Flow Control KTM Ball Valves - Valves and Controls
Flow Control KTM Ball Valves - Valves and Controls
Flow Control KTM Ball Valves - Valves and Controls
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<strong>KTM</strong> markets a complete line of ball<br />
valves for the most dem<strong>and</strong>ing<br />
application requirements of the oil <strong>and</strong><br />
gas, power, chemical, petrochemical<br />
<strong>and</strong> other process industries. Types<br />
include floating <strong>and</strong> trunnion, 3-way,<br />
diverting <strong>and</strong> control along with premier<br />
specialty products with unique features.<br />
They feature several proprietary seat<br />
designs, <strong>and</strong> offer a wide range of<br />
performance; the E-seat, PTFE/PFE<br />
copolymer, Gratite ® high temperature<br />
seat with tight shut-off <strong>and</strong> Metaltite<br />
metal seat.<br />
<strong>KTM</strong> has developed a reputation for<br />
high quality, dependable valves backed<br />
by excellent service. Each valve is<br />
precision manufactured from foundry<br />
casting to final assembly.<br />
Special options are available, including<br />
stem extensions, body coating <strong>and</strong><br />
double block <strong>and</strong> bleed. Testing is also<br />
available for chlorine service, oxygen<br />
service, vacuum service, liquid<br />
penetrant, magnetic particle, ultra-sonic<br />
<strong>and</strong> x-ray.<br />
Advantages<br />
• The most complete line of ball valves<br />
in either a manual or an automated<br />
mode of operation.<br />
• St<strong>and</strong>ard, off-the-shelf, special <strong>and</strong><br />
custom-made valves.<br />
• Mill Test Reports (MTRs) available on<br />
all valves.<br />
• Material traceability.<br />
• Continuing source guarantees.<br />
• Product warranties.<br />
• Strategically located sales, service<br />
<strong>and</strong> distribution centers provide rapid<br />
delivery, service <strong>and</strong> repair.<br />
• Qualified service <strong>and</strong> engineering<br />
support.<br />
<strong>Flow</strong> <strong>Control</strong><br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong> manufactures the most complete line of quality ball valves,<br />
<strong>and</strong> can provide the exact ball valves <strong>and</strong> actuators to meet the<br />
most dem<strong>and</strong>ing application requirements.<br />
Floating/Trunnion<br />
Size Range:<br />
1/2" to 30"<br />
ASME Class: 150 <strong>and</strong> 2500<br />
Temperature Rating: -328°F to 932°F<br />
3-way<br />
Size Range:<br />
1/2" to 14"<br />
ASME Class: 150, 300, <strong>and</strong> 600<br />
3-way Patterns: L, T, <strong>and</strong> Y<br />
Temperature Rating: -20°F to 932°F<br />
Single V, VS11<br />
Size Range: 1" to 20"<br />
ASME Class: 150 <strong>and</strong> 300<br />
<strong>Control</strong> Valve Range: 100:1 rangeability<br />
Temperature Rating: -20°F to 518°F<br />
Dual V<br />
Size Range: 1" to 8"<br />
ASME Class: 150 <strong>and</strong> 300<br />
<strong>Control</strong> Valve Range: 250:1<br />
Temperature Rating: -20°F to 518°F<br />
<strong>KTM</strong> is either a trademark or registered trademark of Tyco International Services AG or its affiliates in<br />
the United States <strong>and</strong>/or other countries. All other br<strong>and</strong> names, product names, or trademarks belong<br />
to their respective holders.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550-US-0906
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Contents<br />
Product Offering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8<br />
SB11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12<br />
Omni II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23<br />
Metal Seated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26<br />
Energy Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28<br />
3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .<br />
Low Temperature <strong>and</strong><br />
29-37<br />
Cryogenic <strong>Valves</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-44<br />
Process, Production, Floating <strong>and</strong> Trunnion <strong>Valves</strong> . . . . . . . . . . . . . . . . . . . . . 45-52<br />
Single V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-56<br />
VS Rotary <strong>Control</strong> Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-62<br />
Dual V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-66<br />
Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67-79<br />
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-81<br />
St<strong>and</strong>ards <strong>and</strong> Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Experience <strong>and</strong> Reputation<br />
For over 60 years, we have developed a<br />
reputation for high quality, dependable<br />
valves <strong>and</strong> outst<strong>and</strong>ing service for our<br />
customers.<br />
Totally Integrated<br />
Manufacturing Facility<br />
You can count on <strong>KTM</strong> ball valves for<br />
lasting, dependable service. Each valve<br />
is precision manufactured from foundry<br />
casting to final assembly. By controlling<br />
every component of manufacturing, we<br />
maintain total quality control.<br />
Dependable Quality<br />
<strong>and</strong> Performance<br />
In addition, unique design features help<br />
add to the life <strong>and</strong> performance of our<br />
valves, such as an incredibly high degree<br />
of accuracy that is machined into every<br />
ball – a sphericity of ± 0.0008" <strong>and</strong> a<br />
4 RMS finish.<br />
Process <strong>and</strong> Quality <strong>Control</strong><br />
(S.P.Q.C.)<br />
<strong>KTM</strong> is committed to Statistical Process<br />
Quality <strong>Control</strong>. Products are manufactured<br />
utilizing S.P.Q.C. as a powerful tool for<br />
producing quality products.<br />
Special Options <strong>and</strong><br />
Testings are Available<br />
Options<br />
• Stem extension<br />
• Body coating<br />
• Double block <strong>and</strong> bleed<br />
Tests<br />
• Chlorine service<br />
• Oxygen service<br />
• Vacuum service<br />
• Liquid penetrant<br />
• Magnetic particle<br />
• Ultra-sonic<br />
• X-ray<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
3
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
SB11<br />
(Pages 9-12)<br />
Model Number SB11 EB100/EB800/EB100-PL<br />
Type Split Body Split Body<br />
Floating <strong>Ball</strong> Floating <strong>Ball</strong><br />
Bi-directional Bi-directional<br />
RF Flanged Ends RF Flanged Ends<br />
Bore Full Full <strong>and</strong> Reduced<br />
Pressure Class ANSI 150 lb ANSI 150 lb<br />
ANSI 300 lb<br />
Size Range 1/2" to 8" 1/2" to 8" (Full)<br />
6" to 10" (Reduced)<br />
Body Material Carbon Steel Carbon Steel<br />
316 SS 316 SS<br />
304 SS<br />
Alloy 20<br />
Monel ®<br />
Special Alloys<br />
Trim Options 316 SS 316 SS<br />
304 SS<br />
Monel ®<br />
Alloy 20<br />
Hastelloy ® Maximum<br />
C<br />
Special Alloys<br />
Working<br />
Pressure<br />
285 psi 285 psi/720 psi<br />
Temperature<br />
Range<br />
-20°F up to 420°F -50°F up to 932°F<br />
Seat Options E E, K, F, M, T<br />
Features Anti-static Electricity Anti-static Electricity<br />
Blow-out Proof Stem Blow-out Proof Stem<br />
Cavity Relief Cavity Relief<br />
Fire-safe Cold-flow Resistance Seat<br />
ISO Integral Mounting Flange Fire-safe<br />
Locking Device Fugitive Emission <strong>Control</strong> Device<br />
Positive <strong>Flow</strong> Stem Indicator ISO Integral Mounting Flange<br />
Positive Shut-off Locking Device<br />
NACE MR01.75 Positive <strong>Flow</strong> Stem Indicator<br />
Positive Shut-off<br />
NACE MR01.75<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
4<br />
Omni II<br />
(Pages 13-21)
Floating<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Metal Seated<br />
(Pages 24-26)<br />
Trunnion<br />
Model Number EB100/EO100 EO1200 EB100/EO100<br />
Type Split Body Split Body Split Body<br />
Floating <strong>Ball</strong> Trunnion Floating <strong>Ball</strong><br />
RF Flanged Ends Bi-directional Bi-directional<br />
Class V Seat Leakage RF Flanged Ends SE/SW Ends<br />
Bi-directional Class 5Seat Leakage<br />
Bore Full Full Full<br />
Pressure Class ANSI 150 lb ANSI 150 lb ANSI 300 lb<br />
ANSI 300 lb ANSI 300 lb ANSI 600 lb (also available in Flange<br />
ANSI 600 lb (Uni-directional) ANSI 600 lb End, sizes 1/2" to 4")<br />
Size Range 1/2" to 8" (150/300) 2" to 20" (150/300) 1/2" to 2"<br />
1/2" to 1 1/2" (600) 2" to 18" (600)<br />
Body Material Carbon Steel Carbon Steel Carbon Steel<br />
316 SS 316 SS 316 SS<br />
Special Alloys Special Alloys<br />
Trim Options 316 SS/329 SS 316 SS/329 SS 316 SS/329 SS<br />
Monel ® Monel ® Monel ®<br />
Hastelloy ® C Hastelloy ® C Hastelloy ® C<br />
Special Alloys Special Alloys Special Alloys<br />
Energy Process<br />
(Pages 27-28)<br />
Maximum<br />
Working<br />
Pressure<br />
285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi<br />
Temperature<br />
Range<br />
-20°F up to 932°F -20°F up to 932°F -50°F up to 932°F<br />
Seat Options M M F<br />
Features Anti-static Electricity Anti-static Electricity Anti-static Electricity<br />
Blow-out Proof Stem Blow-out Proof Stem Blow-out Proof Stem<br />
Cavity Relief Cavity Relief Fire-safe<br />
Fire-safe Fire-safe Fugitive Emission <strong>Control</strong> Device<br />
Fugitive Emission <strong>Control</strong> Device Fugitive Emission <strong>Control</strong> Device Locking Device<br />
Locking Device Positive <strong>Flow</strong> Stem Indicator Positive Shut-off<br />
Positive <strong>Flow</strong> Stem Indicator Positive <strong>Flow</strong> Stem Indicator NACE MR01.75<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
5
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
3-Way<br />
(Pages 29-37)<br />
Model Number EO3100/EO3800 E3200/E3900 EB100/EO100/EO1200<br />
Type 3-Way, 2-Seats 3-Way, 4-Seats Split Body<br />
Floating <strong>Ball</strong> Floating <strong>Ball</strong> Floating <strong>Ball</strong><br />
“L” Port “L” Port Trunnion<br />
RF Flanged Ends “T” Port<br />
Trunnion Available<br />
Bore Full <strong>and</strong> Reduced Full <strong>and</strong> Reduced Full<br />
Pressure Class ANSI 150 lb ANSI 150 lb (E3900 only) ANSI 150 lb<br />
ANSI 300 lb ANSI 300 lb (E3200) ANSI 300 lb<br />
ANSI 600 lb ANSI 600 lb ANSI 600 lb<br />
Size Range 1 1/2" to 8" (Full) 1/2" to 8" (Full) 1/2” to 30”<br />
6" to 10" (Reduced) 6" to 8" (Reduced)<br />
10" to 12" (Trunnion)<br />
Body Material Carbon Steel Carbon Steel Carbon Steel (LCC, LCB)<br />
316 SS 316 SS 316 SS<br />
Special Alloys<br />
Trim Options 316 SS 316 SS 304 SS<br />
Monel ® Monel ® 316 SS<br />
Hastelloy ® C Hastelloy ® C<br />
Special Alloys Special Alloys<br />
Maximum<br />
Working<br />
Pressure<br />
285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi<br />
Temperature<br />
Range<br />
-94°F up to 550 (932°F) -20°F up to 300°F -196°F to -320°F<br />
Seat Options E, G, K, T (F) T, G, E E, T, H<br />
Features Anti-static Electricity Anti-static Electricity Anti-static Electricity<br />
Blow-out Proof Stem Blow-out Proof Stem Block <strong>and</strong> Bleed<br />
Cavity Relief Cavity Relief Blow-out Proof Stem<br />
Fugitive Emission <strong>Control</strong> Device Fugitive Emission <strong>Control</strong> Device Cavity Relief<br />
Locking Device Locking Device Fire-safe<br />
Positive <strong>Flow</strong> Stem Indicator Positive <strong>Flow</strong> Stem Indicator Fugitive Emission <strong>Control</strong> Device<br />
Positive Shut-off Positive Shut-off NACE MR01.75<br />
NACE MR01.75 NACE MR01.75 Shell MESC 77/306<br />
BS 6755, BS 6364<br />
(valves for cryogenic service)<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
6
Low Temperature <strong>and</strong><br />
Cryogenic <strong>Valves</strong><br />
(Pages 38-44)<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Process, Production, Floating <strong>and</strong><br />
Trunnion <strong>Valves</strong><br />
(Pages 45-52)<br />
Model Number EO1200/EO8200 EO1100/EO8100/EO100<br />
Type Split Body Split Body<br />
Trunnion Trunnion <strong>and</strong> Floating <strong>Ball</strong><br />
Bi-directional Bi-directional<br />
RF/RTJ/BW RF/RTJ/BW<br />
Bore Full <strong>and</strong> Reduced Full <strong>and</strong> Reduced<br />
Pressure Class ANSI 150 lb ANSI 150 lb<br />
ANSI 300 lb ANSI 300 lb<br />
ANSI 600 lb ANSI 600 lb<br />
ANSI 900 lb ANSI 900 lb<br />
ANSI 1500 lb ANSI 1500 lb<br />
ANSI 2500 lb<br />
Size Range 2" to 20" (150/300) 1/2" to 11/2" (600, Floating)<br />
2" to 26" (600) 2" to 20" (600)<br />
11/2" to 20" (900/1500)<br />
1/2" to 1" (900/1500, Floating)<br />
11/2" Model Number EB100/EO100/EO1200<br />
Type Split Body<br />
Floating <strong>Ball</strong><br />
Trunnion<br />
“T” Port<br />
Bore Full<br />
Pressure Class ANSI 150 lb<br />
ANSI 300 lb<br />
ANSI 600 lb<br />
Size Range 1/2" to 30"<br />
to 20" (900/1500)<br />
1/2" to 8" (2500)<br />
2" to 30" (150/300)<br />
Body Material Carbon Steel (LCC, LCB) Body Material Carbon Steel Carbon Steel<br />
316 SS<br />
316 SS 316 SS<br />
Trim Options 304 SS<br />
Trim Options 316 SS Carbon Steel<br />
316 SS<br />
ENP 316 SS<br />
HCR ENP<br />
HCR<br />
Maximum<br />
Working<br />
Pressure<br />
285 psi/720 psi/1440 psi<br />
Maximum<br />
Working<br />
Pressure<br />
285 psi/720 psi<br />
1440 psi/2220 psi/3600 psi<br />
285 psi/720 psi/1440 psi<br />
2220 psi/3600 psi/6000 psi<br />
Temperature<br />
Range<br />
-196°F to -320°F<br />
Temperature<br />
Range<br />
-20°F up to 500°F -20°F up to 300°F<br />
Seat Options E, T, H<br />
Seat Options H, K H<br />
Features Anti-static Electricity Features Anti-static Electricity Anti-static Electricity<br />
Block <strong>and</strong> Bleed<br />
Block <strong>and</strong> Bleed Block <strong>and</strong> Bleed<br />
Blow-out Proof Stem<br />
Blow-out Proof Stem Blow-out Proof Stem<br />
Cavity Relief<br />
Cavity Relief Cavity Relief<br />
Fire-safe<br />
Fire-safe Fire-safe<br />
Fugitive Emission <strong>Control</strong> Device Fugitive Emission <strong>Control</strong> Device Fugitive Emission <strong>Control</strong> Device<br />
NACE MR01.75<br />
Positive <strong>Flow</strong> Stem Indicator Positive <strong>Flow</strong> Stem Indicator<br />
Shell MESC 77/306<br />
Positive Shut-off Positive Shut-off<br />
BS 6755, BS 6364<br />
(valves for cryogenic service)<br />
NACE MR01.75 NACE MR01.75<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
7
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Single V<br />
(Pages 53-56)<br />
Model Number WO400/WO600/VS Type WA Series<br />
Dual V<br />
(Pages 63-66)<br />
Type Split Body One-Piece Body<br />
Trunnion Trunnion<br />
Uni-directional Uni-directional<br />
RF Flanged Ends RF Flanged Ends/Wafer Ends<br />
Class II, IV Seat Leakage Class V Seat Leakage<br />
VS Type - ISA S75.4<br />
Bore Full <strong>and</strong> Reduced Reduced<br />
Pressure Class ANSI 150 lb ANSI 150 lb<br />
ANSI 300 lb ANSI 300 lb<br />
ANSI 600 lb<br />
ISA<br />
Size Range 1" to 20" 1" to 8"<br />
Body Material Carbon Steel 316 SS<br />
316 SS<br />
Trim Options 316 SS/HCr 316 SS/HCr<br />
316 SS Stellited<br />
Maximum<br />
Working<br />
Pressure<br />
285 psi/720 psi/1440 psi 275 psi/720 psi<br />
Temperature<br />
Range<br />
-20°F up to 482°F -20°F up to 518°F<br />
Seat Options L, S M (316 SS Stellited)<br />
Features Locking Device Fugitive Emission <strong>Control</strong> Device<br />
Positive <strong>Flow</strong> Stem Indicator ISO Integral Mounting Flange<br />
NACE MR01.75<br />
Positive <strong>Flow</strong> Stem Indicator<br />
NACE MR01.75<br />
Locking Device<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
8
Features<br />
• Designed <strong>and</strong> manufactured to major<br />
international st<strong>and</strong>ards.<br />
• Designed for zero leakage with<br />
st<strong>and</strong>ard E-seat technology.<br />
• Pure white E-seat seal helps relieve<br />
concern over product contamination<br />
<strong>and</strong> possible “popcorning” in reactive<br />
monomer applications.<br />
• Anti-cold flow-integral seat lip<br />
designed to eliminate seat<br />
deformation <strong>and</strong> cold flow.<br />
• Fire-safe tested to API 607 4th Edition.<br />
• Secondary fire-safe metal-to-metal<br />
seat is st<strong>and</strong>ard.<br />
• Blow-out proof stem.<br />
• Static electricity grounding device.<br />
• CE marking to PED 97/23/EC.<br />
• ISO 5211 mounting pad.<br />
• SealMaster technology on packing<br />
area to meet most fugitive emission<br />
requirements.<br />
• Low operating torque for ease of<br />
operation <strong>and</strong> reduced actuator cost.<br />
• Automatic cavity pressure relief.<br />
Special Options<br />
• Stem extensions.<br />
• Special trim configurations for<br />
corrosive applications.<br />
• Special alloy body materials available<br />
upon request.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
SB11 ASME Floating <strong>Ball</strong> Valve, Cost-Effective, Two-Piece Split Body<br />
General Applications<br />
• Pulp <strong>and</strong> paper<br />
• Chemical<br />
• Reactive monomers<br />
• Oil <strong>and</strong> gas productions<br />
• Fire-safe <strong>and</strong> flammables<br />
• Food <strong>and</strong> beverage<br />
• Steam<br />
St<strong>and</strong>ards<br />
• API 598<br />
• ANSI B16.5, B16.10 <strong>and</strong> B16.34<br />
• Fire-safe approved, API 607 4th<br />
Edition<br />
• CE marking to PED 97/23/EC<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
9
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
SB11 ASME Floating <strong>Ball</strong> Valve, Cost-Effective, Two-Piece Split Body<br />
H<strong>and</strong>le for valve size<br />
2 1/2" to 8" [65 to 200 mm]<br />
Parts <strong>and</strong> Materials<br />
24<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
10<br />
21<br />
22<br />
15<br />
17<br />
23<br />
2<br />
7a<br />
3<br />
7<br />
17<br />
23<br />
14<br />
13<br />
12<br />
11<br />
1<br />
15<br />
10<br />
9<br />
6<br />
5 8<br />
Materials<br />
No. Part Stainless Steel Body WCB Body Qty<br />
1 Body A351 Gr. CF8M A216 Gr. WCB 1<br />
2 Cap A351 Gr. CF8M A216 Gr. WCB 1<br />
3 <strong>Ball</strong> A351 Gr. CF8M A351 Gr. CF8M 1<br />
4 Stem A 276 Type 316 A 276 Type 316 1<br />
5 Seat PTFE/PFA Copolymer PTFE/PFA Copolymer 2<br />
6 1 Body seal PTFE PTFE 1<br />
7 Stud A 193 Gr. B8 A 193 Gr. B7 4 - 12<br />
7a Nut A 194 Gr. 8 A 194 Gr. 2H 4 - 12<br />
8 Lower tost washer 50% SS/50% PTFE 50% SS/50% PTFE 1<br />
9 Compress ring SUS 316 SUS 316 1<br />
10 1 Upper tost washer PTFE/PFA Copolymer PTFE/PFA Copolymer 1<br />
11 1 V-ring stem packing PTFE PTFE 1 set<br />
12 Tost washer PEEK PEEK 1<br />
13 Gl<strong>and</strong> SUS 304 SUS 304 1<br />
14 Belleville washer SUS 301 SUS 301 2<br />
15 Stem nut SUS 304 SUS 304 1 - 2<br />
16 Static ball SUS 304 SUS 304 1<br />
17 Lock saddle SUS 304 SUS 304 1<br />
18 Stop bolt SUS 304 SUS 304 1<br />
19 H<strong>and</strong>le ( 1/2" to 2") SUS 304 SUS 304 1<br />
20 H<strong>and</strong>le sleeve ( 1/2" to 2") Vinyl Vinyl 1<br />
21 H<strong>and</strong>le (2 1/2" to 8") SGP Zn Plating SGP Zn Plating 1<br />
22 H<strong>and</strong>le adapter (2 1/2" to 8") CF8 (2 1/2" to 4") A536 (6" to 8") 1<br />
23 Triangle stopper SUS 304 SUS 304 1<br />
24 Bolt (2 1/2" to 8") SUS 304 SUS 304 1<br />
4<br />
16<br />
19<br />
20<br />
H<strong>and</strong>le for valve size<br />
1/2" to 2" [15 to 50 mm]<br />
18<br />
Notes:Notes<br />
1. Option – For fire tested to API 607 4th Edition,<br />
packing material will be changed to Graphite.<br />
2. Other body materials available.
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
SB11 ASME Floating <strong>Ball</strong> Valve, Cost-Effective, Two-Piece Split Body<br />
L<br />
W<br />
H H<br />
1/2" to 2" [15 - 50 mm] 2 1/2" to 8" [65 - 200 mm]<br />
ANSI Class 150 Dimensions<br />
W<br />
L<br />
T<br />
ød øg øC øD<br />
Valve d L H W D C g f T N m H1 H2 H3 SW U ISO M Wt.<br />
Size Lbs.<br />
1/2" 0.59 4.25 3.54 4.92 3.50 2.38 1.38 0.06 0.44 4 0.63 0.89 0.47 0.08 0.25 1.18 F04 M5 4<br />
3/4" 0.79 4.62 3.68 4.92 3.86 2.76 1.69 0.06 0.44 4 0.63 0.87 0.49 0.08 0.25 1.18 F04 M5 7<br />
1" 1.00 5.00 4.09 5.94 4.25 3.13 2.01 0.06 0.44 4 0.63 0.93 0.51 0.12 0.31 1.38 F05 M6 9<br />
1 1/2" 1.50 6.50 4.90 7.24 5.00 3.88 2.87 0.06 0.56 4 0.63 1.06 0.55 0.12 0.37 2.17 F07 M8 15<br />
2" 2.00 7.00 5.24 7.24 5.99 4.74 3.62 0.06 0.63 4 0.75 1.06 0.55 0.12 0.37 2.17 F07 M8 18<br />
2 1/2" 2.50 7.50 6.38 19.49 7.01 5.49 4.13 0.06 0.69 4 0.75 1.81 0.96 0.12 0.67 2.76 F10 M10 31<br />
3" 3.00 8.00 6.77 19.49 7.48 6.00 5.00 0.06 0.75 4 0.75 1.81 0.98 0.12 0.67 2.76 F10 M10 40<br />
4" 4.00 9.00 7.76 23.43 9.02 7.50 6.18 0.06 0.94 8 0.75 2.05 1.18 0.12 0.67 2.76 F10 M10 60<br />
6" 6.00 15.50 11.06 31.50 10.98 9.51 8.50 0.06 1.00 8 0.87 2.68 1.61 0.12 0.91 3.35 F12 M12 165<br />
8" 8.00 18.00 12.48 43.31 13.50 11.75 10.63 0.06 1.13 8 0.87 2.68 1.61 0.12 0.91 3.35 F12 M12 282<br />
ANSI Class 150 Dimensions [mm, kg]<br />
15 15 108 90.0 125 89 60.5 35 1.6 11.2 4 16 22.5 12.0 2 6.3 30 F04 M5 2<br />
20 20 117 93.5 125 98 70.0 43 1.6 11.2 4 16 22.0 12.5 2 6.3 30 F04 M5 3<br />
25 25 127 104.0 151 108 79.5 51 1.6 11.2 4 16 23.5 13.0 3 8.0 35 F05 M6 4<br />
40 38 165 124.5 184 127 98.5 73 1.6 14.3 4 16 27.0 14.0 3 9.5 55 F07 M8 7<br />
50 50 178 133.0 184 152 120.5 92 1.6 15.9 4 19 27.0 14.0 3 9.5 55 F07 M8 8<br />
65 64 190 162.0 495 178 139.5 105 1.6 17.5 4 19 46.0 24.5 3 17.0 70 F10 M10 14<br />
80 76 203 172.0 495 190 152.5 127 1.6 19.1 4 19 46.0 25.0 3 17.0 70 F10 M10 18<br />
100 100 229 197.0 595 229 190.5 157 1.6 23.9 8 19 52.0 30.0 3 17.0 70 F10 M10 27<br />
150 150 394 280.0 800 279 241.5 216 1.6 25.4 8 22 68.0 41.0 3 23.0 85 F12 M12 75<br />
200 201 457 315.0 1100 343 298.5 270 1.6 28.6 8 22 68.0 41.0 3 23.0 85 F12 M12 128<br />
Pressure, psi [MPa]<br />
Pressure/Temperature Ratings<br />
868<br />
[6]<br />
723<br />
[5]<br />
579<br />
[4]<br />
434<br />
[3]<br />
289<br />
[2]<br />
145<br />
[1]<br />
0<br />
ANSI Class 300 Body Rating<br />
ANSI Class 150 Body Rating<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
11<br />
f<br />
Flange End<br />
N-øm<br />
-20 32 104 176 249 320 392 464<br />
[-29] [0] [40] [80] [120] [160] [200] [240]<br />
Temperature, °F [°C]<br />
D: Flange outside diameter<br />
C: Bolt pitch circle<br />
g: Raised face diameter<br />
f: Raised face height<br />
d: Bore diameter<br />
T: Flange thickness<br />
N: Number of bolts<br />
m: Bolt hole diameter<br />
H1<br />
SW<br />
H3<br />
M<br />
H2<br />
Valve Size:<br />
øU<br />
Top Works<br />
1/2" to 3/4" [15 to 20 mm]<br />
1" to 2 1/2" [25 to 60 mm]<br />
3" to 4" [80 to 100 mm]<br />
6" [150 mm]<br />
8" [200 mm]
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
SB11 ASME Floating <strong>Ball</strong> Valve, Cost-Effective, Two-Piece Split Body<br />
Stem Sealing<br />
SealMaster<br />
V-ring<br />
Stem Packing<br />
2<br />
Belleville<br />
Washers<br />
Stem Sealing Details<br />
1<br />
3<br />
B<br />
Main Features of SealMaster<br />
Patented Stem Seal Arrangement<br />
•“Multiple” sealings up to 6 areas (see Views 1-6) for<br />
pressure <strong>and</strong> high vacuum.<br />
• Encapsulated “Static” sealing achieved on upper<br />
tost seal.<br />
• Constant sealing force reflects to stem (see arrows<br />
“A”) <strong>and</strong> makes stem primary sealing “Positive.”<br />
A<br />
• Excellent wear resistance on lower tost seal (50% SS<br />
filled PTFE), 1000 times greater than that of PTFE to<br />
prolong the compensation of Belleville washers.<br />
C<br />
4<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
12<br />
6<br />
5<br />
Our extremely high cycle stem sealing design is accomplished<br />
by a double sealing system. The high performance of <strong>KTM</strong><br />
ball valves is mainly due to the unique SealMaster stem seal<br />
arrangement, which provides primary sealing. It has been<br />
specially designed <strong>and</strong> constructed to prevent line fluid<br />
permeation <strong>and</strong> resultant leakage. On top of this arrangement<br />
are multiple layers of V-ring stem packing, which act as<br />
secondary sealing. A set of Belleville washers automatically<br />
<strong>and</strong> constantly compresses the seals to adjust for wear,<br />
pressure <strong>and</strong> temperature fluctuations. Every <strong>KTM</strong> ball valve<br />
is a stalwart barrier against fugitive emissions.<br />
View 1 View 2 View 3<br />
View 4 View 5 View 6<br />
The live-loaded SealMaster is a combination of three<br />
components: (A) a cup <strong>and</strong> cone PFA/TFE upper tost seal;<br />
(B) a cup <strong>and</strong> cone sintered stainless steel 316 center load ring,<br />
<strong>and</strong> (C) a flat stainless steel/TFE lower tost seal. When tightened,<br />
the live loaded stem pulls up, compressing the stem tost seal.<br />
As this happens, material from upper <strong>and</strong> lower tost seal<br />
extrudes between stem <strong>and</strong> body enclosures (see Views 1-6).<br />
The surfaces between the bottom of the lower tost seal <strong>and</strong> top<br />
of the stem flange are smooth <strong>and</strong> all rotation occurs between<br />
these two surfaces, leaving the stem tost seal “static” to create<br />
the best possible seal. As rotation continues, components bed in<br />
<strong>and</strong> keep seal performance constant with usage. As operating<br />
wear takes place, the stem tost seal can be re-tightened to<br />
recommended torques multiple times.
