2 000 A and 1500 – 15 000 V<br />
ISA-HD<br />
Digital medium voltage soft starters<br />
ADVANTAGES AT A GLANCE<br />
| Heavy duty design, 50°C ambient<br />
temperature<br />
| Comprehensive motor protection package<br />
| IP 32 standard, IP 54 optional<br />
| Synchronous motor starting, utilizing<br />
unique module<br />
| Innovative low voltage test mode – full<br />
testing with a small low voltage motor<br />
using standard built-in features<br />
| Advanced electronic potential transformer<br />
utilizing patent pending “wireless“ voltage<br />
measurement system<br />
| Unique, patent pending fi ber-optic fi ring<br />
system providing complete isolation<br />
between MV and LV compartments<br />
| Each starter is tested for partial discharge<br />
(Korona) improving safety and ensuring<br />
long term reliability<br />
| Wide 45 Hz – 65 Hz auto-tracking frequency<br />
range combining special software with<br />
unique hardware arrangement (design for<br />
marine, offshore and generators operating<br />
under continuous frequency variation)<br />
SWITCHGEAR OPTIONS<br />
| Line vacuum contactor<br />
| Bypass vacuum contactor<br />
| Control voltage: 110 V – 220 V AC, 110 V DC<br />
| Special thick paint<br />
| Multi cable transit (MCT)<br />
| Fan system – increased cooling<br />
| Tin plated busbars<br />
| Halogen free and fi re retardant materials<br />
| Main switch (on-load or off-load)<br />
| Main fuses (with striker-pin indication)<br />
Mulit-Motor-MCC formation with redundant supply<br />
Medium voltage MCC formation with load make fault break switches<br />
IEC 62271-200 type tested!<br />
| Motor Protection Relay (MSR-HD)<br />
| C/T‘s and P/T‘s<br />
| Digital Power Meter (DMA)<br />
| Low voltage control devices (selector<br />
switch, push button, indication lights etc.)<br />
| IP 32 to IP 65<br />
| Segregrated customer terminal section with<br />
cabinet light<br />
| IEC internal arc test up to 31,5 kA<br />
| IEC short circuit test up to 31,5 kA
APPLICATIONS<br />
Marine and Offshore<br />
| Water and ballast pumps<br />
| Refrigeration chillers and compressors<br />
| Hydraulic pumps and power packs<br />
| Thrusters<br />
| Main propulsion motors<br />
| Cargo pumps<br />
| Generator ready – auto frequency tracking<br />
System voltage<br />
V<br />
Current<br />
A<br />
Motor<br />
kW<br />
Dimensions (mm)<br />
W H D<br />
Weight<br />
(kg)<br />
2300<br />
60, 110, 200, 320, 400, 600, 700, 800, 1000, 1200 200 – 4030 270 – 5440 900 2300 1000 – 1100 500 – 1200<br />
3300 60, 110, 200, 320, 400, 600, 700, 800, 1000, 1200 280 – 5780 370 – 7800 900 2300 1000 – 1100 550 – 1250<br />
4160 60, 110, 200, 320, 400, 600, 700, 800, 1000, 1200 360 – 7290 480 – 9840 900 2300 1000 – 1200 550 – 1300<br />
6000 70, 140, 250, 300, 400, 500, 600, 700, 800, 1000, 1200 610 – 10520 820 – 14200 1100 – 1500 2300 1100 – 1500 850 – 1350<br />
6600 70, 140, 250, 300, 400, 500, 600, 700, 800, 1000, 1200 670 – 11570 900 – 15610 1100 – 1500 2300 1100 – 1500 850 – 1350<br />
10000 70, 140, 250, 300, 400, 500, 600, 700, 800, 1000, 1200 1020 – 17540 1370 – 23670 2400 – 3500 2300 1200 – 1400 2100 – 2800<br />
11000 70, 140, 250, 300, 400, 500, 600, 700, 800, 1000, 1200 1120 – 19290 1510 – 26040 2400 – 3500 2300 1200 – 1400 2100 – 2800<br />
13800 70, 140, 250, 300, 400, 500, 600, 700, 800, 1000, 1200 1410 – 24200 1900 – 32670 2800 – 4200 2300 1200 – 1400 2800 – 3100<br />
15000 70, 140, 250, 300, 400, 500, 600, 700, 800, 1000, 1200 1530 – 26310 2060 – 35510 2800 – 4200 2300 1200 – 1400 3150 – 4200<br />
MOTOR AND SOFT STARTER PROTECTION<br />
| Too many starts<br />
| Long start time<br />
| Elektronic shear-pin (start, run, jam)<br />
| Motor overload<br />
(adjustable tripping characteristic)<br />
| short circuit protection<br />
| Under current<br />
| Unbalanced current<br />
| Ground fault current<br />
| Phase sequence<br />
| Phase loss<br />
| Under/over frequency<br />
| Under/over voltage<br />
| External faults (two separate inputs)<br />
| Shorted SCR<br />
| Wrong Connection<br />
| Starter over temperature<br />
| Power on without start signal<br />
| Open bypass contactor<br />
1) case by case<br />
1)<br />
1)<br />
Industrial<br />
| Pumps<br />
| Compressors and chillers<br />
| Fans and blowers<br />
| Centrifuges<br />
| Hydraulic systems<br />
| Conveyors<br />
| Mills, crusher, shredder<br />
1)<br />
CONTROL<br />
1)<br />
HP<br />
| Multi-function programmable I/O‘s<br />
| Opto-isolated control inputs<br />
| Three change over output relays, 8A/250V AC:<br />
- “Immediate“ upon start,<br />
- “end of acceleration“,<br />
- “fault“ programmalbe as trip or trip-fail safe<br />
| Analogue output 0/4 – 20 mA, 0 – 10 V DC<br />
| RS 485 communication card with modbus/<br />
profi bus protocol<br />
| Touchscreen panel (optional)<br />
| Internal SPS for enhanced data recording<br />
1)<br />
MEDIUM VOLTAGE SOFT STARTERS<br />
1) 1)<br />
STARTING AND STOPPING<br />
| Soft start and soft stop<br />
| Current limit<br />
| Pump control characteristics<br />
| Torque and current control for optimized<br />
starting and stopping<br />
| Dual adjust<br />
| Pulse start (kick start)<br />
| Tacho feedback (option)<br />
Additional customised and special cabinet options<br />
are shown separately on pages 26–27 of this catalogue!<br />
9<br />
ISA-HD
LOW<br />
VOLTAGE<br />
TECHN.<br />
10<br />
LOW VOLTAGE<br />
LOW VOLTAGE<br />
LOW VOLTAGE TECHNOLOGY<br />
BYPASS<br />
The product lines ISA-B, -A, -A2P and -DS include an internal bypass.<br />
| This reliable components bypass the power electronics after the motor is at speed.<br />
| In addition the starters provide an auxiliary contact, allowing signaling of a successful motor start.<br />
(Many of our competitors call these auxiliary relays “a bypass contact“!)<br />
| The bypass function reduces the heat dissipation and eliminates the EMC load of the system.<br />
| As an option, ISA-DS series can be designed for DOL-start (available from ISA-DS 390).<br />
ANALOGUE<br />
The analogue product line provides simple potentiometer settings for all the parameters:<br />
| Familiar setting, similar to standard overload relays<br />
| Easy commissioning<br />
| Prior knowledge is not necessary<br />
| Status display via LEDs<br />
| ISA-A and ISA-A2P include motor protection functions<br />
CURRENT LIMIT<br />
The voltage increases linearly from the “Initial Voltage“ pre selected point. If the adjusted “Current Limit“ is reached, the voltage will<br />
stop ramping and remain at its level until the current is reduced below the adjusted “Current Limit“ level. In that case ramp up time<br />
is prolonged until the current has reduced below “Current Limit“ level.<br />
U<br />
U N<br />
U S<br />
t 1<br />
Soft starter output voltage<br />
t<br />
/ S<br />
/<br />
/ DOL<br />
/ N<br />
Current profile<br />
t<br />
When a motor starts with current limit, although<br />
