REMS Power-Press E REMS Power-Press REMS Power-Press ACC ...

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eng eng ● Comply with maintenance instructions and instructions on tool replacements. ● Check mains lead of power tool regularly and have it replaced by a qualified expert or an authorised REMS after-sales service facility in case of damage. Check extension cable regularly and replace it when damaged. Intended use WARNING Use REMS radial presses only for the intended purpose of making press joints of all common pressfitting systems. Use REMS cropping tongs only for the intended purpose of cropping threaded bars up to the strength class 4.8 (400 N/mm²). Use REMS cable shears only for the intended purpose of cropping electric cables ≤ 300 mm² (Ø 30 mm). Use REMS axial presses only fort he intended purpose of making compression sleeve joints and for expanding pipes of all common compression sleeve systems. Only use REMS pipe expanders for the intended purpose of expanding and calibrating pipes. All other uses are not for the intended purpose and are prohibited. Explanation of symbols Read the operating instructions before use Power tool complies with protection class I Power tool complies with protection class II The tool is not suitable for using outdoors Environmentally friendly disposal 1. Technical Data 1.1. Article numbers REMS Power-Press E drive unit 572100 REMS Power-Press drive unit 577001 REMS Power-Press ACC drive unit 577000 REMS Mini-Press ACC drive unit Li-Ion 578001 REMS Akku-Press drive unit Li-Ion 571003 REMS Akku-Press ACC drive unit Li-Ion 571004 REMS Ax-Press 15 drive unit Li-Ion 573002 REMS Ax-Press 25 ACC drive unit Li-Ion 573003 REMS Ax-Press 25 L ACC drive unit Li-Ion 573004 REMS Ax-Press 40 drive unit Li-Ion 573006 REMS Akku-Ex-Press Cu ACC Antriebsmaschine Li-Ion 575006 REMS Akku-Ex-Press P ACC Antriebsmaschine Li-Ion 575008 REMS Akku-Ex-Press Q & E ACC Antriebsmaschine Li-Ion 575005 REMS Power-Ex-Press Q & E ACC Antriebsmaschine 575007 Expanding device 6 –40 mm, ½–1½” 575100 Expanding device 54 –63 mm, 2” 575101 REMS battery Li-Ion 14.4 V, 1.3 Ah 571540 REMS battery Li-Ion 14.4 V 2.2 Ah 571550 REMS voltage supply Li-Ion 571565 Rapid charger Li-Ion/Ni-Cd 230 V, 50 –60 Hz, 65 W 571560 Sheet steel case, REMS Power-Press E 570280 Sheet steel case, REMS Power-Press 570280 Sheet steel case, REMS Power-Press ACC 570280 Sheet steel case, REMS Mini-Press ACC 578290 Sheet steel case, REMS Akku-Press/REMS Akku-Press ACC 571290 Sheet steel case, REMS Ax-Press 15 and 40 573282 Sheet steel case, REMS Akku-Ex-Press Q & E 578290 Sheet steel case, REMS Ax-Press 25 ACC and Ax-Press 25 L ACC 573284 Sheet steel case, REMS Akku-Ex-Press Cu ACC 573284 Sheet steel case, REMS Akku-Ex-Press P ACC Sheet steel case, Combi Set REMS Ax-Press 25 ACC 573284 and Akku-Ex-Press P ACC 1.2. Capacity REMS Mini-Press ACC Radial press for making press joints in all standard press fitting systems on steel pipes, stainless steel 573284 pipes, copper pipes, plastic pipes, composite pipes Radial presses REMS Power-Press and REMS Akku-Press for making press joints in all standard press fitting systems on steel pipes, stainless steel pipes, copper pipes, Ø 10–40 mm plastic pipes, composite pipes Axial presses for making compression sleeve joints (sliding sleeve joints) on stainless steel pipes, steel pipes, copper pipes, plastic pipes, composite pipes and for expanding Ø 10–108 mm plastic pipes, composite pipes REMS Akku-Ex-Press Q & E ACC for expanding of Ø 12–40 mm pipes/coil for the system Uponor Quick & Easy REMS Power-Ex-Press Q & E ACC for expanding of Ø 16–40 mm Ø ⅜ –1½” pipes/coil for the System Uponor Quick & Easy Ø 16–63 mm Ø ½ –2” REMS Akku-Ex-Press Cu ACC for expanding and calibrating pipes Ø 8–42 mm Ø ⅜–1¾” REMS Akku-Ex-Press P ACC for expanding