The <strong>KTM</strong> Omni II is available in three<br />
basic style of seats – soft, hard <strong>and</strong><br />
metal-to-metal. Each offers a range of<br />
performance suitable to many<br />
applications.<br />
Seat Temperature Range<br />
• E-seat PTFE/PFA<br />
copolymer (st<strong>and</strong>ard) -148°F to 500°F<br />
• F-Gratite ® hard seat -50°F to 932°F<br />
• K-PEEK -20°F to 550°F<br />
• M-Metal seat -20°F to 932°F<br />
Features<br />
• Superior valve design at a competitive<br />
price.<br />
• Fugitive emissions control for<br />
flammable <strong>and</strong> non-flammable<br />
applications.<br />
• Machined ISO actuator mounting pad.<br />
• Designed for zero leakage with<br />
st<strong>and</strong>ard E-seat.<br />
• Pure white E-seat seal helps relieve<br />
concern over product contamination.<br />
• Positive alignment of split body.<br />
• Fire-safe design tested to API 607<br />
4th Edition.<br />
• Secondary fire-safe metal-to-metal<br />
seat is st<strong>and</strong>ard.<br />
• Blow-out proof stem.<br />
• Static electricity grounding device.<br />
• Sphericity tolerance of the balls,<br />
± 0.0008", <strong>and</strong> a 4 RMS surface<br />
finish are unsurpassed.<br />
• Reinforced PTFE bearing <strong>and</strong> packing<br />
rings reduce friction.<br />
• Lower operating torque for ease of<br />
operation <strong>and</strong> reduced actuator cost.<br />
• Positive position indication.<br />
• Meets NACE MR01.75 for sulfide<br />
cracking resistance.<br />
• Locking device capable.<br />
• Bi-directional shut-off.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Omni II Split Body Floating <strong>Ball</strong> Valve - Full <strong>and</strong> Reduced Bore<br />
Special Options<br />
• Stem extension<br />
• Special body coatings<br />
• Can be outfitted for cryogenic,<br />
chlorine, oxygen <strong>and</strong> vacuum<br />
services<br />
General Applications<br />
• Pulp <strong>and</strong> paper<br />
• Reactive monomers<br />
• Oil <strong>and</strong> gas production<br />
• Steam<br />
• Hot gases<br />
• Toxic <strong>and</strong> lethal<br />
• Fire-safe <strong>and</strong> flammables<br />
Special Tests<br />
• Liquid penetrant<br />
• Magnetic-particle<br />
• Ultra-sonic<br />
• X-ray<br />
Technical Data<br />
Size range: EB100 Full bore 1/2" to 8"<br />
EB800 Reduced bore<br />
6" to 10"<br />
St<strong>and</strong>ards: API 6D <strong>and</strong> 598<br />
ANSI B16.5, B16.10 <strong>and</strong><br />
B16.34<br />
Fire-safe approved API 607<br />
4th Edition, EXES 3-14-1-2A<br />
BS6755 Part 2<br />
BS5351<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
13
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Omni II Split Body Floating <strong>Ball</strong> Valve - Full <strong>and</strong> Reduced Bore<br />
Features<br />
ISO5211 Actuator Mounting<br />
Machined “automation pad” allows<br />
precise mounting of actuator; mounting<br />
bolts independent from stem-packing<br />
gl<strong>and</strong> bolts. Exact alignment reduces<br />
torque requirements <strong>and</strong> helps prevent<br />
out-of-line wear.<br />
Radial Tost Bearings<br />
Radial loading absorbed, <strong>and</strong> friction<br />
from axial stem loading reduced.<br />
Dual tost bearings support stem<br />
for extended cycle life <strong>and</strong> superior<br />
thermal characteristics.<br />
Blowout-proof Stem <strong>and</strong><br />
Primary Stem Seal<br />
Stem shoulder is an integral part<br />
of the stem, retained internally to<br />
help prevent stem blowout from<br />
pressure in body cavity. Primary<br />
stem seal prevents leakage to<br />
atmosphere, also serves as<br />
low-torque bearing.<br />
Precise, Smooth <strong>Ball</strong><br />
<strong>Ball</strong> sphericity <strong>and</strong> surface finish<br />
are key factors in valve life,<br />
pressure-holding capability,<br />
<strong>and</strong> operating torque. <strong>KTM</strong> ball<br />
specifications are unmatched:<br />
Sphericity : to ± 0.0008" <strong>and</strong><br />
surface finish 4 microinches RMS.<br />
Rigid Split Body<br />
Designed with extra bolts to assure<br />
positive alignment <strong>and</strong> maximum<br />
protection against bending stresses<br />
in the piping <strong>and</strong> forces produced by<br />
thermal distortion; seal is fire-safe<br />
metal-to-metal.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
14<br />
Fugitive Emissions <strong>Control</strong><br />
Multiple layers of adjustable<br />
PTFE Chevron packing rings<br />
for non-flammable service,<br />
<strong>and</strong> Soft Carbon braided <strong>and</strong><br />
die-formed for flammable service.<br />
Live Loaded Seals<br />
Belleville washer keeps constant<br />
force on stem-seal packing for seal<br />
integrity <strong>and</strong> extended valve life.<br />
Cast Bleed-port Boss<br />
Provisions for drain bleed port if<br />
desired. (not shown)<br />
Anti-static Grounding<br />
Retained wire-ring provides positive<br />
ground for use with volatile or<br />
flammable liquids. (not shown)
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Omni II Split Body Floating <strong>Ball</strong> Valve - Full <strong>and</strong> Reduced Bore<br />
St<strong>and</strong>ard Primary Containment Seals<br />
Fugitive Emission <strong>Control</strong><br />
For flammable services<br />
Fire-safe tested per API 607 4th<br />
Edition/EXES 3-14-1-2A. Braided Soft<br />
Carbon for upper <strong>and</strong> lower rows,<br />
die-formed Soft Carbon for middle seal.<br />
For flammable services<br />
Double packing gl<strong>and</strong> elastomer seal<br />
<strong>and</strong> lantern ring.<br />
St<strong>and</strong>ard bonnet<br />
Extended bonnet<br />
For non-flammable services<br />
Fire-safe design with multi-layered,<br />
adjustable Chevron packing rings.<br />
Optional Secondary Containment Seals<br />
Fugitive Emission <strong>Control</strong> – Toxic <strong>and</strong> Lethal Applications<br />
For non-flammable services<br />
Double packing gl<strong>and</strong> elastomer seal<br />
<strong>and</strong> lantern ring.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
15
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Omni II Split Body Floating <strong>Ball</strong> Valve - Full <strong>and</strong> Reduced Bore<br />
Seat Design Selection<br />
The Omni II is available in three basic styles of seats – soft, hard <strong>and</strong> metal, each<br />
offering a range of performance suitable to many applications.<br />
Soft Seat<br />
Choose from three soft seat materials:<br />
The st<strong>and</strong>ard E-seat PTFE/PFA<br />
copolymer, PEEK <strong>and</strong> PTFE. Each type<br />
of seat is retained in the same manner,<br />
with the valve body machined with a<br />
protective lip designed to eliminate seat<br />
deformation <strong>and</strong> cold flow. This same<br />
lip acts as a secondary back-up seal,<br />
which forms a metal-to-metal contact in<br />
the event the primary soft seal is<br />
destroyed in a fire.<br />
The E-seat offers process purity,<br />
strength, integrity, low permeability<br />
<strong>and</strong> high resiliency. It is composed of<br />
a unique molecularly enhanced<br />
copolymer of PTFE <strong>and</strong> PFA. It offers<br />
a full range of properties formerly<br />
requiring two separate materials. The<br />
E-seat provides pressure <strong>and</strong><br />
The Popcorn Factor<br />
The photographs show a virgin PTFE<br />
seat after attack by reactive monomers<br />
(in this case, styrene). The material’s<br />
molecular matrix has been penetrated<br />
by uninhibited monomers due to vapor<br />
pressure, allowing a polymeric reaction<br />
to take place. Commonly called<br />
“popcorn polymerization,” this reaction<br />
can totally destroy seat material.<br />
In the second photograph, you can see<br />
the results of a field test of the E-seat<br />
copolymer by <strong>KTM</strong>. Using butadiene,<br />
Pressure/Temperature Ratings<br />
This graph shows pressure <strong>and</strong><br />
temperature ratings of the three seat<br />
materials with a full bore of 3 <strong>and</strong> 4<br />
inches <strong>and</strong> a reduced bore of 4 inches.<br />
The E-seat provides characteristics<br />
identical to the carbon-filled material,<br />
while retaining its pure white color. The<br />
same is true at full bores ranging from<br />
1/2" to 8" <strong>and</strong> reduced bores of 6" to 10".<br />
temperature capabilities previously<br />
available only with glass or carbon<br />
fiber-reinforced PTFE. In hightemperature<br />
operations, the seat<br />
remains white, eliminating the risk of<br />
color contamination associated with<br />
seats made from darker reinforced<br />
materials. The E-seat is excellent on a<br />
wide variety of applications but is<br />
particularly recommended for use on<br />
styrene <strong>and</strong> butadiene, where low<br />
permeability is a performance factor;<br />
<strong>and</strong> on low-pressure steam, where<br />
flaking of virgin PTFE is a problem. It<br />
s also recommended for use on food<br />
<strong>and</strong> beverage, pharmaceutical <strong>and</strong><br />
biotech, paper, clean gas <strong>and</strong> any other<br />
applications where product purity <strong>and</strong><br />
the lack of foreign fillers are critical to<br />
success.<br />
generally considered the worst-case<br />
scenario due to its small molecular size,<br />
the test ran for two years at 120 psi <strong>and</strong><br />
180°F. The seats experienced minimum<br />
distortion <strong>and</strong>, after the two-year period,<br />
did not leak in service. Pressure tests<br />
after removal, at 1.1 times design, also<br />
showed no seat leakage. The photo<br />
shows two of the seats tested <strong>and</strong> for<br />
comparison, a new seat is shown in the<br />
foreground.<br />
<strong>KTM</strong>’s PTFE/PFA copolymer E-seat<br />
offers the protection from color<br />
contamination as with virgin PTFE<br />
seats – but, unlike virgin PTFE, it offers<br />
equal or better strength, integrity,<br />
permeability <strong>and</strong> resiliency previously<br />
associated only with reinforced PTFE.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
16<br />
Pressure, psi<br />
Body Seat<br />
Lip<br />
1000<br />
900<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
<strong>Ball</strong><br />
Burned<br />
Seat<br />
Body<br />
<strong>Ball</strong> Lip<br />
Fire-safe Seat Design<br />
300 lb Rating<br />
E-seat – G-Seat<br />
PTFE seat<br />
150 lb Rating<br />
0<br />
0 100 200 300 400 500<br />
Temperature (°F)
Gasket<br />
Cushion<br />
Seal<br />
Body<br />
Seat<br />
<strong>Ball</strong><br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Omni II Split Body Floating <strong>Ball</strong> Valve - Full <strong>and</strong> Reduced Bore<br />
Seat Design Selection<br />
Metaltite Metal Seat<br />
<strong>KTM</strong> utilizes proprietary processes with special lapping technologies, enabling us to<br />
provide a higher quality product with a superior level of performance. Suitable for a<br />
temperature range from -50°F to 932°F, the Metaltite metal seat is bi-directional <strong>and</strong><br />
provides a high performance solution to many difficult applications. Precision lapping<br />
of the ball-to-seat result in superior interfacing <strong>and</strong> a tight shut-off conforming to ANSI<br />
FCI 70-2 Class V <strong>and</strong> Class VI. Available with two different ball coatings: Hard chrome<br />
or Nickel alloy overlay. Durable stellited stainless seats are highly corrosion <strong>and</strong><br />
erosion resistant. RTFE or soft carbon stem seals are available.<br />
For complete information on Metal Seat, see page 26.<br />
Spring<br />
Hard Gratite ® Seat<br />
Seat<br />
Body<br />
<strong>Ball</strong><br />
Pressure/Temperature Ratings (Gratite ®)<br />
Pressure - psi<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
-20 100 200 300 400 500 600 700 800 900 1000<br />
Temperature - °F<br />
Body<br />
Cap<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
17<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
<strong>Ball</strong><br />
Seat<br />
Gasket<br />
A proprietary product for high-temperature, high-pressure, flammable <strong>and</strong> corrosive<br />
critical-process applications, the <strong>KTM</strong> Gratite ® seat offers superior performance <strong>and</strong><br />
reliability. Patented (U.S. Patent 4,269,391), it is designed to operate within a<br />
temperature range from -50°F to 932°F. Gratite ® is a bonded composite of hard<br />
graphite material. The cushion seal provides resiliency during thermal expansioncontraction.<br />
The result is a seat with physical properties that are far superior to<br />
conventional ball valve seats of carbon graphite construction.<br />
• More economical than Stellite.<br />
• High resistance to thermal shock.<br />
For complete information on<br />
Gratite ® seat, see page 20.<br />
CF8M-316 SS ASTM-A216 WCB - Carbon Steel<br />
ANSI Class 300<br />
ANSI<br />
Class 150<br />
Pressure - psi<br />
-50°F to 932°F<br />
Wide Temperature Range<br />
ANSI<br />
Class 150<br />
-20 100 200 300 400 500 600 700 800 900 1000<br />
Temperature - °F<br />
ANSI Class 300
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Omni II Split Body Floating <strong>Ball</strong> Valve - Full <strong>and</strong> Reduced Bore<br />
Technical Information<br />
W<br />
L<br />
L<br />
W<br />
H H<br />
Sizes 1/2" to 1" Sizes 1/2" to 2" Sizes 2 1/2" to 3" Sizes 4" to 8" 8" Gear operated Flange diameter<br />
150 lb. Class Dimensions, Full <strong>and</strong> Reduced Bore<br />
1/2" 0.50 4.25 2.38 5.13 0.25 5.0 – – – – – – 3.5 2.38 1.38 0.44 (4) 5/8<br />
3/4" 0.75 4.62 2.5 5.13 0.25 6.5 – – – – – – 3.86 2.76 1.69 0.44 (4) 5/8<br />
1" 1.0 5.0 3.0 6.31 0.31 10.0 – – – – – – 4.25 3.13 2.01 0.44 (4) 5/8<br />
1 1/2" 1.5 6.5 4.06 9.06 0.44 17.0 – – – – – – 5.0 3.88 2.87 0.56 (4) 5/8<br />
2" 2.0 7.0 4.5 9.06 0.44 23.0 – – – – – – 5.99 4.74 3.62 0.63 (4) 3/4<br />
2 1/2" 2.5 7.5 6.13 15.75 0.69 42.0 – – – – – – 7.01 5.49 4.13 0.69 (4) 3/4<br />
3" 3.0 8.0 6.5 15.75 0.69 51.0 – – – – – – 7.48 6.0 5.0 0.75 (4) 3/4<br />
4" 4.0 9.0 7.5 28.13 0.88 74.0 – – – – – – 9.02 7.5 6.18 0.94 (8) 3/4<br />
6" 6.0 15.5 10.75 45.06 1.06 151.0 5 10.5 10.0 28.13 1.06 121 10.98 9.51 8.5 1.0 (8) 7/8<br />
8" 8.0 18.0 13.5 59.0 1.42 238.0 6 11.5 10.75 45.06 1.25 182 13.5 11.75 10.63 1.13 (8) 7/8<br />
10" – – – – – – 8 13.0 15.94 59.45 1.42 267 15.98 14.25 12.76 1.19 (12) 1<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
18<br />
L<br />
W<br />
L<br />
W<br />
H H<br />
4 1/2"<br />
L<br />
8" to 16 3/16"<br />
T<br />
dG CD<br />
N-h<br />
Gear operator<br />
E<br />
13 3/4"<br />
Stem Top<br />
Valve EB100 Full Bore Weight EB800 Reduced Bore Weight 150 Lb. Flange<br />
Size (d) Bore L H W E Lbs. (d) Bore L H W E Lbs. D C G T (N) - h<br />
23 5/8"
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Omni II Split Body Floating <strong>Ball</strong> Valve - Full <strong>and</strong> Reduced Bore<br />
Technical Information<br />
300 lb. Class Dimensions, Full Bore<br />
Valve EB100 Full Bore 300 Lb. Flange Weight<br />
Size (d) Bore L H W E D C G T (N) -h Lbs.<br />
1/2" 0.5 5.5 2.25 5.13 0.28 3.74 2.62 1.38 0.56 (4) 5/8 5.5<br />
3/4" 0.75 6.0 2.5 5.13 0.28 4.61 3.25 1.69 0.63 (4) 3/4 7.0<br />
1" 1.0 6.5 3.0 6.25 0.31 4.88 3.5 2.01 0.69 (4) 3/4 11.0<br />
1 1/2" 1.5 7.5 3.75 9.5 0.47 6.14 4.51 2.87 0.81 (4) 7/8 24.0<br />
2" 2.0 8.5 4.25 9.5 0.47 6.5 5.0 3.62 0.88 (8) 3/4 33.0<br />
2 1/2" 2.5 9.5 5.5 15.75 0.67 7.48 5.87 4.13 1.0 (8) 7/8 52.0<br />
3" 3.0 11.13 6.0 15.75 0.67 8.27 6.61 5.0 1.13 (8) 7/8 79.0<br />
4" 4.0 12.0 7.0 27.5 0.87 10.0 7.87 6.18 1.25 (8) 7/8 91.0<br />
6" 6.0 15.88 10.75 43.25 1.06 12.52 10.63 8.5 1.44 (12) 7/8 233.0<br />
8" 8.0 19.75 13.5 59.0 1.42 15.0 12.99 10.63 1.63 (12) 1 267.0<br />
Weights for 6" <strong>and</strong> 8" are lever operated valves. For gear operated, add 30 lbs. for 6" <strong>and</strong> 55 lbs. for 8".<br />
Notes:<br />
1. Lever h<strong>and</strong>le st<strong>and</strong>ard up to 8". Gear operators<br />
are available. <strong>KTM</strong> furnishes a lever h<strong>and</strong>le for<br />
sizes up to 10" due to low operating torque. Gear<br />
operators are available at user’s option.<br />
2. <strong>KTM</strong> ball valves comply with one or more of the<br />
following st<strong>and</strong>ard specifications as to pressure,<br />
temperature ratings <strong>and</strong> dimensions:<br />
ANSI B1.20.1 Pipe Threads<br />
ANSI B16.5 Steel Pipe Flanges<br />
ANSI B16.10 Face-to-Face Dimensions<br />
ANSI B16.34 <strong>Valves</strong> - Flanged,<br />
threaded <strong>and</strong> welded end<br />
C v Values, Full <strong>and</strong> Reduced Bore<br />
1/2" 26 –<br />
3/4" 50 –<br />
1" 94 –<br />
11/2" 260 –<br />
2" 480 –<br />
21/2" Valve Size Full Reduced<br />
750 –<br />
3" 1300 –<br />
4" 2300 –<br />
6" 5400 1800<br />
8" 10000 2500<br />
10" – 4500<br />
Materials of Construction<br />
Body: Carbon Steel (A216, WCB)<br />
304 SS (CF8), 316 SS (CF8M)<br />
<strong>Ball</strong>: 304 SS (CF8), 316 SS (CF8M)<br />
Stem: 304 SS, 316 SS<br />
Seat: PTFE/PFA Copolymer<br />
Packing: PTFE or Soft Carbon<br />
Valve Class: 150 <strong>and</strong> 300<br />
Test pressure per API 6D:<br />
Shell (Hydrostatic)<br />
Class 150 – 425 psig (30 kgf/cm2) Class 300 – 1100 psig (77 kgf/cm2) Seat<br />
(Hydrostatic)<br />
Class 150 – 300 psig (21 kgf/cm2) Class 300 – 800 psig (56 kgf/cm2) (Air)<br />
Class 150 – 80 psig (6 kgf/cm2) Class 300 – 80 psig (6 kgf/cm2) Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
19
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Gratite ® Seat, Hi-Temp <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong>’s Hi-Temp ball valves are designed<br />
to operate within a temperature range<br />
from -50ºF to 932ºF. They incorporate<br />
valve seats of Gratite ® material<br />
(a bonded composite of graphite)<br />
formed with flexible graphite which is<br />
used to cushion seal. The result is a<br />
seat with physical properties that are<br />
far superior to conventional ball valve<br />
seats of carbon graphite construction.<br />
Features<br />
• More economical than metal seat.<br />
• High resistance to thermal shock.<br />
• High electro conductivity helps<br />
eliminate need for grounding device.<br />
• Seats <strong>and</strong> seals are virtually<br />
chemically inert.<br />
• Blow-out proof stem.<br />
• Two-piece body construction.<br />
• Fire-safe.<br />
• Easy actuator mounting.<br />
• Bi-directional flow.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
20<br />
Special Options<br />
• Extension bonnet<br />
Special Tests<br />
• Liquid penetrant<br />
• X-ray<br />
St<strong>and</strong>ards<br />
Design: ASME B16.34<br />
End connection: ASME B16.5<br />
General Applications<br />
• Chemical plant<br />
• Oil refinery<br />
• Power plant<br />
• Pulp <strong>and</strong> paper<br />
• Steam<br />
• Dowtherm<br />
• Fused alkali<br />
• Fuel oil <strong>and</strong> gas<br />
Technical Data<br />
Models/Sizes: ASME Class 150,<br />
Full bore 1/2" to 8"<br />
ASME Class 300,<br />
Full bore 1/2" to 8"<br />
ASME Class 600,<br />
Full bore 1/2" to 4"<br />
(Reduced bore available upon request)<br />
Pressure rating: ASME Class 150,<br />
300 <strong>and</strong> 600<br />
Temperature: -50°F to 932°F<br />
For Pressure/Temperature:<br />
ANSI 150 <strong>and</strong> 300 – refer to chart<br />
on page 17.<br />
ANSI 600 – refer to chart on page 28.