the current is limited the motor provides<br />
suitable torque to accelerate the <strong>drive</strong>n<br />
load and reach “End of acceleration“. If<br />
the motor torque does not exceed the load<br />
torque the motor will not start. In these rare<br />
cases severe damages might occur to the<br />
motor and starter.<br />
The oscillogram shows, that the soft starter<br />
provides a smooth and stepless current and<br />
voltage ramp to the motor. Starting with the<br />
initial voltage which defi nes the starting<br />
current, the voltage ramps up until “Current<br />
Limit“ is reached. After the motor is at speed,<br />
the current will decrease, to the nominal motor<br />
current. The oscillogram shows a clear increasing<br />
voltage and current signal, thus, no<br />
spikes stressing the grid are present.<br />
Motor start measured with an oscilloscope<br />
(Ch1, voltage; Ch2-4 current L1 – L3)
PUMP CONTROL<br />
Our digital Soft Starters line of products ISA-D, ISA-DS and ISA-HD provide an advanced microprocessor based control algorithm, enabling<br />
the sophisticated pump control feature. The motor torque is continuously monitored to eliminate peak torque from stressing the motor,<br />
pump and pipe system. These soft starters provide 3 fi eld selectable pump control algorithms.<br />
Pump and special load control<br />
Two major problems are associated with starting and stopping of pumps.<br />
Voltage<br />
Area of<br />
Pump Control<br />
(Start Curve)<br />
Voltage<br />
Time<br />
Area of Pump<br />
Control (Start Curve)<br />
Standard ramp down<br />
Tu<br />
Ts<br />
Torque<br />
0<br />
1<br />
2<br />
3<br />
ISA-D OPTIONS<br />
Speed<br />
Curves<br />
Deceleration<br />
TECHNOLOGY<br />
Choice of three pump<br />
control and torque<br />
deceleration curves<br />
DOL Speed<br />
0<br />
1<br />
2<br />
3<br />
4, 5<br />
0 1 2 3 4 5<br />
4<br />
Extended Time<br />
Final<br />
Torque<br />
TECHNOLOGY VARIABLE FREQUENCY DRIVE (VFD)<br />
FREQUENCY CONVERTER<br />
LOW VOLTAGE<br />
Over-pressure during starting<br />
The sharp increase of torque towards the end of acceleration can cause high pressure and<br />
damage the pipe system. The pump control enables selection between three voltage ramp-up<br />
curves as well as torque curve to reduce peak torque. Current ramp is available for special loads.<br />
Water hammer during stopping<br />
During soft stop, when voltage is decreasing, motor torque may fall below load torque causing<br />
abrupt stalling instead of smoothly decreasing speed to zero. This creates the ”water hammer“<br />
phenomenon (resulting in a loud noise and damage to the pipe system). The pump control<br />
algorithm enables selection between three voltage ramp-down curves or torque curve preventing<br />
stall condition and eliminating water hammer.<br />
Analogue option card<br />
| Function 1: Thermistor-input, PTC or NTC<br />
| Function 2: Analogue-output, based on the motor current, programmable from 0 – 10 VDC, 4 – 20 mA, 0 – 20 mA or inverted<br />
Motor insulation option card<br />
This unique feature guarantees the availability of important plant components, such as fi re-extinguishing systems, redundant systems as well as submersible<br />
pumps. The system measures the motor insulation level while the motor is not in operation. Two programmable steps are available:<br />
| Alarm-Level, adjustable 0,2 – 5 MOhm<br />
| Start inhibit, adjustable 0,2 – 5 MOhm, avoids motor starting if the insulation is below the critical level.<br />
VFD‘s provide variable output frequencies, thus, allowing variable motor speeds independent of the input frequency, while saving energy<br />
with appropriate voltge and current levels to the motor.<br />
| Speed control is either local, via communication or through an external analog input<br />
| Programmable start/stop ramp functions<br />
| Unique and cost effective product selection quadratic torque (fan/pump) or constant torque (conveyor)<br />
EMC<br />
Electronic components cause electronic noise. To guarantee fl awless long term operation, line fi lters are implemented. These devices<br />
reduce interferences to a permitted level specifi ed by international standards.<br />
| According to European standard EN 13320<br />
| High level attenuation<br />
| Small foot space, for space-saving assembly<br />
| Chokes avoid voltage spikes caused by high frequency operation of modern semiconductor components.<br />
| Sinus fi lters enable long- or unshielded motor cables while running with a VFD.<br />
| Limitation of the du/dt values<br />
| Limitation of interferences to parallel cables<br />
| Extended lifetime and effi ciency of motors operated with VFD’s<br />
EMC<br />
LOW<br />
VOLTAGE<br />
TECHN.<br />
11
ISA-D<br />
12<br />
LOW VOLTAGE SOFT STARTERS<br />
Range 8 – 3 500 A and 200 – 1 000 V<br />
ISA-D<br />
Digital soft starters<br />
in heavy duty design<br />
ADVANTAGES AT A GLANCE<br />
| Superior starting and stopping characteristics<br />
| Comprehensive motor protection package<br />
| Easy commissioning<br />
| Complete line 8 – 3 500 A, 220 – 1 000 V<br />
| Heavy duty design<br />
| Robust construction<br />
| Standard ambient temperature: 50°C<br />
| Unique optional features including:<br />
- Motor insulation tester<br />
- RS 485 Modbus/Profi bus<br />
- Thermistor input /analogue output<br />
DISPLAYS (LED‘S)<br />
| LCD – 2 lines of 16 characters each<br />
| Selectable languages – english, german,<br />
french and spanish<br />
| 8 LEDs for quick indication status<br />
| Two display modes for basic and advanced<br />
applications<br />
| Friendly operation with default parameters<br />
| Statistic data including: total run time,<br />
total number of starts, total number of trips,<br />
last start-current, last start time, last trip,<br />
current at trip<br />
MOTOR AND STARTER PROTECTION<br />
| Compare to ISA-DS (p. 13)!<br />
STARTING AND STOPPING<br />
| Soft start and soft stop<br />
| Current limit<br />
| Pump control program<br />
| Torque and Current Control for optimized<br />
starting and stopping process<br />
| Dual adjustments – two starting and<br />
stopping characteristics<br />
| Pulse start<br />
| Slow speed with electronic reversing<br />
| Linear acceleration (tacho feedback)<br />
| Energy save for improved power factor<br />
OPTIONS<br />
| RS 485 Communication (details p. 7)<br />
| Analogue output (details p. 10)<br />
| Thermistor input<br />
| Motor insulation test<br />
| Preparation for bypass – to maintain<br />
protection when bypass is closed<br />
| Special anti-corrosive treatment – special<br />
coating for harsh enviroments<br />
| Illuminated LCD<br />
| Special tacho feedback<br />
| Remote display<br />
RELAY OUTPUT<br />
3 programmalbe change-overcontacts:<br />
| Operation with adjustable on- and<br />
off delay<br />
