Luzenac 20-pages - Rio Tinto
Luzenac 20-pages - Rio Tinto
Luzenac 20-pages - Rio Tinto
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Meeting Today’s Needs.<br />
Securing Tomorrow’s.<br />
<strong>20</strong>03<br />
<strong>Luzenac</strong> Sustainable Development Report
profile & policy<br />
2 <strong>Luzenac</strong><br />
“Printed on <strong>Luzenac</strong> talc-coated paper<br />
made from pulp from sustainably<br />
managed forests and containing 30%<br />
recycled paper”<br />
Design: NEWriver Toulouse, France.<br />
33 5 34 50 21 50<br />
Printed by: Imprimerie Lahournere<br />
Toulouse, France.<br />
Who are we?<br />
<strong>Luzenac</strong> is the world’s largest talc producer. Every year,<br />
we produce and sell in excess of 1.4 million tonnes of talc<br />
from 11 mines and <strong>20</strong> processing plants in Europe, North<br />
America and Asia-Pacific. As world leader in our field, we are<br />
committed to setting the standards for the talc industry in such<br />
areas as innovation, product quality, health, safety and<br />
the environment, community relations and sustainable<br />
development (SD).<br />
<strong>Luzenac</strong> is a wholly owned subsidiary of <strong>Rio</strong> <strong>Tinto</strong>, a world<br />
leader in the finding, mining and processing of mineral<br />
resources. <strong>Rio</strong> <strong>Tinto</strong> is one of the world’s leading thinkers in<br />
the field of sustainable development, and has been the<br />
driving force behind the Global Mining Initiative, designed to<br />
develop an SD model to improve the mining sector’s social and<br />
environment performance.<br />
Since <strong>20</strong>02, <strong>Luzenac</strong> has been playing a leading role in<br />
the voluntary scheme for the public reporting of sustainable<br />
development indicators (SDI) launched by the European<br />
Commission (EC). The aim of the SDI scheme is to throw light on<br />
how companies are working to balance the environmental,<br />
social and economic dimensions of their businesses. It is the first<br />
of its kind in the world and <strong>Luzenac</strong> is serving on the EC<br />
Working Group, alongside Government, NGO and other industry<br />
groups, as the official representative of the European Industrial<br />
Minerals Association. For more information see page 4.<br />
Our Sustainable<br />
Development Policy<br />
<strong>Luzenac</strong> acknowledges that balancing the increasing needs of<br />
the growing population with the Earth’s natural systems and<br />
resources is the biggest challenge the human race is facing.<br />
<strong>Luzenac</strong> realises that industry, government and civil society<br />
must work together to meet this challenge and is committed to<br />
doing its part, in line with our Code of Conduct for Ethical<br />
Business Practice.<br />
<strong>Luzenac</strong> interprets sustainable development as meaning<br />
specifically:<br />
¬ Building quality relationships with our customers<br />
¬ Implementing fair and safe employee practices<br />
¬ Enjoying respected status in our communities<br />
¬ Managing the environment responsibly<br />
¬ Making efficient use of mineral deposits<br />
¬ Fostering supplier and joint venture relationships that are<br />
in line with our HSEC standards<br />
¬ Ensuring the economic, social and environmental viability<br />
of all our acquisitions and projects.<br />
<strong>Luzenac</strong> will set goals in these areas, monitor progress and<br />
pursue continuous improvement based on communicating,<br />
learning and adapting.<br />
<strong>Luzenac</strong> believes that adherence to this policy delivers<br />
sustainable growth in ethical shareholder value.
Welcome…<br />
Welcome to <strong>Luzenac</strong>’s second sustainable development report.<br />
<strong>20</strong>03 was an important year for us as we progressed from the ideas<br />
and ambitions set out in our SD Policy to taking concrete action in our<br />
business. These actions included offsetting greenhouse gas emissions,<br />
taking a structured approach to community relations, promoting biodiversity,<br />
and looking at how the human resources function can contribute to<br />
SD. We also greatly improved our financial performance through an efficiency-based<br />
cost-cutting drive.<br />
One central theme for <strong>Luzenac</strong> is the efficient and responsible use of our<br />
resources: the talc ore we mine, the energy and water we use, the after-use<br />
of the land we disturb, and the support we give to our local communities.<br />
In this report we describe our efforts in all the above, both as <strong>Luzenac</strong> and<br />
as a member of the industrial minerals industry.<br />
In all these areas, it is our ‘Human Resources’, our employees, who make it<br />
possible to innovate, progress and exercise good corporate governance. The<br />
responsible selection and development of our people is the key, therefore, to<br />
our continued success—economic, social and environmental.<br />
In <strong>20</strong>03, we strengthened our safety systems with the introduction worldwide<br />
of our own software management tool and a more hands-on<br />
approach to safety from managers in the field. Despite a poor result in<br />
terms of the number of lost time injuries, the trend is towards less serious<br />
accidents. Constant effort is needed to maintain this trend.<br />
In environmental matters, our Mexican and Australian operations<br />
obtained ISO 14001 certification. This completed the set until<br />
we acquired the controlling interest in two process plants in Japan.<br />
We are giving priority to safety systems here but will be working towards<br />
certification for these operations as well.<br />
Throughout the year we witnessed growing interest in our SD efforts from<br />
our leading customers. Many of them are as committed to SD as we are<br />
and they are finding comfort in their talc supplier sharing these values and<br />
thus being a more secure business partner.<br />
Whether you are a customer, employee, neighbour, investor, policy maker,<br />
regulator or opinion former, we hope you find something of interest in this<br />
report and welcome your suggestions on how we can continue to improve.<br />
Joachim Roeser<br />
President and CEO<br />
<strong>Luzenac</strong> Group<br />
Contents<br />
4<br />
5<br />
7<br />
10<br />
12<br />
14<br />
16<br />
17<br />
18<br />
19<br />
EC Voluntary Scheme<br />
for the reporting of SD Indicators<br />
Building quality relationships<br />
with our customers<br />
Implementing fair and safe<br />
employee practices<br />
Enjoying respected status in our<br />
communities<br />
Managing the environment<br />
responsibly<br />
Talc, the mineral that contributes<br />
to sustainable development<br />
Making efficient use of our<br />
mineral deposits<br />
Fostering supplier and joint venture<br />
relationships that are in line<br />
with our HSEC standards<br />
Ensuring the economic, social and<br />
environmental viability of all our<br />
acquisitions and projects<br />
<strong>20</strong>01 Sustainable Development<br />
Indicator Data for the EU<br />
Industrial Minerals Industry<br />
<strong>20</strong>03 targets vs.<br />
performance<br />
targets targets<br />
<strong>20</strong>04 targets<br />
<strong>20</strong>03<br />
<strong>20</strong>04<br />
talc for the world 3<br />
targets targets<br />
welcome
european commission<br />
4 <strong>Luzenac</strong><br />
Sustainable development<br />
indicators for the EU non-energy<br />
extractive industry<br />
European Commission voluntary<br />
scheme for collecting and reporting<br />
industry data<br />
In the millennium year, the European Commission began a process of<br />
engagement with the industrial minerals industry and its stakeholders<br />
on the subject of sustainable development.<br />
Europe is rich in natural resources and the extraction and<br />
supply of minerals play a crucial role in the European<br />
economy and society. Minerals provide many of the basic raw<br />
materials that are essential for modern society, including<br />
construction materials for the building of homes and roads, metals<br />
for the production of cars and mobile phones, and specialist<br />
minerals used in agriculture, pharmaceutical products and other<br />
industrial processes.<br />
However, mineral extraction can have significant environmental<br />
effects if it is not properly controlled. In the last twenty years,<br />
a number of incidents at mining sites coupled with shifting public<br />
awareness concerning the environmental and societal performance<br />
of industry has led to a change in European policy<br />
strategies—requiring more secure and responsible industries<br />
whilst maintaining the competitiveness of the different sectors.<br />
In May <strong>20</strong>00, the European Commission published a<br />
Communication on promoting sustainable development in the EU<br />
non-energy extractive industry. The Communication identified the<br />
need for more transparency and improved dialogue between the<br />
main stakeholders and for more voluntary initiatives—all of which<br />
are key to achieving a sustainable minerals industry.<br />
The extractive industry responded positively and under the<br />
auspices of the DG Enterprise’s Raw Materials Supply Group has<br />
been working to develop sustainable development indicators for<br />