Gratite ® Seat Hi-Temp <strong>Ball</strong> <strong>Valves</strong><br />
H H1<br />
L<br />
L1<br />
Sizes 1/2" to 4"<br />
Sizes 1/2" to 1 1/2"<br />
W<br />
ød<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
W<br />
W<br />
H H1<br />
L<br />
L1<br />
Sizes 6" to 8"<br />
W<br />
ød<br />
D: Outside diameter<br />
C: Bolt circle diameter<br />
G: Raised face diameter<br />
T: Flange thickness<br />
N: Number of bolts<br />
h: Bolt hole size<br />
d: Bore diameter<br />
f: Raised face height<br />
N-h<br />
f<br />
T<br />
Flange Ends<br />
150 lb Class Dimensions<br />
Valve EB100 Full Bore Weight 150 lb Flange<br />
Size (d) Bore L L1 H H1 Lbs. D C G T f (N) - h<br />
1/2" 0.5 4.25 1.9 3.2 2.6 7.9 3.5 2.38 1.38 0.44 0.6 (4) 5/8<br />
3/4" 0.75 4.62 2.0 3.3 2.8 7.9 3.86 2.76 1.69 0.44 0.6 (4) 5/8<br />
1" 1.0 5.0 2.2 3.9 3.2 9.4 4.25 3.13 2.01 0.44 0.6 (4) 5/8<br />
11/2" 1.5 6.5 2.95 4.9 4.3 13.8 5.0 3.88 2.87 0.56 0.6 (4) 5/8<br />
2" 2.0 7.0 3.1 5.3 4.7 13.8 5.99 4.74 3.62 0.63 0.6 (4) 3/4<br />
3" 3.0 8.0 3.9 6.9 – 23.6 7.48 6.0 5.00 0.75 0.6 (4) 3/4<br />
4" 4.0 9.0 4.5 9.4 7.9 42.0 9.02 7.5 6.18 0.94 0.6 (8) 3/4<br />
6" 6.0 15.5 7.1 13.0 11.2 65.0 10.98 9.51 8.50 1.00 0.6 (8) 7/8<br />
8" 8.0 18.0 8.9 16.0 14.4 89.0 13.5 11.75 10.63 1.13 0.6 (8) 7/8<br />
300 lb Class Dimensions<br />
Valve EB100 Full Bore Weight 300 lb Flange<br />
Size (d) Bore L L1 H H1 Lbs. D C G T f (N) - h<br />
1/2" 0.5 5.5 2.4 3.2 2.6 7.9 3.74 2.62 1.38 0.56 0.6 (4) 5/8<br />
3/4" 0.75 6.0 2.8 3.3 2.8 7.9 4.61 3.25 1.69 0.63 0.6 (4) 3/4<br />
1" 1.0 6.5 2.9 3.9 3.2 9.4 4.88 3.50 2.01 0.69 0.6 (4) 3/4<br />
11/2" 1.5 7.5 3.1 4.9 4.3 13.8 6.14 4.51 2.87 0.81 0.6 (4) 7/8<br />
2" 2.0 8.5 3.5 5.3 4.7 13.8 6.5 5.0 3.62 0.88 0.6 (8) 3/4<br />
3" 3.0 11.13 4.7 6.9 – 23.6 8.27 6.61 5.00 1.13 0.6 (8) 7/8<br />
4" 4.0 12.0 5.7 9.4 7.9 42.0 10.0 7.87 6.18 1.25 0.6 (8) 7/8<br />
6" 6.0 15.88 7.5 13.0 11.2 65.0 12.52 10.63 8.50 1.44 0.6 (12) 7/8<br />
8" 8.0 19.75 9.3 16.0 14.4 89.0 15.0 12.99 10.63 1.63 0.6 (12) 1<br />
L<br />
L1<br />
W<br />
H1<br />
H2<br />
ød<br />
H<br />
L<br />
H<strong>and</strong>le for<br />
Valve Size 3"<br />
H<strong>and</strong>le for<br />
Valve Size 2"<br />
H<strong>and</strong>le for<br />
Valve Size 4"<br />
L1<br />
(Uni-directional flow)<br />
Sizes 2" to 3"<br />
W<br />
ød<br />
H1<br />
H2<br />
H<br />
W<br />
H1H<br />
D: Outside diameter<br />
C: Bolt circle diameter<br />
G: Raised face diameter<br />
T: Flange thickness<br />
N: Number of bolts<br />
h: Bolt hole size<br />
d: Bore diameter<br />
f: Raised face height<br />
d G C D<br />
N-h<br />
f<br />
T<br />
Flange Ends<br />
Valve EO100 Full Bore Weight 600 lb Flange<br />
Size (d) Bore L L1 H H1 Lbs. D C G T f N-h<br />
1/2" 0.5 6.5 2.9 3.9 3.0 9.4 3.7 2.6 1.37 0.56 0.25 (4)-16<br />
3/4" 0.75 7.5 3.4 4.1 3.2 9.4 4.6 3.2 1.7 0.63 0.25 (4)-19<br />
1" 1.0 8.5 3.9 4.9 4.0 13.8 4.9 3.5 2.0 0.69 0.25 (4)-19<br />
11/2" 600 lb Class Dimensions<br />
1.5 9.5 4.4 5.3 4.4 13.8 6.1 4.5 2.9 0.88 0.25 (4)-22<br />
2" 2.0 11.5 5.7 {5.0} 7.4 {7.0} 7.0 {6.7} 23.6 6.5 5.0 3.6 1.00 0.25 (8)-19<br />
3" 3.0 14.0 7.0 9.6 {8.8} 7.9 {7.1} 42.0 8.3 6.6 5.0 1.25 0.25 (8)-22<br />
4" 4.0 17.0 8.5 13.3 11.1 65.0 10.7 8.5 6.2 1.50 0.25 (8)-25<br />
{ } – Dimensions for Stainless Steel Body<br />
L<br />
L1<br />
(Uni-directional flow)<br />
Sizes 4"<br />
ød<br />
W<br />
H1<br />
H2<br />
H<br />
d G C D<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
21
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style<br />
Proprietary Micro-space<br />
Design Helps Reduce<br />
Reactive Buildup.<br />
A frequent problem in processing<br />
products ranging from reactive<br />
monomers such as styrene <strong>and</strong><br />
butadiene to starches <strong>and</strong> slurries is<br />
that they can, <strong>and</strong> do, build up – <strong>and</strong><br />
polymerize or ferment – within the<br />
“cavities” or open spaces inside the<br />
valves controlling the process.<br />
Until now the response to this problem<br />
has been to fill the cavities with PFA,<br />
FEP or another “foreign” material.<br />
A more complete solution is <strong>KTM</strong>’s<br />
NoFill valve. As its name implies, the<br />
NoFill uses no filling material of any<br />
kind. Instead, the cavity has been<br />
completely eliminated – except for the<br />
micro-space required for ball movement<br />
(shown here in red). Depending upon<br />
the valve size, that micro-space ranges<br />
from 0.5 to 1.0 millimeter. All wetted<br />
surfaces are stainless steel, polished to<br />
a mirror finish.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
22<br />
This technology from <strong>KTM</strong> is superior<br />
because:<br />
• The micro-space is designed to<br />
severely restrict the area where<br />
product can collect <strong>and</strong> build up<br />
over time.<br />
• The mirror-finished interior helps<br />
drastically reduce the potential for<br />
bonding.<br />
• There is no excess material to flake<br />
off with wear, helping reduce product<br />
contamination.<br />
• Solidification of media is much more<br />
manageable, should a severe<br />
process change occur.<br />
• The stainless steel interior lasts much<br />
longer, resulting in less down-time.<br />
This, plus easy maintenance,<br />
translates to a lower total cost of<br />
ownership.<br />
Applications<br />
• Styrene<br />
• Butadiene<br />
• Methylene chloride<br />
• Starches<br />
• Slurries<br />
• Food processing<br />
• Fermentation<br />
• Pharmaceuticals
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style<br />
The micro-space required for<br />
ball movement is highlighted<br />
in red for emphasis.<br />
5 2<br />
More Reasons to Choose<br />
<strong>KTM</strong>’s NoFill<br />
The <strong>KTM</strong> NoFill features a bi-directional<br />
floating design with maximum Cv values<br />
that provide minimal pressure drop<br />
through the valve.<br />
The NoFill’s spherical-shaped seats<br />
help ensure 360° sealing. The seat itself<br />
is <strong>KTM</strong>’s E-seat, a unique molecularlyenhanced<br />
copolymer of PTFE <strong>and</strong> PFA.<br />
This strong, low-permeability material<br />
provides chemical resistance to reactive<br />
monomers. In high temperature<br />
operations, the seat remains white,<br />
eliminating the risk of color<br />
contamination associated with seats<br />
made from darker reinforced materials.<br />
For abrasive processes, the NoFill is<br />
also available with metal seats.<br />
The NoFill valve comes in two-way <strong>and</strong><br />
Y-pattern diverter configurations.<br />
4<br />
1<br />
3<br />
Specifications<br />
Valve Model<br />
Full Bore,<br />
EB100 Omni II Style<br />
Body Material<br />
A-351, Gr. CF8M<br />
A-351, Gr. CF8<br />
<strong>Ball</strong>/Stem A-276, Tp. 316 SS<br />
Material A-276, Tp. 304 SS<br />
Seat Material PTFE/PFA Copolymer<br />
Gl<strong>and</strong> Packing TFE (St<strong>and</strong>ard)<br />
Material GRAFOIL ® (Optional)<br />
ANSI Class<br />
150<br />
300<br />
Mounting Pad ISO 5211 (not shown)<br />
L = Lever<br />
Operator W = Oval H<strong>and</strong>wheel<br />
G = Gear<br />
Special Feature NoFill Micro-space Design<br />
Size Range 0.5" to 8.0" Full Port<br />
1. Rugged stainless steel body design.<br />
2. Bi-directional floating design.<br />
3. Mirror-finish stainless steel surface on<br />
all wetted areas.<br />
4. Strict “micro-space” ball clearance<br />
tolerances:<br />
• 0.5 mm for valves sized 1/2" to 2"<br />
• 1.0 mm for valves sized 21/2" to 8"<br />
5. Spherically-shaped seats ensure<br />
positive 360° sealing.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
23
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Metaltite Metal Seated <strong>Valves</strong> - 1/2" to 20"<br />
Features<br />
• Superior quality <strong>and</strong> dependability:<br />
We make sure the quality is built-in,<br />
beginning at our own foundries <strong>and</strong><br />
through rigorous testing each step of<br />
our fully integrated manufacturing<br />
process. Every <strong>KTM</strong> valve is<br />
serialized <strong>and</strong> comes with a complete<br />
set of mill test reports that ensures its<br />
quality – <strong>and</strong> guarantees its<br />
performance. Very few valve<br />
manufacturers can match this feature.<br />
• Long life: Built rugged to withst<strong>and</strong><br />
the toughest operating conditions,<br />
<strong>KTM</strong> valves have a documented<br />
history of long, uninterrupted service.<br />
• Broad product range: We offer a wide<br />
selection of specifications that allow<br />
you to select the right valve to meet<br />
the requirements of your operating<br />
process.<br />
• Availability: Historically designed as<br />
customized products to meet specific<br />
customer needs, our metal seated<br />
valves today are mass produced,<br />
which means they are available “off<br />
the shelf.” No long wait for delivery.<br />
• Experience: <strong>KTM</strong> has been making<br />
metal seated valves for more than a<br />
quarter of a century. Our worldwide<br />
installed base is very large.<br />
• Conformance: Precision lapping of<br />
ball to seat <strong>and</strong> high-precision<br />
machining result in superior ball<br />
<strong>and</strong> seat interfacing for tight shut-off,<br />
conforming to ANSI FCI 70-2 Class V<br />
<strong>and</strong> Class VI.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
24<br />
General Applications<br />
• Clean liquids<br />
• Dirty liquids<br />
• High viscosity<br />
• Scaling liquids<br />
• Corrosive<br />
• Erosive<br />
• Waste treatment<br />
• Sludge<br />
• Pulp stock<br />
• Saturated steam<br />
• Superheated steam<br />
• Wet slurries:<br />
- Pellets<br />
- Monomers<br />
- Abrasive<br />
- Fibers<br />
• Dry slurries:<br />
- Powder<br />
- Polymer fluff<br />
- Pellets<br />
• Clean gasses<br />
• Dirty gasses<br />
• High temperature<br />
• High velocity
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Metaltite Metal Seated <strong>Valves</strong> - 1/2" to 20"<br />
V-Port <strong>Valves</strong> for Dual Function,<br />
On/Off or Modulating<br />
<strong>KTM</strong>’s Single V <strong>and</strong> Dual V are rugged<br />
dual-function valves that can be used<br />
in On/Off applications as well as<br />
modulating applications. These valves<br />
are designed to provide solutions to<br />
specific operating needs.<br />
Single V Offers:<br />
• Shearing action<br />
• Low torque<br />
• Upstream single-seat trunnion design<br />
• Non-clogging<br />
• 100:1 rangeability<br />
• No body cavity<br />
• No downstream seat allows media<br />
to flow freely <strong>and</strong> smoothly, help<br />
prevent buildup<br />
• Rugged split-body design<br />
• Adjustable gl<strong>and</strong> packing<br />
• Inherently fire-safe design<br />
• Anti-static grounding device<br />
• Blow-out proof stem<br />
Dual V Offers:<br />
• Shearing action<br />
• Low torque<br />
• Upstream single-seat trunnion design<br />
• Non-clogging<br />
• 250:1 rangeability<br />
• No body cavity<br />
• No downstream seat allows media<br />
to flow freely <strong>and</strong> smoothly, helps<br />
prevent buildup<br />
• Compact unibody design<br />
• Class V shut-off<br />
• Integral ISO mounting pad<br />
• Easy installation, versatile end<br />
connections<br />
• Adjustable gl<strong>and</strong> packing<br />
• Inherently fire-safe design<br />
• Anti-static grounding device<br />
• Flanged <strong>and</strong> wafer designs<br />
• Blow-out proof stem<br />
Omni <strong>and</strong> Y-Pattern <strong>Valves</strong> for<br />
On/Off Applications<br />
<strong>KTM</strong>’s Omni family of valves are<br />
unmatched in general-purpose On/Off<br />
applications. Our Y-Pattern valve adds<br />
dependable diverter capabilities where<br />
operations require them.<br />
Omni II Offers:<br />
• Fugitive emission control<br />
• Integral ISO mounting pad<br />
• Rugged split-body design<br />
• Live-loaded adjustable gl<strong>and</strong> packing<br />
• Inherently fire-safe design<br />
• Anti-static grounding device<br />
• Blow-out proof stem<br />
• Radial tost bearing<br />
Trunnion Offers:<br />
• Double block <strong>and</strong> bleed<br />
• True trunnion design<br />
• Rugged split-body design<br />
• Integral mounting pad<br />
• Adjustable gl<strong>and</strong> packing<br />
• Low torque<br />
• Inherently fire-Safe design<br />
• Anti-static grounding device<br />
• Powder guard feature<br />
• Blow-out proof stem<br />
Y-Pattern Offers:<br />
• Slurry diverter service<br />
• Minimum body cavity<br />
• Polished bore<br />
• 135° operation<br />
• Piggability<br />
• Top entry<br />
• Adjustable gl<strong>and</strong> packing<br />
• Inherently fire-safe design<br />
• Anti-static grounding device<br />
• Blow-out proof stem<br />
• No mixing of media when<br />
changing flow<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
25
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Metaltite Metal Seated <strong>Valves</strong> - 1/2" to 20"<br />
Valve Selection <strong>and</strong> Seat Designs<br />
Valve Type: Single V<br />
Model No.: (WO 400/600)<br />
Seat Design/ A-1/Class IV<br />
Seal Class: A-2/Class II<br />
Characteristics:<br />
Temp -20°F to 482°F, Single seat<br />
Uni-directional Trunnion Design<br />
ANSI 150/300, 1" to 20"<br />
Modulating, On/Off<br />
Valve Type: Dual V<br />
Model No.: (WA Series)<br />
Seat Design/Seal Class: B/Class V<br />
Characteristics:<br />
Temp -20°F to 518°F, Single seat<br />
Uni-directional Trunnion Design<br />
ANSI 150/300, 1" to 8"<br />
Modulating, On/Off<br />
Valve Type: Omni II<br />
Model No.: (EB100)<br />
Seat Design/Seal Class: C/Class V<br />
Characteristics:<br />
Temp -20°F to 932°F, Two seats<br />
Bi-directional Floating Design<br />
ANSI 150/300, 1/2" to 8"<br />
On/Off<br />
Valve Type: Trunnion<br />
Model No.: (EO1200)<br />
Seat Design/ D/Class V<br />
Seal Class: E/Class V<br />
F/Class V<br />
G/Class V<br />
Characteristics:<br />
Temp -20°F to 932°F, Two seats<br />
Bi-directional or Single seat<br />
Uni-directional Trunnion Design<br />
ANSI 150/300, 2" to 20"<br />
ANSI 600, 2" to 16"<br />
On/Off<br />
Valve Type: Y-Pattern Diverter<br />
Model No.: (E3700)<br />
Seat Design/Seal Class: H/Class V<br />
Characteristics:<br />
Temp -20°F to 482°F, Three seats<br />
Trunnion Design<br />
ANSI 150/300, 1" to 12"<br />
ANSI 600, 1" to 3"<br />
Diverting<br />
Wonder Wonder Valve Valve (V-port) (V-port)<br />
Omni 2<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
26<br />
Omni 2<br />
A-1 A-2<br />
Class IV, Laminated seat Class II, Thick seat<br />
B<br />
D-D<br />
6" to 20"<br />
Same seat applies to both sides.<br />
Class V, Spring loaded stellited seat<br />
C-1 C-2<br />
Bi-directional: Preferred flow is cap to body.<br />
Scraper type with powder guard seals max. temp. 482°F<br />
F-F<br />
G-G<br />
6" to 20"<br />
H<br />
St<strong>and</strong>ard type<br />
max. temp. 482°F<br />
E-E<br />
2" to 4"<br />
High temperature<br />
applications max. temp.<br />
932°F
Energy <strong>and</strong> Process Valve - 1/2" to 2"<br />
Features<br />
• Patented seat design has proven<br />
performance in both energy <strong>and</strong><br />
process applications.<br />
• Valve seats are Gratite ® (a bonded<br />
composite of hard graphite) which<br />
forms the seat along with soft carbon<br />
used for the cushion seal.<br />
• The result is a seat with physical<br />
properties that are far superior to<br />
conventional ball valve seats of<br />
carbon graphite construction.<br />
• Designed for zero leakage (liquid<br />
service).<br />
• Full bore.<br />
• Full ANSI rating <strong>and</strong> suitable for<br />
ON-OFF service up to 932°F.<br />
• Reduces energy costs.<br />
• Seats <strong>and</strong> seals virtually chemically<br />
inert.<br />
• Blow-out proof stem.<br />
• Higher CV than gate or globe valves.<br />
• Inherently fire-safe.<br />
• Designed to resist thermal <strong>and</strong><br />
pressure shock.<br />
• Can be welded in line without<br />
disassembly.<br />
• Easy parts replacement.<br />
• Two-piece body.<br />
• Sphericity tolerance of the balls,<br />
± 0.0008", <strong>and</strong> a 4 RMS surface<br />
finish are unsurpassed.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
General Applications<br />
Process:<br />
• Vacuum service<br />
• Refinery products<br />
• Slurry service<br />
• Viscous materials<br />
• Air<br />
• Water<br />
Energy:<br />
• Steam<br />
• Hot liquids<br />
• Hot gases<br />
• BTU conservation<br />
Technical Data<br />
Size range: Full bore<br />
1/2" to 2"<br />
ANSI Class 300 <strong>and</strong> 600<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
27
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Energy <strong>and</strong> Process Valve - 1/2" to 2"<br />
2<br />
3<br />
4<br />
13<br />
14<br />
1<br />
Notes:<br />
1. * Denotes Spare Parts<br />
2. After Model No. add “SE” for Screw Ends or<br />
“SW” for Socket Weld<br />
U.S. Patent 4,269,391<br />
Pressure/Temperature Ratings<br />
Pressure - psi<br />
18<br />
6<br />
3<br />
Detail “A”<br />
12<br />
15<br />
11<br />
7<br />
21<br />
16<br />
8<br />
16<br />
21<br />
5<br />
10<br />
S<br />
1<br />
20<br />
19<br />
CF8M-316 SS<br />
L<br />
1600<br />
1400<br />
1200<br />
1000<br />
800<br />
600<br />
400<br />
200<br />
0<br />
-20 100 200 300 400 500 600 700 800 900 1000<br />
Temperature - °F<br />
ANSI Class 600<br />
ANSI Class 300<br />
Note: ANSI B16.34 temperature limitation is 800°F on WCB material.<br />
17<br />
L 1<br />
9<br />
W<br />
See Detail “A”<br />
Dimensions <strong>and</strong> C V Value<br />
Material <strong>and</strong> Model Numbers<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
28<br />
d<br />
H<br />
No. Part EB162-32/39FU-30 EB132-32/39FU-30<br />
1 Body A216 Gr. WCB Gr. CF8M<br />
or A105 or 316 SS<br />
2 Body Cap A216 Gr. WCB A351 Gr. CF8M<br />
or A105 or 316 SS<br />
3 <strong>Ball</strong> 316 SS 316 SS<br />
*4 Gasket Soft Carbon Soft Carbon<br />
5 Stem 329 SS 329 SS<br />
*6 Seat Carbon Carbon<br />
7 Gl<strong>and</strong> Flange Carbon Steel 304 SS<br />
*8 Gl<strong>and</strong> Packing Soft Carbon Soft Carbon<br />
9 Live Loading Spring 304 SS 304 SS<br />
10 Tost Bearing 316 SS 316 SS<br />
11 Stopper Carbon Steel 304 SS<br />
12 H<strong>and</strong>le Ductile Iron Ductile Iron<br />
13 Stud A193 Gr. B7 304 SS<br />
14 Nut A194 Gr. 2H 304 SS<br />
15 Snap Ring Steel 304 SS<br />
16 Tost Washer 316 SS 316 SS<br />
17 Gl<strong>and</strong> Bolt 304 SS 304 SS<br />
*18 Seat Retainer 316 SS 316 SS<br />
19 Inner Ring 316 SS 316 SS<br />
*20 Cushion Soft Carbon Soft Carbon<br />
*21 Stem Bearing Soft Carbon Soft Carbon<br />
Valve<br />
Size Bore (d) L L 1 H W S C V<br />
1/2" 0.50 5.51 2.76 2.60 7.87 0.28 26<br />
3/4" 0.75 5.98 3.00 2.76 7.87 0.28 50<br />
1" 1.00 6.50 3.50 3.23 9.45 0.31 94<br />
1 1/2" 1.50 7.48 3.86 4.33 13.78 0.47 260<br />
2" 2.00 8.50 4.25 4.72 13.78 0.47 480<br />
Pressure - psi<br />
ASTM A216 WCB<br />
1600<br />
1400<br />
1200<br />
1000<br />
800<br />
600<br />
400<br />
200<br />
0<br />
-20 100 200 300 400 500 600 700 800 900 1000<br />
Temperature - °F<br />
ANSI Class 600<br />
ANSI Class 300
Features<br />
• A single <strong>KTM</strong> 3-way valve replaces<br />
several 2-way valves, saving valuable<br />
space <strong>and</strong> simplifying piping.<br />
• Designed for zero leakage with<br />
st<strong>and</strong>ard E-seat.<br />
• Pure white E-seat seal helps relieve<br />
concern over product contamination.<br />
• Suitable for high temperature<br />
applications when equipped with<br />
exclusive Gratite ® seat.<br />
• Positive alignment of body.<br />
• Blow-out proof stem.<br />
• More than 50% of stem length is<br />
supported by bushing <strong>and</strong> valve<br />
body.<br />
• Packing acts as seal instead of stem<br />
support, minimizing stem leaks.<br />
• Stainless steel static grounding<br />
device.<br />
• Sphericity tolerance of the balls,<br />
± 0.0008", <strong>and</strong> a 4 RMS surface<br />
finish are unsurpassed.<br />
• Reinforced PTFE bearing <strong>and</strong> packing<br />
rings help reduce friction.<br />
• Two-seat design has lower operating<br />
torque, easing operation <strong>and</strong><br />
reducing actuator cost.<br />
• Automatic cavity pressure relief.<br />
• Positive position indication.<br />
• Meets NACE MR01.75 for sulfide<br />
cracking resistance.<br />
• Locking device capable.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
3-Way <strong>Ball</strong> Valve, 2-Seats - EO3100 Full Bore <strong>and</strong> Reduced Bore, “L” Port<br />
General Applications<br />
Dividing or mixing of liquids<br />
Special Tests<br />
• Liquid penetrant<br />
• Magnetic-particle<br />
• Ultra-sonic<br />
• X-ray<br />
Technical Data<br />
Size range: EO3100 Full bore<br />
11/2" to 8"<br />
EO3800 Reduced bore<br />
6" to 10"<br />
St<strong>and</strong>ard Materials<br />
Body: Carbon Steel (A216, WCB)<br />
304 SS (CF8)<br />
316 SS (CF8M)<br />
<strong>Ball</strong>: 304 SS (CF8)<br />
316 SS (CF8M)<br />
Stem: 304 SS, 316 SS<br />
Seats: Choose from five seat materials<br />
E-seat -94°F to 400°F<br />
(PTFE/PFA copolymer)<br />
F-Gratite ® hard seat -50°F to 932°F<br />
G-Reinforced PTFE -94°F to 400°F<br />
PEEK -20°F to 550°F<br />
T-PTFE -94°F to 400°F<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
29
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
3-Way <strong>Ball</strong> Valve, 2-Seats - EO3100 Full Bore <strong>and</strong> Reduced Bore, “L” Port<br />
Seat Design Selection<br />
The EO3100 <strong>and</strong> EO3800 are available<br />
with soft or hard seats. Each offers a<br />
range of performance suitable to many<br />
applications.<br />
The st<strong>and</strong>ard soft seat is our E-seat<br />
PTFE/PFA copolymer. You may also<br />
choose PTFE. Each is retained in the<br />
same manner.<br />
L 2<br />
Also available in<br />
Hard Gratite ® Seat<br />
-50°F to 932°F<br />
Wide Temperature Range<br />
L 2<br />
150 lb. Class Dimensions<br />
L<br />
A proprietary product for hightemperature,<br />
high-pressure, flammable<br />
<strong>and</strong> corrosive critical-process<br />
applications, the <strong>KTM</strong> Gratite ® seat<br />
offers superior performance <strong>and</strong><br />
reliability. Patented (U.S. Patent<br />
4,269,391), it is designed to operate<br />
within a temperature range from<br />
-50°F to 932°F. Gratite ® is a bonded<br />
composite of hard graphite material<br />
sealing surface the cushion seal,<br />
providing resiliency. The result is a<br />
seat with physical properties that are<br />
far superior to conventional ball valve<br />
seats of carbon graphite construction.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
30<br />
Port Arrangements<br />
Form 1<br />
3-Way “L” Port<br />
Form 2<br />
C V Values, Full <strong>and</strong> Reduced Bore<br />
Valve Full Reduced<br />
Size EO3100 EO3800<br />
1 1/2" 53 –<br />
2" 102 –<br />
2 1/2" 144 –<br />
3" 247 –<br />
4" 425 –<br />
6" 970 670<br />
8" 1700 996<br />
Valve EO3100 EO3800 150 Lb. Flange<br />
Size (d) Bore L L 2 H W Wt./Lb (d) Bore L L 2 H W Wt./Lb D C G T (N) - h<br />
1 1/2" 1.50 8.27 4.13 3.81 9.00 21 – – – – – – 5.00 3.88 2.87 0.56 (4) 5/8<br />
2" 2.00 8.66 4.34 4.25 9.00 29 – – – – – – 5.99 4.74 3.62 0.63 (4) 3/4<br />
2 1/2" 2.50 9.84 4.94 5.63 15.75 42 – – – – – – 7.01 5.49 4.13 0.69 (4) 3/4<br />
3" 3.00 10.24 5.13 6.00 15.75 56 – – – – – – 7.48 6.00 5.00 0.75 (4) 3/4<br />
4" 4.00 12.99 6.50 7.00 27.50 97 – – – – – – 9.02 7.50 6.18 0.94 (8) 3/4<br />
6" 6.00 16.93 8.47 10.75 43.25 187 5.00 16.93 8.47 10.00 43.25 155 10.98 9.51 8.50 1.00 (8) 7/8<br />
8" 8.00 21.26 10.63 13.50 59.00 264 6.00 21.26 10.63 10.75 43.25 215 13.50 11.75 10.63 1.13 (8) 7/8<br />
300 lb. Class Dimensions<br />
Valve EO3100 EO3800 300 Lb. Flange<br />
Size (d) Bore L L 2 H W Wt./Lb (d) Bore L L 2 H W Wt./Lb D C G T (N) - h<br />
1 1/2" 1.50 8.66 4.31 3.81 9.00 32 – – – – – – 6.14 4.51 2.87 0.81 (4) 7/8<br />
2" 2.00 9.44 4.72 4.25 9.00 37 – – – – – – 6.50 5.00 3.62 0.88 (8) 3/4<br />
2 1/2" 2.50 10.63 5.31 5.63 15.75 50 – – – – – – 7.48 5.87 4.13 1.00 (8) 7/8<br />
3" 3.00 11.42 5.72 6.00 15.75 79 – – – – – – 8.27 6.61 5.00 1.13 (8) 7/8<br />
4" 4.00 13.78 6.91 7.00 27.50 112 – – – – – – 10.00 7.87 6.18 1.25 (8) 7/8<br />
6" 6.00 18.11 9.06 10.75 43.25 224 5.00 18.11 9.06 10.00 43.25 180 12.52 10.63 8.50 1.44 (12) 1<br />
8" 8.00 22.44 11.25 13.50 59.00 308 6.00 22.44 11.25 10.75 43.25 253 15.00 12.99 10.63 1.63 (12) 1
Features<br />
• Equipped with 4-seats so either<br />
port can be used as an inlet without<br />
leakage.<br />
• A single <strong>KTM</strong> 3-way valve replaces<br />
several 2-way valves, saving valuable<br />
space <strong>and</strong> simplifying piping.<br />
• Positive alignment of body.<br />
• Blow-out proof stem.<br />
• More than 50% of stem length is<br />
supported by bushing <strong>and</strong> valve<br />
body.<br />
• Packing acts as seal instead of stem<br />
support, minimizing stem leaks.<br />
• Stainless steel static grounding<br />
device.<br />
• Sphericity tolerance of the balls,<br />
± 0.0008", <strong>and</strong> a 4 RMS surface finish<br />
are unsurpassed.<br />
• Reinforced PTFE bearing <strong>and</strong> packing<br />
rings help reduce friction.<br />
• Automatic cavity pressure relief.<br />
• Positive position indication.<br />
• Meets NACE MR01.75 for sulfide<br />
cracking resistance.<br />
• Locking device capable.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong> 3-Way <strong>Ball</strong> Valve, 4-Seats - E3900 Full Bore, “L” Port <strong>and</strong> “T” Port<br />
General Applications<br />
Dividing or mixing of liquids<br />
Special Tests<br />
• Liquid penetrant<br />
• Magnetic-particle<br />
• Ultra-sonic<br />
• X-ray<br />
Technical Data<br />
Size range: E3900 Full bore<br />
1/2" to 8"<br />
St<strong>and</strong>ard Materials<br />
Body: Carbon Steel (A216, WCB)<br />
304 SS (CF8)<br />
316 SS (CF8M)<br />
<strong>Ball</strong>: 304 SS (CF8)<br />
316 SS (CF8M)<br />
Stem: 304 SS<br />
316 SS<br />
Seats: Select from these seat materials<br />
G-Reinforced PTFE<br />
-20°F to 300°F<br />
E-PTFA/PFA<br />
-20°F to 300°F<br />
T-PTFE<br />
-20°F to 300°F<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
31
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong> 3-Way <strong>Ball</strong> Valve, 4-Seats - E3900 Full Bore, “L” Port <strong>and</strong> “T” Port<br />
Port Arrangements<br />
3-Way “L” Port<br />
3-Way “T” Port<br />
C v Values<br />
Form 1<br />
150 lb. Class Dimensions<br />
Form 2 Form 3 Form 4<br />
Form 1 Form 2 Form 3 Form 4<br />
1/2" 8 6 23<br />
3/4" 14 13 45<br />
1" 22 20 84<br />
11/2" 57 50 230<br />
2" 110 100 430<br />
21/2" Size “L” Port, Form 1, 2 “T” Port, Form 2, 3 “T” Port, Form 4<br />
160 150 670<br />
3" 260 240 1170<br />
4" 446 400 2070<br />
Valve E3900 150 Lb. Flange<br />
Size (d) Bore L L 2 H W Wt./Lb D C G T (N) - h<br />
1/2" 0.50 5.51 2.76 2.76 6.30 10 3.50 2.38 1.38 0.44 (4) 5/8<br />
3/4" 0.75 5.91 2.95 3.39 9.06 12 3.86 2.76 1.69 0.44 (4) 5/8<br />
1" 1.00 6.30 3.15 3.46 9.06 15 4.25 3.13 2.01 0.44 (4) 5/8<br />
1 1/2" 1.50 8.27 4.13 5.20 15.75 30 5.00 3.88 2.87 0.56 (4) 5/8<br />
2" 2.00 8.66 4.33 5.39 15.75 40 5.99 4.74 3.62 0.63 (4) 3/4<br />
2 1/2" 2.50 9.84 4.92 6.38 27.56 55 7.01 5.49 4.13 0.69 (4) 3/4<br />
3" 3.00 10.24 5.12 6.69 27.56 75 7.48 6.00 5.00 0.75 (4) 3/4<br />
4" 4.00 13.00 6.50 9.01 43.30 125 9.02 7.50 6.18 0.94 (8) 3/4<br />