| End of acceleration– with adjustable<br />
time delay<br />
| Fault, programmable as fail save connection<br />
| Motor-isolation alarm<br />
APPLICATIONS ISA-D AND ISA-DS<br />
Industrial applications<br />
| Pumps<br />
| Hydraulic systems<br />
| Fans and blowers<br />
| Compressors<br />
| Conveyors<br />
1 000 V for mining applications<br />
| Pumps<br />
| Blowers<br />
| Conveyors<br />
KW<br />
at<br />
400V<br />
Starter<br />
Type<br />
(A)<br />
Dimensions<br />
(mm)<br />
W H D<br />
Weight<br />
(kg)<br />
4 ISA-D 8 153 310 170 4,5<br />
7,5 ISA-D 17 153 310 170 4,5<br />
15 ISA-D 31 153 310 217 6,8<br />
22 ISA-D 44 153 310 217 7,5<br />
30 ISA-D 58 153 310 217 7,5<br />
37 ISA-D 72 153 310 217 7,5<br />
45 ISA-D 85 274 385 279 15<br />
55 ISA-D 105 274 385 279 15<br />
75 ISA-D 145 274 385 279 15<br />
90 ISA-D 170 274 385 279 15<br />
110 ISA-D 210 590 500 292 31<br />
160 ISA-D 310 590 500 292 31<br />
200 ISA-D 390 590 500 292 31<br />
250 ISA-D 460 623 660 290 65<br />
315 ISA-D 580 623 660 290 65<br />
450 ISA-D 820 623 660 290 65<br />
525 ISA-D 950 623 660 290 65<br />
630 ISA-D 1100 723 1100 370 170<br />
800 ISA-D 1400 723 1100 370 170<br />
950 ISA-D 1800 723 1100 370 170<br />
1250 ISA-D 2150 750 1300 392 235<br />
1350 ISA-D 2400 900 1300 360 350<br />
1750 ISA-D 2700 900 1300 360 350<br />
1850 ISA-D 3000 900 1300 360 350<br />
2000 ISA-D 3500 900 1300 360 350<br />
1) case by case<br />
1)<br />
1) 1)
Marine and Offshore<br />
| Complete line 8 – 3 500 A, 220 – 1 000 V<br />
| Heavy duty, fully rated design<br />
| Robust construction<br />
| Generator ready – auto frequency<br />
tracking, enables motor starting<br />
at 45 – 65 Hz<br />
| User friendly operation<br />
| Unique protection for corrosive<br />
enviroments<br />
Range 8 – 1100 A and 200 – 690 V<br />
ISA-DS<br />
Digital soft starter with a built-in bypass<br />
ADVANTAGES AT A GLANCE<br />
| Superior starting and stopping characteristics<br />
| Comprehensive motor protection package<br />
| Easy commissioning<br />
| Fully equiped starters<br />
| Small foot print<br />
| Third generation microprocessor based<br />
design<br />
| Built-in bypass<br />
| RS 485 Communication<br />
| Frequency autotracking: 45 – 65 Hz<br />
| Unique optional features including:<br />
Analogue output and additional<br />
enhancements<br />
DISPLAYS (LED‘S)<br />
| LCD – 2 lines of 16 characters each<br />
| Selectable languages – english, german,<br />
french and spanish<br />
| 4 LEDs – On, Run, Ramp up/down and fault<br />
| Statistical data: start, stop and fault<br />
parameters<br />
| Full script parameter settings<br />
CONTROLS<br />
| Opto isolated inputs<br />
| Auxiliary relays: fault, end of acceleration<br />
or immediate (programmable)<br />
| Local and remote reset<br />
| RS 485 Modbus Communications for full<br />
control, display and programming<br />
| Future enhancements: analogue I/O card<br />
with thermistor input<br />
STARTING AND STOPPING<br />
| Soft start and soft stop<br />
| Current limit<br />
| Pump control program<br />
| Torque and Current Control for optimized<br />
starting and stopping process<br />
| Dual adjustments – two starting and<br />
stopping characteristics<br />
| Pulse start<br />
| Slow speed with electronic reversing<br />
OPTIONS<br />
| RS 485 Communication<br />
| Analogue output<br />
| Thermistor input<br />
| Special anti-corrosive treatment – special<br />
coating for harsh enviroments<br />
| Remote display<br />
| Ex-approvals and certifi cations<br />
MOTOR AND STARTER PROTECTION<br />
| Too many starts<br />
| Shear Pin (start, run, jam)<br />
| Electronic overload with selectable curves<br />
| Under current<br />
| Phase loss and phase sequence<br />
| Under, over and no voltage<br />
| Load loss (motor not connected)<br />
| Thyristor bypass<br />
| Starter over-temperature<br />
| External fault (input programmable)<br />
| Thyristor protection by varistors<br />
KW<br />
at<br />
400V<br />
LOW VOLTAGE SOFT STARTERS<br />
Starter<br />
Type<br />
(A)<br />
Dimensions<br />
(mm)<br />
W H D<br />
Weight<br />
(kg)<br />
4 ISA-DS 8 120 232 122 3,1<br />
7,5 ISA-DS 17 120 232 122 3,1<br />
15 ISA-DS 31 120 232 122 3,1<br />
22 ISA-DS 44 120 232 122 3,1<br />
30 ISA-DS 58 129 275 182 5,3<br />
37 ISA-DS 72 129 275 182 5,3<br />
45 ISA-DS 85 129 380 182 8,6<br />
55 ISA-DS 105 129 380 182 8,6<br />
75 ISA-DS 145 172 380 192 11,7<br />
90 ISA-DS 170 172 380 192 11,7<br />
110 ISA-DS 210 380 455 295 30,2<br />
160 ISA-DS 310 380 455 295 30,2<br />
200 ISA-DS 390 350 550 310 31<br />
250 ISA-DS 460 460 643 319 65<br />
315 ISA-DS 580 460 643 319 65<br />
450 ISA-DS 820 460 643 319 65<br />
525 ISA-DS 950 560 833 334 170<br />
630 ISA-DS 1100 560 833 334 170<br />
Special approved soft<br />
starters available for<br />
the Ex-area!<br />
13<br />
ISA-DS
ISA-A<br />
ISA-A2P<br />
14<br />
LOW VOLTAGE SOFT STARTERS<br />
Range 8 – 170 A and 230 – 600 V<br />
ISA-A and ISA-A2P<br />
Analogue soft starter with motor protection and built-in bypass<br />
ADVANTAGES AT A GLANCE<br />
| Soft start and soft stop<br />
| Current limit<br />
| Build-in motor protection<br />
| Build-in bypass<br />
| Start/stop by dry contact<br />
| Compact, small foot print<br />
| Aluminum housing<br />
| Integrated input voltage monitoring<br />
MOTOR AND STARTER PROTECTION<br />
| Electronic overload<br />
| Phase loss<br />
| Starter over-temperature<br />
| SCR protection by metal oxide varistors<br />
DISPLAYS (LED‘S)<br />
| On – mains voltage connected<br />
| Ramp up/down<br />
| Run<br />
| Overload<br />
| Phase loss<br />
| Over temperature<br />
AUXILIARY RELAYS<br />
| End of acceleration relay, N.O contact<br />
| Fault relay, N.O contact<br />
| Over temperature<br />
ISA-A<br />
KW<br />
at<br />
400V<br />
Starter<br />
Type<br />
(A)<br />
Dimensions<br />
(mm)<br />
W H D<br />
Weight<br />
(kg)<br />
4 ISA-A 8 120 232 105 2,6<br />
7,5 ISA-A 17 120 232 105 2,6<br />
15 ISA-A 31 120 232 105 2,6<br />
22 ISA-A 44 120 232 105 2,6<br />
30 ISA-A 58 129 275 185 5<br />
37 ISA-A 72 129 275 185 5<br />
45 ISA-A 85 129 380 185 8,4<br />
55 ISA-A 105 129 380 185 8,4<br />
75 ISA-A 145 172 380 195 11,8<br />
90 ISA-A 170 172 380 195 11,8<br />
ISA-A2P<br />
KW<br />
at<br />
400V<br />
Starter<br />
Type<br />
(A)<br />
Dimensions<br />
(mm)<br />
W H D<br />
Weight<br />
(kg)<br />
15 ISA-A2P 31 65 190 114 1,4<br />
22 ISA-A2P 44 65 190 114 1,4<br />
30 ISA-A2P 58 120 265 121 3,5<br />
37 ISA-A2P 72 120 265 121 3,5<br />
45 ISA-A2P 85 120 265 121 3,5<br />
55 ISA-A2P 105 120 265 121 3,5<br />
75 ISA-A2P 145 129 275 182 6,5<br />
90 ISA-A2P 170 129 275 182 6,5<br />
3-phase control (ISA-A und ISA-B)<br />
APPLICATIONS<br />
L 1 L2 L 3<br />
U V W<br />
| Pumps<br />
| Compressors<br />
| Fans<br />
| Blowers<br />
| Conveyors<br />
| Starting from weak power supplies<br />
(diesel generators etc.)
