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Monitoring methane and nitrous oxide reduction by manure treatment

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4.1.4 Solid/liquid separation<br />

Report 627<br />

Manure separation is a process where soluble <strong>and</strong> not soluble particles are separated using a<br />

mechanical separation process, such as filtration or centrifugation. The purpose of the separation<br />

process is to obtain a solid <strong>and</strong> a liquid fraction which (after storage) may be further processed (for<br />

example composting of the solid fraction, production of mineral concentrates from liquid fraction) or<br />

directly applied into the field. Manure separation is applied for both pig <strong>and</strong> cattle <strong>manure</strong>. Manure<br />

separation at pig farms is usually the first step of a continuously performed <strong>treatment</strong> process. This<br />

means that the storage time of the raw pig <strong>manure</strong> is much shorter at farms with <strong>manure</strong> <strong>treatment</strong><br />

(several days) than at farms without <strong>treatment</strong> (several months). Cattle <strong>manure</strong> is usually separated at<br />

the end of the storage period when the liquid fraction can be applied on the field, which means that<br />

<strong>manure</strong> separation at dairy farms has only little effect on the storage time of the raw <strong>manure</strong>.<br />

4.1.5 Production of mineral concentrates<br />

Mineral concentrates are produced in order to reuse nitrogen from animal <strong>manure</strong> as much as<br />

possible within the boundaries of the <strong>manure</strong> legislation. Nitrogen is extracted from livestock slurry in a<br />

multi-step <strong>treatment</strong> process including mechanical separation of the raw slurry into a solid <strong>and</strong> a liquid<br />

fraction, polishing of the liquid fraction <strong>by</strong> removing the remaining suspended solids using<br />

coagulation/flocculation <strong>and</strong> finally concentration of the dissolved minerals <strong>by</strong> reverse osmosis (RO) to<br />

produce a mineral concentrate <strong>and</strong> a permeate, the latter being relatively clean water.<br />

4.1.6 Composting/drying/pelleting<br />

Composting is a process where microorganisms transform degradable organic matter into CO2 <strong>and</strong><br />

water under (normally) aerobic conditions. This process results in an increase of the temperature of<br />

the stored <strong>manure</strong> to values of 50-70 ° C, leading to the evaporation of the produced water <strong>and</strong> the<br />

elimination of existing pathogens in the <strong>manure</strong>. The <strong>manure</strong> is usually stored in an open building,<br />

meaning that the <strong>manure</strong> will be protected against the direct influence of rain <strong>and</strong> sun, <strong>and</strong> still being<br />

in contact with outside air. Manure can either being left during the whole composting process<br />

untreated (passive composting), mechanically turned for a number of times (extensive composting), or<br />

actively aerated (intensive composting), the latter normally occurring in a closed building. Poultry<br />

(solid) <strong>manure</strong> can be directly used for composting. Liquid <strong>manure</strong> from pigs, cattle or poultry cannot<br />

be directly used for composting. By separating <strong>manure</strong> in a liquid <strong>and</strong> solid fraction, the solid fraction<br />

(dry matter of 20-35%) may be further being treated <strong>and</strong> used for composting.<br />

4.2 Emissions<br />

4.2.1 Co-digestion<br />

Treatment<br />

Emissions from an anaerobic digester may occur from storage of substrates, the production reactor,<br />

the biogas engine (heat <strong>and</strong> power unit) <strong>and</strong> storage of digestate. Koop et al. (2011) conclude from a<br />

literature review, that the <strong>methane</strong> slip during conversion in a biogas engine is the main source of<br />

<strong>methane</strong> emissions from anaerobic digestion. The overall emission of <strong>methane</strong> is estimated at 3% of<br />

the total <strong>methane</strong> production. Recent measurements on <strong>methane</strong> emissions from a small biogas<br />

engine (360 kW) in the Netherl<strong>and</strong>s show a <strong>methane</strong> slip of 0.5% (van Dijk, 2012). Anaerobic<br />

digesters process animal waste under anaerobic conditions (anoxic) to produce <strong>methane</strong> gas (biogas),<br />

which can then be used to generate heat <strong>and</strong> electricity as an alternative energy source.<br />

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