pipes Operating temperature range Ø 12 –40 mm REMS cordless tools 0°C–+60°C Mains operated presses –8°C–+60°C 1.3. Thrust / pressing power Thrust of radial presses 32 kN Pressing power of radial presses 100 kN Thrust of radial press Mini 22 kN Pressing power of radial press Mini 70 kN Pressing power REMS Ax-Press 15 17 kN Pressing power REMS Ax-Press 40 30 kN Pressing power REMS Ax-Press 25 ACC 20 kN Pressing power REMS Ax-Press 25 L ACC 13 kN Pressing power REMS Akku-Ex-Press Cu ACC 20 kN Pressing power REMS Akku-Ex-Press P ACC 20 kN REMS Akku-Ex-Press Q & E ACC 20 kN REMS Power-Ex-Press Q & E ACC 34 kN 1.4. Electric Data REMS Power-Press E, 230 V 1~; 50 –60 Hz; 450 W; 1.8 A REMS Power-Press, S3 15% (AB 2/10 min) REMS Power-Press ACC all-insulated (73/23/EWG) REMS Power-Ex-Press Q & E ACC REMS Akku-Press, Akku-Press ACC interference-suppressed (89/326/EWG) Ax-Press 15/40 REMS Akku-Ex-Press Q & E, REMS Mini-Press ACC, REMS Ax-Press 25 ACC / 25 L ACC, REMS Akku-Ex-Press Cu ACC, 14.4 V =; 2.2 Ah; 20 A REMS Akku-Ex-Press P ACC Rapid charger 14.4 V =; 1.3 Ah; 18 A 14.4 V =; 2.2 Ah; 20 A Li-Ion/Ni-Cd (1h) Input Output 230 V~; 50 –60 Hz; 65 W 10.8 –18 V --- – Voltage supply 230 V Input Output 230 V~; 50 –60 Hz 14.4 V – ---; 6 A–33 A 1.5. Dimensions REMS Power-Press E 430×110×85 mm (16.9”×4.3”×3.3”) REMS Power-Press, REMS Power-Press ACC 365×235×85 mm (14.4”×9.2”×3.3”) REMS Mini-Press ACC 288×260×80 mm (11.3”×10.2”×3.1”) REMS Akku-Press / Akku-Press ACC 338×290×85 mm (13.3”×11.4”×3.3”) REMS Ax-Press 15/40 330×320×85 mm (13”×12.6”×3.3”) REMS Akku-Ex-Press Q & E ACC 290×260×80 mm (11,4”×10,2”×3,1”) REMS Power-Ex-Press Q & E ACC 420×245×81 mm (16,5”×9,6”×3,2”) REMS Ax-Press 25 ACC 295×260×80 mm (11,6”×10,2”×3,3”) REMS Ax-Press 25 L ACC 325×260×80 mm (12,8”×10,2”×3,1”) REMS Akku-Ex-Press Cu ACC 265×260×80 mm (10,4”×10,2”×3,1”) REMS Akku-Ex-Press P ACC 275×260×80 mm (10,8”×10,2”×3,1”) 1.6. Weights REMS Power-Press E drive unit 4.4 kg (9.6 lb) REMS Power-Press drive unit 4.6 kg (10.0 lb) REMS Power-Press ACC drive unit 4.6 kg (10.0 lb) REMS Mini-Press ACC drive unit without battery 2.1 kg (4.5 lb) REMS Akku-Press /Akku-Press ACC drive unit without battery 3.8 kg (8.3 lb) REMS Ax-Press 15 drive unit without battery 4.6 kg (10.0 lb) REMS Ax-Press 40 drive unit without battery 5.4 kg (11.8 lb) REMS Akku-Ex-Press Q & E ACC drive unit without batt. 2.0 kg (4.4 lb) REMS Power-Ex-Press Q & E ACC drive unit without batt. 5.6 kg (12.2 lb) REMS Ax-Press 25 ACC drive unit without battery 2.6 kg (5.6 lb) REMS Ax-Press 25 L ACC drive unit without battery 2.8 kg (6.1 lb) REMS Akku-Ex-Press Cu ACC drive unit without battery 2.3 kg (5.0 lb) REMS Akku-Ex-Press P ACC drive unit without battery 2.0 kg (4.3 lb) REMS battery Li-Ion 14.4 V, 1.3 Ah 0.3 kg (0.6 lb) REMS battery Li-Ion 14.4 V, 2.2 Ah 0.5 kg (1.1 lb) Pressing tongs (average) 1.8 kg (3.9 lb) Pressing tongs Mini (average) 1.2 kg (2.6 lb) Pressing heads (pair, average) 0.3 kg (0.6 lb) Expanding head (average) 0.2 kg (0.4 lb) Adapter tong Z2 2.0 kg (4.8 lb) Adapter tong Z4 3.6 kg (7.8 lb) Adapter tong Z5 3.8 kg (8.2 lb) Pressing ring M54 (PR-3S) 3.1 kg (6.7 lb) Pressing ring U75 (PR-3B) 2.7 kg (5.9 lb) 1.7. Noise information Emission at workplace REMS Power-Press E L pA = 76 dB L WA = 87 dB K = 3 dB REMS Power-Press / Power-Press ACC L pA = 81 dB L WA = 92 dB K = 3 dB