Range 8 – 58 A and 230 – 600 V<br />
ISA-B* und ISA-B2P<br />
Basic soft starter with built-in bypass<br />
2-phase (ISA-A2P and ISA-B2P) ADVANTAGES AT A GLANCE<br />
APPLICATIONS<br />
L L L<br />
1 2 3<br />
U V W<br />
| Pumps<br />
| Compressors<br />
| Fans<br />
| Conveyors<br />
| Light duty motors in industrial applications<br />
| Small conveyors (supermarkets etc.)<br />
| <strong>Electric</strong>ally <strong>drive</strong>n gates<br />
| Machine tools and appliances<br />
* high volume orders only<br />
| Soft start and soft stop<br />
| Build-in bypass<br />
| Start/stop by dry contact<br />
| End of acceleration relay, N.O contact<br />
| Compact, small foot print<br />
| DIN rail mounting<br />
(partly option)<br />
ISA-B2P<br />
KW<br />
at<br />
400V<br />
Starter<br />
Type<br />
(A)<br />
OUTPUT RELAYS<br />
| End of acceleration<br />
Dimensions<br />
(mm)<br />
W H D<br />
Weight<br />
(kg)<br />
4 ISA-B2P 8 45 75 105 0,5<br />
7,5 ISA-B2P 17 90 75 105 0,6<br />
11 ISA-B2P 22 90 75 105 0,6<br />
15 ISA-B2P 31 65 190 114 1,3<br />
22 ISA-B2P 44 65 190 114 1,3<br />
30 ISA-B2P 58 65 190 114 1,3<br />
37 ISA-B2P 72 120 265 121 3,0<br />
45 ISA-B2P 85 120 265 121 3,0<br />
55 ISA-B2P 105 120 265 121 3,0<br />
75 ISA-B2P 145 129 275 182 5,0<br />
90 ISA-B2P 170 129 275 182 5,0<br />
KW<br />
at<br />
400V<br />
LOW VOLTAGE SOFT STARTERS<br />
STARTER PROTECTION<br />
| SCR protection by metal oxide varistors<br />
DISPLAYS (LED‘S)<br />
| On – mains voltage connected<br />
| Ramp – voltage is ramping up/down<br />
(only ISA-B2P)<br />
| Run – motor is running (only ISA-B2P)<br />
ISA-B*<br />
Starter<br />
Type<br />
(A)<br />
Dimensions<br />
(mm)<br />
W H D<br />
Weight<br />
(kg)<br />
4 ISA-B 8 65 190 114 1,2<br />
7,5 ISA-B 17 65 190 114 1,2<br />
15 ISA-B 31 120 207 105 2,1<br />
22 ISA-B 44 120 207 105 2,1<br />
30 ISA-B 58 120 207 105 2,1<br />
OEM SOFTSTARTER<br />
Customised special solutions available<br />
on inquiry!<br />
ISA-B<br />
ISA-B2P<br />
15
ISA-<br />
DRIVE-VT<br />
16<br />
VARIABLE FREQUENCY DRIVE<br />
Range 7 – 300 A and 230 – 525 V<br />
ISA-DRIVE-VT<br />
Variable torque for fan and pump applications<br />
ADVANTAGES AT A GLANCE<br />
| 50°C ambient temperatur without<br />
de-rating<br />
| Fast setup with only 14 basis parameter<br />
| Internal PID-controller<br />
| Two interfaces:<br />
- Optical (IvDA) interface<br />
- RS 485/Modbus RTU<br />
| Programming by PDA or PC<br />
| Internal EMC-fi lter<br />
MOTOR- AND DRIVE PROTECTION<br />
| Overload protection 110 %/min<br />
| Over- and undervoltage<br />
| Catch option after voltage outage<br />
| Ixt protection above 100% rated current<br />
DISPLAYS (LED‘S)<br />
| 3 digits; 7-segment display<br />
I/O FEATURES<br />
| 3 digital inputs and outputs<br />
| 2 analogue inputs and 1 analogue output<br />
IP 55 high level protection<br />
inclusive reverse operation<br />
line switch and external<br />
speed control.<br />
ISA-DRIVE-<br />
VT-<br />
Motor rated<br />
power (kW)<br />
Mains Voltage/<br />
Phases (V+/10%)<br />
Line fuse<br />
(A)<br />
Output Voltage/<br />
Phases (V)<br />
Rated Current<br />
(A)<br />
Max. Motor<br />
Cable Length (m)<br />
Min. Braking<br />
Resistance (Ω)<br />
ISA-DRIVE-<br />
VT-<br />
Motor rated<br />
power (kW)<br />
Mains Voltage/<br />
Phases (V+/10%)<br />
Line fuse<br />
(A)<br />
Output Voltage/<br />
Phases (V)<br />
Rated Current<br />
(A)<br />
Max. Motor<br />
Cable Length (m)<br />
Min. Braking<br />
Resistance (Ω)<br />
15-230<br />
22-230<br />
30-230<br />
40-230<br />
55-230<br />
75-230<br />
110-230<br />
1,5 2,2 3,0 4,0 5,5 7,5 11 15 18,5 22 30 37 45<br />
220-240/1PH<br />
150-230<br />
185-230<br />
220-240/3PH or 1PH<br />
(with 50% power reduction)<br />
20 30 32 32 50 80 80-<br />
100<br />
100<br />
0-240/3PH<br />
15-400<br />
100-<br />
125<br />
220-230<br />
300-230<br />
370-230<br />
160 200 250-<br />
300<br />
450-230<br />
250-<br />
300<br />
7 10,5 14 18 25 39 46 61 72 90 110 150 180<br />
33 22 15 15 15 6 6 6 6 6 3 3 3<br />
22-400<br />
40-400<br />
55-400<br />
75-400<br />
110-400<br />
150-400<br />
185-400<br />
220-400<br />
100<br />
1,5 2,2 4 5,5 7,5 11 15 18,5 22 30 37 45 55 75 90 110 132 160<br />
300-400<br />
380–480/3PH<br />
10 10 20 32 32 50 50 80 80-<br />
100<br />
370-400<br />
100 100-<br />
125<br />
380–480/3PH<br />
450-400<br />
550-400<br />
750-400<br />
900-400<br />
1100-400<br />
1320-400<br />
1600-400<br />
160 200 250- 250- 315 350 400<br />
300 300<br />
4,1 5,8 9,5 14 18 25 30 39 46 61 72 90 110 150 180 202 240 300<br />
100<br />
47 47 33 22 22 22 22 12 12 12 12 12 6 6 6 6 6 6
Range 7 – 300 A and 230 – 525 V<br />
ISA-DRIVE-PLUS<br />
Latest sensorless vector control<br />
ADVANTAGES AT A GLANCE<br />
| 50°C ambient temperatur without<br />
de-rating<br />
| Fast setup with only 14 basis parameter<br />
| Internal PID-controller<br />
| 100 % torque at 0 Hz (without encoder)<br />
| Two interfaces:<br />
- Optical (IvDA) interface<br />
- RS 485/Modbus RTU<br />
| Programmable by PDA or PC<br />
| Torque control<br />
| Autotuning on motor data<br />
MOTOR- AND DRIVE PROTECTION<br />
| Overload protection 150 %/min<br />
| Over- and undervoltage<br />
| Catch option after voltage outage<br />
| Ixt protection above 100 % rated current<br />
DISPLAYS (LED‘S)<br />
| 3 digits; 7-segment display<br />
I/O FEATURES<br />
| Programmable I/O<br />
| 3 digital inputs<br />
| 2 analogue inputs<br />
| 3 digital output<br />
| 1 analogue output<br />
ISA-DRIVE-<br />
PLUS-<br />