6" 6.00 20.00 10.00 – – 420 10.98 9.51 8.50 1.00 (8) 7/8<br />
8" 8.00 22.83 11.50 15.70 – 537 13.50 11.75 10.63 1.13 (8) 7/8<br />
H<br />
1/2" <strong>and</strong> 3/4"<br />
W<br />
T<br />
d<br />
G<br />
0.06"<br />
[0.6 mm]<br />
1" to 8"<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
32<br />
C<br />
N-h<br />
D<br />
H<br />
W<br />
T<br />
d<br />
G<br />
0.06"<br />
–––––––<br />
0.6mm<br />
C<br />
D<br />
L 2<br />
L 2<br />
L
Features<br />
• Equipped with 4-seats so either port<br />
can be used as an inlet without<br />
leakage.<br />
• A single <strong>KTM</strong> 3-way valve replaces<br />
several 2-way valves, saving valuable<br />
space <strong>and</strong> simplifying piping.<br />
• Blow-out proof stem.<br />
• More than 50% of stem length is<br />
supported by bushing <strong>and</strong> valve<br />
body.<br />
• Packing acts as seal instead of stem<br />
support, minimizing stem leaks.<br />
• Stainless steel static grounding<br />
device.<br />
• Sphericity tolerance of the balls,<br />
± 0.0008", <strong>and</strong> a 4 RMS surface finish<br />
are unsurpassed.<br />
• Reinforced PTFE bearing <strong>and</strong> packing<br />
rings help reduce friction.<br />
• Automatic cavity pressure relief.<br />
• Positive position indication.<br />
• Meets NACE MR01.75 for sulfide<br />
cracking resistance.<br />
• Locking device capable.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
3-Way Top Entry <strong>Ball</strong> Valve, 4-Seats - E3200 Full Bore, Reduced Bore “L” Port <strong>and</strong> “T” Port<br />
General Applications<br />
Dividing or mixing of liquids<br />
Special Tests<br />
• Liquid penetrant<br />
• Magnetic-particle<br />
• Ultra-sonic<br />
• X-ray<br />
Technical Data<br />
Size range:<br />
6" to 8" – Reduced Bore, ANSI 150<br />
1 /2" to 4" – Full Bore, ANSI 300<br />
St<strong>and</strong>ard Materials<br />
Body: Carbon Steel (A216, WCB)<br />
304 SS (CF8)<br />
316 SS (CF8M)<br />
<strong>Ball</strong>: 304 SS (CF)<br />
316 SS (CF8M)<br />
Stem: 304 SS<br />
316 SS<br />
Seats: Select from these seat materials<br />
G-Reinforced PTFE<br />
-20°F to 300°F<br />
E-PTFA/PFA<br />
T-PTFE<br />
-20°F to 300°F<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
33
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
3-Way Top Entry <strong>Ball</strong> Valve, 4-Seats - E3200 Full Bore, Reduced Bore “L” Port <strong>and</strong> “T” Port<br />
Port Arrangements<br />
3-Way “L” Port<br />
3-Way “T” Port<br />
C v Values<br />
E3200 Reduced Bore<br />
Form 1 Form 2<br />
Form 1 Form 2 Form 3 Form 4<br />
Size “L” Port, Form 1, 2 “T” Port, Form 2, 3 “T” Port, Form 4<br />
H<br />
6" 738 660 1700<br />
8" 1096 990 2250<br />
150 lb. Class Dimensions<br />
E3200 Reduced Bore<br />
Valve 150 Lb. Flange<br />
Size d1 L L2H W Wt./Lb D C G T (N) -h<br />
6" 5.00 20.06 10.03 14.61 33.50 344 10.98 9.51 8.50 1.00 (8) 7/8<br />
8" 6.00 22.84 11.41 16.38 59.00 375 13.50 11.75 10.63 1.13 (8) 7/8<br />
W<br />
L 2<br />
N-h<br />
d 1<br />
T<br />
d<br />
G<br />
C<br />
D<br />
.06"<br />
[1.6mm]<br />
“L” Port<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
34<br />
L 2<br />
L 2<br />
L<br />
“T” Port<br />
L 2<br />
L 2<br />
L
Model EO3100 <strong>and</strong> EO3800 ball valves<br />
are used for diverting or mixing fluids.<br />
The 2-seat design reduces torque<br />
considerably when compared to 4-seat<br />
design with st<strong>and</strong>ard soft seats. Can be<br />
made suitable for high <strong>and</strong> low<br />
temperature applications.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong> 3-Way <strong>Ball</strong> Valve Application Information - Full Bore, Reduced Bore “L” Port <strong>and</strong> “T” Port<br />
Model E3900 <strong>and</strong> E3200 ball valves are<br />
used for diverting or mixing fluids. The<br />
4-seat design offers additional port<br />
arrangements. A greater C v value is<br />
achieved in most sizes. Media trapped<br />
in the valve cavity is reduced<br />
substantially with additional seats.<br />
2-Seats 4-Seats 4-Seats<br />
Model EO3100 EO3800 E3900 E3200<br />
Bore Full Reduced Full Full <strong>and</strong> Reduced<br />
Port Style<br />
Pressure Class, Size Range<br />
“L” Port “L” Port “L” Port, “T” Port “L” Port, “T” Port<br />
ANSI Class 150 11/2" to 12" 6" to 10" 1/2" to 8" 6" to 8" (Reduced)<br />
ANSI Class 300 11/2" to 12" 6" to 10" 1/2" to 4" (Full)<br />
ANSI Class 600 11/2" to 4"<br />
Body Materials<br />
Carbon Steel Carbon Steel Carbon Steel<br />
1<br />
316 SS 316 SS 316 SS<br />
316 SS Alloy 20 316 SS Alloy 20 316 SS Alloy 20<br />
<strong>Ball</strong>/Trim Options Monel ® Hastelloy ® C Monel ® Hastelloy ® C Monel ® Hastelloy ® C<br />
Special Special Special<br />
Available Seat Materials E-seat PTFE/PFA G-Reinforced PTFE G-Reinforced PTFE<br />
Maximum Temperature -94°F to 400°F -20°F to 300°F -20°F to 300°F<br />
F-Gratite ® hard seat E-PTFE/PFA H-Reinforced PTFE with<br />
-50°F to 932°F -20°F to 300°F 316 SS retainer ring<br />
H-Reinforced PTFE with -20°F to 300°F<br />
316 SS retainer ring T-PTFE<br />
-20°F to 500°F<br />
PEEK<br />
-20°F to 550°F<br />
-20°F to 300°F<br />
Port Arrangements 3-Way “L” Port<br />
3-Way “L” Port<br />
Form 1 Form 2<br />
Form 1 Form 2 Form 3 Form 4<br />
3-Way “T” Port<br />
Form 1 Form 2 Form 3 Form 4<br />
Notes:<br />
1. Other materials <strong>and</strong> trim combinations are available. For more information, please contact your sales representative.<br />
2. For applications requiring increased velocity, reduced-bore valves are available in “ L ” Port as EO3800 (6" to 10") <strong>and</strong> in “ T ” Port as E3200/RB (6" to 8").<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
35
Percent of maximum flow<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
2-Seats Port Arrangements<br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
A B<br />
2-Seat Design<br />
EO3100 “L” Port<br />
PB > PC<br />
PB < PC<br />
Form 1 Form 2<br />
<strong>Flow</strong> characteristics for<br />
“L” Port when dividing flow<br />
Form 1 Form 2<br />
Total <strong>Flow</strong><br />
A C<br />
10 20 30 40 50 60 70 80 90 100<br />
Percent of “L” Port Stroke<br />
The above shows the calculated flow to<br />
each run port when splitting flow from inlet<br />
port. Always specify operating forms<br />
desired with either “L” or “T” port type ball<br />
C v Values, 2-Seats (“L” Port)<br />
E03100 E03800<br />
Full Bore Reduced Bore<br />
Size “L” Port “L” Port<br />
inches Form 1, 2 Form 1, 2<br />
1 1/2" 53 –<br />
2" 102 –<br />
2 1/2" 144 –<br />
3" 247 –<br />
4" 425 –<br />
6" 970 670<br />
8" 1700 996<br />
4-Seats Port Arrangements<br />
PB > PC<br />
PB < PC<br />
Form 1 Form 2<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
36<br />
In the “L” port configuration, the 4-seat design has the capacity to function either as a diverter<br />
valve or a block valve<br />
As with all floating 3-way ball valve designs, flow path pressure must be slightly higher than<br />
the shut-off pressure. For example on Form 2 <strong>and</strong> 4: P B < P C where P B = Pressure in line “B”<br />
<strong>and</strong> P c = Pressure in line “C”.<br />
Inlet A<br />
Inlet B<br />
Inlet C<br />
4-Seat Design<br />
E3900 / E3200<br />
“L” Port<br />
PB > PC<br />
E3900 / E3200 “T” Port<br />
PB < PC<br />
Form 3 Form 4<br />
Form 1 Form 2 Form 3 Form 4<br />
Form 1 Form 2 Form 3 Form 4<br />
Form 1 Form 2 Form 3 Form 4<br />
C v Values, 4-Seats (“L” <strong>and</strong> “T” Port)<br />
E3900 Full Bore E3200 Reduced Bore<br />
Size “L” Port “T” Port “T” Port “L” Port “T” Port “T” Port<br />
inches Form 1, 2 Form 2, 3 Form 4 Form 1, 2 Form 2, 3 Form 4<br />
1/2" 8 6 23 – – –<br />
3/4" 14 13 45 – – –<br />
1" 22 20 84 – – –<br />
1 1/2" 57 50 230 – – –<br />
2" 110 100 430 – – –<br />
2 1/2" 160 150 670 – – –<br />
3" 260 240 1170 – – –<br />
4" 446 400 2070 – – –<br />
6" 1600 1400 5000 738 660 1700<br />
8" 2800 2000 9000 1096 990 2250
“ L” Port – 2-Seats<br />
“ L” Port – 2- or 4-Seats<br />
“ L” Port – 2-Seats<br />
“T” Port – 4-Seats<br />
“T” Port – 4-Seats<br />
“T” Port – 4-Seats<br />
“T” Port – 4-Seats<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong> 3-Way <strong>Ball</strong> Valve Application Information - Full Bore, Reduced Bore “L” Port <strong>and</strong> “T” Port<br />
Applications Description <strong>Flow</strong> Forms<br />
Process Unit<br />
Tank Tank<br />
A<br />
B<br />
Media A<br />
Media B<br />
Dehydrator<br />
Omni-II OMNI-II<br />
Fire-tested<br />
Fire Tested<br />
Regenerator<br />
“R”<br />
Media A + B<br />
Omni-II OMNI-II<br />
Fire-tested<br />
Fire Tested<br />
Transflow<br />
EO3132L-32ET-15L<br />
E3932L-32GT-15L<br />
Diversion<br />
EO3132L-32ET-15L<br />
E3932L-32GT-15L<br />
Balancing,<br />
Blending or<br />
Proportioning<br />
EO3132L-32ET-15L<br />
E3932L-32GT-15L<br />
Recirculation<br />
or Recycling<br />
E3932T-32GT-15L<br />
By-Pass<br />
E3932T-32GT-15L<br />
T<strong>and</strong>em<br />
Selector<br />
Shut-off<br />
E3932T-32GT-15L<br />
Fire-safe <strong>and</strong><br />
Fire-tested<br />
Systems<br />
EO3132L-32EU-15L<br />
E3932L-32GU-15L<br />
E3932T-32GU-15L<br />
Form 2 Form 1<br />
Form 1 Form 2<br />
Form 2 Form 1<br />
Form 4 Form 3<br />
Form 2 Form 3<br />
Form 1<br />
(1) Please contact <strong>KTM</strong> for related article, “High-Performance <strong>Ball</strong> <strong>Valves</strong> in Dual Relief Systems.”<br />
Transflow valves allow the<br />
operator to channel the pressure<br />
from the failed safety valve to the<br />
st<strong>and</strong>by valve without shutting<br />
down the system. The faulty<br />
valve can then be replaced.<br />
Change flow from one process to<br />
another. Delivery of media from<br />
multiple storage areas. Delivery<br />
of multiple feedstocks to<br />
storage.<br />
For temperature control,<br />
blending of media or balancing<br />
of flow rates.<br />
Addition or removal of media<br />
from a system.<br />
Allows maintenance or calibration<br />
without system shutdown. “R”<br />
represents any meter, pump,<br />
transducer, instrumentation, etc.<br />
Allows maintenance on equipment<br />
that must remain in the system.<br />
Allows two pieces of equipment to<br />
be used simultaneously.<br />
Inherently 3-way valves alone cannot be<br />
fire-safe because their multiport design<br />
does not allow them to shut off. 3-way<br />
valves are available with fire-safe gaskets<br />
<strong>and</strong> gl<strong>and</strong> packing. A fire-tested system<br />
can be achieved by replacing the 3-way<br />
with Omni II fire-tested (API 607 Rev. 4<br />
<strong>and</strong> EXES 3-14-1-21) on two ports, thus<br />
creating a 3-way “L” port or a “T” port.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
37
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>Ball</strong> <strong>Valves</strong> for Low Temperature <strong>and</strong> Cryogenic Applications<br />
<strong>KTM</strong> ball valves have been widely used<br />
in low temperature <strong>and</strong> cryogenic<br />
applications, including LNG (Liquefied<br />
Natural Gas) which is fast becoming a<br />
better alternative source of energy. With<br />
a proven design <strong>and</strong> after many<br />
successful references, the <strong>KTM</strong> br<strong>and</strong><br />
name continues to be preferred by endusers<br />
as the process quality ball valve<br />
of choice.<br />
Features<br />
• Extension bonnet protects the gl<strong>and</strong><br />
packing. Two types of extension<br />
bonnet (short <strong>and</strong> long) are available<br />
to better locate the “Gl<strong>and</strong> Packing”<br />
at ambient temperature zone. This will<br />
help protect it from freeze-damage<br />
caused by low temperature fluid.<br />
• Cavity pressure relief.<br />
• Excellent seat <strong>and</strong> seal design<br />
minimizes leakage.<br />
• Low operating torque for smoother<br />
operations.<br />
• Fire-safe design.<br />
• Fugitive emission compliance.<br />
• Rigid body construction minimizes<br />
thermal shrinkage.<br />
St<strong>and</strong>ards<br />
• ASME B16.34, B16.5<br />
• BS 6755, BS 6364 (<strong>Valves</strong> for<br />
cryogenic service)<br />
• Shell MESC 77/306<br />
• CE marking (PED) 97/23/EC<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
38<br />
Special Tests<br />
• Liquid penetrant test<br />
• PMI test<br />
• X-ray test<br />
• Pressure test at low temperature<br />
General Applications<br />
• Propane -44°F<br />
• Ethane -128°F<br />
• Ethylene -155°F<br />
• Methane -260°F<br />
• Liquefied natural gas (LNG) -260°F<br />
• Oxygen -297°F<br />
• Nitrogen -320°F<br />
Technical Data<br />
Design type: Floating, Trunnion<br />
Sizes:<br />
1/2" to 30"<br />
Pressure rating: ASME Class 150,<br />
300 <strong>and</strong> 600<br />
Temperature: Room temperature<br />
to -320°F<br />
Body material: A352 Gr. LCC/LCB<br />
(-50°F)<br />
A351 Gr. CF8/CF8M<br />
(-320°F)
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>Ball</strong> <strong>Valves</strong> for Low Temperature <strong>and</strong> Cryogenic Applications<br />
Notes:<br />
ASME Class 150 <strong>and</strong> 300<br />
Sizes 1/2" to 8"<br />
ASME Class 600<br />
Sizes 1/2" to 11/2" Materials of Construction<br />
Body: Carbon steel (LCB, LCC)<br />
Stainless steel (CF8, CF8M)<br />
<strong>Ball</strong>: Stainless steel (CF8, CF8M)<br />
Stem: Stainless steel<br />
(304 SS, 316 SS)<br />
Seat: PTFE<br />
Packing: PTFE, Graphite<br />
Floating Type <strong>Ball</strong> Valve Structure (Long Bonnet)<br />
Gl<strong>and</strong><br />
Packing<br />
Extension<br />
Bonnet<br />
Stem<br />
Seat<br />
<strong>Ball</strong><br />
Body<br />
Body<br />
Cap<br />
FLOW<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
39<br />
Seat
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>Ball</strong> <strong>Valves</strong> for Low Temperature <strong>and</strong> Cryogenic Applications<br />
Trunnion Type <strong>Ball</strong> Valve Structure (Short Bonnet)<br />
Gl<strong>and</strong><br />
Packing<br />
Extension<br />
Bonnet<br />
Stem<br />
Body<br />
Seat<br />
<strong>Ball</strong><br />
Seat<br />
Body<br />
Cap<br />
Lower<br />
Stem<br />
FLOW<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
40<br />
Notes:<br />
ASME Class 150 <strong>and</strong> 300<br />
Sizes 6" to 30"<br />
ASME Class 600<br />
Sizes 2" to 30"<br />
Materials of Construction<br />
Body: Carbon steel (LCB, LCC)<br />
Stainless steel (CF8, CF8M)<br />
<strong>Ball</strong>: Stainless steel (CF8, CF8M)<br />
Stem: Stainless steel<br />
(304 SS, 316 SS)<br />
Seat: Reinforced PTFE<br />
Packing: O-ring, PTFE, Graphite
Propane (-44°F)<br />
Ethane (-128°F)<br />
Ethylene (-155°F)<br />
LNG (-260°F)<br />
Nitrogen (-320°F)<br />
Propane (-44°F)<br />
Ethane (-128°F)<br />
Ethylene (-155°F)<br />
LNG (-260°F)<br />
Nitrogen (-320°F)<br />
1/2"<br />
1/2"<br />
12"<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>Ball</strong> <strong>Valves</strong> for Low Temperature <strong>and</strong> Cryogenic Applications<br />
Pressure - Temperature Classification (Floating type)<br />
Extension<br />
Maximum Allowable<br />
Seat Leakage3 at<br />
Working Valve ASME Bonnet Seat Cryogenic Temperatures <strong>Flow</strong><br />
Category Temperature Size Class Length Design (cc/min/inch4) Direction<br />
A -22°F to -58°F 1/2" to 8" 150 <strong>and</strong> 300 Short1 St<strong>and</strong>ard 0 Bi-directional (Gas)<br />
A -60°F to -94°F 1/2" to 8" 150 <strong>and</strong> 300 Long2 St<strong>and</strong>ard 0 Uni-directional (Liquid)<br />
B -96°F to -155°F 1/2" to 8" 150 <strong>and</strong> 300 Long2 Upstream spring 255 Uni-directional<br />
C -157°F to -320°F 1/2" to 8" 150 <strong>and</strong> 300 Long2 Upstream spring 506 Uni-directional<br />
Category A<br />
Category B<br />
Category C<br />
Category B<br />
Category C<br />
Category A<br />
Out of<br />
Production<br />
-32°F<br />
-94°F<br />
-155°F<br />
-320°F<br />
8" (Valve size)<br />
-32°F<br />
-94°F<br />
-155°F<br />
-320°F<br />
30" (Valve size)<br />
Notes:<br />
1. 4" to 16" (Valve dimensions <strong>and</strong> sizes are in accordance with Shell MESC).<br />
2. 8" to 16" (Valve dimensions <strong>and</strong> sizes are in accordance with Shell MESC).<br />
3. Under test pressure of max. ∅P by Nitrogen or Helium gas.<br />
4. Leakage (cc) per valve size (inch) under room temperature at 1 atm<br />
for 1 minute.<br />
Example: Category B valve<br />
4", ASME Class 150<br />
Max. allowable seat leakage<br />
= 25 x 4<br />
= 100 cc/minute<br />
5. 25 cc/min for sizes up to 1".<br />
6. 50 cc/min for sizes up to 1".<br />
Pressure - Temperature Classification (Trunnion type)<br />
Extension Seat<br />
Maximum Allowable<br />
Seat Leakage3 at<br />
Working Valve ASME Bonnet <strong>and</strong> Cryogenic Temperatures <strong>Flow</strong><br />
Category Temperature Size Class Length Seals (cc/min/inch4) Direction<br />
A -22°F to -51°F<br />
6" to 30" 150 <strong>and</strong> 300<br />
Short1 1/2" to 30" 600<br />
Reinforced PTFE<br />
<strong>and</strong> O-ring<br />
5 Bi-directional<br />
B -53°F to -155°F<br />
6" to 12"<br />
1/2" to 12"<br />
150 <strong>and</strong> 300<br />
600<br />
Long<br />
Reinforced PTFE<br />
2<br />
<strong>and</strong> PTFE U-ring<br />
255 Bi-directional<br />
C -157°F to -320°F<br />
6" to 12" 150 <strong>and</strong> 300<br />
Long2 Reinforced PTFE<br />
506 1/2" to 12" 600 <strong>and</strong> Special Seat<br />
Uni-directional<br />
Notes:<br />
1. 4" to 16" (Valve dimensions <strong>and</strong> sizes are in accordance with Shell MESC).<br />
2. 8" to 16" (Valve dimensions <strong>and</strong> sizes are in accordance with Shell MESC).<br />
3. Under test pressure of max. ∆P by Nitrogen or Helium gas.<br />
4. Leakage (cc) per valve size (inch) under room temperature at 1 atm<br />
for 1 minute.<br />
Example: Category C valve<br />
10", ASME Class 150<br />
Max. allowable seat leakage<br />
= 50 x 10<br />
= 500 cc/minute<br />
5. 25 cc/min for sizes up to 1".<br />
6. 50 cc/min for sizes up to 1".<br />
7. Floating type for sizes 1/2" to 11/2". Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
41
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>Ball</strong> <strong>Valves</strong> for Low Temperature <strong>and</strong> Cryogenic Applications<br />
Test Rig for Low Temperature/Cryogenic Pressure Test<br />
Regulator Vent<br />
1<br />
Iced Water<br />
Helium Gas [For -320°F]<br />
Nitrogen Gas [For -155°F]<br />
Pressure<br />
Gauge<br />
6 4 3<br />
QC 2<br />
Thermocouples (Connections)<br />
TC1 = Valve Body (Outside)<br />
TC2 = Closure Member (<strong>Ball</strong> Near)<br />
TC3 = Bonnet (Stuffing Box Near)<br />
TC4 = Coolant<br />
TC5 = Room Temperature<br />
TC6 = Reference Coolant<br />
QC = Quick Coupling<br />
A<br />
Max. Liquid<br />
Level<br />
Temperature<br />
Recorder<br />
Insulated Cover<br />
(Removable)<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
42<br />
TC6<br />
TC2<br />
TC3<br />
TC1<br />
Insulated Test Tank<br />
TC4<br />
7<br />
TC5<br />
Pressure<br />
Gauge<br />
5<br />
QC<br />
B<br />
Measuring<br />
Cylinder
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>Ball</strong> <strong>Valves</strong> for Low Temperature <strong>and</strong> Cryogenic Applications<br />
Floating<br />
Trunnion<br />
Floating<br />
Trunnion<br />
L<br />
W<br />
E<br />
H1<br />
H<br />
L<br />
E<br />
H1<br />
H<br />
1/2" to 2" 2 1/2" to 3" 4" to 8" 3" to 12" Gear<br />
Operated<br />
ASME Class 150 Dimensions, Full Bore<br />
L<br />
E<br />
H1<br />
H<br />
L<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
43<br />
W<br />
E<br />
H<br />
H2<br />
W<br />
Enclosed<br />
Gear Operated<br />
Valve H H1 H2 E W W1 W2 W3 Gear<br />
Size Bore L Short Long 1 Short Long 1 Short Long 1 Short Long 1 Type<br />
1/2" 1/2" 4.3 7.1 11.1 1.5 1.5 – – 4.0 8.0 5.1 – – – –<br />
3/4" 3/4" 4.6 7.3 11.2 1.6 1.6 – – 4.0 8.0 5.1 – – – –<br />
1" 1" 5.0 7.8 11.7 1.9 1.9 – – 4.0 8.0 6.3 – – – –<br />
1 1/2" 1 1/2" 6.5 9.8 14.7 2.7 2.7 – – 5.0 10.0 9.0 – – – –<br />
2" 2" 7.0 10.4 15.3 3.1 3.1 – – 5.0 10.0 9.0 – – – –<br />
2 1/2" 2 1/2" 7.5 12.4 18.3 4.1 4.1 15.2 21.1 6.0 12.0 15.7 7.1 11.8 2.2 FO<br />
3" 3" 8.0 12.8 18.7 4.4 4.4 15.6 21.5 6.0 12.0 15.7 7.1 11.8 2.2 FO<br />
4" 4" 9.0 15.4 21.3 5.4 5.4 16.5 22.4 6.0 12.0 28.1 7.1 11.8 2.2 FO<br />
6" 6" 15.5 19.9 26.8 7.4 7.4 20.0 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA<br />
8" 8" 18.0 22.8 29.7 9.8 9.8 23.2 30.1 7.0 14.0 59.4 13.8 23.6 4.6 B<br />
6" 6" 15.5 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA<br />
8" 8" 18.0 25.0 31.9 11.9 11.9 25.4 32.3 7.0 14.0 59.4 13.8 23.6 4.6 B<br />
10" 10" 21.0 – – 13.3/13.0 2 – 23.7/27.4 2 – 8.0 – – 13.8 23.6 4.6 B<br />
10" 10" 21.0 – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C<br />
12" 12" 24.0 – – 15.4/15.3 2 15.3 25.7/30.8 2 38.7 8.0 16.0 – 16.5 31.5 6.7 C<br />
ASME Class 300 Dimensions, Full Bore<br />
Valve H H1 H2 E W W1 W2 W3 Gear<br />
Size Bore L Short Long 1 Short Long 1 Short Long 1 Short Long 1 Type<br />
1/2" 1/2" 5.5 7.1 11.1 1.5 1.5 – – 4.0 8.0 5.1 – – – –<br />
3/4" 3/4" 6.0 7.3 11.2 1.6 1.6 – – 4.0 8.0 5.1 – – – –<br />
1" 1" 6.5 7.8 11.7 1.9 1.9 – – 4.0 8.0 6.3 – – – –<br />
1 1/2" 1 1/2" 7.5 9.8 14.7 2.7 2.7 – – 5.0 10.0 9.0 – – – –<br />
2" 2" 8.5 10.4 15.3 3.1 3.1 – – 5.0 10.0 9.0 – – – –<br />
2 1/2" 2 1/2" 9.5 12.4 18.3 4.1 4.1 15.2 21.1 6.0 12.0 15.7 7.1 11.8 2.2 FO<br />
3" 3" 11.1 12.8 18.7 4.4 4.4 15.6 21.5 6.0 12.0 15.7 7.1 11.8 2.2 FO<br />
4" 4" 12.0 15.4 21.3 5.4 5.4 16.5 22.4 6.0 12.0 28.1 7.1 11.8 2.2 FO<br />
6" 6" 15.9 19.9 26.8 7.4 7.4 20.0 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA<br />
8" 8" 19.8 22.8 29.7 9.8 9.8 23.2 30.1 7.0 14.0 59.4 13.8 23.6 4.6 B<br />
6" 6" 15.9 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA<br />
8" 8" 19.8 25.0 31.9 11.9 11.9 25.4 32.3 7.0 14.0 59.4 13.8 23.6 4.6 B<br />
10" 10" 22.4 – – 13.3/13.0 2 – 23.7/27.4 2 – 8.0 – – 13.8 23.6 4.6 B<br />
10" 10" 22.4 – – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C<br />
12" 12" 25.5 – – 15.4/15.3 2 15.3 25.7/30.8 2 38.7 8.0 16.0 – 16.5 31.5 6.7 C<br />
Notes:<br />
1. Only Stainless steel body applicable.<br />
2. Carbon steel body/Stainless steel body.<br />
W1
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>Ball</strong> <strong>Valves</strong> for Low Temperature <strong>and</strong> Cryogenic Applications<br />
Floating<br />
Trunnion<br />
ASME Class 150 Dimensions, Reduced Bore<br />
Valve Bore H H1 H2 E Gear<br />
Size (d x d1) 2 L Short Long1 Short Long1 Short Long1 Short Long1 W W1 W2 W3 Type<br />
1/2" 0.5 x 0.4 4.3 6.5 10.5 0.8 0.8 – – 4.0 8.0 5.1 – – – –<br />
3/4" 0.75 x 0.5 4.6 6.9 10.9 1.3 1.3 – – 4.0 8.0 5.1 – – – –<br />
1" 1 x 0.75 5.0 7.1 11.0 1.4 1.4 – – 4.0 8.0 5.1 – – – –<br />
11/2" 1.5 x 1 6.5 8.9 13.9 2.1 2.1 – – 5.0 10.0 6.3 – – – –<br />
2" 2 x 1.5 7.0 9.8 14.8 2.7 2.7 – – 5.0 10.0 9.0 – – – –<br />
3" 3 x 2 8.0 12.4 18.3 4.0 4.0 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO<br />
4" 4 x 3 9.0 12.8 18.7 4.4 4.4 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO<br />
6" 6 x 4 10.5 – – 6.2 6.2 18.8 25.7 7.0 14.0 44.8 9.4 17.7 3.3 FA<br />
8" 8 x 6 11.5 – – 7.2 7.2 19.8 26.7 7.0 14.0 44.8 9.4 17.7 3.3 FA<br />
6" 6 x 4 15.5 18.2 25.1 5.7 19.4 26.3 7.0 14.0 44.8 7.1 11.8 2.2 FO<br />
8" 8 x 6 18.0 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA<br />
10" 10 x 8 21.0 25.0 31.9 11.9 – 25.4 – 7.0 – – 13.8 23.6 4.6 B<br />
10" 10 x 8 21.0 25.0 31.9 – 11.9 – 32.3 – 14.0 – 16.5 31.5 6.7 C<br />
12" 12 x 10 24.0 – – 13.3/13.03 – 23.7/27.43 – 8.0 – – 13.8 23.6 4.6 B<br />
12" 12 x 10 24.0 – – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C<br />
Notes:<br />
1. Only Stainless steel body applicable<br />
2. d: Inlet bore.<br />
d1: <strong>Ball</strong> bore<br />
3. Carbon steel body/Stainless steel body<br />
Floating<br />
Trunnion<br />
ASME Class 300 Dimensions, Reduced Bore<br />
Valve Bore H H1 H2 E Gear<br />
Size (d x d1) 2 L Short Long1 Short Long1 Short Long1 Short Long1 W W1 W2 W3 Type<br />
1/2" 0.5 x 0.4 5.5 6.5 10.5 0.8 0.8 – – 4.0 8.0 5.1 – – – –<br />
3/4" 0.75 x 0.5 6.0 6.9 10.9 1.3 1.3 – – 4.0 8.0 5.1 – – – –<br />
1" 1 x 0.75 6.5 7.1 11.0 1.4 1.4 – – 4.0 8.0 5.1 – – – –<br />
11/2" 1.5 x 1 7.5 8.9 13.9 2.1 2.1 – – 5.0 10.0 6.3 – – – –<br />
2" 2 x 1.5 8.5 9.8 14.8 2.7 2.7 – – 5.0 10.0 9.0 – – – –<br />
3" 3 x 2 11.1 12.4 18.3 4.0 4.0 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO<br />
4" 4 x 3 12.0 12.8 18.7 4.4 4.4 – – 6.0 12.0 15.7 7.1 11.8 2.2 FO<br />
6" 6 x 4 15.9 – – 6.2 6.2 18.8 25.7 7.0 14.0 44.8 9.4 17.7 3.3 FA<br />
8" 8 x 6 16.5 – – 7.4 7.2 19.8 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA<br />
6" 6 x 4 15.9 18.2 25.1 5.7 5.7 19.4 26.3 7.0 14.0 44.8 7.1 11.8 2.2 FO<br />
8" 8 x 6 16.53 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA<br />
10" 10 x 8 18.03 25.0 31.9 11.9 – 25.4 – 7.0 – – 13.8 23.6 4.6 B<br />
10" 10 x 8 18.03 25.0 31.9 – 11.9 – 32.3 – 14.0 – 16.5 31.5 6.7 C<br />
12" 12 x 10 25.5 – – 13.3/13.04 – 23.7/27.44 – 8.0 – – 13.8 23.6 4.6 B<br />
12" 12 x 10 25.5 – – – 13.0 – 36.3 – 16.0 – 16.5 31.5 6.7 C<br />
Notes:<br />
1. Only Stainless steel body applicable<br />
2. d: Inlet bore. d1: <strong>Ball</strong> bore<br />
3. Short pattern<br />
4. Carbon steel body/Stainless steel body<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
44<br />
C v Values<br />
Valve Size Full Bore Reduced Bore<br />
1/2" 26 –<br />
3/4" 50 –<br />
1" 94 –<br />
11/2" 260 –<br />
2" 480 –<br />
21/2" 750 –<br />
3" 1300 420<br />
4" 2300 770<br />
6" 5400 1800<br />
8" 10000 2500<br />
10" 16000 4500<br />
12" 24000 8000
Features<br />
• Designed to meet industrial st<strong>and</strong>ards<br />
for ball valves.<br />
• Rugged two-piece body construction.<br />
• API 6D st<strong>and</strong>ards.<br />
• Spring-loaded reinforced Teflon ® seat<br />
rings for positive sealing.<br />
• Suitable for block <strong>and</strong> bleed<br />
applications.<br />
• Adjustable stem packing.<br />
• Positive alignment of two-piece body.<br />
• Fire-safe tested to API 607 <strong>and</strong> 6FA.<br />
• Secondary fire-safe metal-to-metal<br />
seat is st<strong>and</strong>ard.<br />
• Sphericity tolerance of the balls,<br />
± 0.0008", <strong>and</strong> a 4 RMS surface<br />
finish are unsurpassed.<br />
• Trunnion-style ball stems are installed<br />
in reinforced PTFE bearings, reducing<br />
friction <strong>and</strong> absorbing radial tost.<br />
• Lower operating torque for ease of<br />
operation <strong>and</strong> reduced actuator cost.<br />
• Automatic cavity pressure relief.<br />
• Positive position indication.<br />
• Meets NACE MR01.75 for sulfide<br />
cracking resistance.<br />
• Locking device st<strong>and</strong>ard.<br />
• Sealant lubrication fittings.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Process <strong>Ball</strong> <strong>Valves</strong> - Trunnion Mounted EO1200 Full Bore <strong>and</strong> EO8200 Reduced Bore<br />
General Applications<br />
Chemical <strong>and</strong> petrochemical<br />
Special Tests<br />
• Liquid penetrant<br />
• Magnetic-particle<br />
• Ultra-sonic<br />
• X-ray<br />
Technical Data<br />
Size range: EO1200 Full Bore<br />
ANSI 150, 300<br />
2" to 20"<br />
ANSI 600<br />
2" to 20"<br />
EO8200 Reduced bore<br />
ANSI 150, 300<br />
3" to 20"<br />
St<strong>and</strong>ards: API 6D, ANSI B16.34<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
45
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Process <strong>Ball</strong> <strong>Valves</strong> - Trunnion Mounted EO1200 Full Bore <strong>and</strong> EO8200 Reduced Bore<br />