eng eng REMS Mini-Press ACC L pA = 73 dB L WA = 84 dB K = 3 dB REMS Akku-Press, Akku-Press ACC L pA = 74 dB L WA = 85 dB K = 3 dB REMS Ax-Press 15/40 L pA = 74 dB L WA = 85 dB K = 3 dB REMS Ax-Press 25 ACC / 25 L ACC L pA = 73 dB L WA = 84 dB K = 3 dB REMS Akku-Ex-Press Q&E ACC L pA = 73 dB L WA = 84 dB K = 3 dB REMS Power-Ex-Press Q&E ACC L pA = 81 dB L WA = 92 dB K = 3 dB REMS Akku-Ex-Press Cu ACC L pA = 73 dB L WA = 84 dB K = 3 dB REMS Akku-Ex-Press P ACC L pA = 73 dB L WA = 84 dB K = 3 dB 1.8. Vibrations Weighted effective value of acceleration < 2,5 m/s² K = 1,5 m/s² The indicated weighted effective value of acceleration has been measured against standard test procedures and can be used by way of comparison with another device. The indicated weighted effective value of acceleration can also be used as a preliminary evaluation of the exposure. Attention: The indicated weighted effective value of acceleration can differ during operation from the indicated value, dependent on the manner in which the device is used. Dependent upon the actual conditions of use (periodic duty) it may be necessary to establish safety precautions for the protection of the operator. 2. Preparations for Use The respective latest sales literature applies for the use of REMS pressing tongs, REMS pressing tongs Mini, REMS pressing rings, REMS adapter tongs, REMS pressing heads and REMS expanding heads for the different pipe connection systems. If the system manufacturer alters components of pipe connection systems or markets new ones, their current application status must be enquired about at REMS (Fax +49 7151 17 07 - 110). 2.1. Electrical connection WARNING Note the mains voltage! Before connecting the drive unit or the rapid charger, check whether voltage on the rating plate matches the mains voltage. At work sites, in damp surroundings, in the open or in the case of comparable types of use, only operate the equipment off the mains using a 30 mA fault current protected switch (FI breaker). Rechargeable batteries NOTICE Always hold the battery upright when inserting it in the drive unit or the rapid charger. If inserted at an angle it can cause damage to the contacts and result in a short circuit which damages the battery. The rechargeable battery supplied with REMS drive units and spare rechargeable batteries are not charged. Charge the battery before use. Only use a REMS rapid charger for charging. The rechargeable batteries only reach their full capacity after being charged several times. Li-ion batteries should be recharged regularly in order to avoid their total discharge. The rechargeable battery will be damaged by exhaustive discharge. Non-rechargeable batteries may not be charged. Battery charging status check for all Li-Ion cordless presses All REMS cordless presses made as of 2011-01-01 are equipped with an electronic battery charging status check with battery charge indication by a 2-coloured green/red LED (23). The LED lights green when the battery is fully or still sufficiently charged. The LED lights red when the battery must be charged. The drive unit finishes off the current pressing cycle and can then only be switched on again if a charged battery has been inserted. If the drive unit is not used, the LED goes out after approx. 2 hours but comes on again when the drive unit is switched back on. Rapid charger Li-ion/NiCd (Art. No. 571560) The left control lamp lights up and remains green when the mains plug is plugged in. If a battery is inserted in the rapid charger, the green control lamp flashes to indicate that the battery is charging. The green light stops flashing and remains on to signal that the battery is fully charged. If the red control lamp flashes, the battery is defective. If the red control lamp comes on and remains on, this indicates that the temperature of the rapid charger and / or the battery is outside the permissible range of +5°C to +40°C. NOTICE The rapid chargers are not suitable for outdoor use. 2.2. Installing (changing) the pressing tong, pressing tong Mini (1), the pressing ring with adapter tong (Fig. 18) in radial presses (Fig. 1, 16 and 17) Pull out the mains plug or remove the battery. Only use pressing tongs, pressing tongs Mini or pressing rings with system-specific pressing