4-230<br />
8-230<br />
15-230<br />
22-230<br />
30-230<br />
40-230<br />
55-230<br />
75-230<br />
VARIABLE FREQUENCY DRIVE<br />
Motor rated<br />
power (kW)<br />
0,37 0,75 1,5 2,2 3,0 4,0 5,5 7,5 11 15 18,5 22 30 37 45 55 75 90<br />
Mains Voltage/<br />
Phases (V+/10%)<br />
220-240/1PH<br />
220-240/3PH or 1PH<br />
(50% power reduction)<br />
Line fuse<br />
(A)<br />
6-10 10 20 30 32 32 50 50 80- 100<br />
100-<br />
160 200 250- 250- 315-<br />
100 125 300 300 350<br />
400 450-<br />
500<br />
Output Voltage/<br />
Phases (V)<br />
0-240/3PH<br />
Rated Current<br />
(A)<br />
2,3 4,3 7 10,5 14 18 25 30 46 61 72 89 110 150 180 202 240 300<br />
Max. Motor<br />
Cable Length (m)<br />
25 25<br />
100<br />
Min. Braking<br />
Resistance (Ω)<br />
33 22 15 15 15 15 6 6 6 3 3 3 3 3 3 3<br />
ISA-DRIVE-<br />
PLUS-<br />
8-400<br />
15-400<br />
22-400<br />
40-400<br />
55-400<br />
75-400<br />
110-400<br />
150-400<br />
Motor rated<br />
power (kW)<br />
0,75 1,5 2,2 4,0 5,5 7,5 11 15 18,5 22 30 37 45 55 75 90 110 132 160<br />
Mains Voltage/<br />
Phases (V+/10%)<br />
380-480/3PH<br />
Line fuse<br />
(A)<br />
6-10 10 10 20 32 32 50 50 80 80- 100<br />
100-<br />
160 200 250- 250- 315- 400 450-<br />
100 125 300 300 350 500<br />
Output Voltage/<br />
Phases (V)<br />
0-480/3PH<br />
Rated Current<br />
(A)<br />
2,2 4,1 5,8 9,5 14 18 25 30 39 46 61 72 90 110 150 180 202 240 300<br />
Max. Motor<br />
Cable Length (m)<br />
50<br />
100<br />
Min. Braking<br />
Resistance (Ω)<br />
47 47 47 33 22 22 22 22 12 12 12 12 6 6 6 6 6 6 6<br />
185-400<br />
110-230<br />
220-400<br />
150-230<br />
300-400<br />
185-230<br />
370-400<br />
220-230<br />
450-400<br />
300-230<br />
550-400<br />
370-230<br />
750-400<br />
450-230<br />
900-400<br />
550-230<br />
1100-400<br />
750-230<br />
1320-400<br />
900-230<br />
1600-400<br />
ISA-<br />
DRIVE-PLUS<br />
17
ISA-<br />
DRIVE-E<br />
18<br />
VARIABLE FREQUENCY DRIVE<br />
Range 1,5 – 33 A and 220 – 480 V<br />
ISA-DRIVE-E<br />
Robust VFD for industrial applications<br />
ADVANTAGES AT A GLANCE<br />
| 50°C ambient temperatur without<br />
de-rating<br />
| IP 20<br />
| Internal PID-controller<br />
| Programmable digital inputs<br />
| Vektor controlled<br />
| Programming by PDA or PC<br />
| Comprehensive accessories<br />
ISA-DRIVE-E-<br />
Motor Capacity<br />
(kW)<br />
Mains Voltage/<br />
Phases (V+/10%)<br />
Max. Input<br />
Current (A)<br />
Output Voltage/<br />
Phases (V)<br />
Rated Current<br />
Output (A)<br />
Frequency<br />
Domain (Hz)<br />
Switching<br />
Frequency (kHz)<br />
2-230<br />
4-230<br />
8-230<br />
15-230<br />
22-230<br />
MOTOR- AND DRIVE PROTECTION<br />
| Overload protection 150 %/min<br />
| Over- and undervoltage<br />
| Under current<br />
| PTC resistor<br />
| Output short-circuit safe<br />
| Jam-protection<br />
| Start options after voltage outage<br />
0,2 0,4 0,75 1,5 2,2 3,7 5,5 7,5 0,4 0,75 1,5 2,2 3,7 5,5 7,5 11<br />
1,9 2,7 5,1 9 15 20,6 26 34 1,9 3,2 4,3 7,1 11,2 14 19 26<br />
3PH 0 ˜ 230V<br />
1,6 2,5 4,2 7,5 11 17 25 33 1,5 2,5 4,2 5,5 8,2 13 18 24<br />
4-400<br />
8-400<br />
15-400<br />
22-400<br />
37-400<br />
230/3PH 400/3PH<br />
0,1–600<br />
1–15<br />
37-230<br />
55-230<br />
75-230<br />
3PH 0 ˜ 400V<br />
0,1–600<br />
1–15<br />
55-400<br />
75-400<br />
110-400<br />
I/O FEATURES<br />
| 6 programmable digital inputs<br />
| 1 programmable digital output<br />
| Analogue setpoint input<br />
| 2 multi function output relays<br />
DISPLAYS (LED‘S)<br />
| 4 digits; 7-segment display<br />
| 5 Status-LEDs<br />
APPLICATIONS
Range 3,7 – 400 A and 220 – 480 V<br />
ISA-DRIVE-B and ISA-DRIVE-F<br />
High-End VFD<br />
ADVANTAGES AT A GLANCE<br />
| 50°C ambient temperatur without<br />
de-rating<br />
| 150 % torque at 1Hz<br />
| 5 digital inputs with PLC-function<br />
| Internal PID-controller<br />
| Programming by PDA or PC<br />
| Internal EMC-fi lter<br />
| Autotuning on motor data<br />
| Sensorless vector control (ISA-DRIVE-B)<br />
| Comprehensive accessories<br />
ISA-DRIVE-B- and ISA-DRIVE-F-<br />
ISA-DRIVE-B<br />
ISA-DRIVE-F<br />
ISA-DRIVE-B<br />
ISA-DRIVE-F<br />
ISA-DRIVE-B<br />
ISA-DRIVE-F<br />
ISA-DRIVE-B<br />
ISA-DRIVE-F<br />
ISA-DRIVE-B<br />
ISA-DRIVE-F<br />
ISA-DRIVE-B<br />
ISA-DRIVE-F<br />
ISA-DRIVE-B<br />
ISA-DRIVE-F<br />
Motor Capacity<br />
(kW)<br />
Mains Voltage/<br />
Phases (V+/10%)<br />
Max. Input Current<br />
(A)<br />
Max. Input Current<br />
(A)<br />
Output Voltage/<br />
Phases (V)<br />
Rated Current<br />
Output (A)<br />
Rated Current<br />
Output (A)<br />
Frequency<br />
Domain (Hz)<br />
Frequency<br />
Domain (Hz)<br />
Switching<br />
Frequency (kHz)<br />
Switching<br />
Frequency (kHz)<br />
8-400<br />
15-400<br />
22-400<br />
MOTOR- AND DRIVE PROTECTION<br />
| Overload protection 150 %/min (ISA-DRIVE-B)<br />
| Overload protection 120 %/min (ISA-DRIVE-F)<br />
| Motor stops after blown fuse<br />
| Overvoltage and undervoltage<br />
| Output short-circuit safe<br />
| Jam-protection<br />
| Start options after voltage outage<br />
37-400<br />
55-400<br />
75-400<br />
110-400<br />
150-400<br />
185-400<br />
220-400<br />
300-400<br />
370-400<br />
VARIABLE FREQUENCY DRIVE<br />
I/O FEATURES<br />
| 6 digital inputs with PLC-function<br />
| 5 programmalbe digital outputs<br />
| Analogue setpoint input<br />
DISPLAYS (LED‘S)<br />
| 5 digits; 7-segment display<br />
| 5 status LEDs<br />
0,75 1,5 2,2 3,7 5,5 7,5 11 15 18,5 22 30 37 45 55 75 90 110 132 160 185 220<br />