this sector. The indicators cover the three pillars of sustainable<br />
development—environmental, social and economic—and include<br />
the use of dangerous substances, communication with the local<br />
community, health and safety, and land use. This is the first<br />
time that SD indicators have been gathered and published<br />
in this way. They provide an insight into the key areas of<br />
interest to communities and public policy makers.<br />
<strong>Luzenac</strong> played a key role in the creation of the voluntary<br />
reporting scheme, serving on the Working Group,<br />
alongside Government, NGO and other industry groups, as<br />
the official representative of the European Industrial<br />
Minerals Association.<br />
The scheme is now up and running and the results of the<br />
first data collection exercise, covering the year <strong>20</strong>01, can be<br />
accessed at the following web address:<br />
http://europa.eu.int/comm/enterprise/steel/non-energy-extractive-industry/sd-indicators.htm<br />
<strong>Luzenac</strong> is committed to providing this data for its<br />
European operations and to urging others to do likewise.<br />
It is our hope that this voluntary scheme will grow and that<br />
it will provide a mechanism for improved SD performance<br />
across the whole industry as well as demonstrate to policy<br />
makers and land use planners the need to nurture our<br />
industry.<br />
For <strong>20</strong>01 SD Indicator data for the EU Industrial Minerals<br />
industry see page 19. ¬
Building quality relationships<br />
with our customers<br />
Much of the thinking and resulting action in sustainable<br />
development involves how you build and conduct relationships.<br />
For <strong>Luzenac</strong>, our most important relationships are with our<br />
customers. Without them we would not exist. They are first among<br />
talc for the world 5<br />
equals. customers<br />
From the outset we examined how our SD concept could<br />
increase business value both for us and for our customers. One<br />
important area is the environmental benefits talc brings in its<br />
end-use applications. We work closely with customers to enhance<br />
these benefits and to develop new ideas. In <strong>20</strong>03, for example,<br />
we rolled out three innovations for the wastewater treatment,<br />
wood-plastic composites and agrochemical markets—all of which<br />
contribute to protecting the environment in one way or another<br />
(see page 15).<br />
Another important area for our customers is Life Cycle<br />
Assessment. Life Cycle Assessment is an integrated<br />
cradle-to-grave approach to evaluating the environmental<br />
performance of products and services. We actively assist our<br />
customers in their Life Cycle Assessment processes and provide<br />
them with all the technical data they need on our products.<br />
In logistics, <strong>Luzenac</strong> has been working with customers to reduce<br />
fuel consumption per tonne of product delivered through better<br />
routing, good fleet maintenance, and maximisation of rail and<br />
waterway opportunities. We have also improved safety for our<br />
customers by integrating safety regulations into our haulage<br />
supplier contracts.<br />
<strong>20</strong>03 also witnessed the integration of our European customer<br />
service function into our Business Units based in Toulouse,<br />
France. Customers work with a dedicated customer service<br />
assistant who is capable of following the sales process through<br />
from start to finish and who shares their language and culture.<br />
This fully integrated customer service function shortens the<br />
offer-to-delivery chain and facilitates contact between our<br />
Business Units and their customer base.<br />
By making us a more sustainable and reliable supplier, Risk<br />
Management—including improved asset protection, business<br />
interruption control, and crisis management systems—brings<br />
many customer benefits. Indeed, in an era where customers<br />
want “just-in-time” delivery and zero storage at their sites, Risk<br />
Management is becoming increasingly important. <strong>Luzenac</strong><br />
invested a great deal of time and effort in these areas last year.<br />
<strong>Luzenac</strong> contributes to safeguarding<br />
its customers’ reputations. By keeping<br />
our own house in order in HSE and<br />
community relations, and by making<br />
sure our key suppliers do the same, our<br />
customers can rest assured that their<br />
talc supplier will be enhancing rather<br />
than damaging their own good names.<br />
ISO 9001-<strong>20</strong>00 certification for all <strong>Luzenac</strong><br />
operations<br />
In <strong>20</strong>03, we continued upgrading our documented Quality<br />
Management System to the current ISO 9001-<strong>20</strong>00<br />
standard. Whilst all our production sites have had<br />
documented systems in place since the early 1990’s, in<br />
<strong>20</strong>02-<strong>20</strong>03, <strong>Luzenac</strong>’s headquarters and R&D labs in<br />
Europe and the US were included in the scope of the<br />
project. A lot of hard work has been put into this project<br />
and we are now proud to announce that all <strong>Luzenac</strong><br />
operations worldwide are ISO 9001-<strong>20</strong>00 certified.<br />
The desired outcome of this process however is not just<br />
the achievement and recognition of obtaining ISO 9000<br />
certification. The bottom-line is that this paves the way for<br />
our customers worldwide to receive more consistent,<br />
sustainable, higher quality products and service—well into<br />
the twenty first century. ISO 9000 certification also serves<br />
as a reminder to customers, employees and the community<br />
that <strong>Luzenac</strong> is in the talc business for the long term, and<br />
as such, will make the necessary investments in both<br />
people and resources to ensure a healthy, equitable, and<br />
sustainable future.<br />
<strong>20</strong>03<br />
targets vs. performance<br />
> We presented our SD approach to key<br />
customers worldwide, and pursued<br />
dialogue with them on HSEC and<br />
product stewardship.<br />
> We incorporated HSE provisions into<br />
many of our outsourcing contracts.
customers<br />
6 <strong>Luzenac</strong><br />
004 targets<br />
> Establish SD dialogue with 10 new<br />
key customers in Europe and the USA<br />
and identify SD related risks and<br />
opportunities.<br />
> Reduce number of non-conformances<br />
and develop improved corrective action<br />
and root cause analysis tools.<br />
Supplier recognition<br />
Happily, our efforts to be what our customers want us to be do not<br />
go unrecognised.<br />
BEHR Process Corporation manufactures quality paint products<br />
for the North American market. BEHR’s 34 consecutive years of<br />
record sales have earned it the mantle “world's fastest growing<br />
paint company" and rank it number two in the US architectural /<br />
trade paint market.<br />
In <strong>20</strong>03, BEHR honoured our American operations with an<br />
excellence award in recognition of “commitment to quality and<br />
exceptional performance". BEHR recognises that, by providing<br />
high quality raw materials, on-time delivery and expert technical<br />
service, its suppliers are critical to its success.<br />
At BEHR’s annual supplier appreciation dinner held<br />
at its headquarters in Santa Ana, California, Cyriac Alexander,<br />
Senior VP Purchasing and Technology, acknowledged that,<br />
despite some significant swings in BEHR production with<br />
major peaks in output, <strong>Luzenac</strong> had been able to<br />
“respond impressively”. ¬<br />
crop<br />
protection<br />
wastewater<br />
treatment<br />
wood-plastic<br />
composites<br />
<strong>Luzenac</strong>’s Invelop® SPF is a natural, talc-based<br />
solution that replaces the use of synthetic<br />
chemicals and continuous cooling systems for<br />
protecting growing fruit and crops from the<br />
sun’s damaging rays.<br />
<strong>Luzenac</strong>’s Aquatal® provides biological wastewater<br />
treatment plant operators with an<br />
all-round natural solution to sludge settleability<br />
and dewatering problems.<br />
Incorporating talc into sustainable construction<br />
materials like wood-plastic composites can<br />
considerably enhance their performance.<br />
route du talc<br />
Building solid customer relations<br />
doesn’t have to be all work and no play.<br />
For the last five years, our Paper<br />
Business Unit based in Toulouse has<br />
been creating networking opportunities<br />
for customers and staff through an<br />
annual bike-riding event known as<br />
the Route du Talc. Hosted by our<br />
French operation in the Pyrenees, the<br />
Route du Talc is a golden opportunity<br />
for would-be Lance Armstrongs from<br />
<strong>Luzenac</strong> and our papermaker customers<br />
to show what they are made of during<br />
a 14 kilometre slog from <strong>Luzenac</strong> village<br />
(800 metres) up to Trimouns mine (1,800<br />
metres).<br />
Last year’s venue included the usual<br />
bike ride followed by an al-fresco lunch<br />
of spit-roast lamb, and a trip to the<br />
nearby Niaux prehistoric caves housing<br />
some of Europe’s finest cave paintings.<br />
Since its inception in 1999, the event has<br />
been attended by representatives from<br />
most of our European paper customers.
