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Loctite® Nordbak® Crusher Backing Materials

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Number of Kits per Application<br />

Approximate number of 2 gallon kits (21.5 lbs. / 10 kg) of Nordback ® <strong>Backing</strong> Material required for crushers<br />

NORDBERG ® PRIMARY GYRATORY CRUSHERS<br />

<strong>Crusher</strong> Size HD 42-70 HD 54-80 HD 60-102<br />

Mantle<br />

Concave<br />

24<br />

69<br />

39<br />

119<br />

49<br />

177<br />

NORDBERG ® WATER FLUSH SYSTEMS<br />

<strong>Crusher</strong> Type WF 500 WF 800<br />

Mantle<br />

Bowl<br />

Bowl – using<br />

fi ller blocks<br />

SYMONS<br />

5<br />

14<br />

—<br />

8<br />

40<br />

20<br />

® CONE CRUSHERS<br />

<strong>Crusher</strong> Size<br />

Standard Cone <strong>Crusher</strong><br />

2' 3' 4' 4¼' 5' 5½' 7'<br />

Mantle<br />

1 2½ 3½ 4 3½ 7½ 12<br />

Bowl Liner<br />

1 1½ 3½ 4½ 5<br />

7½ 15<br />

Short-Head ® Cone <strong>Crusher</strong><br />

Mantle<br />

Bowl Liner<br />

1<br />

1<br />

1½<br />

1½<br />

2<br />

3<br />

2<br />

2½<br />

2½<br />

5<br />

3½<br />

6<br />

6½<br />

9<br />

Note: These fi gures are based on cone crushers with a fi ne bowl and fi ne liner. The condition of liners and bowls may vary due to wear.<br />

Locking compound requirements: All sizes of Symons ® Cone <strong>Crusher</strong>s up to 5.5-foot – 1 kit. For 5.5-foot Symons ® Cone <strong>Crusher</strong>s – 2 kits.<br />

TELSMITH GYRASPHERE ® CRUSHERS<br />

<strong>Crusher</strong> Size<br />

Style S<br />

24 36 367 48 489 66 6614 1100 1100SX 1300 1500 1500SX<br />

Mantle<br />

Concave Ring<br />

Medium<br />

Coarse<br />

Style FC<br />

1½<br />

1<br />

2<br />

1¾<br />

2<br />

1¾<br />

4½<br />

4<br />

4½<br />

4<br />

4<br />

5½<br />

9½<br />

17½<br />

2<br />

—<br />

4½<br />

4<br />

2<br />

—<br />

4½<br />

4<br />

4<br />

—<br />

—<br />

4<br />

5<br />

5<br />

—<br />

—<br />

6<br />

—<br />

65<br />

Mantle<br />

Concave Ring<br />

Medium<br />

Coarse<br />

1¾<br />

1<br />

2<br />

1¾<br />

—<br />

—<br />

2<br />

3½<br />

—<br />

—<br />

9½<br />

12<br />

—<br />

—<br />

2<br />

—<br />

43<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

5<br />

5<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

ALLIS-CHALMERS CRUSHERS<br />

Superior<br />

<strong>Crusher</strong> Size 13-36 16-50 24-60 30-55 30-70 36-55 42-65 48-74 54-74 60-89 60-109<br />

Mantle<br />

5 17 18 16 24 27<br />

37<br />

46<br />

46<br />

66<br />

90<br />

Concave Ring<br />

Hydrocone<br />

5 26 41 48 46 70<br />

95 110 173 190 220<br />

<strong>Crusher</strong> Size 36" 45" 51" 60" 84"<br />

Mantle<br />

1 4½ 5<br />

6 22<br />

Concave Ring — 9 14 36 43<br />

EL-JAY ROLLERCONE ® CRUSHERS<br />

<strong>Crusher</strong> Size 2' 3' 4' 4¼' 5' 5½'<br />

Mantle<br />

Bowl Liner<br />

PIONEER CONE CRUSHERS<br />

1<br />

1<br />

2½<br />

1½<br />

3½<br />

3½<br />

<strong>Crusher</strong> Size 36" Standard 36" Fine Head 45" Standard 45" Fine Head 54" Standard 54" Fine Head<br />