380 ˜ 480/3PH<br />
3,2 4,3 5,9 11,2 14 19 25 32 39 49 60 63 90 130 160<br />
3,2 4,3 5,9 11,2 14 19<br />
450-400<br />
550-400<br />
25 33 46 56 70 75 95 110 150 180 200 240 300 380 400<br />
3PH 0 ˜ 480V<br />
2,7 4,2 5,5 8,5 13 18 24 32 38 45 60 73 91 110 150<br />
2,7 4,2 5,5 8,5 13 18 24 32 38 45 60 73 91 110 150<br />
0,1–400<br />
0,1–120<br />
1 – 15 1 – 9 1 – 6<br />
4 –10 3 – 9 2 – 6<br />
750-400<br />
900-400<br />
1100-400<br />
1320-400<br />
1600-400<br />
1850-400<br />
2200-400<br />
180 220 260 310 370 460<br />
ISA-DRIVE-B<br />
ISA-DRIVE-F<br />
19
IMB<br />
20<br />
DC INJECTION BRAKE<br />
Range 8 – 390 A and 230 – 600 V<br />
IMB<br />
DC injection brake<br />
ADVANTAGES AT A GLANCE<br />
The IMB electronic motor brake provides fast,<br />
smooth and frictionless stopping of a three<br />
phase induction motor, by injecting controlled<br />
DC current to the motor windings, after the<br />
mains contactor opened.<br />
| Preventing mechanical wear<br />
| Reducing stopping time of high inertia loads<br />
| Adjustable braking time<br />
| Auto stop – DC injection stops when<br />
motor stops<br />
| DIN rail mounting<br />
(Standard 10 A, option 17 – 58 A)<br />
| Easy installation and operation<br />
APPLICATIONS<br />
SETTINGS<br />
| Braking Torque – determines the DC current<br />
level injected to the motor windings<br />
| Two operation modes:<br />
1. Auto Mode:<br />
DC injection stops automatically when motor<br />
stops.<br />
2. Manual Mode:<br />
DC injection stops after the the pre-adjusted<br />
braking time. This mode can be used to<br />
“hold“ the load at stand still.<br />
DISPLAYS (LED‘S)<br />
| On – mains voltage connected<br />
| Braking contactor closed<br />
| DC injection on<br />
| Circular and band saws<br />
| Machine tools<br />
| Fast stopping of high inertia loads<br />
| Emergency stop (as long as mains supply<br />
remains on)<br />
KW<br />
at<br />
400V<br />
Brake<br />
Type<br />
(A)<br />
Dimensions<br />
(mm)<br />
W H D<br />
Weight<br />
(kg)<br />
5* IMB 10 90 75 105 0,5<br />
7,5 IMB 17 65 190 114 1,3<br />
15 IMB 31 65 190 114 1,3<br />
30 IMB 58 65 190 114 1,3<br />
55 IMB 105 154 280 160 5<br />
110 IMB 210 154 280 160 5,4<br />
160 IMB 310 224 384 222 12<br />
200 IMB 390 224 384 222 12<br />
* 5,5 kW at 415V<br />
TECHNOLOGY<br />
Cm<br />
M<br />
Cb<br />
IMB
Range 8 – 1 500 A and 220 – 1 000 V<br />
TSE<br />
Thyristor power supply<br />
ADVANTAGES AT A GLANCE<br />
The sophisticated digital thyristor power<br />
supply allows the stepless regulation of<br />
ohmic loads.<br />
| Analogue setpoint input<br />
| Complete programming and fault<br />
indication with LCD display<br />
| Integrated protection functions<br />
| Two control functions to minimise<br />
interferences<br />
| Steady power output also if one heating<br />
element is faulty.<br />
| Easy installation and easy operation<br />
APPLICATIONS<br />
| Extruder<br />
| Pipe heating<br />
| Lightings<br />
| All kinds of furnances<br />
| Oil heating devices<br />
| <strong>Electric</strong> heatinig elements<br />
FUNCTIONS<br />
| Digital parameter input<br />
| Master/Slave operation<br />
| Phase control or zero crossing (pulse)<br />
| Programmable output relay<br />
| Programmable set point input<br />
| Maintenance- free operation<br />
| Unlimited switching operations<br />
| RS 485-interface<br />
DISPLAYS (LED‘S)<br />
| LEDs for quick status overview<br />
| LCD – 2 lines, 16 characters<br />
| Paremeter input and fault output in full<br />
wording<br />
PROTECTION FUNCTIONS<br />
| Under current and over current<br />
| Phases unbalance<br />
| Under voltage and over voltage<br />
| Phase loss<br />
| Ground fault<br />
| Over power and under power limit exceeded<br />
| External failure<br />
| Connection control<br />
TSE Type FLC<br />
(A)<br />
Dimensions (mm)<br />
W H D<br />
Weight<br />
(kg)<br />
TSE 8 8 172 275 192 6,3<br />
TSE 17 17 172 275 192 6,3<br />
TSE 31 31 172 275 192 6,4<br />
TSE 44 44 172 275 192 6,5<br />
TSE 58 58 172 275 192 6,5<br />
TSE 72 72 172 275 192 6,5<br />
TSE 85 85 172 380 192 8,5<br />
TSE 105 105 172 380 192 8,5<br />
TSE 145 145 274 385 238 14,5<br />
TSE 170 170<br />
TSE 210 210<br />
TSE 310 310 380 455 295 31<br />
TSE 390 390<br />
THYRISTOR POWER SUPPLY<br />
274 385 238 14,5<br />
274 385 238 14,5<br />
380 455 295 31<br />
TSE 460 460 380 555 295 51<br />
TSE 580 580 470 655 302 53<br />
TSE 820 820 470 655 302 53<br />
TSE 950 950 on request<br />
TSE 1100 1100 on request<br />
TSE 1500 1500 on request<br />
21<br />
TSE
LINE<br />
FILTER<br />
22<br />
EMC-TECHNOLOGY<br />
Range 7 – 2 500 A and 230 – 690 V<br />
Line fi lter<br />
NF-K and NF-K-IT (Three-phase-fi lter)<br />
ADVANTAGES AT A GLANCE<br />
| Current ratings from 7 – 2500 A<br />
| High attenuation from 150 kHz to 30 Mhz<br />
| Small dimensions (bookstyle) and low weight<br />
| IP20 terminals<br />
| According European Standard EN 133200<br />
TECHNICAL DATA<br />
| Rated voltage: 480 VAC (NF-K), 690 VAC<br />
(NF-K-IT), 48 – 62 Hz<br />
| Rated current: 3-phase, 7 – 2500 A<br />
(see table)<br />
| Overload capability: 4-times rated current<br />
with the turning on, afterwards 1,5-times<br />
rated current for one minute, once per hour<br />
| Construction: according to EN 133200<br />
| Leakage current: see table<br />
| Construction: metal housing<br />
| Mounting: Fixing angles with holes<br />
| Ambient temperatur: 40°C<br />
(50°C without power reduction)<br />
| Terminals: Screw terminals, terminal<br />