Implementing fair and safe<br />
employee practices<br />
Our employees are our most valuable resource. Their talents,<br />
competencies and commitment are competitive advantages that<br />
drive our mission as a market-focused, values-based, global talc<br />
supplier of choice.<br />
In <strong>20</strong>03, we continued focusing efforts on safety, with the<br />
introduction of the SAFER programme in all our operations.<br />
Safety is, and always will be, our priority.<br />
Safety remains our number one priority<br />
In our <strong>20</strong>02 edition, we reported the death of an Australian<br />
colleague in a traffic accident, killed whilst driving on a public<br />
road during a technical visit to the US. The risk of a road accident<br />
is a constant one for most of us and in February <strong>20</strong>03 an Austrian<br />
colleague was killed in her car on the morning commute to the<br />
office. The definitions are such that this was not classified as a<br />
work-related accident; however, we treated it in a very similar way.<br />
We want all our people to be safe, on or off the job. Part of our<br />
response was to offer safe driver training to all employees who do<br />
significant driving as part of their job. Safety kits (comprising a<br />
hammer, seat belt cutter, fluorescent vest, etc.) were approved and<br />
offered at reduced prices to all employees. As we make our mines<br />
and plants safer, the dangers of driving stand out more.<br />
We also initiated a training programme for employees who carry<br />
out work on customers’ premises such as installing and operating<br />
talc slurry units for the paper industry. They now have the same<br />
level of protection and training as those working in our mines and<br />
plants.<br />
We missed our <strong>20</strong>03 headline Key Performance Indicator LTIR<br />
(Lost Time Injury Rate) objective.The target was 0.65 but the result<br />
was a hugely disappointing 1.39. There was good news along with<br />
the bad, however. The All Injury Rate (AIR: LTIs plus medical<br />
treatment cases with no lost time) was down to 1.6 from 1.9<br />
the previous year. <strong>Luzenac</strong> Europe met its AIR of 1.2. Only three<br />
incidents involved contractors and we had no accidents with<br />
electricity. Muscle strains, caused by incorrect lifting and pulling,<br />
accounted for 11 out of 21 LTIs. Without these our target would<br />
have been met.<br />
However, we are not interested in juggling with statistics.<br />
Our only concern is the safety of individuals, and in <strong>20</strong>03<br />
we are delighted to report that nobody was seriously hurt.<br />
One of the most frustrating aspects of our safety record is<br />
that 80% of our accidents were clearly the result of unsafe<br />
behaviour on the job. To heighten awareness of this and in<br />
a bid to establish a culture in which employees take full<br />
responsibility for their own and their colleagues’ safety, our<br />
operations worldwide strengthened their pre-task risk<br />
assessment programmes in <strong>20</strong>03.<br />
Based on a standardised pre-task process known as<br />
“SAFER” (Stop And First Evaluate Risk), the programme<br />
encourages employees to stop, analyse the task, actively<br />
search for hazards and then apply controls to reduce or<br />
eliminate hazards prior to beginning work.<br />
Some of our operations have been using the<br />
pre-task risk assessment programme for several<br />
months now and the process is proving to be<br />
very effective in reducing our injury frequency<br />
and severity rates. Additional benefits include<br />
improvements in efficiency, quality, job planning<br />
and, ultimately, time-savings.<br />
For <strong>20</strong>04, we have kept the same LTIR target of<br />
0.65 and will continue focusing on behaviour.<br />
We have hired DuPont Safety Resources to<br />
advise us how we can improve our internal<br />
communications and working habits. We have<br />
also enlisted the help of our Human Resources<br />
department to make sure we have the right set of<br />
incentives and sanctions in place.<br />
We are determined as ever to have a company<br />
where everyone can come to work and not get<br />
hurt, year after year. ¬<br />
<strong>Luzenac</strong> Group Lost Time Injury Frequency Rate<br />
(employees and contractors combined)<br />
talc for the world 7<br />
employees
employees<br />
8 <strong>Luzenac</strong><br />
003<br />
argets vs performance<br />
> Crisis Management plans were<br />
completed including SEVESO II<br />
provisions. We drew up danger effect<br />
zone maps, which indicate any<br />
dangerous facilities within 3 km of our<br />
sites. These are being used throughout<br />
<strong>Luzenac</strong> and have been adopted by<br />
<strong>Rio</strong> <strong>Tinto</strong>.<br />
> An LTIR of 1.39 against a target of 0.65.<br />
> We drew up a set of groupwide HR<br />
polices, principles and values.<br />
> We introduced two new training<br />
programmes in project leadership and<br />
creativity / innovation.<br />
In <strong>20</strong>03, we continued installing new equipment to enhance safety and working<br />
conditions at our operations.<br />
vacupowerlift<br />
A VacuPowerlift at our British processing plant<br />
improves manual handling of 25 kg sacks.<br />
fall arrest & lifeline<br />
Fall arrest and lifeline systems at several of our<br />
operations dramatically reduce the risk to<br />
employees working at heights.<br />
PLC-based operating system<br />
Our mine and plant in Canada have transferred process operating<br />
controls to PLC-based (Programmable Logic Controllers) operating<br />
systems, meaning operators don't have to walk around as much to<br />
produce the talc.<br />
backfill mixer<br />
This customised backfill mixer at our Rodoretto<br />
underground mine in Italy is easy to load<br />
and manoeuvre and safer than its predecessor.<br />
Our European operations rolled out the SAFER<br />
programme under the banner “Think before you act”.<br />
biofluid systems<br />
Our French operation is gradually replacing its degreasing units with safe,<br />
ecological biofluid systems.<br />
dust levels<br />
A network of detectors monitor dust levels continuously at our processing<br />
plant in the French Pyrenees.<br />
cationic tank<br />
A new cationic tank at our Austrian operation<br />
eliminates manual handling of cans.<br />
road cleaning<br />
A road cleaning network improves working<br />
conditions for shovel and dumper drivers<br />
at our French operation.<br />
powered sander<br />
Our Penhorwood plant in Canada has invested in a powered sander to<br />
minimize manual sanding of the roads around the mine and floatation<br />
plant in winter, and provide better coverage.
<strong>Luzenac</strong> tests Crisis Management plans<br />
In <strong>20</strong>03, we continued to hone our Crisis Management plans at all<br />
our operations, several of which organised full-blown mock-ups<br />
during the year.<br />
<strong>Luzenac</strong> Australia conducted a full-scale crisis simulation at its<br />
mine site last December. The scenario involved a vehicle collision<br />
on the main site access road between a group of visitors and<br />
the company bus carrying site personnel home.Victims were made<br />
up professionally to provide a sense of reality. The simulation<br />
included two fatalities and varying severity of injuries, which<br />
the Emergency Response Team dealt with in a very professional<br />
manner. A mock media contingent arrived at site during the<br />
exercise as well as an indigenous group who were checking sacred<br />
sites in the area.<br />
The Local Crisis Management and Recovery teams and the<br />
Emergency Response Team learned a great deal from the<br />
experience and proved that the site was ready to face a real crisis.<br />
A mock media conference was held at the conclusion of the<br />
exercise, which demonstrated just how sensitive it can be to<br />
handle the media in a public forum.<br />
HR principles and values for all<br />
In <strong>20</strong>03, we set up a Human Resources working group, with<br />
representatives from America, Australia and Europe, to work on<br />
a set of HR employee principles and values that support our<br />
commitment to sustainable development.<br />
• During September and October <strong>20</strong>03,<br />
<strong>Luzenac</strong>’s Italian operation, <strong>Luzenac</strong> Val<br />
Chisone (LVC), played host to 600 doctors from<br />
INAIL, the Italian industrial accident insurance<br />
organisation. The visit included a tour to the<br />
Paola mine museum, which traces the history<br />
of mining in the area, and a chance to study<br />
our Rodoretto underground mine, which works<br />
to the highest safety standards.<br />
• INAIL organises a number of activities aimed<br />
at monitoring trends in employment and<br />
occupational injuries with a view to<br />
promoting safer, healthier work environments.<br />
These initiatives include providing small and<br />
medium-sized companies with training and<br />
advice on safe practices and subsidising<br />
investments that contribute to improving<br />
safety.<br />
The aim of the exercise was threefold: to provide a common<br />
framework across the <strong>Luzenac</strong> organisation for current and<br />
developing employment policies; to underline what is<br />
important to us during our working life within the group;<br />
and to set common standards in HR management for all<br />
our employees groupwide.<br />
Among the principles and values endorsed by the working<br />
group and tested at different levels in our international<br />
business:<br />
¬ Individual, open, two way communication<br />
¬ A safe working environment<br />
¬ Competitive and equitable compensation and<br />
benefits<br />
¬ Competency-based recruitment and selection<br />
that embraces equal opportunity and diversity<br />
¬ Clear performance criteria linking individual<br />
and company goals<br />
¬ A personal and professional development<br />
environment to enhance skills through<br />
training, career management and mobility<br />
¬ High ethical standards and accountability.<br />
These principles and values provide the yardstick against<br />
which practices in all our operations shall henceforth be<br />
measured. They will be disseminated and explained to all<br />
employees groupwide during <strong>20</strong>04.<br />
Through such principles and values, human resources<br />
management aims to strengthen employee commitment<br />
and motivation. Once implemented throughout the Group,<br />
they will enhance business value for us all. ¬<br />
INAIL visits LCV<br />
• The visit to LVC was part of a refresher<br />
course for INAIL staff on occupational disease<br />
and injury, organised at national level with<br />
the help of our company doctor Maurizio<br />
Coggiola. <strong>Luzenac</strong> Val Chisone was only too<br />
pleased to share its knowledge and experience<br />
with the guests and to prove that an<br />
underground mine can work to the most<br />
stringent safety standards.<br />
In <strong>20</strong>03, we took the difficult decision to<br />
close our West Windsor processing plant in<br />
Vermont, USA. Some of the employees from<br />
Windsor have transferred to our dry<br />
milling plant at Ludlow and Argonaut<br />
mine. For those leaving the company,<br />
equitable financial packages were tendered<br />
along with outplacement and training<br />
assistance.<br />
<strong>20</strong>04 targets<br />
talc for the world 9<br />
> Conduct Crisis Management<br />
simulations in all three regions:<br />
Europe, North America and Asia-Pacific.<br />
> An LTIR of 0.65.<br />
employees<br />
> Fully implement the SAFER pre-task<br />
risk assessment across the Group<br />
> Provide Compliance Assurance<br />