Mantle<br />

Bowl Liner<br />

TRAYLOR “TY” CRUSHERS<br />

1<br />

1½<br />

1<br />

1½<br />

1½<br />

3<br />

<strong>Crusher</strong> Size 2' 3' 4' 4¼' 5' 5½'<br />

Mantle<br />

Bowl Liner<br />

TRAYLOR “TC” CRUSHERS<br />

1<br />

1<br />

2½<br />

1½<br />

3½<br />

3½<br />

<strong>Crusher</strong> Size 2' 3' 4' 4¼' 5' 5½'<br />

Mantle<br />

Bowl Liner<br />

Henkel Corporation<br />

Engineering Adhesives<br />

www.henkelna.com/industrial<br />

www.loctite.com<br />

1<br />

1<br />

2½<br />

1½<br />

3½<br />

3½<br />

U.S.A.<br />

Henkel Corporation<br />

Engineering Adhesives<br />

1001 Trout Brook Crossing<br />

Rocky Hill, Connecticut 06067<br />

Tel: 860.571.5100<br />

Fax: 860.571.5465<br />

1½<br />

3<br />

1½<br />

3<br />

1½<br />

3<br />

1½<br />

3<br />

2<br />

4<br />

2<br />

4<br />

2<br />

4<br />

2<br />

4<br />

Canada<br />

Henkel Canada Corporation<br />

2225 Meadowpine Blvd.<br />

Mississauga, Ontario, Canada<br />

L5N 7P2<br />

Tel: 1.800.263.5043<br />

Tel: 905.814.6511<br />

Fax: 905.814.6522<br />

<strong>Loctite®</strong> and <strong>Nordbak®</strong> are trademarks of Henkel Corporation in the U.S. and its affiliates elsewhere. ® denotes a trademark registered in the U.S. Patent and Trademark Office.<br />

All other trademarks are the property of their respective owners. © Henkel Corporation, 2008. All rights reserved. 5151/LT-3387 (05/08).<br />

2<br />

4<br />

2<br />

4<br />

2<br />

4<br />

2<br />

4<br />

Chile<br />

Henkel Chile Ltda.<br />

Ave. Laguna Sur 9551<br />

Pudahuel, Santiago, Chile<br />

C.P. 9060987<br />

Tel: 800.223.005<br />

Tel: 56.2.381.7200<br />

Fax: 56.2.601.1670<br />

Loctite ® Nordbak ®<br />

<strong>Crusher</strong> <strong>Backing</strong> <strong>Materials</strong><br />

Cone and Gyratory <strong>Crusher</strong>s<br />

Water Flush Systems<br />

Grinding Mills<br />

Locks and Dams


PRODUCT<br />

BENEFITS:<br />

• Maximum<br />

protection<br />

• Positive support<br />

of wear liners<br />

• Low shrinkage<br />

during cure<br />

prevents<br />

voids and<br />

misalignment<br />

• Replace<br />

dangerous and<br />

costly molten<br />

zinc pours<br />

• Kit package<br />

allows easy<br />

mixing and<br />

pouring<br />

Loctite ® Nordbak ® <strong>Backing</strong> <strong>Materials</strong> —<br />

industry leaders with proven performance<br />

for over 30 years.<br />

<strong>Crusher</strong> <strong>Backing</strong> <strong>Materials</strong><br />