Parts <strong>and</strong> Materials<br />
No. Part 304/CF8 316/CF8M<br />
1 Stem 304 SS 316 SS<br />
2 Gl<strong>and</strong> Flange Ductile Iron Ductile Iron<br />
3 Gl<strong>and</strong> 304 SS 304 SS<br />
4 Packing TFE TFE<br />
5 Tost Washer 316 SS 316 SS<br />
6 Tost Bearing Reinforced TFE Reinforced TFE<br />
7 Stem Bearing Metal Backed TFE Metal Backed TFE<br />
8 Body A351 Gr. CF8 A351 Gr. CF8M<br />
9 <strong>Ball</strong> A351 Gr. CF8 A351 Gr. CF8M<br />
10 Spring Stainless Steel Stainless Steel<br />
11 O-ring Viton ® Viton ®<br />
12 Seat Retainer 304 SS 316 SS<br />
13 Body Cap A351 Gr. CF8 A351 Gr. CF8M<br />
14 Gasket Reinforced TFE Reinforced TFE<br />
15 Seat Reinforced TFE Reinforced TFE<br />
16 Lower Stem 304 SS 316 SS<br />
17 Lower Stem Bearing Metal Backed TFE Metal Backed TFE<br />
18 Tost Bearing Reinforced TFE Reinforced TFE<br />
19 Shim 316 SS 316 SS<br />
20 Gasket Reinforced TFE Reinforced TFE<br />
21 Bottom Cover 304 SS 316 SS<br />
22 Drain Plug (not shown) 304 SS 316 SS<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
46<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
Notes:<br />
1. Illustration is a typical design, 10" or larger.<br />
Other sizes are of different design; however,<br />
major parts are represented.<br />
2. Part 14 is a Viton ® O-ring in smaller sizes.
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Process <strong>Ball</strong> <strong>Valves</strong> - Trunnion Mounted EO1200 Full Bore <strong>and</strong> EO8200 Reduced Bore<br />
H<br />
H 1<br />
2" 2.0 7.0 4.92 3.19 9.06 – – – – – – – – – – – – –<br />
3" 3.0 8.0 7.09 4.25 15.75 7.09 11.8 8.23 2.17 2.0 8.0 4.92 3.19 9.06 – – – –<br />
4" 4.0 9.0 8.03 5.2 27.56 7.09 11.8 9.21 2.17 3.0 9.0 7.09 4.25 15.75 7.09 11.8 8.23 2.17<br />
6" – – – – – – – – – 4.0 15.5 8.03 5.2 27.56 7.09 11.8 9.21 2.17<br />
H<br />
H 1<br />
L<br />
2", 3", 4" <strong>and</strong> 6", Full <strong>and</strong> Reduced Bore, Class 150 Dimensions*<br />
L<br />
W-Dimension equals lever length<br />
Valve EO1200 Full Bore EO8200 Reduced Bore<br />
Size Bore L H H 1 W F W 1 H 2 K Bore L H H 1 W F W 1 H 2 K<br />
2", 3", 4" <strong>and</strong> 6", Full <strong>and</strong> Reduced Bore, Class 300 Dimensions*<br />
Valve EO1200 Full Bore EO8200 Reduced Bore<br />
Size Bore L H H 1 W F W 1 H 2 K Bore L H H 1 W F W 1 H 2 K<br />
2" 2.0 8.5 4.92 3.19 9.06 – – – – – – – – – – – – –<br />
3" 3.0 11.12 7.09 4.25 15.75 7.09 11.8 8.23 2.17 2.0 11.13 4.92 3.19 9.06 – – – –<br />
4" 4.0 12.0 8.03 5.2 27.56 7.09 11.8 9.21 2.17 3.0 12.0 7.09 4.25 15.75 7.09 11.8 8.23 2.17<br />
6" – – – – – – – – – 4.0 15.88 8.03 5.2 27.56 7.09 11.8 9.21 2.17<br />
6", 8" <strong>and</strong> 10", Full <strong>and</strong> Reduced Bore, Class 150 Dimensions*<br />
6" 6.0 15.5 11.69 8.07 43.31 9.5 17.75 12.48 3.37 – – – – – – – – –<br />
8" 8.0 18.0 15.04 10.43 59.06 13.8 23.62 17.4 4.55 6.0 18.0 11.69 8.07 43.31 9.5 17.75 12.48 3.37<br />
10" – – – – – – – – – 8.0 20.98 15.04 10.43 59.06 13.8 23.62 17.32 4.56<br />
6" 6.0 15.88 11.69 8.07 43.31 9.5 17.75 12.48 3.37 – – – – – – – – –<br />
8" 8.0 19.75 15.04 10.43 59.06 13.8 23.62 17.4 4.55 6.0 16.5 11.69 8.07 43.31 9.5 17.75 12.48 3.37<br />
10" – – – – – – – – – 8.0 18.0 15.04 10.43 59.06 13.8 23.62 17.4 4.56<br />
Note: * Flanges meet ANSI B16.5<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
47<br />
F<br />
F<br />
CLOSED<br />
CLOSED<br />
OPEN<br />
W<br />
OPEN<br />
W<br />
W 1<br />
W 1<br />
W-Dimension equals lever length<br />
Valve EO1200 Full Bore EO8200 Reduced Bore<br />
Size Bore L H H 1 W F W 1 H 2 K Bore L H H 1 W F W 1 H 2 K<br />
6", 8" <strong>and</strong> 10", Full <strong>and</strong> Reduced Bore, Class 300 Dimensions*<br />
L<br />
L<br />
Valve EO1200 Full Bore EO8200 Reduced Bore<br />
Size Bore L H H 1 W F W 1 H 2 K Bore L H H 1 W F W 1 H 2 K<br />
K<br />
K<br />
H 2<br />
H 1<br />
H 2<br />
H 1
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Process <strong>Ball</strong> <strong>Valves</strong> - Trunnion Mounted EO1200 Full Bore <strong>and</strong> EO8200 Reduced Bore<br />
H 1<br />
10", 12", 14", 16", 18" <strong>and</strong> 20", Full <strong>and</strong> Reduced Bore, Class 150 Dimensions*<br />
Valve EO1200 Full Bore EO8200 Reduced Bore<br />
Size Bore L H 1 H 2 F W 1 K Lbs. Bore L H 1 H 2 F W 1 K Lbs.<br />
10" 10.00 21 13.25 19.5 13.8 23.63 4.56 530 – – – – – – – –<br />
12" 12.00 24 15.25 22.87 16.5 31.5 6.75 860 10.00 24 13.25 19.5 13.8 23.63 4.56 650<br />
14" 13.25 27 17 24.62 16.5 31.5 6.75 1124 12.00 27 15.25 22.87 16.5 31.5 6.75 1036<br />
16" 15.25 30 18.5 28.35 15.8 31.5 10.12 1653 13.25 30 17 24.62 16.5 31.5 6.75 1301<br />
18" 17.25 34 20.37 30.20 15.8 31.5 10.12 2161 15.25 34 18.5 28.35 15.8 31.5 10.12 1742<br />
20" 19.25 36 23.23 33.07 15.8 31.5 10.12 2624 17.25 36 20.37 30.20 15.8 31.5 10.12 2271<br />
10", 12", 14", 16", 18" <strong>and</strong> 20", Full <strong>and</strong> Reduced Bore, Class 300 Dimensions*<br />
Valve EO1200 Full Bore EO8200 Reduced Bore<br />
Size Bore L H1H2 F W1 K Lbs. Bore L H1H2 F W1K Lbs.<br />
10" 10.00 22.38 13.25 19.5 13.8 23.63 4.56 805 – – – – – – – –<br />
12" 12.00 25.5 15.25 22.87 16.5 31.5 6.75 1168 10.00 25.5 13.25 19.5 13.8 23.63 4.56 838<br />
14" 13.25 30 17 24.62 16.5 31.5 6.75 1631 12.00 30 15.25 22.88 16.5 31.5 6.75 1279<br />
16" 15.25 33 18.5 28.35 15.8 31.5 10.12 2271 13.25 33 17 24.63 16.5 31.5 6.75 1720<br />
18" 17.25 36 20.37 30.2 15.8 31.5 10.12 2822 15.25 36 18.5 28.38 15.8 31.5 10.12 2227<br />
20" 19.25 39 23.23 33.07 15.8 31.5 10.12 3395 17.25 39 20.37 30.25 15.8 31.5 10.12 3000<br />
Note: * Flanges meet ANSI B16.5<br />
L<br />
2", 3" <strong>and</strong> 4", Full Bore, Class 600 Dimensions<br />
EO1200 Full Bore<br />
Valve CS Body SS Body<br />
Size Bore L H1 H2 H2 Lbs.<br />
2" 2 11.5 4.53 6.57 6.50 55<br />
3" 3 14 5.30 7.75 7.13 108<br />
4" 4 17 6.42 9.25 11.14 177<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
48<br />
L<br />
K<br />
H 2<br />
H 1<br />
H 2<br />
H 1<br />
F<br />
L<br />
W 1<br />
24" <strong>and</strong> 30" available on request
Features<br />
• Designed for rugged oil field <strong>and</strong><br />
pipeline applications.<br />
• Rugged two-piece body construction.<br />
• API 6D st<strong>and</strong>ards.<br />
• Spring-loaded reinforced Teflon ® seat<br />
rings for positive sealing.<br />
• Suitable for block <strong>and</strong> bleed<br />
applications.<br />
• O-ring stem seals.<br />
• Positive alignment of two-piece body.<br />
• Fire-safe design tested to API 6FA.<br />
• Secondary fire-safe metal-to-metal<br />
seat is st<strong>and</strong>ard.<br />
• Sphericity tolerance of the balls,<br />
± 0.0008", <strong>and</strong> a 4 RMS surface finish<br />
are unsurpassed.<br />
• Trunnion-style ball stems are installed<br />
in reinforced PTFE bearings, reducing<br />
friction <strong>and</strong> absorbing radial tost.<br />
• Lower operating torque for ease of<br />
operation <strong>and</strong> reduced actuator cost.<br />
• Automatic cavity pressure relief.<br />
• Positive position indication.<br />
• Meets NACE MR01.75 for sulfide<br />
cracking resistance.<br />
• Locking device st<strong>and</strong>ard.<br />
• Sealant lubrication fittings.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Production <strong>Ball</strong> <strong>Valves</strong> - Trunnion Mounted EO1100 Full Bore <strong>and</strong> EO8100 Reduced Bore<br />
General Applications<br />
• Chemical <strong>and</strong> petrochemical<br />
• Oil <strong>and</strong> gas production<br />
Special Tests<br />
• Liquid penetrant<br />
• Magnetic-particle<br />
• Ultra-sonic<br />
• X-ray<br />
Technical Data<br />
Size range: EO1100 Full bore<br />
ANSI 150, 300,<br />
10" to 30"<br />
ANSI 600, 2" to 20"<br />
ANSI 1500, 1 1/2" to 20"<br />
St<strong>and</strong>ards: API 6D<br />
EO8100 Reduced bore<br />
ANSI 150, 300,<br />
12" to 36"<br />
ANSI 600, 3" to 20"<br />
ANSI 1500, 2" to 24"<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
49
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Production <strong>Ball</strong> <strong>Valves</strong> - Trunnion Mounted EO1100 Full Bore <strong>and</strong> EO8100 Reduced Bore<br />
Parts Material ASTM (AISI)<br />
No. Part For normal temperature For low temperature<br />
1 Body A216 Gr. WCB A352 Gr. LCB<br />
2 Body cap A216 Gr. WCB A352 Gr. LCB<br />
3 <strong>Ball</strong> 316 SS 1 316 SS<br />
4 Seat retainer 316 SS 316 SS<br />
5 Seat Reinforced TFE Reinforced TFE<br />
6 Outer ring 316 SS 316 SS<br />
7 Spring Stainless steel Stainless steel<br />
8 Stem 316 SS 1 316 SS<br />
9 Lower stem 316 SS 316 SS<br />
10 Stem bearing Metal backed TFE Metal Backed TFE<br />
11 Tost bearing Reinforced TFE Reinforced TFE<br />
12 Pivot 316 SS 316 SS<br />
13 Bottom cover A576 Gr. 1025 A350 LF2<br />
14 Key A576 Gr. 1045 329 SS<br />
15 O-ring NBR or Viton ® Low temp NBR<br />
16 O-ring NBR or Viton ® Low temp NBR<br />
17 O-ring NBR or Viton ® Low temp NBR<br />
18 O-ring NBR or Viton ® Low temp NBR<br />
19 O-ring NBR or Viton ® Low temp NBR<br />
20 O-ring NBR or Viton ® Low temp NBR<br />
21 Gl<strong>and</strong> A576 Gr. 1025 A350 LF2<br />
22 Stud A193 Gr. B7M A320 Gr. L7M<br />
23 Nut A194 Gr. 2HM A194 Gr. 7M<br />
24 Plug A576 Gr. 1025 304 SS<br />
25 Tost bearing TFE TFE<br />
26 Gl<strong>and</strong> bolt A193 Gr. B7M A320 Gr. L7M<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
50<br />
Note:<br />
1. Other materials available.
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Production <strong>Ball</strong> <strong>Valves</strong> - Trunnion Mounted EO1100 Full Bore <strong>and</strong> EO8100 Reduced Bore<br />
Notes:<br />
1. 24" available on request.<br />
2. End flanges conform to ANSI B16.5.<br />
3. Weights are with gear.<br />
150 lb. Class Dimensions<br />
EO1100 Full Bore<br />
Valve <strong>Ball</strong> Weight<br />
Size Bore L H 1 H 2 W 1 W 2 W 3 Lbs.<br />
10" 10.0 21 12.75 16.0 4.56 23.63 13.8 660<br />
12" 12.0 24 14.38 17.88 6.75 31.5 16.5 980<br />
14" 13.25 27 15.75 19.25 6.75 31.5 16.5 1210<br />
16" 15.25 30 17.38 21.75 10.13 31.5 15.8 1770<br />
18" 17.25 34 19.75 24.5 10.13 31.5 15.8 2235<br />
20" 19.25 36 21.88 26.75 10.13 31.5 15.8 2805<br />
EO8100 Reduced Bore<br />
Valve <strong>Ball</strong> Weight<br />
Size Bore L H1 H2 W1 W2 W3 Lbs.<br />
12" 10.0 24 12.75 16.0 4.56 23.63 13.8 680<br />
14" 12.0 27 14.38 17.88 6.75 31.5 16.5 1035<br />
16" 13.25 30 15.75 19.25 6.75 31.5 16.5 1300<br />
18" 15.25 34 17.38 21.75 10.13 31.5 15.8 1815<br />
20" 17.25 36 19.75 24.5 10.13 31.5 15.8 2280<br />
300 lb. Class Dimensions<br />
EO1100 Full Bore<br />
L<br />
W 1<br />
EO1100 Full Bore Sizes 10" to 20"<br />
EO8100 Reduced Bore Sizes 12" to 20"<br />
H 2<br />
H 1<br />
Enclosed gear operator<br />
Valve <strong>Ball</strong> Weight<br />
Size Bore L H 1 H 2 W 1 W 2 W 3 Lbs.<br />
10" 10.0 22.37 12.75 16.0 4.56 23.63 13.8 805<br />
12" 12.0 25.5 14.38 17.88 6.75 31.5 16.5 1165<br />
14" 13.25 30.0 15.75 19.25 6.75 31.5 16.5 1630<br />
16" 15.25 33.0 17.38 21.75 10.13 31.5 15.8 2255<br />
18" 17.25 36.0 19.75 24.5 10.13 31.5 15.8 2805<br />
20" 19.25 39.0 21.88 26.75 10.13 31.5 15.8 3375<br />
EO8100 Reduced Bore<br />
Valve <strong>Ball</strong> Weight<br />
Size Bore L H1 H2 W1 W2 W3 Lbs.<br />
12" 10.0 25.5 12.75 16.0 4.56 23.63 13.8 835<br />
14" 12.0 30.0 14.38 17.88 6.75 31.5 16.5 1275<br />
16" 13.25 33.0 15.75 19.25 6.75 31.5 16.5 1720<br />
18" 15.25 36.0 17.38 21.75 10.13 31.5 15.8 2320<br />
20" 17.25 39.0 19.75 24.5 10.13 31.5 15.8 2980<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
51<br />
W 3<br />
CLOSED<br />
OPEN<br />
W 2
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Production <strong>Ball</strong> <strong>Valves</strong> - Trunnion Mounted EO1100 Full Bore <strong>and</strong> EO8100 Reduced Bore<br />
EO1100 Full Bore 600# Sizes 8" to 20"<br />
EO8100 Reduced Bore 600# Sizes 3" to 20"<br />
EO1100 Full Bore 1500# Sizes 2" to12"<br />
EO8100 Reduced Bore 1500# Sizes 3" to 12"<br />
ANSI 900 <strong>and</strong> 2500 available on request<br />
600 lb. Class Dimensions<br />
EO1100 Full Bore<br />
Valve<br />
Size<br />
<strong>Ball</strong><br />
Bore<br />
L<br />
RF-BW RTJ<br />
H1 H2 W1 W2 W3 Weight<br />
Lbs.<br />
2" 2.00 11.5 11.63 4.5 6.63 – 17.75 – 55<br />
3" 3.00 14 14.12 5.25 7.75 – 27.56 – 108<br />
4" 4.00 17 17.12 6.25 9.25 – 43.31 – 176<br />
6" 6.00 22 22.13 8.5 12.88 4.56 23.63 13.75 540<br />
8" 8.00 26 26.13 11.63 14.88 6.75 31.5 16.5 880<br />
10" 10.00 31 31.13 14.38 17.5 6.75 31.5 16.5 1430<br />
12" 12.00 33 33.13 16.5 20.13 10.13 31.5 15.75 2035<br />
14" 13.25 35 35.13 18.63 22.25 10.13 31.5 15.75 2715<br />
16" 15.25 39 39.13 19.88 24.13 10.13 31.5 15.75 3640<br />
18" 17.25 43 43.13 22.63 29.5 5.94 23.63 16.25 4655<br />
20" 19.25 47 47.25 24.75 31.88 5.94 23.63 16.25 6085<br />
EO8100 Reduced Bore<br />
Valve<br />
Size<br />
<strong>Ball</strong><br />
Bore<br />
L<br />
RF-BW RTJ<br />
H1 H2 W1 W2 W3 Weight<br />
Lbs.<br />
3" 2.00 14 14.12 4.5 6.63 – 17.75 – 86<br />
4" 3.00 17 17.12 5.25 7.75 – 27.56 – 152<br />
6" 4.00 22 22.13 6.25 9.25 – 43.31 – 277<br />
8" 6.00 26 26.13 8.5 12.88 4.56 23.63 13.75 615<br />
10" 8.00 31 31.13 11.63 14.88 6.75 31.5 16.5 1080<br />
12" 10.00 33 33.13 14.38 17.5 6.75 31.5 16.5 1565<br />
14" 12.00 35 35.13 16.5 20.13 10.13 31.5 15.75 2190<br />
16" 13.25 39 39.13 18.63 22.25 10.13 31.5 15.75 2870<br />
18" 15.25 43 43.13 19.88 24.13 10.13 31.5 15.75 3815<br />
20" 17.25 47 47.25 22.63 29.5 5.94 23.63 16.25 4875<br />
1500 lb. Class Dimensions<br />
EO1100 Full Bore<br />
Valve<br />
Size<br />
<strong>Ball</strong><br />
Bore<br />
L<br />
RF-BW RTJ<br />
H1 H2 W1 W2 W3 Weight<br />
Lbs.<br />
2" 2.00 14.5 14.63 6.25 9 – 27.56 – 200<br />
3" 3.00 18.5 18.63 7.5 11.63 – 43.31 – 320<br />
4" 4.00 21.5 21.63 8.5 11.75 4.56 23.63 13.75 495<br />
6" 5.75 27.75 28 11.75 14.5 6.75 31.5 16.5 1100<br />
8" 7.63 32.75 33.13 14.88 18.75 10.13 31.5 15.75 2000<br />
10" 9.50 39 39.38 19.5 22.88 10.13 31.5 15.75 3400<br />
12" 11.38 44.5 45.13 22.5 27.63 5.94 31.5 16.25 5200<br />
EO8100 Reduced Bore<br />
Valve<br />
Size<br />
<strong>Ball</strong><br />
Bore<br />
L<br />
RF-BW RTJ<br />
H1 H2 W1 W2 W3 Weight<br />
Lbs.<br />
3" 2.00 18.5 18.63 6.25 9 – 27.56 – 255<br />
4" 3.00 21.5 21.63 7.5 11.63 – 43.31 – 350<br />
6" 4.00 27.75 28 8.5 11.75 4.56 23.63 13.75 770<br />
8" 5.75 32.75 33.13 11.75 14.5 6.75 31.5 16.5 1400<br />
10" 7.63 39 39.38 14.88 18.75 10.13 31.5 15.75 2700<br />
12" 9.50 44.5 45.13 19.5 22.88 10.13 31.5 15.75 4200<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
52<br />
W 3<br />
L<br />
CLOSED<br />
W 1<br />
OPEN<br />
W 2<br />
Notes:<br />
1. 24" <strong>and</strong> 30" available on request.<br />
2. End flanges conform to ANSI B16.5.<br />
3. Weight for 6" full bore <strong>and</strong> larger includes<br />
gear.<br />
4. Weight for 6" reduced bore <strong>and</strong> smaller<br />
includes lever h<strong>and</strong>le.<br />
5. W2 is lever length for 2" to 6" reduced bore.<br />
Notes:<br />
1. Larger sizes available on request.<br />
2. End flanges conform to ANSI B16.5.<br />
3. Weight for 4" full bore <strong>and</strong> larger includes<br />
gear.<br />
4. Weight for 4" reduced bore <strong>and</strong> smaller<br />
includes lever h<strong>and</strong>le.<br />
5. W2 is lever length for 2" to 4" reduced bore.<br />
H 2<br />
H 1
Features<br />
• Rotary-valve design provides shearing<br />
action between the V-notch ball <strong>and</strong><br />
the seat, promoting a smooth, nonclogging<br />
operation.<br />
• Straight-through flow design<br />
provides high capacity for fibrous<br />
slurries, steam, liquids <strong>and</strong> gasses.<br />
• With a single-seat design, torque is<br />
lower than typical trunnion design<br />
valves, for ease of operation <strong>and</strong><br />
reduced actuator cost.<br />
• Two seat designs:<br />
– Laminated seat provides Class IV<br />
shut-off <strong>and</strong> withst<strong>and</strong>s tough<br />
operating conditions.<br />
– Thick (solid) seat for high-velocity<br />
<strong>and</strong> abrasive or erosive service.<br />
• Segmented, v-notched ball features<br />
high rangeability <strong>and</strong> smooth throttling<br />
action.<br />
• Choice of full <strong>and</strong> reduced port areas,<br />
providing the right flow capacity for<br />
every application at low cost.<br />
• Heavy-duty, stainless steel stem for<br />
high strength <strong>and</strong> rigidity.<br />
• Sphericity tolerance of the balls,<br />
± 0.0008", <strong>and</strong> a 4 RMS surface finish<br />
are unsurpassed.<br />
• Multiple, adjustable ring packing allows<br />
easy adjustment without requiring valve<br />
disassembly or actuator removal.<br />
• Corrosion-resistant bearings assure<br />
lasting, smooth <strong>and</strong> easy valve<br />
operation.<br />
• ANSI 150 <strong>and</strong> 300 lb. bodies, both<br />
available in stainless or carbon steel.<br />
• Fugitive emissions control for<br />
flammable <strong>and</strong> non-flammable<br />
applications.<br />
• Positive alignment of split body.<br />
• Static electricity grounding device.<br />
• Automatic cavity pressure relief.<br />
• Meets NACE MR01.75 for sulfide<br />
cracking resistance.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Single V <strong>Control</strong> <strong>Ball</strong> Valve - Full Bore <strong>and</strong> Reduced Bore<br />
Special Tests<br />
• Liquid penetrant<br />
• Magnetic-particle<br />
• Ultra-sonic<br />
• X-ray<br />
Technical Data<br />
Size range: W06 Full bore<br />
1" to 16"<br />
W04 Reduced bore<br />
11/2" to 20"<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
53
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Single V <strong>Control</strong> <strong>Ball</strong> Valve - Full Bore <strong>and</strong> Reduced Bore<br />
13<br />
12<br />
10 10<br />
1<br />
19<br />
21 21<br />
23<br />
Parts <strong>and</strong> Materials<br />
No. Part Material<br />
1 Body Carbon steel or 316 SS<br />
2 Body Cap Carbon steel or 316 SS<br />
3 V-<strong>Ball</strong> 316 SS hard chrome or 316 SS Stellited<br />
4 Gasket RTFE<br />
5 Seat Laminated 316 SS or Thick (solid) 316 SS Stellited<br />
6 Gasket RTFE<br />
7 Stud A193 Gr. B7M or B8<br />
8 Stem 316 SS<br />
9 Bearing RTFE<br />
10 Tost Washer 316 SS<br />
11 Nut A194 Gr. 2HM or 8<br />
12 Gl<strong>and</strong> Packing St<strong>and</strong>ard PTFE V-Ring<br />
13 Gl<strong>and</strong> 304 SS<br />
14 Gl<strong>and</strong> Bolt A193 Gr. B8<br />
15 Gl<strong>and</strong> Flange 304 SS or Ductile Iron<br />
16 Nut A194 Gr. 8<br />
17 Lower Stem 316 SS<br />
18 Bearing RTFE<br />
19 Tost Bearing RTFE<br />
20 Shim 316 SS<br />
21 Pivot 316 SS<br />
22 Gasket RTFE<br />
23 Bottom Cap Carbon steel or 316 SS<br />
24 Bolt A193 Gr. B8<br />
25 Nut A194 Gr. 8<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
54<br />
16<br />
15<br />
11<br />
14<br />
9<br />
8<br />
17<br />
18<br />
20<br />
22<br />
24<br />
7<br />
3 4 5 6 2<br />
25 25<br />
Seat Selection<br />
The <strong>KTM</strong> Single V is a single-seat<br />
design. Torque is lower than typical<br />
trunnion design valves resulting in<br />
easier operation <strong>and</strong> reduced actuator<br />
cost. Choose from two unique seat<br />
designs:<br />
Laminated Seat: Provides tight shut-off<br />
<strong>and</strong> withst<strong>and</strong>s tough operating<br />
conditions. ANSI Class IV shut-off.<br />
Thick (solid) Seat: For high-velocity<br />
<strong>and</strong> abrasive or erosive services.<br />
ANSI Class II shut-off.