training for all relevant employees<br />
> Launch Total Quality Management<br />
programme worldwide<br />
> Communicate Employment Principles<br />
and Values across the Group
communities<br />
10 <strong>Luzenac</strong><br />
Bernard Mabit (left), General Manager of our<br />
French operation, shows local community leaders<br />
around Trimouns open-pit mine, following an<br />
information meeting presenting the results of<br />
the local community survey.<br />
003<br />
argets vs performance<br />
> A socio-economic baseline study and<br />
community survey were conducted at<br />
our French operation, with results<br />
being used to good effect with the<br />
community.<br />
Enjoying respected status<br />
in our communities<br />
“<strong>Luzenac</strong> strives to be an active and welcome member of the<br />
community wherever it operates. We believe in sincere and altruistic<br />
involvement in such areas as education, culture, sport, health and<br />
environmental restoration.” <strong>Luzenac</strong> Code of Conduct for Ethical Behaviour<br />
Communities consulted on site closure<br />
A key test of a mining company’s SD stance is in the process of<br />
closing an operation. In <strong>20</strong>02, we had to take this difficult decision<br />
with a mine and process plant in Bavaria, Germany. We designed<br />
the closure in line with our strict SD requirements, looking at the<br />
social, environmental, customer and employee implications.<br />
Although our decision to leave was initially unwelcome, both the<br />
regulatory authorities and the local community were pleasantly<br />
surprised by <strong>Luzenac</strong>’s thorough and considerate approach.<br />
Indeed, the strong community acceptance we have built wherever<br />
we operate has allowed us to move forward with two new mining<br />
projects in Austria (see page 18). We have demonstrated that<br />
positive outcomes for the community and the environment are<br />
possible, even when we have to leave an area.<br />
<strong>20</strong>03 saw the closure of our West Windsor minerals floatation and<br />
processing plant in Vermont, USA. The decision was taken after<br />
efforts to improve operational efficiencies and costs did not<br />
achieve the necessary requirements to offset lower competitive<br />
prices and declining volumes.The West Windsor plant was built in<br />
1963 by Eastern Magnesia Talc and was later owned by Windsor<br />
Minerals, a subsidiary of Johnson & Johnson. <strong>Luzenac</strong> has<br />
operated the Windsor facility since 1989.<br />
The facility will be marketed to manufacturing companies with<br />
help from local and state economic development officials. The<br />
remainder of the 30-acre site, where several tailings ponds are<br />
situated, will be revegetated with native species and will feature a<br />
number of small lakes.<br />
In planning for the reclamation, <strong>Luzenac</strong> met with residents from<br />
surrounding communities to determine their wishes for the<br />
property. After debating such options as landscaped playgrounds,<br />
ball fields and even a nine-hole golf course, the consensus was to<br />
return the property to its natural state with the incorporation of<br />
low maintenance nature paths for hikers and hunters.The seeding<br />
of the property with native grasses, along with the planting of red<br />
and white pines, hemlocks, and spruce trees will be completed in<br />
<strong>20</strong>04. Most of the saplings will be harvested from <strong>Luzenac</strong>’s<br />
Windsor tree nursery originally established for restoration<br />
purposes. Upon completion of the restoration, the site will be<br />
deeded over to the community.<br />
Our first community baseline and attitude<br />
survey at the birthplace of <strong>Luzenac</strong><br />
In <strong>20</strong>02, we reported that <strong>Luzenac</strong> had adopted a Five-Year<br />
Community Action Plan. The plan puts great emphasis on<br />
two-way communication with our communities to gauge<br />
how we are regarded, what their concerns are and what<br />
their expectations are of us. Up until now, we had never<br />
tried to assess our impact on the community in a formal,<br />
structured way. We have therefore decided to embark on a<br />
series of socio-economic baseline studies and community<br />
attitude surveys at our mine and plant sites to bring a<br />
degree of formality and objectivity to our knowledge<br />
building. <strong>20</strong>03 saw the first of these at our French operation<br />
Talc de <strong>Luzenac</strong> France.<br />
Talc de <strong>Luzenac</strong> France (TLF) in the French Pyrenees is<br />
our oldest and biggest operation. Situated above the village<br />
of <strong>Luzenac</strong> to which the company owes its name, the<br />
mine has been worked since the 1880s and the company<br />
itself dates back to 1905. A family-run firm for much of its<br />
lifetime, the local communities continue to be formed to a<br />
significant extent by our employees themselves and their<br />
families. The integration between TLF and the local<br />
community is naturally very strong, so it seemed only<br />
logical that our first socio-economic baseline study and<br />
community attitude survey should be conducted here at<br />
<strong>Luzenac</strong>’s birthplace.<br />
The survey results were both helpful and interesting<br />
(see box). Our French operation is now actively seeking<br />
ways to support and involve itself in the life of local<br />
communities in a more targeted way.<br />
Following this very useful work, we will be conducting<br />
further socio-economic baseline studies and community<br />
attitude surveys at our other mine and plant operations<br />
over the next four years. Specifically consulting in this<br />
manner will allow us to establish if our contributions in<br />
cash and in kind are directed in the way the communities<br />
want.<br />
Residents from a neighbouring<br />
village visit our<br />
Trimouns open-pit mine in<br />
the French Pyrenees and<br />
gain an insight into what<br />
<strong>Luzenac</strong> is doing to<br />
mitigate its impact on<br />
the environment.
On the <strong>20</strong>03 communities agenda<br />
In <strong>20</strong>03, our operations around the world continued to organise<br />
events in their respective communities, ranging from open days to<br />
birdwatching excursions to hiking trips with family and friends…<br />
<strong>Luzenac</strong> America organises loon count<br />
The <strong>20</strong>03 annual <strong>Luzenac</strong> America Montana operations bird<br />
watching event was held at Ennis Lake near the <strong>Luzenac</strong><br />
Yellowstone mine. This year’s event, a count of loons that use the<br />
lake during fall migration, was a joint effort organised by <strong>Luzenac</strong>,<br />
Montana Audubon, Sacajawea Audubon, the Montana Outdoor<br />
Science School, and the Madison Valley Ranchlands Group. Over<br />
100 common loons were present on count day and the participants<br />
observed 49 other species of birds.<br />
About 60 pairs of common loons nest in Montana, with 30 or so<br />
pairs successfully raising fledglings in a typical year. The loons on<br />
Ennis Lake use the area as a migratory stopover, feasting on fish<br />
and the occasional crayfish.These large lakes and rivers, with their<br />
abundant fish populations, are critical to the survival of North<br />
American loons.<br />
The information we gathered at this year’s event will be added to<br />
community survey results<br />
A sphere of influence extending over a<br />
thousand square kilometres<br />
• The baseline study conducted in March<br />
and April <strong>20</strong>03 revealed that TLF’s sphere of<br />
influence extends over a thousand square<br />
kilometres, and includes around 34,000<br />
inhabitants in a total 87 municipalities.<br />
A predominantly rural, mountainous area,<br />
many of these municipalities number less than<br />
100 inhabitants. 42% of the populations of the<br />
villages lying within a 25-kilometre radius of<br />
TLF work for the company. TLF is therefore one<br />
of the principal mainstays of the local<br />
economy through the jobs and spin-offs it<br />
provides, and the tax revenues it pays.<br />
• The employment situation is very mixed.<br />
Industry still has a high profile in certain<br />
towns, but has been experiencing problems<br />
in some areas due to the decline of the<br />
textile industry and major downsizing at<br />
Péchiney’s local aluminium smelter. Generally<br />
speaking, changes over recent decades<br />
highlight a decline in the primary sector,<br />
the erosion of the manufacturing sector<br />
and strong growth in the service sector,<br />
particularly the tourist industry.<br />
A good image but a certain nostalgia for<br />
the management style of the past<br />
• The attitude survey was conducted among<br />
a representative sample of the local<br />
population in the form of a questionnaire<br />
sent out to about 500 people in the districts<br />
around the operation. The sample included<br />
a large proportion of community leaders.<br />
Responses to the questionnaires were rounded<br />
out by fifty telephone and face-to-face<br />
interviews.<br />
• The survey revealed that TLF is broadly well<br />
regarded. 93% of respondents said the<br />
company had a good image. When asked to<br />
describe TLF, a majority of respondents used<br />
positive adjectives such as “beneficial”,<br />
“professional” or “dynamic”, and most were<br />
optimistic as to the future of the operation.<br />
Respondents recognised the efforts our French<br />
the bank of bird-inventory data being collected<br />
in support of nominating a portion of the Madison Valley<br />
as an Important Bird Area (IBA). The IBA project is a<br />
collaborative project sponsored by <strong>Luzenac</strong>, Montana<br />
Audubon, Sacajawea Audubon, the Madison Valley<br />
Ranchlands Group, and is funded in part by the <strong>Rio</strong> <strong>Tinto</strong><br />
Birdlife Partnership Action Fund. ¬<br />
operation has made in recent years to<br />
mitigate its effects on the environment. They<br />
also think TLF takes a responsible approach to<br />
managing its resources and the health and<br />
safety of its employees.<br />
• However, there was some concern about the<br />
impact of the mine on the environment,<br />
particularly the landscape. Respondents also<br />
expressed nostalgia for the era when the<br />
company was a locally managed, “family”<br />
firm and much closer to the local population.<br />
Indeed, once considered an integral part of<br />
the local community, and despite its generally<br />
good image, TLF is now perceived as an<br />
“outsider”. This is mainly due to the fact<br />
that management no longer lives in the<br />
village and is therefore less directly involved in<br />
community life, and to the fact that TLF<br />
is now part of a major international group<br />
and that the decision-making centre has<br />
shifted away. Despite this, TLF is still seen<br />
as the major driving force behind the<br />
area’s economy.<br />
During a trip to Rodoretto, the Bishop<br />
of Pinerolo (second left) asked to tour<br />
our underground mine and to meet<br />
the Polish miners’ community.<br />
<strong>20</strong>04 targets<br />
talc for the world 11<br />
As part of a local cultural event<br />
in the Rabenwald-Oberfeistritz<br />
region where our Austrian open<br />
pit mine and mill are located,<br />
<strong>Luzenac</strong> Naintsch and the Styrian<br />
Government sponsored an exhibition<br />
of the work of Hungarian<br />
Op-art painter Victor Vasarely.<br />
communities<br />
> Conduct socio-economic baseline<br />
studies and community surveys at our<br />
Rabenwald-Oberfeistritz operation in<br />
Austria and at our Montana mine and<br />
plants in the USA.