contour according to the pressfitting system to be pressed. Pressing tongs, pressing tongs Mini or pressing rings have letters on the pressing jaws or pressing segments to identify the pressing contour and a number to identify the size. Read and follow the installation and assembly instructions of the system manufacturer. The REMS adapter tongs are also identified by a letter and a number. This identification serves to assign them to the permissible REMS pressing ring. Never use non-matching pressing tong, pressing tong Mini, pressing ring and adapter tong (pressing contour, size). The press joint could be rendered useless and the machine and pressing tong, pressing tong Mini, pressing ring and adapter tong could be damaged. It is best to place the drive machine on a bench or on the floor. The pressing tong, pressing tong Mini or adapter tong can only be installed (changed) when the press rollers (5) are fully retracted. If necessary, in the case of the REMS Power-Press E, set the rotation direction lever (7) to the left and operate the inching switch (8), and in the case of the REMS Power-Press and REMS Akku- Press press the reset button (13) until the press rollers (5) are fully retracted. Open the tongs shank (2). To do so, press the locking pin (4), the tongs shank (2) jumps out under spring loading. Insert the selected pressing tong, pressing tong Mini (1) or adapter tong (19). Push forward the tong retaining bolt (2) until the locking pin (4) snaps into place. Press down the pressure plate (3) directly over the tong retaining bolt. Do not start radial presses without pressing tong, pressing tong Mini or pressing ring with adapter tong inserted. Only start the pressing process to make a press joint. Without pressing counterpressure by the press fitting the drive machine or pressing tong, pressing tong Mini, pressing ring and adapter ring will be exposed to unnecessarily high stress. CAUTION Never operate press when the tongs shank (2) is not locked. Risk of fracture! 2.3. Installing (changing) the pressing heads (14) in axial presses (Figs. 6, 7, 10) Remove the battery. Only use system-specific pressing heads. REMS pressing heads have a letter to identify the compression sleeve system and a number to identify the size. Consult and comply with the instructions for installation and fitting of the system’s manufacturer. Never use non-matching pressing heads (compression sleeve system, size) for pressing work. The press joint could be unserviceable, and both the machine and the pressing heads might be damaged. Push the selected pressing heads (14) right in, if necessary turning them until they engage (ball catch). Keep the pressing heads and locating hole inside the pressing device clean. 2.4. Installing (changing) the expanding head (16) in REMS Ax-Press 15 (Fig. 6) Remove the battery. Fit the expander (15) (accessory) To do so, clean the connecting surfaces, attach the expander, and tighten the two fillister-head screws. Grease the cone of the expanding mandrel (18) lightly. Screw the selected expanding head as far as it will go onto the expander. Only use systemspecific expanding heads. Expanding heads have a letter to identify the compression sleeve system and a number to identify the size. Consult and comply with the instructions for installation and fitting of the system’s manufacturer. Never use non-matching expanding heads (compression sleeve system, size) for expansion work. The press joint could be unserviceable, and both the machine and the expanding heads might be damaged. NOTICE Ensure that the compression sleeve has sufficient clearance from the expanding head during the expansion process, otherwise the expanding jaws (17) might become bent or broken. For pressing jobs in cramped places, the expander attachment can be removed. 