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Single V <strong>Control</strong> <strong>Ball</strong> Valve - Full Bore <strong>and</strong> Reduced Bore<br />
C v Values Full Port (Laminated Seat)<br />
Valve Percent Open<br />
Size 10 20 30 40 50 60 70 80 90 100<br />
1" 0.1 0.7 1.9 3.1 4.8 7.2 10.3 14.6 19 25<br />
1 1/2" 0.5 2.6 6.8 11.2 17.3 26.0 37.0 53.0 70 90<br />
2" 0.7 4.2 10.9 18.0 28.0 42.0 60.0 85.0 112 145<br />
2 1/2" 1.2 7.1 18.4 30.0 47.0 71.0 101.0 145.0 190 245<br />
3" 1.8 10.4 27.0 45.0 69.0 104.0 150.0 210.0 279 360<br />
4" 2.8 16.0 41.0 68.0 105.0 159.0 230.0 325.0 425 550<br />
5" 5.4 31.0 80.0 133.0 205.0 309.0 443.0 627.0 830 1070<br />
6" 7.5 44.0 113.0 186.0 288.0 435.0 620.0 880.0 1160 1500<br />
8" 13.8 80.0 206.0 340.0 530.0 795.0 1140.0 1610.0 2130 2750<br />
10" 22.0 128.0 330.0 545.0 845.0 1270.0 1820.0 2580.0 3410 4400<br />
12" 32.0 187.0 484.0 800.0 1240.0 1865.0 2670.0 3780.0 5000 6450<br />
C v Values Reduced Port (Laminated Seat)<br />
Valve Percent Open<br />
Size 10 20 30 40 50 60 70 80 90 100<br />
11/2" 0.1 0.7 1.9 3.1 4.8 7.2 10.3 14.6 19 25<br />
2" 0.5 2.6 6.8 11.2 17.3 26.0 37.0 53.0 70 90<br />
21/2" 0.7 4.2 10.9 18.0 28.0 42.0 60.0 85.0 112 145<br />
3" 1.2 7.1 18.4 30.0 47.0 71.0 101.0 145.0 190 245<br />
4" 1.8 10.4 27.0 45.0 69.0 104.0 150.0 210.0 279 360<br />
5" 2.8 16.0 41.0 68.0 105.0 159.0 230.0 325.0 425 550<br />
6" 5.4 31.0 80.0 133.0 205.0 309.0 443.0 627.0 830 1070<br />
8" 7.5 44.0 113.0 186.0 288.0 435.0 620.0 880.0 1160 1500<br />
10" 13.8 80.0 206.0 340.0 530.0 795.0 1140.0 1610.0 2130 2750<br />
12" 22.0 128.0 330.0 545.0 845.0 1270.0 1820.0 2580.0 3410 4400<br />
14" 32.0 187.0 484.0 800.0 1240.0 1865.0 2670.0 3780.0 5000 6450<br />
16" 45.0 260.0 675.0 1115.0 1730.0 2600.0 3725.0 5275.0 6975 9000<br />
18" 60.0 350.0 900.0 1490.0 2305.0 3470.0 4970.0 7030.0 9300 12000<br />
20" 76.0 440.0 1140.0 1885.0 2920.0 4395.0 6295.0 8905.0 11800 15200<br />
Note: For Torques, refer to page 79<br />
Inherent <strong>Flow</strong> Characteristics<br />
Single V valves maintain an inherent<br />
flow characteristic, which is<br />
approximately midway between linear<br />
<strong>and</strong> equal percent.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
55<br />
% of Maximum Cv<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0 20 40 60 80 100<br />
% of Valve Opening
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Single V <strong>Control</strong> <strong>Ball</strong> Valve - Full Bore <strong>and</strong> Reduced Bore<br />
150 lb. Class Dimensions<br />
Valve W06 Full Bore W04 Reduced Bore 150 Lb. Flange<br />
Size L C E L C E D B G T (N) - h<br />
1" 5.00 2.69 5.00 – – – 4.25 3.13 2.01 0.44 (4) 3/4<br />
1 1/2" 6.50 3.62 5.91 6.50 2.69 5.00 5.00 3.88 2.87 0.56 (4) 3/4<br />
2" 7.00 3.81 6.09 7.00 3.62 5.91 5.99 4.75 3.62 0.63 (4) 3/4<br />
2 1/2" 7.50 4.31 7.23 7.50 3.81 6.09 7.01 5.50 4.13 0.69 (4) 3/4<br />
3" 8.00 4.56 7.47 8.00 4.31 7.23 7.48 6.00 5.00 0.75 (4) 3/4<br />
4" 9.00 5.31 8.28 9.00 4.56 7.47 9.02 7.50 6.18 0.94 (8) 3/4<br />
6" 15.50 7.31 11.38 10.50 6.88 10.88 10.98 9.50 8.50 1.00 (8) 7/8<br />
8" 18.00 9.69 15.12 11.50 7.31 11.37 13.50 11.75 10.63 1.13 (8) 7/8<br />
10" 21.00 10.62 16.12 13.00 9.69 15.12 15.98 14.25 12.76 1.19 (12) 1<br />
12" 24.00 13.06 20.12 19.75 10.62 16.12 19.02 17.00 15.00 1.25 (12) 1<br />
14" – – – 22.50 13.06 20.12 20.98 18.75 16.26 1.38 (12) 1 1/8<br />
16" – – – 24.00 14.06 21.12 23.50 21.25 18.50 1.44 (16) 1 1/8<br />
18" – – – 26.00 16.06 23.44 25.00 22.75 20.98 1.56 (16) 1 1/4<br />
20" – – – 28.00 17.06 – 27.48 25.00 22.99 1.69 (20) 1 1/4<br />
300 lb. Class Dimensions<br />
Valve W06 Full Bore W04 Reduced Bore 300 Lb. Flange<br />
Size L C E L C E D B G T (N) - h<br />
1" 6.50 2.69 5.00 – – – 4.88 3.50 2.01 0.69 (4) 3/4<br />
1 1/2" 7.50 3.62 5.91 7.50 2.69 5.00 6.14 4.50 2.87 0.81 (4) 7/8<br />
2" 8.50 3.81 6.09 8.50 3.62 5.91 6.50 5.00 3.62 0.88 (8) 3/4<br />
2 1/2" 9.50 4.31 7.23 9.50 3.81 6.09 7.48 5.88 4.13 1.00 (8) 7/8<br />
3" 11.12 4.56 7.47 11.12 4.31 7.23 8.27 6.63 5.00 1.13 (8) 7/8<br />
4" 12.00 5.31 8.28 12.00 4.56 7.47 10.00 7.88 6.18 1.25 (8) 7/8<br />
6" 15.88 7.31 11.38 15.88 6.88 10.88 12.52 10.63 8.50 1.44 (12) 7/8<br />
8" 19.75 9.69 15.12 16.50 7.31 11.38 15.00 13.00 10.63 1.63 (12) 1<br />
10" 22.38 10.62 16.12 18.00 9.69 15.12 17.48 15.25 12.76 1.88 (16) 1 1/8<br />
Order Information<br />
Valve Model<br />
W04 - Reduced Port Valve<br />
W06 - Full Port Valve<br />
Class Rating<br />
01 - ANSI Class 150<br />
02 - ANSI Class 300<br />
Material Code<br />
32 - 316 SS Body<br />
62 - Carbon Steel Body (Std.)<br />
W04 01 – 32 – 3L<br />
Trim<br />
3L - Hard Chrome Plated CF8M Disc/Laminated 1 316 SS Seat<br />
3S - Stellited CF8M Disc/Stellited 316 SS Seat<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
56<br />
T<br />
L<br />
G B D<br />
Note:<br />
1. Laminated Seat Material:<br />
W0600: 1.0" to 12" (316 SS)<br />
W0400: 1.5" to 14" (316 SS)<br />
E<br />
C
Features<br />
• Meticulous design of the V-notch<br />
affords equal percentage<br />
characteristics for precise control.<br />
• One-piece body provides structural<br />
integrity <strong>and</strong> precise valve alignment.<br />
• <strong>KTM</strong> quality <strong>and</strong> precision machined<br />
internals ensure smooth <strong>and</strong> precise<br />
movement.<br />
• Rotary operation significantly reduces<br />
emissions in comparison to linear<br />
stem valves.<br />
• Meets ISA S75.4 face-to-face<br />
dimensions.<br />
• Two metal seat designs:<br />
– Laminated - Class IV shut-off<br />
– Thick (solid) - Class II shut-off<br />
• Low friction stem bearings <strong>and</strong><br />
precise machining assure smooth<br />
operation.<br />
• Engineered for long service life <strong>and</strong><br />
minimal maintenance.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong> VS Rotary <strong>Control</strong> Valve - Full Bore <strong>and</strong> Reduced Bore<br />
General Applications<br />
An ISO 5211 mounting pad combined<br />
with a variety of power <strong>and</strong>/or manual<br />
actuators offers a reliable, accurate<br />
throttling or on/off control for many<br />
different applications in the process<br />
industries.<br />
Technical Data<br />
Model/Sizes: VS 11<br />
1" to 4" [25 to 100 mm]<br />
VS 21<br />
6" to 8" [150 to 200 mm]<br />
Pressure rating: ASME Class 150<br />
Rangeability: 100:1<br />
Temperature: -20°F to 482°F<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
57
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong> VS Rotary <strong>Control</strong> Valve - Full Bore <strong>and</strong> Reduced Bore<br />
16<br />
12<br />
15<br />
14<br />
13<br />
5<br />
27<br />
26<br />
10<br />
9<br />
1<br />
3<br />
4<br />
6<br />
2<br />
11<br />
21, 22<br />
23<br />
8<br />
20<br />
25<br />
24<br />
Parts <strong>and</strong> Materials<br />
No. Part Material<br />
1 Body A351 Gr. CF8M<br />
2 Seat Retainer A351 Gr. CF8M<br />
3 Disc A351 Gr. CF8M with hard chrome plated or Stellited<br />
4 Seat Laminated 316 SS or Thick (solid) 316 SS Stellited<br />
5 Stem 316 SS<br />
6 Lower stem 316 SS<br />
7 Gasket Non asbestos joint sheet<br />
8 Gasket Non asbestos joint sheet<br />
9 O-ring Viton ®<br />
10 Stem Bearing Reinforced PTFE<br />
11 Stem Bearing Reinforced PTFE<br />
12 Stem Bearing PTFE<br />
13 Tost Washer 316 SS<br />
14 Gl<strong>and</strong> Packing PTFE<br />
15 Packing Washer 316 SS<br />
16 Gl<strong>and</strong> Flange 304 SS<br />
17 Gl<strong>and</strong> Bolt A193 Gr. B8<br />
18 Nut A194 Gr. 8<br />
19 Live Loaded Spring 304 SS<br />
20 Lower Cover 316 SS<br />
21 Tost Bearing Reinforced PTFE<br />
22 Shim 316 SS<br />
23 Pivot 316 SS<br />
24 Stud A193 Gr. B8<br />
25 Nut A194 Gr. 8<br />
26 Cross-recessed Head Screw 304 SS<br />
27 Spring Washer 304 SS<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
58<br />
17<br />
18<br />
19<br />
Seat Selection<br />
The VS Series is a single-seat design.<br />
Torque is lower than typical trunnion<br />
design valves resulting in easier<br />
operation <strong>and</strong> reduced actuator cost.<br />
Choose from two unique seat designs:<br />
Laminated Seat: Provides tight<br />
shut-off <strong>and</strong> withst<strong>and</strong>s tough<br />
operating conditions.<br />
ANSI/FCI-70-2 Class IV shut-off.<br />
Thick (solid) Seat: For high-velocity<br />
<strong>and</strong> abrasive or erosive service.<br />
ANSI/FCI-70-2 Class II shut-off.
Ød3<br />
Ød4<br />
ØD2<br />
90˚<br />
W<br />
Ød1<br />
ØD1<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong> VS Rotary <strong>Control</strong> Valve - Full Bore <strong>and</strong> Reduced Bore<br />
* H <strong>and</strong> H1 are from valve center<br />
h1<br />
h4<br />
h3<br />
h2<br />
Mounting Details, inches<br />
R<br />
Ød2<br />
S<br />
2-N<br />
4-M TAP<br />
P<br />
h5<br />
H1*<br />
H*<br />
Valve d1 d2 d3 d4 D1 D2 h1 h2 h3 h4 h5 H H1 M N P R S W<br />
Size Max Min Max Min Max Min Max Min<br />
Full Bore<br />
1" 0.549 0.548 0.591 0.589 1.378 1.374 1.30 2.60 1.97 1.04 0.49 0.63 0.08 0.55 3.44 2.40 M6 M8 1.89 0.31 0.314 0.313 2.03<br />
1 1/2" 0.785 0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67 0.75 0.08 0.75 4.65 3.33 M8 M10 2.60 0.39 0.471 0.470 2.80<br />
2" 0.785 0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67 0.75 0.08 0.75 4.84 3.52 M8 M10 2.60 0.39 0.471 0.470 2.80<br />
3" 1.061 1.058 1.102 1.100 2.756 2.751 2.60 4.96 4.02 1.99 1.18 1.30 0.08 0.87 6.40 4.41 M10 M14 3.39 0.51 0.668 0.667 3.98<br />
4" 1.335 1.333 1.378 1.376 2.756 2.751 2.60 4.96 4.02 2.01 1.18 1.26 0.08 0.87 7.22 5.22 M10 M14 3.39 0.51 0.865 0.863 3.98<br />
Reduced Bore<br />
Mounting Details [mm]<br />
Valve d1 d2 d3 d4 D1 D2 h1 h2 h3 h4 h5 H H1 M N P R S W<br />
Size Max Min Max Min Max Min Max Min<br />
Full Bore<br />
25 13.95 13.91 15 14.96 35 34.91 33 65 50 26.5 12.5 16 2 14 87.5 61.0 M6 M8 48 8 7.98 7.94 51.5<br />
40 19.95 19.91 21 20.95 55 54.90 46 90 70 33.5 17 19 2 19 118.0 84.5 M8 M10 66 10 11.97 11.93 71<br />
50 19.95 19.91 21 20.95 55 54.90 46 90 70 33.5 17 19 2 19 123.0 89.5 M8 M10 66 10 11.97 11.93 71<br />
80 26.94 26.88 28 27.95 70 69.88 66 125 102 50.5 30 33 2 22 162.5 112.0 M10 M14 86 13 16.97 16.93 101<br />
100 33.92 33.86 35 34.94 70 69.88 66 125 102 51.0 30 32 2 22 183.5 132.5 M10 M14 86 13 21.96 21.91 101<br />
Reduced Bore<br />
1" to 4" [25 to 100 mm]<br />
150 43.92 43.86 45 44.94 100 99.86 72 175 140 84.5 – 38 2 34.5 250.0 165.5 M16 M12 86 14 26.96 26.91 139<br />
200 43.92 43.86 45 44.94 100 99.86 72 175 140 84.5 – 38 2 34.5 262.5 178.0 M16 M12 86 14 26.96 26.91 139<br />
h1<br />
Ød3<br />
Ød4<br />
h4<br />
ØD2<br />
h3<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
59<br />
90˚<br />
R<br />
W<br />
Ød1<br />
Ød2<br />
ØD1<br />
2-N<br />
Sizes 6" to 8" [150 to 200 mm]<br />
6" 1.729 1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33 – 1.50 0.08 1.36 9.84 6.52 M16 M12 3.39 0.55 1.061 1.059 5.47<br />
8" 1.729 1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33 – 1.50 0.08 1.36 10.33 7.01 M16 M12 3.39 0.55 1.061 1.059 5.47<br />
4-M TAP<br />
S<br />
P<br />
h5<br />
H1*<br />
H*
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong> VS Rotary <strong>Control</strong> Valve - Full Bore <strong>and</strong> Reduced Bore<br />
Class 150 Dimensions, inches<br />
Valve VS11 Full Bore VS21 Reduced Bore Flange Dimensions (below)<br />
Size L H1 H2 L H1 H2 H d do L1 L2 L3 1 Thread D C G T (N) - h<br />
1" 4.02 2.40 2.76 – – – 3.46 1.00 – 1.89 0.55 0.51 1/2-13UNC 4.25 3.12 2.00 0.44 (4) 0.62<br />
1 1/2" 4.50 3.35 3.74 – – – 4.65 1.50 – 2.32 0.55 0.59 1/2-13UNC 5.00 3.88 2.88 0.56 (4) 0.62<br />
2" 4.88 3.54 3.94 – – – 4.84 2.00 – 2.56 0.55 0.67 5/8-11UNC 6.00 4.75 3.62 0.62 (4) 0.75<br />
3" 6.50 4.41 4.53 – – – 6.42 3.00 – 3.19 0.55 0.79 5/8-11UNC 7.50 6.00 5.00 0.75 (4) 0.75<br />
4" 7.62 5.24 5.31 – – – 7.24 4.00 – 3.58 0.67 0.94 5/8-11UNC 9.00 7.50 6.19 0.94 (8) 0.75<br />
6" – – – 9.00 6.54 6.89 9.84 6.00 5.00 4.17 1.06 1.02 3/4-10UNC 11.00 9.50 8.50 1.00 (8) 0.88<br />
8" – – – 9.56 7.01 7.28 10.35 8.00 6.00 4.37 1.14 1.22 3/4-10UNC 13.50 11.75 10.62 1.12 (8) 0.88<br />
Class 150 Dimensions [mm]<br />
Valve VS11 Full Bore VS21 Reduced Bore Flange Dimensions (below)<br />
Size L H1 H2 L H1 H2 H d do L1 L2 L3 1 Thread D C G T (N) - h<br />
25 102 61 70 – – – 88 25 – 48 14 13.0 1/2-13UNC 108 79.5 51 11.2 (4) 16<br />
40 114 85 95 – – – 118 38 – 59 14 15.0 1/2-13UNC 127 98.5 73 14.3 (4) 16<br />
50 124 90 100 – – – 123 51 – 65 14 17.0 5/8-11UNC 152 120.5 92 15.9 (4) 19<br />
80 165 112 115 – – – 163 76 – 81 14 20.0 5/8-11UNC 190 152.2 127 19.1 (4) 19<br />
100 194 133 135 – – – 184 102 – 91 17 24.0 5/8-11UNC 229 190.5 157 23.9 (8) 19<br />
150 – – – 229 166 175 250 152 127 106 27 26.0 3/4-10UNC 279 241.5 216 25.4 (8) 22<br />
200 – – – 243 178 185 263 203 152 111 29 31.0 3/4-10UNC 343 298.5 270 28.6 (8) 22<br />
Notes:<br />
1. Tapped lug thickness.<br />
2. To get the minimum stud bolt length of<br />
tapped flange side:<br />
– add the tapped screw depth<br />
(Dimension L3)<br />
– add Body Cap thickness (Dimension L2)<br />
– add the counter flange thickness<br />
(by customer).<br />
Full Bore Reduced Bore<br />
Valve Size Weights,<br />
inches, [mm] Lbs. (kg)<br />
1" [25] 10 (4.5)<br />
11/2" [40] 16 (7.3)<br />
2" [50] 21 (9.5)<br />
3" [80] 40 (18)<br />
4" [100] 59 (27)<br />
6" [150] 100 (45)<br />
8" [200] 140 (64)<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
60<br />
Flange Ends D: Outside diameter<br />
C: Bolt circle diameter<br />
G: Raised face diameter<br />
T: Flange thickness<br />
N: Number of bolts<br />
d GCD<br />
h: Bolt hole size<br />
d: Bore diameter<br />
do: Reduced bore diameter<br />
T N-h
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong> VS Rotary <strong>Control</strong> Valve - Full Bore <strong>and</strong> Reduced Bore<br />
C v Values (Laminated Seat)<br />
Valve Size Percent Open<br />
inches [mm] 10 20 30 40 50 60 70 80 90 100<br />
1" [25] 0.13 0.88 2.4 3.9 6.0 9.0 12.8 17 21.3 25<br />
1 1/2" [40] 0.79 4.1 8.8 14 21.6 32.4 45.9 61.2 76.5 90<br />
2" [50] 1.09 6.5 13.8 22.6 34.8 52.2 74 98.8 123 145<br />
3" [80] 3.8 16.2 34.2 55.8 86.4 130 184 245 306 360<br />
4" [100] 5.5 24.8 52.3 85.3 132 198 281 374 468 550<br />
6" [150] 10.7 46.2 102 166 257 385 546 728 910 1070<br />
8" [200] 15.0 67.5 143 233 360 540 765 1020 1275 1500<br />
C v Values (Thick Seat)<br />
Valve Size Percent Open<br />
inches [mm] 10 20 30 40 50 60 70 80 90 100<br />
1" [25] 0.17 1.5 3.1 5.1 7.9 11.9 16.8 22.4 28.1 33<br />
1 1/2" [40] 0.95 4.7 10.0 16.3 25.2 37.8 53.6 71.4 89.3 105<br />
2" [50] 1.2 7.2 15.2 24.8 38.4 57.6 81.6 108 136 160<br />
3" [80] 3.9 17.6 37 60.5 93.6 140 199 265 332 390<br />
4" [100] 5.8 26.1 55.1 89.9 139 209 296 394 493 580<br />
6" [150] 11.3 50.9 107 175 271 407 576 768 960 1130<br />
8" [200] 16.5 74.3 157 256 396 594 842 1120 1400 1650<br />
Inherent <strong>Flow</strong> Characteristics<br />
VS valves maintain an inherent flow characteristic, which is approximately midway<br />
between linear <strong>and</strong> equal percent.<br />
<strong>Flow</strong> Rate (%)<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0 20 40 60 80 100<br />
Valve Opening (%)<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
61
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>KTM</strong> VS Rotary <strong>Control</strong> Valve - Full Bore <strong>and</strong> Reduced Bore<br />
Maximum Allowable Shut-off Pressure <strong>and</strong> Temperature<br />
Valve Size, inches [mm] Max. Shut-off Pressure, psi [MPa]<br />
VS 11 VS 21 Laminated Thick<br />
Full bore Reduced bore Seat 1 Seat 1<br />
1" [25] – – 275 2 [1.9] 275 2 [1.9]<br />
1 1/2" [40] – – 275 2 [1.9] 275 2 [1.9]<br />
2" [50] – – 275 2 [1.9] 275 2 [1.9]<br />
3" [80] – – 275 2 [1.9] 275 2 [1.9]<br />
4" [100] – – 275 2 [1.9] 275 2 [1.9]<br />
– – 6 [150] 275 2 [1.9] 275 2 [1.9]<br />
– – 8 [200] 246 2 [1.7] 275 2 [1.9]<br />
Materials Selection<br />
Temperature Gl<strong>and</strong> O-ring Tost Stem Seat<br />
packing bearing bearing<br />
-20°F to 392°F PTFE Viton ® 316 SS/<br />
Reinforced PTFE<br />
Reinforced<br />
PTFE<br />
Laminated/<br />
Thick<br />
392°F to 482°F<br />
Reinforced<br />
PTFE<br />
Special<br />
316 SS/<br />
PTFE<br />
Reinforced<br />
PTFE<br />
Laminated/<br />
Thick<br />
Test Pressure<br />
ASME Class Body Seat<br />
150<br />
Order Information<br />
424 psi Max. Operating Pressure x 1.1 or<br />
[2.93 MPa] 72 psi [0.5 MPa] unless otherwise stated<br />
Example VS 11 32 D Q C<br />
Bore<br />
11 - Full Bore<br />
21 - Reduced Bore<br />
Body Material<br />
32 - 316 SS<br />
<strong>Ball</strong><br />
D - 316 SS/HCR<br />
F - 316 SS Stellited<br />
Seat<br />
Q - 316 SS Laminated<br />
V - 316 SS Stellited<br />
Packing<br />
C - Teflon ®/Non-asbestos Gasket<br />
Note: For Torques, refer to page 79<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
62<br />
Notes:<br />
1. Maximum temperature 482°F [250°C].<br />
2. According to ASME B16.34 Class 150.
Features<br />
• Unique Dual V-ball features a<br />
secondary (Small) V-notch allowing<br />
extremely small, accurate flow rates.<br />
• The primary (Large) V-ball provides<br />
straight through, non-clogging<br />
flow, allowing a large amount of<br />
heterogeneous fluid.<br />
• Dual V-ball allows rate changes <strong>and</strong><br />
controls fluids with a rangeability in<br />
excess of 250:1.<br />
• Nearly equal percent flow<br />
characteristic.<br />
• Rotary-valve design provides<br />
shearing action between the V-notch<br />
ball <strong>and</strong> the seat, promoting a<br />
smooth, non-clogging operation.<br />
• Spring supported, stellited metal seat.<br />
• Class V shut-off.<br />
• Unibody design reduces stress.<br />
• Minimum body cavity reduces<br />
build-up.<br />
• Fugitive emission package<br />
available for both flammable <strong>and</strong><br />
non-flammable service.<br />
• Available in flangeless or flanged<br />
construction.<br />
• Multiple, adjustable ring packing<br />
allows easy adjustment without<br />
requiring valve disassembly or<br />
actuator removal.<br />
• Integral mounting pad.<br />
• Static electricity grounding device.<br />
• Positive position indication.<br />
• Meets NACE MR01.75 for sulfide<br />
cracking resistance.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Dual V High Performance <strong>Control</strong> <strong>Ball</strong> Valve - 1" to 8" Flanged <strong>and</strong> Flangeless<br />
Special Tests<br />
• Liquid penetrant<br />
• Magnetic-particle<br />
• Ultra-sonic<br />
• X-ray<br />
General Applications<br />
• Slurry <strong>and</strong> viscous fluid<br />
• Powder <strong>and</strong> pellet<br />
• Sludge in water treatment <strong>and</strong><br />
pollution control processes<br />
• Chips <strong>and</strong> fibers in pulp <strong>and</strong><br />
paper process<br />
• <strong>Flow</strong> control in pipeline <strong>and</strong><br />
transmissions<br />
• Pressure control in oil <strong>and</strong> gas<br />
Technical Data<br />
Body style: WA21F (Flanged)<br />
WA20 (Flangeless)<br />
Size range: 1" to 8"<br />
Shut-off: ANSI Class V,<br />
FCI 70-2 (B16.104)<br />
Face-to-face: 150# Flanged per<br />
ANSI B16.10<br />
Flangeless per I.S.A.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
63
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Dual V High Performance <strong>Control</strong> <strong>Ball</strong> Valve - 1" to 8" Flanged <strong>and</strong> Flangeless<br />
Design <strong>and</strong> Construction<br />
Fugitive Emissions<br />
<strong>Control</strong> Packages<br />
Available for both flammable<br />
<strong>and</strong> non-flammable service.<br />
Positive Locking,<br />
End Cap Retention<br />
Wire-ring with three point<br />
locking device assures a<br />
tight fit.<br />
Versatile End-Connection<br />
The Unibody design is<br />
available in flangeless or<br />
flanged construction <strong>and</strong><br />
meets I.S.A. S-75.04 <strong>and</strong><br />
ANSI B16.10 face-to-face<br />
dimensions.<br />
Unique Dual-V <strong>Ball</strong><br />
A secondary (Small) V-notch allows<br />
extremely small, accurate flow rates<br />
with the additional benefit of the<br />
primary (Large) V-ball providing straight<br />
through, non-clogging flow which, if<br />
necessary, will shear slurries <strong>and</strong> fibers.<br />
Integral Mounting Pad<br />
Machined “actuator pad” allows precise mounting<br />
of actuator. Mounting bolts are independent from<br />
the stem-packing gl<strong>and</strong> bolts. This exact alignment<br />
reduces torque <strong>and</strong> prevents out-of-line wear on<br />
the stem <strong>and</strong> packing.<br />
Unibody Design<br />
This proven structural design<br />
enhances piping integrity by<br />
reducing stress <strong>and</strong> additionally<br />
eliminates potential leak paths.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
64<br />
Stem to Disc Connection<br />
A tapered pin connection is<br />
used to ensure accurate control<br />
of flow, which also results in a<br />
high resolution of 250:1.<br />
Minimum Body Cavity<br />
Reduces build-up of transition<br />
process materials <strong>and</strong> the<br />
segmented V-ball eliminates<br />
freeze-up.