environment<br />
003<br />
12 <strong>Luzenac</strong><br />
argets vs performance<br />
> We continued to examine ways of<br />
reducing water and energy consumption<br />
and explored renewable energy<br />
supply options.<br />
> We measured and reported water<br />
usage and energy consumption according<br />
to the EUs SDI scheme.<br />
> We created partnerships with local<br />
biodiversity experts wherever we do<br />
land restoration.<br />
> We committed to a five-year total<br />
energy reduction plan (<strong>20</strong>03 – <strong>20</strong>08):<br />
Reduction per tonne Europe USA<br />
water consumption -11.6% -13%<br />
GHG emissions -5.3% -5.7%<br />
Energy use -5% -8.8%<br />
Managing the environment<br />
responsibly<br />
Our work in this area in <strong>20</strong>03 has brought global as well as local<br />
benefits. We have pressed ahead with restoration and revegetation work,<br />
which brings obvious benefits to the local community but also locks up<br />
a certain amount of carbon, offsetting greenhouse gas emissions. We<br />
have also concluded a contract for wind-generated electricity for our<br />
largest mine in North America and committed to a five-year total<br />
energy reduction target.<br />
Endorsing renewable energy<br />
In early <strong>20</strong>03, our Yellowstone mine in Montana—one of the<br />
largest in the world—partnered with the Bonneville<br />
Environmental Foundation (BEF) to purchase 100% of its annual<br />
electrical needs from renewable, non-polluting wind energy.<br />
BEF is a non-profit organisation, established in 1998, to further<br />
the development and use of new renewable energy resources.<br />
Through revenues generated from the sale of green power<br />
products, BEF funds projects that restore damaged watersheds<br />
and support new renewable energy projects from solar, wind and<br />
biomass sources.<br />
Green Tags, or Tradable Renewable Energy Credits as they are also<br />
known, are sold in blocks of 1,000 kilowatt-hours and the revenues<br />
they generate are reinvested in new forms of renewable energy,<br />
offsetting the environmental effects of burning coal, gas and other<br />
fossil fuels.<br />
<strong>Luzenac</strong>’s purchase represents over 1,700 megawatt–hours of<br />
renewable energy, rendering electricity consumption at the mine<br />
in Montana completely climate neutral and non-polluting. It will<br />
result in annual savings of 1,<strong>20</strong>0 tonnes of greenhouse gas emissions,<br />
primarily carbon dioxide (CO 2) that would have otherwise<br />
been released into the atmosphere. This is the CO 2 offset equivalent<br />
to planting <strong>20</strong>0 hectares of trees or taking 234 cars off the road<br />
for one year.<br />
<strong>Luzenac</strong> America joins the Green Power<br />
Leadership Club<br />
The United States Environmental Protection Agency (EPA) officially<br />
recognised <strong>Luzenac</strong>’s commitment to renewable energy<br />
sources during the Green Power Leadership Awards ceremony in<br />
November <strong>20</strong>03. Co-sponsored by the U.S. Department of Energy<br />
(DOE) and the Center for Resource Solutions (CRS), the<br />
Leadership Awards distinguish organisations that are<br />
significantly advancing the development of renewable<br />
electricity sources.<br />
Awards are given in three principle categories: Partner of<br />
the Year, Green Power Purchasing and On-Site Generation,<br />
but the EPA and DOE also honour Members of the Green<br />
Power Leadership Club—partners that have made an<br />
exemplary green power purchase. To qualify for the club,<br />
organisations are required to purchase a certain percentage<br />
of their electrical requirements from renewable energy<br />
sources.<br />
<strong>Luzenac</strong> was nominated for club membership by the<br />
Bonneville Environmental Foundation. BEF felt we should<br />
receive some deserved attention from the EPA as we are<br />
probably one of the few mining companies who have made<br />
a substantial purchase of Green Tags. They also believe our<br />
ISO 14001 certification underscores our commitment to<br />
protecting the environment.<br />
It is interesting to note that one of our main customers,<br />
Johnson & Johnson, were among the winners of the Green<br />
Power Partner of the Year Award.<br />
Promoting biodiversity<br />
Mining can scar the landscape for generations. At <strong>Luzenac</strong>,<br />
we put great effort into minimising the adverse footprint<br />
we leave, and the restoration schemes we implement are<br />
specifically designed to encourage biodiversity.<br />
For instance, our Rabenwald talc mine is located on the<br />
edge of the Pöllau Tal Nature Park, 130 square kilometres of<br />
wood and farm land in the heart of the Austrian region of<br />
Styria. In <strong>20</strong>01, as part of a long-term management plan,<br />
and with the support of the EU and national and federal<br />
governments, Pöllau Tal commissioned an extensive<br />
research project on biodiversity in the park.<br />
Our Austrian operation is currently planning to transfer<br />
mining from the north pit to the south pit so it took this<br />
opportunity to bring in experts to assess biodiversity at<br />
both mine sites. The results of the study will not only be<br />
crucial to reclaiming the land at the north pit, but to<br />
ensuring that we have the data we need to revegetate the<br />
land with native species when reserves in the new pit<br />
become exhausted in twenty to thirty years time.<br />
Scientists found 26 different types of habitat on our overburden<br />
slopes, which are home to some 2<strong>20</strong> species of plant<br />
including a number of pioneer and endangered species.<br />
This GIS (Geographical Information System) data has now<br />
been compiled into a database, which will be a valuable tool<br />
for many years to come.<br />
Encouraging sustainability<br />
of wildlife habitats<br />
Wintertime in the Rocky Mountains is extremely harsh and<br />
a particularly stressful time of year for mountain wildlife
such as elk, mule deer, and bighorn sheep. Large grazers such<br />
as these will migrate to lower mountain foothills where the air is<br />
warmer and there is less snow.<br />
Our Yellowstone mine in Montana is right in the heart of this<br />
prime wintering range. In <strong>20</strong>03, our Senior Environmental<br />
Engineer at Yellowstone began working with the U.S. Forest<br />
Service, the Rocky Mountain Elk Foundation and neighbouring<br />
ranchers to determine how our 3,400 acres of mine property could<br />
be enhanced to promote its appeal to wintering elk herds.<br />
With a $10,000 grant from the Elk Foundation, water supplied by<br />
the Forest Service, and cattle willingly provided by neighbouring<br />
ranchers and Forest Service grazing lessees, the Yellowstone mine<br />
property is gradually being transformed into a quadrant of large<br />
fenced grazing pastures that will provide wintering elk with a new<br />
home. The cattle grazing is key to this formula in that the cows<br />
reduce the tall grasses down to short stubble which in turn attracts<br />
the elk who shun ungrazed ranges.<br />
By the winter of <strong>20</strong>04, hundreds of elk will be settling in for the<br />
winter on the environs of the Yellowstone mine.<br />
Looking at new water management ideas<br />
Reducing water consumption is an ongoing target for <strong>Luzenac</strong><br />
operations worldwide.<br />
In <strong>20</strong>03, <strong>Luzenac</strong> Australia continued looking at new water<br />
management ideas for its site in Western Australia, with a view to<br />
reducing its demands on the local fresh water supply.<br />
In <strong>20</strong>03, we continued introducing methods and investing<br />
in equipment that safeguard the environment<br />
¬ A new pump system installed at the sorting station at<br />
our French operation allows us to recycle process water<br />
and has led to a 65% drop in our industrial water<br />
requirements.<br />
¬ The high intensity discharge lighting at our Yellowstone mine in Montana has<br />
been moved so that it shines away from a nearby highway, thereby reducing light<br />
pollution. All outdoor area lighting has been put on timers with photocells to<br />
reduce the total amount of time that the lights are on, thus reducing energy use.<br />
¬ An energy-efficient compressor at our British mill<br />
provides a 50% reduction in compressed air energy use.<br />
The Three Springs site is fortunate enough to have a fresh<br />
water aquifer on the lease. <strong>Luzenac</strong> Australia is currently<br />
assessing the suitability of this water for processing in<br />
terms of chemistry and flow rate. It also intends to enclose<br />
and recycle the water in the processing circuits and<br />
investigate blending the saline water with the fresher water<br />
to slow the corrosion process.<br />
Monitoring effluents<br />
<strong>Luzenac</strong> Australia is also currently carrying out seasonal<br />
studies on the lake system that receives the mining site’s<br />
discharge water.<br />
Initially the lake system was surveyed once a year to meet<br />
regulatory requirements. However, in <strong>20</strong>03, we decided<br />
to investigate whether there were any natural changes<br />
occurring in the lake system potentially caused by<br />
discharge from our mining site. The land is surrounded by<br />
farming properties and is exposed to runoff containing<br />
herbicides and other chemical residues. The lake is also<br />
subject to periods of severe evaporation followed by sudden<br />
high inflows of rainfall.<br />
Studies on the lake have identified several types of micro<br />
flora, invertebrates, fauna and avian species. Information to<br />
