{2009} faal‹yet raporu annual report - Petkim PetroKimya Holding A.Ş.

OPERASYONEL TECRÜBE
VE B‹LG‹ B‹R‹K‹M‹M‹Z
YERL‹ SANAY‹N‹N
GEL‹fi‹M‹NE H‹ZMET
ED‹YOR.
OUR OPERATIONAL
EXPERIENCE AND
KNOWLEDGE BASE
PROMOTE THE
DEVELOPMENT OF LOCAL
INDUSTRY
ÜRET‹M FAAL‹YETLER‹
PRODUCTION FACILITIES
2009 YILI ÜRET‹M‹N REKOR YILI OLDU
Üretim süreçlerinde ana ilkemiz; do¤al çevremizi korumak
ve kaynaklar› verimli kullanarak yüksek kapasitede üretimin
devaml›l›¤›n› sa¤lamakt›r.
2009 y›l› üretimleri hem y›ll›k programa hem de kapasiteye
göre gerçekleflmeler %91 düzeyinde gerçekleflmifltir. Etilen
üretiminde %96, termoplastik ürünlerde %93, elyaf
hammaddelerinde %73 ve di¤er ürünlerde %92 düzeyinde
kapasite kullan›m oranlar› gerçekleflmifltir.
Global ekonomik kriz nedeniyle yaflanan talep daralmas› 2008
y›l› Eylül ay›ndan 2009 y›l› Mart ay› sonuna kadar olan dönemde
etkili olmufl, bu dönemde piyasa flartlar›na ba¤l› olarak fabrikalarda
kapasite düflüklü¤ü ve durufllar yaflanm›flt›r. Bu durum y›ll›k
program gerçekleflmesini %5,5 oran›nda azaltm›flt›r.
Daha sonraki dönemlerde fabrikalar yüksek kapasitede ve
asgari duruflla çal›flt›r›larak 2009 y›l› sonunda toplam ürün
baz›nda rekor üretime ulafl›lm›flt›r. Ayr›ca ünite baz›nda;
Etilen, Aromatikler, Akrilonitril (ACN), Alçak Yo¤unluk Polietilen-
Tubular (AYPE-T), Polipropilen (PP) fabrikalar›nda bugüne
kadarki en yüksek üretimler gerçeklefltirilmifltir.
2008 y›l›nda bafllat›lan enerji verimlili¤i kapsam›ndaki faaliyetlere
süreklilik kazand›r›lm›fl, buna ba¤l› olarak yürütülen iyilefltirme
çal›flmalar›na devam edilmifl olup, y›l içerisinde tamamlanan 28
projenin karfl›l›¤› yaklafl›k 9 milyon TL geri kazan›m elde edilmifltir.
Ayr›ca tüm proses fabrikalar›nda 2004 y›l›nda kurulan maliyet
düflürme ekiplerinin çal›flmalar›na genifl kat›l›m ile 2009
y›l›nda da devam edilmifltir. Gelifltirilen projeler kapsam›nda
üretim proseslerinde iyilefltirmeler yap›lm›flt›r. Teknolojide
yenileme ve modernizasyon yat›r›mlar› ile fabrikalar›n
verimlilikleri art›r›lm›flt›r.
2009 WAS A RECORD YEAR FOR PRODUCTION
Our guiding principle in production is to maintain production
at high levels of capacity utilization while protecting the
environment and managing our resources effectively.
In 2009, production was at 91 percent both in terms of the
yearly program and capacity utilization. Capacity utilization was
96 percent in ethylene production, 93 percent in thermoplastics,
73 percent in fiber intermediates and 92 percent in other
products.
Due to the global economic crisis, demand was depressed
from September of 2008 through March of 2009, leading to
drops in capacity utilization and halts in production at our
plants. This situation reduced yearly figures to 5.5 percent
below annual program levels.
As plants shifted to high capacity production with minimal
cessations in the following periods, however, PETK‹M was able
to end 2009 with record total production figures. Moreover,
on an individual product basis, PETK‹M factories produced
record amounts of Ethylene, Aromatics, Acrylonitrile (ACN),
Low Density Polyethylene-Tubular (LDPE-T) and Polypropylene
(PP) in 2009.
Efforts to increase energy efficiency that were first started in
2008 gained consistency in 2009 and were improved upon,
with 28 different projects generating savings of TL 9 million.
In addition, the cost reduction teams first established in 2004
continued their work with broad-based participation in 2009.
Within the scope of projects being developed, improvements
were also made to production procedures. Productivity was
increased with technology upgrades and investments in
modernization.