C v Values<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Dual V High Performance <strong>Control</strong> <strong>Ball</strong> Valve - 1" to 8" Flanged <strong>and</strong> Flangeless<br />
Valve Percent Open<br />
Size 10 20 30 40 50 60 70 80 90 100<br />
1" 0.16 0.33 1.2 2.3 4.1 6.6 10.2 15.8 23.4 33.0<br />
1 1/2" 0.45 0.90 3.2 6.3 11.3 18.0 27.9 43.2 63.9 90.0<br />
2" 0.83 2.50 5.8 11.6 20.6 33.0 51.2 79.2 117.0 165.0<br />
3" 1.80 5.50 12.8 25.6 45.6 73.0 113.0 175.0 259.0 365.0<br />
4" 3.00 9.00 21.0 42.0 75.0 120.0 186.0 288.0 426.0 600.0<br />
6" 6.50 19.50 45.5 91.0 163.0 260.0 403.0 624.0 923.0 1300.0<br />
8" 10.40 31.40 72.8 146.0 260.0 416.0 645.0 998.0 1480.0 2000.0<br />
Operating Torque for Dual V with 20% Safety Factor<br />
Valve Differential Pressure, psi - inch - lbs<br />
Size 0 100 200 300 400 500 600 725<br />
1" 80 80 80 85 110 135 165 225<br />
1 1/2" 133 133 133 169 222 280 341 452<br />
2" 177 177 195 266 355 440 531 700<br />
2 1/2" 293 293 354 531 665 825 1062 1328<br />
3" 354 354 443 655 845 1150 1328 1638<br />
4" 673 673 885 1372 1700 2125 2540 3275<br />
5" 797 797 1107 1593 2040 2480 3000 3983<br />
6" 1682 1682 2124 4000 3983 5050 6151 7957<br />
8" 2655 2655 3363 5045 6640 8230 10620 14160<br />
For BP trim, contact your local sales representative.<br />
Order Information<br />
Class Rating<br />
21F - 150#, Flanged<br />
22F - 300#, Flanged<br />
20 - Wafer<br />
Body Material<br />
32 - CF8M 31 - CF8 30 - CG8M<br />
Trim Combination<br />
See Available Trims table (below)<br />
*Pressure Class needed for Wafer only<br />
15 - 150#, Wafer<br />
30 - 300#, Wafer<br />
WA 21F – 32 AT<br />
WA 20 – 32 AT *<br />
Inherent <strong>Flow</strong> Characteristics<br />
0 20 40 60 80 100<br />
Valve Travel %<br />
Available Trims<br />
General Abrasion Corrosion Corrosion <strong>and</strong> Abrasion <strong>and</strong> High<br />
Application Purpose Resistant Resistant Abrasion Resistant Temp Resistant<br />
Trim Combination AV BV AT BT BP<br />
Operating -4°F to 302°F -4°F to 302°F -4°F to 482°F -4°F to 482°F -4°F to 518°F<br />
Temperature [-20°C to 150°C] [-20°C to 150°C] [-20°C to 250°C] [-20°C to 250°C] [-20°C to 270°C]<br />
Body Material CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M CF8, CF8M, CG8M<br />
V-<strong>Ball</strong> CF8M+ CF8M+ Nickel CF8M+ CF8M + Nickel CF8M + Nickel<br />
Material Hard Chrome Alloy Overlay Hard Chrome Alloy Overlay Alloy Overlay<br />
Seat Material 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite 316 SS + Stellite<br />
Seat Seal Material Viton ® O-ring Viton ® O-ring Reinforced PTFE, U-ring Reinforced PTFE, U-ring PEEK U-ring<br />
Stem Bearing Metal-backed Teflon ® Metal-backed Teflon ® Metal-backed Teflon ® Metal-backed Teflon ® Stellited Bushing<br />
Packing PTFE PTFE Reinforced PTFE Reinforced PTFE Soft Carbon<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
65<br />
C v Value %<br />
100<br />
80<br />
60<br />
40<br />
20
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Dual V High Performance <strong>Control</strong> <strong>Ball</strong> Valve - 1" to 8" Flanged <strong>and</strong> Flangeless<br />
Flanged Flangeless<br />
H 1<br />
H<br />
d<br />
150 lb. Class Dimensions<br />
Valve 150 psi WA21F Flanged 150 psi WA20 Wafer<br />
Size d d 1 H H 1 L L 1 d 2 d d 1 d 2 H H 1 L L 1<br />
1" 0.98 1.73 2.83 3.38 5.00 2.40 4.25 0.98 1.73 2.56 2.83 3.38 4.02 1.42<br />
1 1/2" 1.50 2.05 3.54 4.13 6.50 3.58 5.00 1.50 2.05 3.23 3.54 4.13 4.49 1.57<br />
2" 2.01 2.60 4.33 4.53 7.01 3.86 6.00 2.01 2.60 3.94 4.33 4.53 4.88 1.73<br />
2 1/2" 2.52 3.15 5.16 5.60 7.48 3.94 7.00 2.52 3.15 4.65 5.16 5.60 5.63 2.09<br />
3" 2.99 3.31 5.47 6.03 7.99 3.74 7.50 2.99 3.31 5.12 5.47 6.03 6.50 2.24<br />
4" 4.01 4.09 5.87 7.01 9.02 4.41 9.00 4.02 4.09 6.14 5.87 7.01 7.64 3.03<br />
5" 5.00 5.12 6.38 7.60 10.00 5.00 10.00 5.00 5.12 7.32 6.38 7.60 8.39 3.07<br />
6" 5.95 6.30 7.13 9.80 10.51 5.26 11.00 5.98 6.22 8.50 7.13 9.80 9.02 3.90<br />
8" 7.99 7.99 8.66 10.79 11.50 5.75 13.50 7.99 7.99 10.39 8.66 10.79 9.57 4.17<br />
300 lb. Class Dimensions, inches<br />
L<br />
FLOW<br />
L 1<br />
d 1 d 2<br />
Note: H 1 dimension is for reference only. Actual dimension is dependent on actuator.<br />
Valve 300 psi WA21F Flanged 300 psi WA20 Wafer<br />
Size d d 1 H H 1 L L 1 d 2 d d 1 d 2 H H 1 L L 1<br />
1" 0.98 1.73 2.83 3.38 5.00 2.40 4.88 0.98 1.73 2.56 2.83 3.38 4.02 1.42<br />
1 1/2" 1.50 2.05 3.54 4.13 6.50 3.58 6.13 1.50 2.05 3.23 3.54 4.13 4.49 1.57<br />
2" 2.01 2.60 4.33 4.53 7.01 3.86 6.50 2.01 2.60 3.94 4.33 4.53 4.88 1.73<br />
2 1/2" 2.52 3.15 5.16 5.60 7.48 3.94 7.50 2.52 3.15 4.65 5.16 5.60 5.63 2.09<br />
3" 2.99 3.31 5.47 6.03 7.99 3.74 8.25 2.99 3.31 5.12 5.47 6.03 6.50 2.24<br />
4" 4.01 4.09 5.87 7.01 9.02 4.41 10.00 4.02 4.09 6.14 5.87 7.07 7.64 3.03<br />
5" 5.00 5.12 6.38 7.60 10.00 5.00 11.00 5.00 5.12 7.32 6.38 7.60 8.39 3.07<br />
6" 5.95 6.30 7.13 9.80 10.51 5.26 12.50 5.98 6.22 8.50 7.13 9.80 9.02 3.90<br />
8" 7.99 7.99 8.66 10.79 11.50 5.75 15.00 7.99 7.99 10.39 8.66 10.79 9.57 4.17<br />
Note: H 1 dimension is for reference only. Actual dimension is dependent on actuator.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
66<br />
H 1<br />
H<br />
d<br />
L<br />
L 1<br />
d 1<br />
d 2
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Engineering Data<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
67
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Engineering data for the sizing, selection <strong>and</strong> specification of <strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Pressure/Temperature Ratings<br />
The body rating is independent of the seat rating <strong>and</strong> is shown below by dotted lines. Seat ratings for high-temperature valves with<br />
Gratite ® seats are identical to ANSI body ratings. Refer to page 18.<br />
Pressure, psi<br />
Pressure, psi<br />
Full Bore: 1/2", 3/4", 1" Full Bore: 1 1/2" to 2 1/2"<br />
Reduced Bore: 3"<br />
1000<br />
900<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
T-Seat<br />
150 lb Rating<br />
300 lb Rating<br />
G-Seat – E-Seat<br />
0<br />
0 100 200 300 400 500<br />
Temperature (°F)<br />
Full Bore: 6"<br />
Reduced Bore: 6" to 8"<br />
1000<br />
900<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
T-Seat<br />
150 lb Rating<br />
G-Seat – E-Seat<br />
300 lb Rating<br />
0<br />
0 100 200 300 400 500<br />
Temperature (°F)<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
68<br />
Pressure, psi<br />
1000<br />
900<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
T-Seat<br />
150 lb Rating<br />
300 lb Rating<br />
G-Seat – E-Seat<br />
0<br />
0 100 200 300 400 500<br />
Temperature (°F)<br />
Full Bore: 8"<br />
Reduced Bore: 10"<br />
1000<br />
Notes:<br />
1. The E-seat is the same pressure <strong>and</strong> temperature characteristics as<br />
the G-seat, except without reinforcing material.<br />
2. Shaded area for 6", 8" <strong>and</strong> 10" ANSI 300 valves is limited to service<br />
applications. If continuous service condition is in shaded area,<br />
Trunnion type <strong>KTM</strong> ball valves are recommended. Temperature<br />
limitations of<br />
O-ring should be considered when making seat selection.<br />
Pressure, psi<br />
900<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
T-Seat<br />
150 lb Rating<br />
G-Seat – E-Seat<br />
300 lb Rating<br />
0<br />
0 100 200 300 400 500<br />
Temperature (°F)<br />
Pressure, psi<br />
Pressure, psi<br />
Full Bore: 3" to 4"<br />
Reduced Bore: 4"<br />
1000<br />
900<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
ANSI 150, 300 (10" to 30")<br />
ANSI 600 ( 1/2" to 24")<br />
ANSI 900, 1500 ( 1/2" to 24")<br />
4000<br />
3500<br />
3000<br />
2500<br />
2000<br />
1500<br />
1000<br />
500<br />
0<br />
0 100 200 300 400 500<br />
Temperature (°F)<br />
1500 lb Rating<br />
900 lb Rating<br />
600 lb Rating<br />
300 lb Rating<br />
150 lb Rating<br />
H-Seat<br />
T-Seat<br />
SG-Seat<br />
0<br />
0 50 100 150 200 250 300 350 400 450<br />
Temperature (°F)<br />
NBR<br />
O-ring<br />
T-Seat<br />
150 lb Rating<br />
Viton ®<br />
O-ring<br />
G-Seat – E-Seat<br />
300 lb Rating<br />
Teflon ®<br />
U-ring
10.0<br />
5.0<br />
1.0<br />
0.0<br />
0.1<br />
0.05<br />
0.01<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Engineering data for the sizing, selection <strong>and</strong> specification of <strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Pressure Drop vs. <strong>Flow</strong> - <strong>KTM</strong> Full Bore <strong>Ball</strong> <strong>Valves</strong> (ANSI 150 <strong>and</strong> 300 Class <strong>Valves</strong>)<br />
∆P – psi<br />
10.0<br />
5.0<br />
1.0<br />
0.5<br />
0.1<br />
0.05<br />
0.01<br />
1/ 2 3/4 1 11/ 2 2 21/ 2 3 4 6 8 10<br />
12<br />
14<br />
16<br />
18<br />
20<br />
1 5 10<br />
50 100 500 1,000 5,000 10,000 50,000 100,000<br />
Pressure Drop vs. <strong>Flow</strong> - <strong>KTM</strong> Reduced Bore <strong>Ball</strong> <strong>Valves</strong> (ANSI 150 <strong>and</strong> 300 Class <strong>Valves</strong>)<br />
∆P – psi<br />
<strong>Flow</strong> GPM – Water °F<br />
3 4 6 8 10<br />
1 5 10 50 100 500 1,000 5,000 10,000 50,000 100,000<br />
<strong>Flow</strong> GPM – Water °F<br />
12<br />
14<br />
16<br />
18<br />
20<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
69
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Engineering data for the sizing, selection <strong>and</strong> specification of <strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Pressure Drop vs. <strong>Flow</strong> - <strong>KTM</strong> 3-Way Model EO3100 <strong>Valves</strong>, “L” Port (2-Seats)<br />
Full Bore 1 1/2" to 8", Reduced 6" <strong>and</strong> 8"<br />
∆P – psi<br />
10.0<br />
5.0<br />
1.0<br />
0.5<br />
0.1<br />
0.05<br />
0.01<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
70<br />
11/2 2 21/2 3 4 6 8<br />
0.1 0.5 1 5 10<br />
50 100 500 1,000 5,000 10,000<br />
Pressure Drop vs. <strong>Flow</strong> - <strong>KTM</strong> 3-Way Model E3200 or E3900 <strong>Ball</strong> <strong>Valves</strong>, “L” Port (4-Seats)<br />
Full Bore 1/2" to 8", Reduced 6" <strong>and</strong> 8"<br />
∆P – psi<br />
10.0<br />
5.0<br />
1.0<br />
0.5<br />
0.1<br />
0.05<br />
0.01<br />
<strong>Flow</strong> GPM – Water °F<br />
1/2<br />
3/4<br />
1<br />
6<br />
Reduced<br />
8<br />
Reduced<br />
11/2 2 21/2 3 4 6 8<br />
0.1 0.5 1 5 10<br />
50 100 500 1,000 5,000 10,000<br />
<strong>Flow</strong> GPM – Water °F<br />
6<br />
Reduced<br />
8<br />
Reduced
<strong>Ball</strong> Valve Sizing Formulas<br />
<strong>Flow</strong> coefficient, or C v , by definition is<br />
the volume of water in gallons per<br />
minute that will flow through a given<br />
opening with a pressure drop of one<br />
psi. All C v values shown for <strong>KTM</strong> ball<br />
valves are based on water at 60°F.<br />
Formulas shown below will assist in<br />
obtaining the correct C v for other fluids,<br />
gas, <strong>and</strong> steam.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Engineering data for the sizing, selection <strong>and</strong> specification of <strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Where:<br />
Cv = Valve flow coefficient<br />
G = Specific gravity at flowing<br />
temperature (Water 1.0 at 60°F)<br />
Q = Liquid rate (g.p.m.)<br />
Q = Gas flow rate at 14.7 psia <strong>and</strong><br />
temperature 60°F (scfh)<br />
W = <strong>Flow</strong> rate (lb./hr.)<br />
P 1 = Upstream pressure (psia)<br />
P 2 = Downstream pressure (psia)<br />
∆P = Pressure drop P 1 - P 2 (psia)<br />
T = <strong>Flow</strong>ing temperature (°F)<br />
T sh = Steam superheat (°F)<br />
Notes:<br />
1. For gas or steam service when<br />
P1 P2 < ––– ∆P (P1 + P2 ) = 0.87P<br />
2<br />
1<br />
2. For gas service, no temperature<br />
correction is necessary between 32°F<br />
<strong>and</strong> 149°F, but at any other temperature a<br />
correction is necessary.<br />
Unknown Data Known Data Liquid Gas Saturated Steam Superheated Vapor<br />
G Q G W (1+0.0007 T sh )W<br />
C v Q, W, P 1 , P 2 , G, T sh Q ––– ––––– –––––––––– –––––––––––––––– ––––––––––––––––<br />
∆P 42.2 ∆P(P 1 +P 2 ) 2.1 ∆P(P 1 +P 2 ) 2.1 ∆P(P 1 +P 2 )<br />
Cv Temperature<br />
Correction<br />
Q G(T + 460)<br />
Q, P1 , P2 , G, T ––––– ––––––––––<br />
963 ∆P(P1 +P2 )<br />
∆P ∆P(P 1 +P 2 ) 2.1 C v ∆P(P 1 +P 2 )<br />
Q.W. C v , P 1 , P 2 , G, T sh C v ––– 42.2 C v ––––––––––– 2.1 C v ∆P(P 1 +P 2 ) ––––––––––––––––<br />
G G (1+0.0007 T sh )<br />
Q ∆P(P1 +P2 )<br />
Temperature<br />
Cv , P1 , P2 , G, T 963 Cv –––––––––––<br />
G(T + 460)<br />
Correction<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
71
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Engineering data for the sizing, selection <strong>and</strong> specification of <strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
<strong>Flow</strong> Characteristics <strong>and</strong> Sizing Coefficients<br />
Since <strong>KTM</strong> ball valves have inherent<br />
equal percentage flow characteristics,<br />
they are ideally suited for control<br />
applications over the widest possible<br />
range of flow. Equal percentage flow<br />
characteristics, in simple terms, means<br />
that a given percentage change in the<br />
valve opening will produce the same<br />
percentage change in flow.<br />
The two tables below, one for full bore<br />
<strong>and</strong> the other for reduced bore, are<br />
provided to assist in sizing <strong>KTM</strong> ball<br />
valves for control applications.<br />
Full Bore <strong>Valves</strong><br />
Pre-Vac Seal <strong>Ball</strong> <strong>Valves</strong> for Vacuum Service<br />
<strong>KTM</strong> Pre-Vac Seal <strong>Ball</strong> <strong>Valves</strong>, 1/2" to 12"<br />
(full bore) are recommended for vacuum<br />
services down to 20 microns. When<br />
ordering, specify “Vacuum Service”.<br />
Both “T” <strong>and</strong> “G” seats are available for<br />
vacuum services.<br />
When <strong>KTM</strong> ball valves are for higher<br />
vacuum service, the valves must be<br />
thoroughly cleaned, more precisely<br />
machined, <strong>and</strong> subjected to a leakage<br />
test. For high vacuum applications,<br />
please contact your sales<br />
representative.<br />
10 20 30 40 50 60 70 80 90 100<br />
Percent of <strong>Ball</strong> Opening<br />
<strong>Ball</strong> Valve Leakage Allowance<br />
When <strong>KTM</strong> st<strong>and</strong>ard valves are used for<br />
vacuum service, 0.01 to 1.00 Lusec<br />
(1µ Hg/sec.) of body leakage will be<br />
detected for sizes 1/2" to 12" (full bore).<br />
Major causes of leakage are penetration<br />
through body casting of gas or steam<br />
from oil <strong>and</strong> water deposited on<br />
components or contained in the casting.<br />
Seat leakage is negligible for actual<br />
services.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
72<br />
Percent of Maximum Cv<br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
Valve Size: 1/2" 3/4" 1" 11/2" 2" 21/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20"<br />
Cv 26 50 94 260 480 750 1300 2300 5400 10000 16000 24000 31400 43000 57000 73000<br />
Reduced Bore <strong>Valves</strong><br />
Valve Size: 3" 4" 6" 8" 10" 12" 14" 16" 18" 20"<br />
Cv 420 770 1800 2500 4500 8000 12000 14000 18000 22000<br />
Pre-Vac Seal St<strong>and</strong>ard <strong>Ball</strong><br />
Valve Body Leakage Allowance<br />
Leakage - Lusec ( µ Hg/sec.)<br />
1.00<br />
0.10<br />
0.01<br />
1<br />
/2<br />
3<br />
/4" 1" 1 " 2" 3" 4" 6" 8" 10"<br />
Valve Size (inches)<br />
Model EB100 Full Bore<br />
1 /2 12"
E-seat Valve Technology<br />
General Information<br />
Composed of a unique molecularly<br />
enhanced copolymer of PTFE <strong>and</strong> PFA,<br />
<strong>KTM</strong>’s E-seat offers a full range of<br />
properties formerly requiring two separate<br />
materials. The E-seat copolymer provides<br />
pressure available only with glass fiber<br />
filament or carbon-reinforced PTFE. In<br />
high-temperature operations, the seat<br />
remains white, eliminating the risk of color<br />
contamination associated with seats<br />
made from darker reinforced materials.<br />
St<strong>and</strong>ard in all <strong>KTM</strong> floating-style ball<br />
valves, the E-seat is excellent on a wide<br />
variety of applications but is particularly<br />
recommended for use on styrene <strong>and</strong><br />
butadiene, where low permeability is a<br />
performance factor; <strong>and</strong> on low-pressure<br />
steam, where flaking of virgin PTFE is a<br />
problem. It is also recommended for use<br />
on food <strong>and</strong> beverage, pharmaceutical<br />
<strong>and</strong> biotech, paper, clean gas <strong>and</strong> any<br />
other applications where product purity<br />
<strong>and</strong> the lack of foreign fillers such as<br />
glass are critical to the user.<br />
Properties <strong>and</strong> Performance<br />
Figure 1 compares the performance of the<br />
E-seat with seats made from virgin PTFE<br />
<strong>and</strong> 10-20% carbon-filled PTFE. Note that<br />
the E-seat has:<br />
• A tensile strength greater than or<br />
comparable to the other two.<br />
• Greater compressive strength than<br />
the others.<br />
• The least creep percentage of the three<br />
materials, which gives it the least<br />
distortion that causes cold flow.<br />
• Greater hardness (Shore Durometer)<br />
than virgin PTFE.<br />
• The highest coefficient of linear thermal<br />
expansion, translating into better<br />
flexibility.<br />
• A coefficient of wear significantly below<br />
that of virgin PTFE.<br />
• A specific gravity <strong>and</strong> friction coefficient<br />
equal to that of virgin PTFE.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Figure 1<br />
Virgin PTFE/PFA Reinforced<br />
PTFE Copolymer PTFE 10-20%<br />
Seat Material (E-seat) Carbon Filled<br />
Tensile Strength psi 4480 3556 - 4267 3485<br />
Compressive Creep<br />
24 hours 16.7 5 5.5<br />
Percentage Permanent<br />
1<br />
Deformation<br />
8.4 2.7 3<br />
Compressive Stress psi<br />
0.2% Off Set<br />
1% Deformation<br />
(1095)<br />
(626)<br />
(1863)<br />
(1181)<br />
(1721)<br />
(1053)<br />
Hardness (Shore Durometer) 55 60 65<br />
Coefficient of linear thermal<br />
expansion 77°F to 302°F<br />
Coefficient of Wear K<br />
12.6 13.9 7.8<br />
inch2 sec x 10-8 lb ft hr<br />
15,001 7500 - 9643 13<br />
cm2 sec x 10-6 kg m hr<br />
7000 3500 - 4500 6<br />
Specific Gravity 2.14 - 2.17 2.14 - 2.20 2.06 - 2.12<br />
Stationary Static Coefficient<br />
of Friction<br />
0.05 - 0.08 0.05 - 0.08 0.07 - 0.10<br />
Notes:<br />
1. 73°F 1991 psi<br />
2. ( ) Direction of perpendicular to molding direction.<br />
Figure 2 - Characteristics for Compressive Creep of Seats<br />
Temperature<br />
Seat Model 77°F 212°F 302°F 392°F 482°F<br />
T 18.7 33.7 42.7 50.0 67.2<br />
G 11.9 28.0 36.2 44.2 52.7<br />
E 10.3 23.3 32.6 41.0 55.2<br />
Figure 2 data show the E-seat to have superior characteristics throughout the full<br />
range of temperatures. Data was collected over a 24-hour period with a fixed pressure<br />
of 1991 psi. Because compressive creep is of such major importance in a valve seat,<br />
results from a wider range of temperatures are shown.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
73
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
SB11 Valve Torque Data for Actuator Sizing (Torque Unit = inch-lbs)<br />
Valve Break Torque for E-Seat<br />
Gl<strong>and</strong> Packing: T<br />
Differential Pressure: psi<br />
Size 0 100 200 300<br />
1/2"* 96 98 98 98<br />
3/4"* 124 130 134 136<br />
1" 153 153 160 164<br />
1 1/2" 182 187 191 200<br />
2" 246 249 256 276<br />
2 1/2" 417 451 489 506<br />
3" 492 559 685 846<br />
4" 795 860 1085 1440<br />
6" 2068 2135 2257 2696<br />
8" 4104 4445 5198 6915<br />
Valve Break Torque for E-Seat<br />
Gl<strong>and</strong> Packing: Graphite<br />
Differential Pressure: psi<br />
Size 0 100 200 300<br />
1/2"* 105 108 108 108<br />
3/4"* 137 142 146 147<br />
1" 168 168 175 179<br />
1 1/2" 200 206 211 218<br />
2" 271 273 281 301<br />
2 1/2" 458 493 531 547<br />
3" 542 608 735 896<br />
4" 876 940 1166 1522<br />
6" 2272 2340 2464 2901<br />
8" 4514 4856 5609 7318<br />
Fluid Condition<br />
Clean Liquid: Use Chart<br />
Solvent, High Viscosity, or Dry Gas: Chart X 1.32<br />
* Torques will not change for 1/2" <strong>and</strong> 3/4" in<br />
case of Solvents, Viscous or Dry Gas<br />
Note: 20% Safety Factor is included in charts.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
74
Actuator Sizing with Applied Safety Factor<br />
Gl<strong>and</strong> Packing: T<br />
Conditions<br />
A: For clean liquids<br />
B: For solvents, high viscosity, cry gas<br />
C: For slurry<br />
Note: Safety Factor is included in charts.<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
EB100 ANSI 150 <strong>and</strong> 300 Operating Torque (Torque Unit = inch-lbs)<br />
Fluid<br />
Factor<br />
Differential Pressure: psi<br />
Size 0 150 300 450 600 740<br />
inch A B C A B C A B C A B C A B C A B C<br />
1/2" 85 117 146 85 117 146 85 117 146 86 119 149 89 123 154 102 140 175<br />
3/4" 108 149 186 108 149 186 109 151 186 111 153 191 117 161 202 131 181 226<br />
1" 139 191 239 139 191 239 145 200 250 154 212 266 162 223 279 185 255 319<br />
11/2" 239 329 412 246 340 425 262 361 451 270 372 465 308 425 531 385 531 664<br />
2" 339 467 584 347 478 597 370 510 637 416 574 717 493 680 850 616 850 1062<br />
21/2" 616 850 1062 631 871 1089 693 956 1195 785 1083 1354 932 1285 1606 1078 1487 1859<br />
3" 924 1275 1593 1063 1466 1832 1201 1657 2071 1371 1891 2363 1540 2124 2655 1771 2443 3054<br />
4" 1694 2337 2921 1925 2655 3319 2233 3080 3850 2464 3399 4248 2849 3930 4912 3234 4461 5576<br />
5" 3090 4248 5310 3543 4886 6108 4080 5628 7035 4775 6586 8232<br />
6" 4775 6586 8232 5852 8071 10089 6930 9559 11949 8315 11470 14337 Contact your sales representative<br />
8" 7700 10620 13275 11089 15295 19119 14785 20393 25491 18789 25915 32394<br />
Actuator Sizing with Applied Safety Factor<br />
Gl<strong>and</strong> Packing: Graphite<br />
Fluid<br />
Factor<br />
Differential Pressure: psi<br />
Size 0 150 300 450 600 740<br />
inch A B C A B C A B C A B C A B C A B C<br />
1/2" 139 191 239 139 191 239 139 191 239 140 193 242 143 198 247 156 215 268<br />
3/4" 162 223 279 162 223 279 163 225 281 165 227 284 171 236 295 185 255 319<br />
1" 216 297 372 216 297 372 222 306 382 231 319 398 239 329 412 262 361 451<br />
11/2" 439 605 757 447 616 770 462 637 797 470 648 810 508 701 876 585 807 1009<br />
2" 539 743 929 547 754 943 570 786 982 616 850 1062 693 956 1195 816 1126 1407<br />
21/2" 1001 1381 1726 1016 1402 1752 1078 1487 1859 1170 1614 2018 1317 1816 2270 1463 2018 2522<br />
3" 1309 1806 2257 1448 1997 2496 1586 2188 2735 1756 2422 3027 1925 2655 3319 2156 2974 3717<br />
4" 2310 3186 3983 2541 3505 4381 2849 3930 4912 3080 4248 5310 3465 4779 5974 3850 5310 6638<br />
5" 3835 5290 6612 4270 5890 7362 4776 6588 8235 5427 7486 9357<br />
6" 5427 7486 9357 6440 8882 11103 8394 11578 14472 8756 12077 15096 Contact your sales representative<br />
8" 8684 11978 14973 11869 16370 20463 15342 21161 26451 19105 26352 32940<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
75
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Operating Torque for 3-Way -<br />
EO3100, EO3800, E3900, E3200 (Torque Unit = inch-lbs)<br />
Gl<strong>and</strong> Packing: T<br />
Valve<br />