date suggests that change in salinity caused by discharge<br />
from our mine may play an important part in the breeding<br />
of these invertebrates. ¬<br />
¬ A new superheater at our Weißkirchen plant in Austria<br />
improves production efficiency and reduces energy<br />
consumption.<br />
¬ Our French operation now uses water from the settling<br />
ponds to wash trucks and shovels, considerably cutting<br />
freshwater consumption.<br />
¬ Three new oil / water separators have been installed at our Sappington mill in<br />
Montana. Two treat stormwater runoff to reduce pollutants prior to discharge, the<br />
other treats compressor condensate by evaporating the water and capturing the oil<br />
for recycling.<br />
¬ Steel-bunded tanks at our British mill have been<br />
replaced with totally enclosed, integrally bunded,<br />
polyethylene tanks. The bunds themselves have a 110%<br />
overspill capacity and are fitted with a spill sensor. The<br />
filling nozzle also has an automatic cut-off to prevent<br />
spillage.<br />
<strong>20</strong>04 targets<br />
talc for the world 13<br />
Elk winter range on reclaimed land<br />
at our Yellowstone mine in<br />
Montana<br />
ISO 14001 Last year, we<br />
reported that all our operations,<br />
except two, had obtained ISO<br />
14001 certification. We are<br />
pleased to report that all our<br />
operations are now ISO 14001<br />
compliant.*<br />
* With the exception of the two joint venture<br />
plants over which <strong>Luzenac</strong> gained management<br />
control last autumn.<br />
environment<br />
> With the support of government<br />
bodies and government-sponsored<br />
consultants, actively investigate further<br />
opportunities for energy consumption<br />
reduction, energy generation from<br />
renewable sources and carbon emission<br />
offsets.
talc the mineral<br />
14 <strong>Luzenac</strong><br />
Talc, the mineral that contributes<br />
to sustainable development<br />
At <strong>Luzenac</strong>, sustainable development also means developing new,<br />
environmentally safe and friendly products for a sustainable society.<br />
Indeed, in many of its applications—be it paper, paint, plastics, ceramics,<br />
etc.—talc not only brings value to our customers, it enhances their<br />
own environmental and sustainable development activities.<br />
Dashboard and interior parts<br />
The use of talc in polypropylene for interior components<br />
such as dashboards, pillar trim and consoles increases<br />
dimensional stability and stiffness enabling downgauging<br />
Catalytic converters<br />
Honeycomb talc-based cordierite structures are a<br />
critical component in today’s catalytic converters and<br />
particle filters<br />
Bumpers<br />
Very fine talcs provide polypropylene bumpers with the<br />
right balance of rigidity and impact strength, allowing<br />
them to be made thinner and lighter<br />
Tyres<br />
Talc powdering accelerates tyre demoulding cycles,<br />
thus reducing energy costs<br />
Door sealants<br />
Incorporating talc into door sealants improves<br />
weathering and extends product life<br />
Take the average car. Talc is an important ingredient in a number of automotive<br />
components where it brings environmental benefits. For instance, talc imparts stiffness and<br />
other crucial properties to polypropylene, which has replaced less environmentally friendly<br />
plastics such as PVC and ABS in a broad array of car parts. Polypropylene is easily recyclable<br />
and its use enables car manufacturers to down-gauge parts, contributing to making cars<br />
generally lighter and lowering fuel consumption. Talc is also one of the principal components<br />
of ceramic cordierite, which is used as a support in today’s catalytic converters and diesel particle<br />
filters for automotive exhaust systems.<br />
For more examples of how talc contributes<br />
to the environment in other applications,<br />
consult our <strong>20</strong>02 SD report on www.luzenac.com<br />
Under the bonnet / hood components<br />
Tough, lightweight polypropylene parts containing up<br />
to 40% of talc have replaced many of the metal components<br />
in car engines, such as heating, ventilation and<br />
air conditioning units<br />
Bodywork<br />
Talc improves the rigidity of polypropylene making it a<br />
viable replacement for metal in bodywork parts.<br />
Using plastics for bodywork:<br />
• reduces overall vehicle weight hence fuel consumption<br />
• eliminates the use of paint with its associated volatile<br />
organic compounds<br />
• provides greater design freedom<br />
• improves recyclability<br />
• enhances safety features
wastewater treatment<br />
New solutions for biological<br />
wastewater treatment plants<br />
One of the principal problems facing<br />
biological wastewater treatment plant<br />
operators is how to deal with the huge<br />
volumes of wet sludge left at the end of<br />
the settling process.<br />
At the Pollutec Exhibition held in Paris<br />
in December <strong>20</strong>03, <strong>Luzenac</strong> presented a<br />
new application for its Aquatal® range<br />
aimed to optimise the sludge dewatering<br />
process.<br />
Aquatal® is a natural, environmentally<br />
friendly blend of talc and chlorite<br />
with a specific mineral composition<br />
and particle size distribution. It is a<br />
structuring agent, which improves<br />
water/sludge separation efficiency.<br />
Aquatal® speeds up the separation of<br />
the solid and liquid phases during<br />
crop protection<br />
Talc protects growing fruit…<br />
naturally<br />
There is nothing quite like biting into a<br />
sweet, juicy Granny Smith apple on a<br />
hot summer day, or baking them into a<br />
homemade, deep-dish apple pie.<br />
However, in order to get this highly<br />
popular fruit to market, it first has to<br />
survive the rigours of maturing in the<br />
orchard—and dealing with the harsh,<br />
burning UV-rays of the sun. Yes, just like<br />
people, fruit can get sunburn. In fact, if<br />
left unattended, sunburn and heat<br />
stress can damage up to 45% of a<br />
typical crop.<br />
To combat this problem, <strong>Luzenac</strong><br />
has begun development of a new<br />
draining and facilitates water<br />
extraction during pressing. It also<br />
improves flocculation, preventing<br />
seepage, mesh clogging and sticking of<br />
sludge cakes.<br />
A low dosage of Aquatal® before the<br />
dewatering process enables wastewater<br />
treatment plant operators to reduce<br />
volume and mass of wet sludge,<br />
accelerate machine throughput and<br />
optimise sludge preparation.<br />
Aquatal® is already used in over 150<br />
municipal and industrial wastewater<br />
treatment plants in Europe to improve<br />
sludge settleability in the case of<br />
bulking and hydraulic or organic overload.<br />
With the development of this new<br />
application, Aquatal® now provides<br />
wastewater treatment plant operators<br />
with an all-round natural solution.<br />
talc-based crop protectant product,<br />
Invelop® SPF. Initial trials conducted<br />
in <strong>20</strong>03 evaluated sunburn protection<br />
for apples. The data showed that when<br />
Invelop® SPF was sprayed onto Granny<br />
Smith apples it reduced the surface<br />
temperature and lowered the incidence<br />
of sunburn by up to 60%.<br />
Invelop® SPF is a natural solution to a<br />
natural problem, replacing the use of<br />
synthetic chemicals and continuous<br />
cooling water sprays. EPA registration<br />
and approvals for use in organic<br />
farming are expected for Invelop® SPF.<br />
Further trials on grapes, pears, and<br />
plums will be conducted in <strong>20</strong>04.<br />
sustainable construction materials<br />
Talc for sustainable construction materials<br />
One of our major innovations in <strong>20</strong>03 was an<br />
engineered talc product for the wood-plastic<br />
composite market.<br />
Wood-plastic composites are a mixture of<br />
plastic, wood flour, sawdust or other natural<br />
fibres and, in some cases, minerals. These<br />
components are melt blended in extruders<br />
or other processing devices to form a variety<br />
of extruded profiles, thermoformed and<br />
compression moulded parts used to construct<br />
patio decking, window frames, doors, railings,<br />
roofing, patio furniture, fencing, docks and<br />
garden structures.<br />
Wood-plastic composites present a range of<br />
advantages from a sustainable development<br />
point of view:<br />
• They provide an outlet for scrap plastic,<br />
recycled plastics, waste wood and side<br />
products from the wood processing industry;<br />
• They provide a viable alternative to impregnated<br />
wood, which may contain toxic<br />
substances, as well as valued hardwoods;<br />
talc for the world 15<br />
• They are easy to recycle and can be ultimately<br />
burnt for the production of heat;<br />
• They are highly durable and have low-maintenance<br />
requirements;<br />
• They eliminate paint, thus reducing VOC<br />
emissions;<br />
• They have extended functional service life<br />
and enhanced weatherability.<br />
For the time being, these composites are<br />
primarily used for non-structural applications.<br />
However, research performed by <strong>Luzenac</strong><br />
America and Washington State University<br />
has shown that incorporating talc into woodplastic<br />
composites considerably enhances<br />
their performance in terms of stiffness,<br />
dimensional stability and water resistance,<br />
making talc-reinforced wood-plastic composites<br />
suitable for use in structural applications<br />
such as decking supports, piers and home<br />
construction.<br />
Talc-reinforced plastic composites may well<br />
become a major material for the construction<br />
