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MAINTENANCE MANUAL - Meritor

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Installation<br />

Reaming of the bronze and Easy Steer®<br />

bushings on the stub axle<br />

CAUTION:<br />

THE ONLy RECOMMENDED PROCEDURE<br />

IS REAMINg WITH A FIXED REAMER. DO<br />

NOT gRIND OR PERFORM bURNISHINg<br />

ON THE bUSHINgS bECAUSE THEy MAy<br />

bE DAMAgED.<br />

1. Place the stub axle in a vice with bronze jaws<br />

or other soft metal.<br />

2. See Figure 70 in regard to the dimension of<br />

the reamer.<br />

3. Guide the reamer with the pilot until the<br />

blades touch the upper bushing. Figure 66.<br />

REMOVABLE<br />

PILOT OPTIONAL<br />

MATERIAL: HIGH SPEED STEEL<br />

NUMBER OF BLADES: USE 10 - 14 BLADES<br />

TURN THE REAMER<br />

PRESSING LIGHTELY<br />

DOWNWARD<br />

Figure 70<br />

4. Turn the reamer, pressing it lightly downward.<br />

Do not apply a great deal of force. Turn<br />

the reamer gently.<br />

5.Upon finishing reaming the upper bushing,<br />

do not allow the reamer to fall on the lower<br />

bushing.<br />

6. After reaming the upper bushing, place the<br />

reamer in the lower bushing and repeat steps<br />

3 and 5. Figure 71.<br />

Figure 71<br />

7. Remove the reamer from the lower bushing. If<br />

the reamer must be removed through the upper<br />

bushing, turn it in the direction opposite to<br />

the cut.<br />

8. Clean all the material removed by the reamer<br />

that remained on the bushings.<br />

DIMENSIONS OF THE BUSHING REAMERS (see the table)<br />

REAMER<br />

MINIMUM<br />

GENERAL SPECIFICATIONS FOR REAMERS<br />

TURN THE REAMER<br />

PRESSING LIGHTELY<br />

DOWNWARD<br />

CUT OF THE BLADES: TO THE RIGHT, SPLINE TO THE LEFT<br />

LENGTH OF THE BLADES: 63,5 MM (2,5”)<br />

Figure 72<br />

48 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>

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