Size<br />
Differential Pressure: psi<br />
F.B. R.B. 0 100 300 400 600 740<br />
1/2" – 58 58 58 59 61 71<br />
3/4" – 73 73 74 76 80 94<br />
1" – 94 94 98 101 113 130<br />
1 1/2" – 158 158 173 182 218 265<br />
2" – 229 230 251 271 350 437<br />
2 1/2" 3" 360 427 470 516 634 730<br />
3" 4" 504 605 826 888 1056 1152<br />
4" – 941 1152 1536 1680 1968 2074<br />
– 6" 1440 1920 2832 3168 3734 3898<br />
6" 8" 2256 3024 4800 5376<br />
8" 10" 4320 6144 9984 11328<br />
Model Number Factor<br />
I USE Chart<br />
EO3100 <strong>and</strong> EO3800 II 1.7 X Chart<br />
III 2.27 X Chart<br />
I 2.4 X Chart<br />
E3900 <strong>and</strong> E3200 II 3.6 X Chart<br />
III 4.8 X Chart<br />
For Clean Liquids use . . . . . . . . . Factor I<br />
For Solvents OR Dry Gas . . . . . . Factor II<br />
For Slurry use . . . . . . . . . . . . . . . . Factor III<br />
Operating Torque for Floating <strong>Ball</strong> <strong>Valves</strong> -<br />
EB100 PEEK <strong>and</strong> Gratite ® Seats (Torque Unit = inch-lbs)<br />
ANSI 150 <strong>and</strong> 300<br />
Valve<br />
Size<br />
Differential Pressure: psi<br />
F.B. R.B. 0 100 300 400 600 740<br />
1/2" – 173 173 173 176 184 212<br />
3/4" – 220 220 223 227 241 281<br />
1" – 281 281 295 302 338 389<br />
11/2" – 475 475 518 547 655 796<br />
2" – 688 691 752 814 1051 1310<br />
21/2" 3" 1080 1282 1411 1548 1901 2189<br />
3" 4" 1512 1814 2477 2664 3168 3456<br />
4" – 2822 3456 4608 5040 5904 6221<br />
– 6" 4320 5760 8496 9504 11203 11693<br />
6" 8" 6768 9072 14400 16128 18518 19584<br />
8" 10" 12960 18432 29952 33984 45792 50112<br />
Note: Safety Factor is included in charts.<br />
Contact your sales<br />
representative<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
76
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Operating Torque for Trunnion Mounted <strong>Ball</strong> <strong>Valves</strong> -<br />
EO1100, EO8100, EO1200 <strong>and</strong> EO8200 (Sizes 2" to 24")<br />
The enclosed valve torques are intended as a guide for the selection of the proper<br />
actuator for us on <strong>KTM</strong> ball valves. The torques reflect net peak (no safety factor) at<br />
breakaway. Normally, running is 25% less <strong>and</strong> seating is 10% less.<br />
Procedure for Torque Selection<br />
1. From the Pressure/Temperature charts (Contact your sales representative),<br />
determine which seat should be used.<br />
2. Select valve torque Factor I, II, or III from the following table.<br />
Factor Condition Temperature<br />
of Fluid<br />
I<br />
Clean Liquid -4°F to Seal Limit<br />
(see Note) (for Pressure/Temperature chart, contact your sales representative)<br />
Solvent or Dry Gas -4°F to Seal Limit<br />
II (see Note) (for Pressure/Temperature chart, contact your sales representative)<br />
Clean Liquid -58°F to -4°F<br />
-4°F to Seal Limit<br />
III<br />
Slurry<br />
(for Pressure/Temperature chart, contact your sales representative)<br />
Solvent or Dry Gas -58°F to -4°F<br />
Note: Example Clean Liquid = Water or Oil (Lubricant Effect)<br />
Example Solvent = Gasoline or Kerosene (Washing Effect)<br />
Example:<br />
Service conditions = 10" line, h<strong>and</strong>ling natural gas at a maximum differential pressure<br />
of 800 psi, <strong>and</strong> a maximum temperature of 100°F. Customer desires full bore ball<br />
valve, flange ends, 600 ANSI.<br />
From Factor Chart above, Dry Gas has a torque of Factor II.<br />
On Factor II Chart (page 78), locate 800 psi column under Differential Pressure.<br />
Proceed downward until 10" Full Bore (F.B.) row is intersected. Torque in this block<br />
reads 17,200 in/lbs. This is net peak torque at breakaway.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
77
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Operating Torques for Trunnion Mounted <strong>Ball</strong> <strong>Valves</strong> (Torque Unit = inch-lbs)<br />
Factor I<br />
Valve<br />
Size<br />
Differential Pressure: psi<br />
F.B. R.B. 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600<br />
2 3 392 468 540 648 747 864 1008 1170 1350 1575 1845 1980 2196 2412 2610 2880 3132 3420 3690<br />
3 4 702 864 1062 1260 1512 1782 2034 2340 2745 3195 3735 4140 4500 4860 5310 5850 6390 6930 7470<br />
4 6 1125 1395 1710 2115 2565 3015 3510 4050 4752 5562 6462 7020 7740 8460 9360 10,260 11,160 12,150 13,050<br />
6 8 2142 2610 3222 3951 4770 5580 6480 7560 8820 10,350 12,150 13,320 14,400 15,750 17,100 18,720 20,250 22,320 24,300<br />
8 10 3690 4680 5760 7020 8550 10,350 12,150 14,220 16,560 18,720 21,420 23,400 25,650 27,900 30,600 33,300 36,900 39,600 43,200<br />
10 12 6300 7740 9540 11,880 14,400 17,100 20,250 23,400 27,000 31,500 36,450 39,600 44,100 48,510 53,100 58,500 63,000 68,400 73,800<br />
12 14 10,260 12,600 15,300 18,900 23,040 27,900 32,400 37,800 43,650 50,400 58,500 64,800 70,200 76,500 82,800 90,000 99,000 108,000 117,000<br />
14 16 14,850 18,000 22,320 27,000 32,400 38,520 45,000 53,820 62,730 72,000 83,700 90,000 99,000 108,000 118,800 130,500 142,200 153,000 162,000<br />
16 18 20,520 25,650 31,500 38,700 46,800 55,800 64,800 75,600 87,300 101,700 117,000 127,800 140,400 153,000 166,500 180,000 198,000 216,000 234,000<br />
18 20 26,100 32,400 40,500 50,400 61,200 72,900 83,700 97,200 111,600 130,500 151,200 166,500 184,500 202,500 225,000 250,200 270,000 288,000 315,000<br />
20 24 34,200 42,300 52,200 63,900 77,400 90,000 106,200 122,400 144,000 171,000 206,100 225,000 244,800 270,000 297,000 324,000 351,000 387,000 414,000<br />
24 30 54,000 66,600 82,800 102,600 122,400 144,000 169,200 196,200 229,500 270,000 322,200 351,000 387,000 432,000 477,000 522,000 567,000 612,000 666,000<br />
Clean Liquid: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).<br />
Factor II<br />
Valve<br />
Size<br />
Differential Pressure: psi<br />
F.B. R.B. 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600<br />
2 3 464 560 656 760 896 1040 1200 1392 1600 1880 2160 2400 2600 2880 3120 3440 3760 4080 4400<br />
3 4 856 1040 1240 1480 1760 2080 2400 2760 3240 3760 4400 4880 5360 5840 6400 7040 7600 8320 8960<br />
4 6 1344 1640 2040 2480 3040 3560 4160 4800 5600 6560 7680 8400 9200 10,240 11,200 12,320 13,200 14,400 15,600<br />
6 8 2480 3080 3800 4720 5760 6640 7760 9120 10,560 12,400 12,800 15,840 17,300 18,800 20,400 22,240 24,000 26,400 28,800<br />
8 10 4400 5520 6880 8400 10,320 12,160 14,400 16,800 19,600 22,400 25,600 28,000 30,800 33,600 36,800 40,800 44,000 48,000 51,280<br />
10 12 7520 9200 11,360 14,240 17,200 20,400 24,000 28,000 32,640 37,600 44,000 48,000 52,800 57,600 62,800 68,800 75,200 80,000 86,4000<br />
12 14 12,240 15,040 18,400 22,560 27,600 32,800 38,800 45,600 52,800 60,800 70,400 76,800 84,000 92,000 100,000 108,800 118,400 128,000 140,000<br />
14 16 17,600 21,600 26,400 32,400 38,800 45,600 53,600 64,000 74,400 86,400 100,000 108,000 118,400 129,600 142,400 153,600 168,000 180,000 196,000<br />
16 18 24,400 30,400 37,600 45,600 56,000 66,400 76,800 89,600 104,000 120,000 140,000 153,600 168,0000 184,000 200,000 222,400 238,400 256,000 280,000<br />
18 20 31,200 39,200 48,000 59,200 72,000 86,400 100,000 116,000 134,400 156,000 180,800 200,000 220,000 240,000 264,000 292,000 316,000 344,000 376,000<br />
20 24 40,800 50,400 62,400 76,800 92,000 108,000 126,400 145,600 172,000 204,000 240,000 264,000 292,000 320,000 352,000 468,000 424,000 456,000 496,000<br />
24 30 64,000 80,000 97,600 120,000 145,600 174,400 200,000 232,000 272,000 320,000 384,000 424,000 464,000 512,000 568,000 624,000 672,000 736,000 800,000<br />
Solvent or Dry Gas: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).<br />
Clean Liquid: -58°F to -4°F<br />
Factor III<br />
Valve<br />
Size<br />
Differential Pressure: psi<br />
F.B. R.B. 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600<br />
2 3 696 832 976 1152 1344 1552 1800 2080 2400 2800 3200 3520 3840 4240 4640 5120 5600 6080 6640<br />
3 4 1264 1544 1840 2240 2680 3120 3640 4240 4944 5600 6560 7200 7920 8800 9520 10,400 11,200 12,240 13,440<br />
4 6 2000 2480 3032 3640 4480 5296 6224 7200 8400 9760 11,440 12,640 13,680 15,200 16,640 18,000 19,600 21,440 23,200<br />
6 8 3680 4640 5744 7120 8640 10,000 11,600 13,600 15,920 18,400 21,600 23,600 25,600 28,000 30,400 33,200 36,000 40,000 43,200<br />
8 10 5840 8320 10,240 12,720 15,280 18,240 21,440 25,200 29,200 33,600 38,400 41,600 45,600 49,600 54,400 59,200 64,800 70,400 76,800<br />
10 12 11,200 13,920 17,120 21,200 26,000 30,800 35,840 41,600 48,800 56,000 64,800 71,200 77,600 86,400 94,400 102,400 112,000 120,000 132,000<br />
12 14 18,000 22,240 27,200 33,600 41,440 49,440 57,600 67,200 78,240 91,200 104,000 113,600 124,000 136,000 148,000 164,000 176,000 192,000 204,000<br />
14 16 26,000 32,800 40,000 48,800 58,400 68,640 80,000 94,400 110,400 128,000 148,000 160,000 176,000 192,000 208,000 228,000 248,000 268,000 288,000<br />
16 18 36,000 45,600 56,800 68,800 84,000 100,000 116,000 134,400 156,000 180,000 212,000 230,400 252,000 272,000 300,000 328,000 356,000 384,000 416,000<br />
18 20 46,400 57,600 72,000 91,200 110,400 128,000 148,000 172,000 200,000 232,000 272,000 296,000 328,000 352,640 392,000 432,000 472,000 512,000 560,000<br />
20 24 60,800 76,000 94,400 112,400 139,200 164,000 188,000 220,000 256,000 304,000 364,000 400,000 440,000 480,000 528,000 576,000 624,000 680,000 664,000<br />
24 30 96,000 118,400 147,200 182,400 220,000 256,000 296,000 344,000 408,000 480,000 568,000 630,400 704,000 784,000 880,000 944,000 1,024,000 1,104,000 1,184,000<br />
Slurry: -4°F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).<br />
Clean Liquid: -58°F to -4°F<br />
Torque values provided in this catalog<br />
are under st<strong>and</strong>ard conditions of<br />
clean liquid <strong>and</strong> ambient temperature.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
78<br />
Notes:<br />
1. Torques are net peak (no safety factor).<br />
Select actuator output torque with safety<br />
factor based on actuator type <strong>and</strong> consider<br />
all operating conditions such as temperature,<br />
differential pressure, type of fluid, <strong>and</strong><br />
operating frequency.<br />
2. Seat = H (Reinforced PTFE with Metal<br />
Carrier Ring)
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Operating Torques for <strong>Control</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Operating Torque for WO400 <strong>and</strong> WO600 with 20% Safety Factor<br />
Valve Size Differential Pressure, psi - inch - lbs<br />
Full Reduced<br />
Bore Bore<br />
0 100 200 290 400 500 600 725<br />
1" 1.5" 125 156 260 319 363 399 410 410<br />
1 1/2" 2" 160 248 346 452 525 570 585 600<br />
2" 2.5" 205 354 576 770 975 1151 1239 1330<br />
2 1/2" 3" 235 445 755 1110 1510 1682 1947 2124<br />
3" 4" 455 975 1593 2213 3100 3810 4248 4956<br />
4" 5" 675 1465 2301 3275 4425 5576 6640 7788<br />
5" 6" 975 1950 3100 4602 6195 7877 9735 11065<br />
6" 8" 1595 3186 5310 7525 11505 14160 15930 19470<br />
8" 10" 2480 4868 8410 13275 – – – –<br />
10" 12" 3720 8235 15576 21685 – – – –<br />
– 14" 6195 15845 25665 38940 – – – –<br />
– 16" 11500 24780 48675 70800 – – – –<br />
– 18" 12280 39825 78680 132750 – – – –<br />
– 20" 28765 66375 141600 212400 – – – –<br />
Operating Torque for VS11 with 20% Safety Factor<br />
Valve Differential Pressure, psi - inch - lbs<br />
Size 0 100 200 290 400 500 600 725<br />
1" 125 156 260 319 363 399 410 410<br />
11/2" 160 248 346 452 525 570 585 600<br />
2" 205 354 576 770 975 1151 1239 1330<br />
21/2" 235 445 755 1110 1510 1682 1947 2124<br />
3" 455 975 1593 2213 3100 3810 4248 4956<br />
4" 675 1465 2301 3275 4425 5576 6640 7788<br />
6" 975 1950 3100 4602 6195 7877 9735 11065<br />
8" 1595 3186 5310 7525 11505 14160 15930 19470<br />
10" 2480 4868 8410 13275 – – – –<br />
Limitation of Laminated Seat is 572°F<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
79
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Ordering Instructions (When ordering: Quantity <strong>and</strong> Valve Size should precede <strong>KTM</strong> Code Number)<br />
Body Style<br />
Code Body Style (see page 82 for details)<br />
EO100–SB11 Full bore, floating ball, split body, ISO<br />
EB800R Reduced bore, floating ball, one piece unibody<br />
EB1 Full bore, floating, split body<br />
EB8 Reduced bore, floating, split body<br />
E071 Jacketed, end entry, over size flanged, full bore<br />
E078 Jacketed, end entry, over size flanged,<br />
reduced bore<br />
E011 Full bore, trunnion mounted ball,<br />
O-ring stem seal<br />
E081 Reduced bore, trunnion mounted ball,<br />
O-ring stem seal<br />
E012 Full bore, trunnion mounted ball,<br />
adjustable gl<strong>and</strong><br />
E082 Reduced bore, trunnion mounted ball,<br />
adjustable gl<strong>and</strong><br />
E031 3-way “L” Port, 2-seats, full bore<br />
E038 3-way “L” Port, 2-seats, reduced bore<br />
E39 3-way “L” or “T” Port, full bore, 4-seats<br />
E32 3-way “L” or “T” Port, 4-seats, full <strong>and</strong> reduced<br />
bore available<br />
Code Body Materials<br />
30 317 SS - CG8M<br />
31 304 SS - CF8<br />
32 316 SS - CF8M<br />
33 316L - CF3M<br />
34 304L - CF3<br />
36 Alloy 20-CN7M<br />
39 Duplex S.S.-CD4MCU<br />
41 Hastelloy ® “B"-N12MV<br />
42 Hastelloy ® “C”-CW12MV<br />
43 Monel ®-M-35-1<br />
44 Inconel ®-CY40<br />
45 Titanium<br />
46 Nickel-CZ100<br />
50 LCB<br />
51 LC1<br />
52 LC2<br />
53 LCC<br />
54 LC3<br />
62 WCB or A 105<br />
64 WCC<br />
68 WC1-F1<br />
69 LF2<br />
72 API-6A Type II<br />
99 Other Materials<br />
Body Special <strong>Ball</strong>/Stem <strong>Ball</strong> Seat Stem Pressure Manual Connection Special<br />
Materials Feature Materials* Coating Materials Packing Class Operator<br />
Example: EB1 32 - 32 E T - 15 L - S<br />
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; <strong>Ball</strong>-Stem Material: 316 SS;<br />
Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever h<strong>and</strong>le<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
80<br />
Code Special Feature<br />
L “L” Port for 3-way<br />
T “T” Port for 3-way<br />
U B7M/2HM Bolting for SS <strong>and</strong> Alloy Bodies<br />
Code <strong>Ball</strong>/Stem Materials*<br />
30 317 SS - CG8M<br />
31 304 SS - CF8<br />
32 316 SS - CF8M<br />
33 316L - CF3M<br />
34 304L - CF3<br />
35 420 S.S.<br />
36 Alloy 20<br />
37 410 SS<br />
38 403 SS<br />
39 329 SS<br />
41 Hastelloy ® “B”<br />
42 Hastelloy ® “C”<br />
43 Monel ®<br />
44 Inconel ®<br />
45 Titanium<br />
46 Nickel<br />
50 LCB<br />
52 LC2<br />
53 LCC<br />
54 LC3<br />
62 WCB or A105<br />
63 Cr-Mo Steel<br />
69 LF2<br />
71 AISI 4137<br />
72 AISI 4135<br />
99 Other Materials<br />
* When stem material is different than ball material, the code number for the<br />
stem material should follow the code number for the ball material.<br />
32/39-<strong>Ball</strong> = CF8M or 316SS, Stem = 329SS<br />
Code <strong>Ball</strong> Coating<br />
E ENP (Electroless Nickel Plated) 3 mils<br />
C Hard Chrome Plated<br />
N Nickel Alloy Overlay
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Ordering Instructions (When ordering: Quantity <strong>and</strong> Valve Size should precede <strong>KTM</strong> Code Number)<br />
Body Style<br />
Code Seat Materials<br />
T PTFE<br />
G Reinforced PTFE (carbon fiber reinforce)<br />
G’ Special reinforced T.F.E.<br />
H Same as G but with a metal carrier ring<br />
A’ Reinforced Nylon (ANSI 2500, API 6A)<br />
F Hard Graphite<br />
M Metal Seat<br />
K Peek<br />
P UHMW Polyethylene<br />
E PTFE-PFA Copolymer<br />
S Moly/Glass T.F.E.<br />
Code Stem Packing or Seals<br />
T PTFE<br />
N NBR<br />
N’ Hydrin or Low Temp. NBR<br />
V Viton ®<br />
U GRAFOIL ®<br />
G Reinforced PTFE<br />
Code Pressure Class<br />
15 ANSI 150 lb.<br />
30 ANSI 300 lb.<br />
60 ANSI 600 lb.<br />
90 ANSI 900 lb.<br />
150 ANSI 1500 lb.<br />
250 ANSI 2500 lb.<br />
Code Manual Operator Type<br />
L Lever H<strong>and</strong>le<br />
G Worm Gear Operator<br />
W Oval H<strong>and</strong>wheel<br />
Body Special <strong>Ball</strong>/Stem <strong>Ball</strong> Seat Stem Pressure Manual Connection Special<br />
Materials Feature Materials* Coating Materials Packing Class Operator<br />
Example: EB1 32 - 32 E T - 15 L - S<br />
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; <strong>Ball</strong>-Stem Material: 316 SS;<br />
Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever h<strong>and</strong>le<br />
When other than lever or gear operators are desired, a complete description<br />
of the actuator should follow the valve coding number.<br />
Code Connection<br />
--- Raised Face St<strong>and</strong>ard (specify for all others)<br />
RTJ Ring Type Joint<br />
BW Butt-weld End<br />
SE Screwed End<br />
SW Socket Weld End<br />
FF Flat Face<br />
Code Special<br />
SB11 Special – give complete detail<br />
EXT Extended Bonnet for cryogenic service<br />
SVB Special Vented <strong>Ball</strong> (Uni-directional flow<br />
required)<br />
X Fugitive Emission Double Gl<strong>and</strong> Packing <strong>and</strong><br />
Lantern Ring<br />
ZP Exxon Partial Burn Valve<br />
Z Exxon Full Burn Valve<br />
D DuPont Coded<br />
PL Cavity-Free/No Fill/Pocketless<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
81
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Ordering Instructions (When ordering: Quantity <strong>and</strong> Valve Size should precede <strong>KTM</strong> Code Number)<br />
Body Styles<br />
Body Style<br />
Floating <strong>Ball</strong> <strong>Valves</strong><br />
Code Body Style Connection Pressure Class Sizes<br />
SB11 Floating <strong>Ball</strong>, Split Body, Fire-safe Full Bore Flanged 150 ANSI 1/2" to 8"<br />
EB800R Floating <strong>Ball</strong>, One-Piece Body, Reduced Bore Flanged 150-300 ANSI 1/2" to 8"<br />
Fire-safe<br />
EB1 Floating <strong>Ball</strong>, Split Body, Full Bore Flanged 150-300 ANSI 1/2" to 8"<br />
Fugitive Emission Option<br />
EB8 Floating <strong>Ball</strong>, Split Body, Reduced Bore Flanged 150 ANSI 6" to 10"<br />
Fugitive Emission Option<br />
E03 Bar Stock Type, 3 Piece Design Full Bore Screwed or Socket Weld Max 1500 WOG 1/2" to 1 1/2"<br />
E02 Bar Stock Type, 3 Piece Design Reduced Bore Screwed or Socket Weld Max 1500 WOG 1/2" to 2"<br />
E071 Jacketed, End Entry Full Bore Over Sized Flanged 150-300 ANSI 1/2" to 8"<br />
E078 Jacketed, End Entry Reduced Bore Over Sized 150-300 ANSI 3" to 8"<br />
Trunnion <strong>Ball</strong> <strong>Valves</strong><br />
Code Body Style Connection Pressure Class Sizes<br />
E011 Trunnion Mounted <strong>Ball</strong>, Split Body Full Bore Flanged 150-300 ANSI 10" to 30"<br />
Full Bore Flanged 600 ANSI 2" to 24"<br />
Full Bore Flanged 900-1500 ANSI 1 1/2" to 20"<br />
E081 Trunnion Mounted <strong>Ball</strong>, Split Body Reduced Bore Flanged 150-300 ANSI 12" to 36"<br />
Reduced Bore Flanged 600 ANSI 3" to 26"<br />
Reduced Bore Flanged 900-1500 ANSI 2" to 24"<br />
E012 Trunnion Mounted <strong>Ball</strong>, Split Body, Full Bore Flanged 150-300 ANSI 2" to 30"<br />
Adjustable Gl<strong>and</strong> Full Bore Flanged 600 ANSI 2" to 24"<br />
Full Bore Flanged 900-1500 ANSI 1 1/2" to 20"<br />
E082 Trunnion Mounted <strong>Ball</strong>, Split Body, Reduced Bore Flanged 150-300 ANSI 3" to 36"<br />
Adjustable Gl<strong>and</strong> Reduced Bore Flanged 600 ANSI 3" to 26"<br />
Reduced Bore Flanged 900-1500 ANSI 3" to 24"<br />
3-Way <strong>Ball</strong> <strong>Valves</strong><br />
Body Special <strong>Ball</strong>/Stem <strong>Ball</strong> Seat Stem Pressure Manual Connection Special<br />
Materials Feature Materials* Coating Materials Packing Class Operator<br />
Example: EB1 32 - 32 E T - 15 L - S<br />
Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; <strong>Ball</strong>-Stem Material: 316 SS;<br />
Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever h<strong>and</strong>le<br />
Code Body Style Connection Pressure Class Sizes<br />
E031 3-way “L” Port 2-seats Full Bore Flanged 150-300 ANSI 1 1/2" to 12"<br />
Full Bore Flanged 600 ANSI 1 1/2" to 6"<br />
E038 3-way “L” Port, 2-seats Reduced Bore Flanged 150-300 ANSI 6" to 10"<br />
E39 3-way “L” or “T” Port, 4-seats Full Bore Flanged 150 ANSI 1/2" to 8"<br />
E32 3-way “L” or “T” Port, 4-seats Reduced Bore Flanged 150 ANSI 6" <strong>and</strong> 8"<br />
Full Bore Flanged 300 ANSI 1/2" to 4"<br />
Full Bore Flanged 600 ANSI 1/2" to 1 1/2"<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
82
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
St<strong>and</strong>ards <strong>and</strong> Approvals<br />
<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong> are manufactured in strict accordance with<br />
worldwide industry st<strong>and</strong>ards.<br />
ANSI Title<br />
B16.5 Steel pipe flanges <strong>and</strong> flanged fittings<br />
B16.10 Face-to-Face <strong>and</strong> End-to-End dimensions<br />
B16.34 <strong>Valves</strong> – flanged, threaded <strong>and</strong> welded end<br />
B16.25 Butt-welded ends<br />
FCI 70-2 <strong>Control</strong> valve seat leakage<br />
API Title<br />
6D Pipeline valve specifications<br />
598 Valve inspection <strong>and</strong> test<br />
607 Fire-tested for soft-seated valves (4th Edition) <strong>and</strong> EXES 3-14-1-2A<br />
RP6F Fire test for valves<br />
6FA Fire test for valves<br />
608 Metal ball valves – flanged <strong>and</strong> butt-welded ends<br />
MSS Title<br />
SP-6 St<strong>and</strong>ard finishes for contact faces of pipe flanges <strong>and</strong> connecting-end<br />
flanges of valves <strong>and</strong> fittings<br />
SP-25 St<strong>and</strong>ard marking system for valves, fittings, flanges <strong>and</strong> unions<br />
SP-55 Quality st<strong>and</strong>ard for steel castings for valves, flanges <strong>and</strong> fittings<br />
(visual method)<br />
SP-61 Pressure testing of steel valves<br />
SP-72 <strong>Ball</strong> valves with flanged or butt-welded ends for general services<br />
NACE Title<br />
MR-01-75 Sulfide stress-cracking resistant metallic materials for oilfield equipment<br />
BS Title<br />
5351 Steel ball valve for the petroleum, petrochemical <strong>and</strong> allied industries<br />
5146 Inspection <strong>and</strong> testing<br />
Details on acceptance of <strong>KTM</strong> products with other organizations are available<br />
upon request.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
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<strong>KTM</strong> <strong>Ball</strong> <strong>Valves</strong><br />
Tyco <strong>Flow</strong> <strong>Control</strong> (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products <strong>and</strong> services.<br />
Individuals using this data sheet must exercise their independent judgment in evaluating product selection <strong>and</strong> determining product appropriateness for their particular purpose <strong>and</strong> system requirements. TFC MAKES NO<br />
REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO<br />
THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING<br />
INCIDENTAL, DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents <strong>and</strong> Patents Pending in the U.S. <strong>and</strong> foreign countries. Tyco<br />
reserves the right to change product designs <strong>and</strong> specifications without notice. All registered trademarks are the property of their respective owners. Printed in the USA.<br />
Copyright © 2009 Tyco <strong>Flow</strong> <strong>Control</strong>. All rights reserved. <strong>KTM</strong>MC-0550<br />
84<br />
www.tycoflowcontrol.com