market in years to come.<br />
talc the mineral
mineral resources<br />
003<br />
16 <strong>Luzenac</strong><br />
argets vs performance<br />
> We extended Throw-Out technology to<br />
our Talc de <strong>Luzenac</strong> France plant.<br />
> We optimised our existing friction sorting<br />
system at our Yellowstone mine in<br />
the US and launched pilot studies in<br />
France and Australia.<br />
004 targets<br />
> Extend friction sorting pilot study to<br />
our Spanish operation, <strong>Luzenac</strong> SET.<br />
> Prepare long-term mining plans<br />
for all our North American mining<br />
operations.<br />
Making efficient use of our<br />
mineral deposits<br />
Sustainable development is often defined and discussed in terms of three<br />
‘pillars’ of performance—environmental, social and economical. We must<br />
bear in mind, however, that SD is principally about the wise management<br />
of resources. As the world’s leading supplier of talc products, <strong>Luzenac</strong> has<br />
a particular responsibility for the stewardship of its talc resources. It is our<br />
job to get the most ‘value’ (economical, social and environmental) from<br />
every tonne of rock we disturb and make the most thorough use of our talc<br />
ore bodies. The activities described below are just some examples of how we<br />
are doing this.<br />
Microwave technologies<br />
In collaboration with <strong>Rio</strong> <strong>Tinto</strong> Technical Services (RTTS) and its<br />
Office of the Chief Technologist, <strong>Luzenac</strong> is currently assessing<br />
innovative solutions to eliminate trace minerals responsible for<br />
major ore discolorations.<br />
These contaminants have a negative impact on recovery rates and<br />
in extreme cases significant fractions of the orebody have to be<br />
discarded. At our Trimouns mine in the French Pyrenees,<br />
for example, some of the brighter talc ore is irremediably<br />
contaminated by pyrites and there are minute graphite crystals<br />
throughout the orebody.<br />
Microwave technologies pioneered by a British university and<br />
RTTS look promising because they can selectively destroy the<br />
contaminant or enhance specific properties that can then be<br />
exploited for efficient separation.<br />
Throw Out<br />
Demand for white products is constantly growing. Yet, year after<br />
year, Talc de <strong>Luzenac</strong> France is forced to downgrade tonnes of<br />
white industrial minerals for simple process reasons.<br />
The purpose of the Throw Out project currently being led at our<br />
French operation is to meet this growing demand for white talc<br />
whilst respecting the natural balance of our mineral resources at<br />
Trimouns mine.<br />
Throw Out is a simple purification system enabling contaminants<br />
such as pyrites, carbonates and quartz contained in the mineral to<br />
be ejected during the pendular grinding process.<br />
optimise<br />
In <strong>20</strong>03, we completed the initial test phase on the five<br />
experimental Throw Out machines at our processing plant<br />
and are now entering the product qualification validation<br />
and industrial project phase.<br />
Our French mill will eventually house ten Throw Out<br />
machines linked to a centralised waste recovery system.<br />
Small Particle Sorter<br />
The Small Particle Sorter or SPS is a friction slide sorter<br />
system that separates talc from chlorite and other sterile<br />
products such as carbonates and pegmatites by friction<br />
sorting fractions of between <strong>20</strong>mm and 100mm.<br />
The process follows an initial screening process to obtain<br />
this fraction and which can, in some cases, lead to direct<br />
recovery of marketable grades (less than <strong>20</strong>mm).<br />
The combined screening-SPS process is used to recover<br />
marketable products from sterile sources, and purify<br />
certain industrial ores.<br />
SPS technology has been tried and tested by our North<br />
American operations and is currently undergoing pilot<br />
testing at our French and Australian operations.We are also<br />
looking to extend this technology to our Spanish operation,<br />
<strong>Luzenac</strong> SET. ¬
Fostering supplier and joint<br />
venture relationships that are<br />
in line with our HSEC standards<br />
No man is an island. The saying could apply equally well to<br />
businesses. What our partners are doing in the realm of HSEC is<br />
rapidly becoming as important as what we do ourselves. Whether<br />
with regard to the environment, quality, health or safety, <strong>Luzenac</strong><br />
seeks to implement the highest possible standards in everything it<br />
does. In return, it expects its partners to pursue the same level of<br />
excellence—our reputation depends on it.<br />
Increasing profile in Japan<br />
<strong>20</strong>03 was marked by the signature of an agreement with our<br />
Japanese joint-venture partners, Toyota Tsusho Corporation and<br />
Sobue, which gave us overall management control of Nihon<br />
Mistron Company Ltd, a talc processing enterprise.<br />
Nihon Mistron Co. has two processing plants: one at Tomokamai<br />
on the Hokkaido island in the north of Japan, and the other in<br />
Suzuka on the Honshu island. The plants produce around 30,000<br />
tonnes of processed talc a year and employ 16 permanent staff and<br />
a number of contractors.<br />
Both have been in operation for several decades and when we<br />
reviewed local HSEC practices in November last year we were<br />
satisfied with what we found. We have decided to focus initial<br />
efforts on bringing safety practices in line with <strong>Rio</strong> <strong>Tinto</strong> standards,<br />
and will be following up progressively with occupational<br />
health and environment. A detailed internal audit and insurance<br />
risk survey looking at fire protection and maintenance programmes<br />
is slated for February <strong>20</strong>04, with a full safety audit by <strong>Rio</strong> <strong>Tinto</strong><br />
due at the end of this year.<br />
Sharing best practices with Chinese suppliers<br />
In our <strong>20</strong>02 SD report, we stated that <strong>Luzenac</strong> had set up a<br />
Supply Chain Responsibility programme with its Chinese<br />
talc ore supplier partners. Following an initial visit to our<br />
principal suppliers in the spring of <strong>20</strong>02, <strong>Luzenac</strong>’s Chief<br />
Buyer and our representative in Beijing paid a second visit<br />
in November <strong>20</strong>03 to pursue dialogue and continue to share<br />
best practices in the realm of HSEC.<br />
Some suppliers operate underground mines and were<br />
very keen to hear our suggestions and recommendations,<br />
particularly in the area of occupational safety, which, under<br />
the impetus of the Chinese authorities, is now a key issue.<br />
We were also pleased to see that a number of the suggestions<br />
we made during our previous visit had been taken on<br />
board.<br />
In addition to respecting Chinese regulations related to<br />
mining and industry, we are now satisfied that our crude<br />
talc purchases comply with <strong>Luzenac</strong> and <strong>Rio</strong> <strong>Tinto</strong> ethical<br />
requirements.<br />
Promoting sustainable practices with<br />
suppliers and contractors<br />
Our operations continued promoting sustainable practices<br />
with their supplier and contractor partners in <strong>20</strong>03.<br />
In June,Talc de <strong>Luzenac</strong> France invited fifty of its principal<br />
suppliers and sub-contractors to an information session on<br />
Total Quality Management.The aim was to share our values,<br />
inform our partners about our requirements and let them<br />
know how important these areas are to <strong>Luzenac</strong> so that<br />
they, in turn, observe and apply our standards.We also took<br />
this opportunity to disseminate <strong>Rio</strong> <strong>Tinto</strong>’s statement of<br />
business practice, “The Way We Work”.<br />
The presentation was followed by an informal lunch and a<br />
tour of the Trimouns mine. Everybody welcomed the initiative.<br />
In the words of one participant: “This was a good<br />
opportunity to get to know the <strong>Luzenac</strong> Group better and<br />
to find out more about its sustainable development policy.<br />
We fully support your action plan, which will allow us, we<br />
hope, to strengthen our business relations”.<br />
In April <strong>20</strong>03, our Austrian operation, <strong>Luzenac</strong> Naintsch,<br />
invited contractors who regularly work for them to a safety<br />
seminar held at their head offices in Graz. The aim of the<br />
workshop was to familiarise our contractors with our<br />
HSEC management system and to encourage them to<br />
initiate such systems in their own businesses. ¬<br />
talc for the world 17<br />
In <strong>20</strong>03, our French operation installed gantry and<br />
lifeline systems to allow our contract drivers to access<br />
their cargo dome areas safely during loading operations<br />
on our premises. We also integrated general safety<br />
regulations, governing such areas as the wearing of PPE<br />
and safe driving, into all our haulage contracts.<br />
<strong>20</strong>03<br />
targets vs performance<br />
> We integrated HSE provisions into<br />
all our haulage supplier contracts<br />
worldwide.<br />
> We introduced a formal procedure for<br />
evaluating HSEC aspects of all JV<br />
opportunities.<br />
<strong>20</strong>04 targets<br />
suppliers & JVs<br />
> Pre-approve all contractors by reviewing<br />
historical performance, level of<br />
training and HSE programme content.<br />
> Assess effectiveness of procedure in<br />
any JV opportunities in the year.