2.5. Installing (changing) the expanding head (16) in REMS Akku-Ex-Press Q & E ACC and REMS Power-Ex-Press Q & E ACC (Fig. 8, 9) Pull out the mains plug or remove the battery. Only use genuine expanding heads for Uponor Quick & Easy. Consult and comply with the instructions for installation and fitting of the system’s manufacturer. Never use non-matching expanding heads (system, size) for expansion work. The joint could be unserviceable, and both the machine and the expanding heads might be damaged. Grease the cone of the expanding mandrel (18) lightly. Screw the selected expanding head as far as it will go onto the expander. Read and follow the installation and assembly instructions of the system manufacturer. REMS expanding heads P and Cu are unsuitable for the REMS Akku-Ex-Press Q&E ACC and REMS Power-Ex-Press Q&E ACC pipe expanders and may therefore not be used. Changing the expanding device on the REMS Power-Ex-Press Q & E ACC Pull out the mains plug. Unscrew the expanding device from the REMS Power- Ex-Press Q & E ACC. Screw on the new expanding device to the stop and tighten by hand. 2.6. Mounting (changing) the expanding head (16) on the REMS Akku-Ex-Press Cu ACC (Fig. 12) Remove the battery. Grease the cone of the expanding mandrel lightly. Screw the selected expanding head onto the expanding device to the stop. The expanding device must now be set so that the thrust of the drive machine is taken up by the drive machine and not the expanding head at the end of the expanding. Unscrew the expanding device complete with screwed on expanding head from the drive machine for this. Let the feed piston run forward as far as possible without the machine switching into reverse. In this position the expanding device complete with screwed on expanding head must be screwed onto the drive machine until the segments of the expanding head are fully open. The expanding head must be secured with the locking nut in this position. 2.7. Mounting (changing) the expanding head (16) on the REMS Akku-Ex-Press P ACC (Fig. 11) Remove the battery. Grease the cone of the expanding mandrel (18) lightly. Screw the selected expanding head onto the expanding device to the stop. Only use system-specific expanding heads. Expanding heads are labelled with letters to identify the compression sleeve system and with a number to identify the size. Read and follow the installation and assembly instructions of the
Page 1 and 2: REMS Power-Press E REMS Power-Press
Page 3 and 4: 16 Fig. 9 16 Fig. 11 Fig. 13 Fig. 1
Page 5 and 6: deu deu Originalbetriebsanleitung F
Page 7 and 8: deu deu 1.6. Gewichte REMS Power-Pr
Page 9 and 10: deu deu Aufweitbacken (17) sich ver
Page 11: eng eng Translation of the Original
Page 15 and 16: eng eng 3.4. Electronic battery cha
Page 17 and 18: fra fra e) Éviter toute position a
Page 19 and 20: fra fra leur capacité maximale qu
Page 21 and 22: fra fra 4. Maintenance AVERTISSEMEN
Page 23 and 24: ita ita lontano i capelli, gli indu
Page 25 and 26: ita ita Caricabatteria veloce agli
Page 27 and 28: ita ita 4. Ispezione/Manutenzione A
Page 29 and 30: spa spa mienta eléctrica. Una herr
Page 31 and 32: spa spa de varias cargas. Los acumu
Page 33 and 34: spa spa 3.4. Control electrónico d
Page 35 and 36: nld nld d) Verwijder instelgereedsc
Page 37 and 38: nld nld Controle van de laadtoestan
Page 39 and 40: nld nld Beschadigde of versleten pe
Page 41 and 42: swe swe att säkerställa att de in
Page 43 and 44: swe swe öppna. I denna position sk
Page 45 and 46: swe nor Garantiåtaganden får bara
Page 47 and 48: nor nor REMS Power-Ex-Press Q & E A
Page 49 and 50: nor nor 3.2. Aksialpresser (fig. 6,
Page 51 and 52: dan dan Oversættelse af den origin
Page 53 and 54: dan dan REMS Akku-Ex-Press Cu ACC m
Page 55 and 56: dan dan deres flere gange. Samtidig
Page 57 and 58: fin fin 4) Sähkötyökalun käytt