cross-section (see table), PE (earthing of the<br />
housing) via screwed end<br />
| Protection class: IP 20<br />
| Dimensions: see table<br />
Typ Rated Rated voltage Leakage Dimensions<br />
Weight<br />
current at (VAC) current (mm)<br />
(kg)<br />
40 °C (A)<br />
(mA) H W D<br />
NF-K-7 7 480<br />
1,0 190 40 70 0,5<br />
NF-K-16 16 480<br />
1,4 250 45 70 0,8<br />
NF-K-30 30 480<br />
1,0 270 50 85 1,0<br />
NF-K-42 42 480<br />
1,2 310 50 85 1,0<br />
NF-K-55 55 480<br />
1,2 250 85 90 1,6<br />
NF-K-55/25 55 480<br />
1,2 250 85 90 1,8<br />
NF-K-75 75 480<br />
1,4 270 80 135 2,4<br />
NF-K-75/50 75 480<br />
1,4 270 80 150 3,4<br />
NF-K-100 100 480<br />
1,4 270 90 150 3,6<br />
NF-K-130 130 480<br />
1,0 270 90 150 3,6<br />
NF-K-180 180 480<br />
1,4 380 120 170 4,2<br />
Type Rated Rated voltage Leakage Dimensions<br />
Weight<br />
(for IT-mains) current at (VAC) current (mm)<br />
(kg)<br />
40 °C (A)<br />
(mA) H W D<br />
NF-K-IT-7 7 690<br />
0,01 190 40 70 0,6<br />
NF-K-IT-16 16 690<br />
0,01 250 45 70 0,9<br />
NF-K-IT-30 30 690<br />
0,01 270 50 85 1,1<br />
NF-K-IT-42 42 690<br />
0,01 310 50 85 1,1<br />
NF-K-IT-55 55 690<br />
0,02 250 85 90 1,8<br />
NF-K-IT-55/25 55 690<br />
0,02 250 85 90 1,9<br />
NF-K-IT-75 75 690<br />
0,02 270 80 135 3,5<br />
NF-K-IT-100 100 690<br />
0,02 270 90 150 3,8<br />
NF-K-IT-130 130 690<br />
0,02 270 90 150 4,0<br />
NF-K-IT-180 180 690<br />
0,02 380 120 170 4,4<br />
EMC
Range 2 – 400 A and 400 – 690 V<br />
Line choke<br />
(Three-phase-line choke)<br />
ADVANTAGES AT A GLANCE<br />
| Current ratings from 2 – 400 A<br />
| Limitation of harmonics<br />
| Safety part for PFC-installations<br />
| Protection of VFDs operating on weak<br />
power-supplies<br />
| Limitation of voltage-drops<br />
TECHNICAL DATA<br />
| Rated voltage: 400 VAC at 40 °C,<br />
50 – 60 Hz<br />
| Rated current: 3-phase, 2 – 400 A<br />
(see table)<br />
| Overload capability: 2-times rated current<br />
with the turning on, afterwards 1,5-times<br />
rated current for one minute, once per hour<br />
| Construction: according to EN 61558-2-20<br />
(VDE 0570)<br />
| Isolation class: up to 95 A: T40/B (130 °C),<br />
from 124 A: T40/F (155 °C)<br />
| Short-circuit voltage: 4%<br />
| Ambient temperature: -25 °C to +85 °C<br />
(above +40 °C with power reduction)<br />
| Terminals: screw terminals, terminal cross<br />
section (see table), PE (earthing) via screwed<br />
end<br />
| Protection class: IP 00 (VGB4 up to 150 A)<br />
| Dimensions: see table<br />
EMC-TECHNOLOGY<br />
Type Rated Rated voltage Inductivity Dimensions<br />
Weight<br />
current at (VAC) (mH) (mm)<br />
(kg)<br />
40 °C (A)<br />
W H D<br />
EPA3N-2 2 400<br />
14,0 80 120 64 1,1<br />
EPA3N-4 4 400<br />
7,30 80 120 70 1,9<br />
EPA3N-7 7 400<br />
4,20 100 125 75 2,1<br />
EPA3N-11 11 400<br />
2,60 125 130 75 2,9<br />
EPA3N-16 16 400<br />
1,80 125 130 75 3,3<br />
EPA3N-21 21 400<br />
1,40 155 150 80 4,2<br />
EPA3N-29 29 400<br />
1,00 155 150 95 6,0<br />
EPA3N-35 35 400<br />
0,84 155 175 110 6,8<br />
EPA3N-46 46 400<br />
0,64 190 200 110 9,3<br />
EPA3N-60 60 400<br />
0,49 190 200 120 11,0<br />
EPA3N-75 75 400<br />
0,39 190 235 130 12,4<br />
EPA3N-95 95 400<br />
0,30 210 255 170 16,0<br />
EPA3N-124 124 400<br />
0,23 210 255 180 17,4<br />
EPA3N-156 156 400<br />
0,19 230 285 220 23,5<br />
EPA3N-182 182 400<br />
0,16 240 305 230 28,0<br />
EPA3N-230 230 400<br />
0,13 240 305 240 32,5<br />
EPA3N-280 280 400<br />
0,10 300 385 240 35,0<br />
EPA3N-330 330 400<br />
0,09 300 390 260 41,0<br />
EPA3N-400 400 400<br />
0,07 300 390 275 51,0<br />
Special versions and other sizes on request!<br />
EMC<br />
LINE<br />
CHOKE<br />
23
CONTACT.,<br />
MOTOR<br />
PROTECTION<br />
24<br />
CONTACTORS<br />
Range 4 – 1200 A and 24 – 690 V<br />
Contactors and motor protection<br />
3-pole<br />
Type /<br />
3-pole<br />
kW<br />
at<br />
400V<br />
Current<br />
(A)<br />
Dimensions<br />
(mm)<br />
W H D<br />
Weight<br />
(kg)<br />
GH15BN 4 9 45 80 85 0,4<br />
GH15CN 5,5 12 45 80 85 0,4<br />
GH15DN 7,5 16 45 80 85 0,4<br />
GH15ET 11 25 45 80 91 0,4<br />
GH15FT 15 32 45 80 91 0,4<br />
GH15GT 18,5 40 60 114 109 1,2<br />
GH15HT 22 50 60 114 109 1,2<br />
GH15JT 30 63 60 114 109 1,2<br />
GH15KT 37 80 79 137 130 1,8<br />
GH15LT 45 95 79 137 130 1,8<br />
GH15MT 55 110 79 162 130 2<br />
GH15NT 75 150 110 170 162 4<br />
GH15PT 90 175 147 170 162 4,7<br />
GH44 110 210 177 209 190 7,3<br />
GH52 160 315 210 234 220 12,8<br />
GH55 250 450 220 250 225 13<br />
GH57 300 550 220 258 225 13,5<br />
GH62 400 700 280 307 291 26,4<br />
GH64 500 860 280 361 291 27,6<br />
GH76 580 1000 334 490 345 51<br />
GH78 680 1200 334 490 345 52<br />
1) on request<br />
MOTOR PROTECTION RELAY<br />
RTD32<br />
| Current range from 0,4 – 32 A<br />
RTD65<br />
| Current range from 10 – 65 A<br />
RTD74<br />
| Current range from 60 – 74 A<br />
RTD180<br />
| Current range from 60 – 180 A<br />
C316R<br />
| Current range from 63 – 310 A<br />
C316V<br />
| Current range from 260 – 800 A<br />
INFORMATION<br />
1)<br />
MOTOR CIRCUIT BREAKER<br />
GHA32<br />
| Current range from 0,1 – 32 A<br />
| Short circuit and overload protection<br />
| Phase loss protection<br />
| ON/OFF function<br />
| Status indication<br />
Our unique GH contactor line, RTD motor protection relays,GHA motor circuit breaker are produced<br />
in one of the last European production plants and widely used for marine applications. This guarantees<br />
the highest quality and immediate availability.