acquisitions & projects<br />
18 <strong>Luzenac</strong><br />
003<br />
argets vs performance<br />
> We introduced a requirement to<br />
consider the social and environmental<br />
acceptability of all our acquisitions and<br />
projects. This was partially achieved<br />
through our contribution to the<br />
development of <strong>Rio</strong> <strong>Tinto</strong> Environment<br />
Standards.<br />
004 targets<br />
> Continue to apply this requirement to<br />
the two on-going projects in Austria.<br />
Ensuring the economic,<br />
social and environmental viability<br />
of all our acquisitions and projects<br />
We have two major projects in the pipeline—both in Austria. The first is to<br />
extend our Rabenwald open pit mine. The second is to open a new underground<br />
mine at Katzensteiner to replace our Kleinfeistritz mine, following<br />
the existing orebody to the other side of the valley. Both are being planned<br />
for and conducted in line with our SD agenda.<br />
Katzensteiner project<br />
In <strong>20</strong>03, we performed a risk assessment of our Katzensteiner<br />
underground mining project.The method, developed by our sister<br />
company Hammersly Iron, involved comparing certain economic,<br />
environmental and social aspects of our existing Kleinfeistritz<br />
operation with two alternatives: the Katzensteiner project<br />
and a ‘Do Nothing’ scenario, and then setting the results against<br />
‘acceptable’ and ‘desirable’ limits using a scorecard system.<br />
Economic<br />
¬ Capacity to supply<br />
related industry<br />
¬ Earnings after<br />
capital charge<br />
¬ Net present value<br />
¬ Strategic impact<br />
on our Austrian<br />
operation<br />
¬ Capacity to sustain<br />
investment<br />
¬ Extraction rate<br />
Environment<br />
¬ Maintenance of a stable<br />
resource base<br />
¬ Surface disturbance<br />
¬ Environmental load<br />
factor / tonne extracted<br />
¬ Biodiversity<br />
¬ Visibility impact<br />
Social<br />
¬ Tax contributions to<br />
community and state<br />
¬ Employment potential<br />
¬ Job security<br />
¬ Overall safety rating<br />
¬ Strategic social importance<br />
for our Austrian<br />
operation<br />
¬ Public image<br />
The Katzensteiner option either met or exceeded our requirements<br />
in all three areas.<br />
Rabenwald project<br />
We embarked on the drilling programme for the<br />
Rabenwald south pit extension in April <strong>20</strong>03.The programme<br />
consisted of drilling about 50 holes to an average depth<br />
of 70m in areas where we have little information<br />
about the depth and the quality of the orebody.<br />
The resulting information has enabled us to<br />
calculate an accurate block model to support our mine<br />
planning study. The block model and new pit design show<br />
reserves of around 2 million tonnes—or another 17 years’<br />
life for Rabenwald.<br />
Before commencing the exploration, we invited local<br />
villagers to participate in a consultation process beginning<br />
with an information session on the Rabenwald extension<br />
and culminating in a feedback session during which villagers<br />
were asked to comment on how they had experienced<br />
the programme during the year. Their reaction was generally<br />
positive with many villagers pleasantly surprised at<br />
how low dust and noise levels had been. ¬<br />
Rabenwald
<strong>20</strong>01 sustainable development<br />
indicator data for the EU<br />
industrial minerals industry<br />
Category<br />
Employment<br />
Direct employment<br />
Indirect employment<br />
Skills development<br />
Hours of training<br />
Health & Safety employees<br />
Total hours worked<br />
Total hours lost as result of occupational accidents<br />
Total hours training in H&S<br />
Total fatalities<br />
R&D Investment<br />
Total turnover<br />
Total expenditure R&D<br />
Exploration costs<br />
Total exploration costs<br />
Communication to the community 1<br />
Total number of public events for neighbouring communities<br />
Percentage of companies with system for registration / follow-up citizen<br />
complaints<br />
Energy efficiency<br />
Total of all energy carriers<br />
Water demand<br />
Total net water consumption<br />
Land demand<br />
Total surface land area of operation for mineral extraction<br />
Total new surface land area opened up for mineral extraction<br />
Total surface of rehabilitated land<br />
Use of dangerous substances 2<br />
Amount of classified dangerous substances used in mineral processing<br />
and percentage of tonnage produced<br />
Transport constraints<br />
Average transport distance from point of extraction to customer 3 by road<br />
Average transport distance from point of extraction to customer by rail<br />
Average transport distance from point of extraction to customer by water<br />
Proportion of road transport in total transport<br />
Proportion of rail transport in total transport<br />
Proportion of water transport in total transport<br />
Environmental incidents 4<br />
Total number of reportable environmental incidents<br />
Data<br />
17,150<br />
70,000<br />
268,000<br />
21,824,000<br />
104,750<br />
67,121<br />
4<br />
3,700 million<br />
66 million<br />
9,773,000<br />
1,723<br />
78<br />
505<br />
0.57<br />
14,755<br />
2,275<br />
1,490<br />
3,700<br />
0.008<br />
245<br />
234<br />
2,482<br />
63<br />
15<br />
22<br />
56<br />
Unit<br />
Full-time equivalent<br />
(est.)<br />
Hours<br />
Hours<br />
Hours<br />
Hours<br />
Number<br />
Euros<br />
Euros<br />
Euros<br />
Number<br />
%<br />
MJ per functional unit<br />
(1 tonne of total saleable product)<br />
M 3 per functional unit<br />
(1 tonne of total saleable product)<br />
Hectares<br />
Hectares<br />
Hectares<br />
Kilograms<br />
% tonnage produced<br />
Kilometres<br />
Kilometres<br />
Kilometres<br />
%<br />
%<br />
%<br />
Number<br />
1 Communication of the company with the community to which<br />
it belongs.<br />
2 According to Directive 67/548/EEC, only dangerous substances<br />
labelled R23-R28, R39, R45, R48, R49, R50-R59 need to be considered.<br />
This information is given in safety data sheets and on warning<br />
labels of substances.<br />
3 Including any transport for processing within the company.<br />
4 An incident is an infringement of national environmental<br />
legislation—however minor.<br />
talc for the world 19<br />
SDI data
We welcome your feedback.<br />
Contact: communication@europe.luzenac.com<br />
This SD report is also available in PDF format<br />
on our website www.luzenac.com<br />
<strong>Luzenac</strong> Group<br />
131, av. Charles de Gaulle<br />
92<strong>20</strong>0 Neuilly - France<br />
tel +33 1 47 45 90 40<br />
fax +33 1 47 45 58 05<br />
<strong>Luzenac</strong> America <strong>Luzenac</strong> Asia<br />
9000 E. Nichols ave.<br />
Centennial, CO 80112 - U.S.A<br />
tel +1 303 643 0400<br />
fax +1 303 643 0446<br />
www.luzenac.com<br />
<strong>Luzenac</strong> Europe<br />
B.P. 1162<br />
31036 Toulouse Cedex 1 - France<br />
tel +33 5 61 50 <strong>20</strong> <strong>20</strong><br />
fax +33 5 61 40 06 23<br />
3, International Business Park<br />
01 - 18 Nordic European Centre<br />
Singapore 609927<br />
tel +65 6890 6926<br />
fax +65 6890 6927