Page 59 and 60: fin fin mentteihin kirjaimin ja kok
Page 61 and 62: fin fin 5. Häiriöt Vahinkojen vä
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por por ● Opere as máquinas de p
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por por efeito, limpe as superfíci
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por por Press. As máquinas de acci
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pol pol i przestrzegać instrukcji
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pol pol do zaleceń montażowych pr
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pol pol 5.1. Usterka: Silnik nie pr
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ces ces Je zapotřebí kontrolovat
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ces ces zařízení přepnulo na zp
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ces slk ze záruky vyloučeny. Zár
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slk slk 1.2. Pracovný rozsah REMS
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slk slk a vydá pritom akustický s
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hun hun Az eredeti Kezelési utasí
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hun hun REMS Akku-Press / Akku-Pres
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hun hun minden tokozási folyamatot
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hrv / scg hrv / scg f) Nosite prikl
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hrv / scg hrv / scg indikatora u ze
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hrv / scg hrv / scg kliješta za st
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slv slv g) Če lahko montirate odse
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slv slv akumulatorsko baterijo vtak
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slv slv 4.1.4. Naprava za širjenje
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on ron pe legătura de presare. Nu
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on ron Schimbarea dispozitivului de
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on rus 5.5. Defecţiune: La presare
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us rus 1. Технические д
Page 111 and 112:
us rus числом для обоз
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us rus 5.3. Неполадка: П
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grc grc 1. Τεχνικά χαρα
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grc grc συμπίεσης με τ
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grc grc των ενδιάμεσων
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tur tur 4) Elektrikli aletin kullan
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tur tur olmayan pres pensi, Mini pr
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tur tur 5.1. Arıza: Ana cihaz çal
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ul bul ● Радиалните п
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ul bul пресоващ пръст
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ul bul редовно функци
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lit lit g) Jei galima prijungti dul
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lit lit PRANEŠIMAS Spartieji įkro
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lit lit 4.1.2. Radialiniai presai P
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lav lav personas uzraudzībā. Bēr
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lav lav REMS Power-Ex-Press Q & E A
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lav est 5.4. Traucējums: Presēša
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est est REMS Power-Ex-Press Q & E A
Page 147 and 148:
est est Pressimine seadmega REMS Ax
Page 150:
deu EG-Konformitätserklärung REMS
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