Range 200 – 1 600A and 2 300 – 24 000 V<br />
Vacuum contactors and circuit breakers<br />
3-pole<br />
VACUUM CONTACTORS<br />
Type/ 3-pole<br />
MVC77U032A25<br />
MVC77U034A25<br />
MVC77U036A25<br />
SVC77U038A25<br />
SVC77U031225<br />
MVC77U032A50<br />
MVC77U034A50<br />
MVC77U036A50<br />
SVC77U038A50<br />
SVC77U031250<br />
MVC77U032A72<br />
MVC77U034A72<br />
MVC77U036A72<br />
SVC77U038A72<br />
SVC77U031272<br />
INFORMATION<br />
Voltage<br />
(V)<br />
2500<br />
2500<br />
2500<br />
2500<br />
2500<br />
4160<br />
4160<br />
4160<br />
4160<br />
4160<br />
6600<br />
6600<br />
6600<br />
6600<br />
6600<br />
Current<br />
(A)<br />
200<br />
400<br />
600<br />
800<br />
1200<br />
200<br />
400<br />
600<br />
800<br />
1200<br />
200<br />
400<br />
600<br />
800<br />
1200<br />
Power<br />
(kW)<br />
662<br />
1287<br />
1654<br />
2022<br />
3013<br />
1103<br />
2206<br />
3309<br />
4044<br />
5100<br />
1838<br />
3676<br />
4963<br />
5882<br />
7350<br />
The contactors as well as the circuit breakers<br />
provide state of the art superior vacuum technology.<br />
This assures long term, highly reliable<br />
operation. The contactors guarantees 750.000<br />
operating cycles and the circuit breaker 150.000<br />
switching cycles without any maintenance over<br />
the expected 25 years lifespan<br />
VACUUM CIRCUIT BREAKER<br />
Rated voltage<br />
(kV)<br />
12<br />
24<br />
Lower terminal<br />
Movable contact<br />
with bellows<br />
Flexible junction shunt<br />
Drive insulator<br />
Opening spring<br />
Contact pressure<br />
spring<br />
Actuator coil<br />
Armature<br />
Rated short-circuit<br />
breaking current (kA)<br />
12,5/16/20/32,5<br />
12,5/16<br />
Upper terminal<br />
Stub shaft<br />
Dimensions (mm)<br />
Pole center distance<br />
150/210<br />
210/275<br />
Vacuum tube<br />
Interlocking pins<br />
Synchronize shaft<br />
Magnetic actuator<br />
(complete module)<br />
Width Height<br />
440/560 474/474<br />
560/690 509/509<br />
CONTACTORS<br />
Depth<br />
265<br />
265<br />
Frame<br />
Auxiliary contacts<br />
Weight<br />
(kg)<br />
34/36<br />
36/38<br />
Support<br />
insulator<br />
VAC.-CON.,<br />
CIRCUIT<br />
BREAKER<br />
25
SPECIAL<br />
SOLUTIONS<br />
MV<br />
26<br />
SWITCHGEAR SOLUTIONS<br />
Range 60 – 2 000 A and 2 300 – 15 000 V<br />
Special solutions medium voltage<br />
Customised special solutions for the electrical <strong>drive</strong> business<br />
INFORMATION<br />
From the beginning, <strong>Igel</strong> Elektronik provides<br />
turn key solutions for the electrical <strong>drive</strong> business.<br />
Beginning with standard IP32 soft starter<br />
cabinets, the product range is continuously expanded<br />
with many types of features and a vari-<br />
ADVANTAGES AT A GLANCE<br />
| Many years of experience in the medium<br />
voltage <strong>drive</strong> and distribution cabinet<br />
production<br />
| Brand independent production<br />
| Service and Engineering team for world<br />
wide operation<br />
| Project engineering and consultation by<br />
experienced employees out of the medium<br />
voltage area<br />
| Customised solutions<br />
| Implementation of Control-, Protection- and<br />
Scada systems.<br />
APPLICATIONS<br />
| Starter for asynchronous motors<br />
| Starter for synchronous motors<br />
| Starter for slip ring motors<br />
| Power factor connection<br />
| Energy distribution<br />
ety of products for a variety of applications. The<br />
professional engineering team and quality of<br />
the products generated an increasing demand<br />
for control and energy distribution cabinets. An<br />
optimized purchasing, production and logistic<br />
WE OFFER<br />
| Factory acceptance test<br />
| Marine or special approvals<br />
| Load test<br />
| Preliminary engineering<br />
| Projecting<br />
| Calculations<br />
| Drawings<br />
| Approval/modifi cation drawings<br />
| Highly qualifi ed personal<br />
| Commissioning<br />
| Assembly and connection<br />
| Full service package<br />
| Trial operations<br />
| Turn-Key-Solutions<br />
| International Service<br />
| Selectable production locations<br />
| Certifi cation/Approval<br />
| Engineering service<br />
| Equipment integration<br />
system enables cost and time effi cient industrial<br />
production; Please ask your local <strong>Igel</strong> Elektronik<br />
representative for detailed technical information<br />
concerning our medium voltage switchgear<br />
solutions.
Range 1 – 3 500 A and 24 – 1 000 V<br />
OEM serial production<br />
Serial production and OEM production of switchgears for the mechanical engineering<br />
ADVANTAGES AT A GLANCE<br />
| Competitive prices due to OEM production<br />
| Combined test run of the switchboard,<br />
including <strong>drive</strong> unit<br />
| Direct service and guarantee of the <strong>drive</strong><br />
manufacturer<br />
| Project engineering and consulation by<br />
experienced team from the <strong>drive</strong> engineering<br />
| OEM production including stockkeeping for<br />
the customer<br />
| Turn key solutions for many applications<br />
| Customized solutions<br />
| Variable combinations of different functions:<br />
- energy distribution<br />
- control<br />
- terminal sections<br />
- power factor connection<br />
- motor starter<br />
| Variable in the adaptation of the space<br />
conditions<br />
| Inplementation of control-, protection- and<br />
scada systems<br />
APPLICATIONS<br />
| Pump control<br />
| Crane control<br />
| Wood working machines<br />
| Construction equipment<br />
| Compressors<br />
| Cooling compressors (chiller)<br />
WE OFFER<br />
| Marine or special approvals<br />
| Quality assurance according to customers<br />
requirements<br />
| Prototyping for approval<br />
| Projecting<br />
| Preperation of drawings according to<br />
customers requirements<br />
| Quality trained specialised staff<br />
| Commissioning<br />
SWITCHGEAR SOLUTIONS<br />
| Type-test on request<br />
| Installation<br />
| Turn-Key-Solutions<br />
| International Service<br />
| Production “Made in Germany“<br />
| Engineering Services<br />
| Equipment integration<br />
| Approval certifi cation service<br />
OEM<br />
SERIAL<br />
PRODUCTION<br />
27
<strong>Igel</strong> Elektronik GmbH<br />
Industrieweg 13 –15<br />
48324 Sendenhorst<br />
Germany<br />
Fon: +49 (0) 25 26 93 89 - 0<br />
Fax: +49 (0) 25 26 93 89 - 22<br />
E-Mail: info@igelelektronik.de<br />
www.igelelektronik.de<br />
www.softstarter.eu