Loctite ® Nordbak ® <strong>Backing</strong> Material<br />

• 100% solids epoxy compound for backing wear<br />

plates in cone crushers and grinding mills<br />

• Provides high compressive strength and<br />

impact resistance<br />

• High volumetric stability eliminates gaps<br />

between liners<br />

• Nonfl ammable<br />

• Pourable compound requires no melting or<br />

special equipment<br />

Loctite ® Nordbak ® High Impact<br />

<strong>Backing</strong> Material<br />

• Excellent resilience while retaining high<br />

compression and tensile strengths<br />

• Maintains all other features of regular Loctite ®<br />

Nordbak ® <strong>Backing</strong> Material (heat distortion<br />

temperature, ease of mixing and pouring)<br />

Loctite ® Nordbak ® Accelerator<br />

for <strong>Backing</strong><br />

• Added to resin prior to mixing to speed the cure<br />

of the material when equipment and ambient<br />

temperatures are below 55°F<br />

• Can be used with the following products:<br />

– Loctite ® Nordbak ® <strong>Backing</strong> Material<br />

– Loctite ® Nordbak ® High Impact <strong>Backing</strong> Material<br />

– Loctite ® Nordbak ® High Performance<br />

<strong>Backing</strong> Material<br />

<strong>Loctite®</strong> <strong>Nordbak®</strong> High Performance<br />

<strong>Backing</strong> Material<br />

• For use in water fl ush systems and<br />

protecting wear plates under the most<br />

demanding conditions<br />

• Provides the highest compressive strength<br />

and impact resistance<br />

• High volumetric stability eliminates gaps<br />

between liners<br />

• Nonfl ammable<br />

• High hydrolytic stability provides low<br />

water absorption<br />

Loctite ® Nordbak ® Trowel Mix<br />

• <strong>Backing</strong> material in a trowelable, putty form<br />

• Used to back liners in all types of mills<br />

without dismantling the mill or removing the<br />

grinding charge<br />

• Recommended for backing head liners,<br />

division heads, diaphragms, and securing<br />

liner bolts<br />

• Unused portions may be resealed for<br />

future use<br />

Loctite ® Nordbak ® Locking Compound<br />

• Locks the inner and outer eccentric bushings in<br />

Symons ® Cone <strong>Crusher</strong>s<br />

• High impact system resists temperatures<br />

to 225°F<br />

• Safe and easy to use; saves time and money<br />

• One kit required for all sizes of Symons ® Cone<br />

<strong>Crusher</strong>s up to 5.5 foot<br />

• Two kits required for 5.5-foot Symons ®<br />

Cone <strong>Crusher</strong>s<br />

PROPERTIES CHART<br />

PRODUCT<br />

<strong>Backing</strong> Material<br />

High Performance<br />

<strong>Backing</strong><br />

High Impact<br />

<strong>Backing</strong><br />

Product<br />

Number Container<br />

99692<br />

99695<br />

35248*<br />

35259*<br />

98072<br />

98075<br />

35264*<br />

35265*<br />

2 gallon kit<br />

5 gallon kit<br />

55 gallon drum<br />

5 gallon pail<br />

2 gallon kit<br />

5 gallon kit<br />

55 gallon drum<br />

5 gallon pail<br />

Product Storage<br />

For better performance, <strong>Loctite®</strong> <strong>Nordbak®</strong><br />

<strong>Backing</strong> <strong>Materials</strong> should be stored at 60°F-75°F<br />

(15ºC- 24ºC), at least 24-48 hours before your pour.<br />

Prolonged exposure to temperatures below 50°F<br />

(10ºC) may affect product performance:<br />

• Diffi culty to mix resin and hardener<br />

• Diffi culty to pour<br />

• Longer cure time<br />

Application Tips<br />

Coverage, cu. in.<br />

@ ¼" thickness<br />

340<br />

850<br />

9350<br />

n/a<br />

340<br />

850<br />

9350<br />

Cure time depends on temperature and mass.<br />

The higher the temperature and the larger the<br />

mass, the faster the cure.<br />

Cold Weather Conditions (100°F)<br />

To increase cure time under extreme warm weather<br />

conditions (100ºF/ 38ºC or higher) you can mix<br />

backing in small masses and/or cool down backing.<br />

Hardness (Shore D)<br />

Working time at<br />

77°F, minutes<br />

Functional cure at<br />

77°F, hours<br />

Brown 170 15,500 6,200 1.6 90 10 8<br />

Red 220 18,000 6,500 2.7 90 20 8<br />

99652 2 gallon kit 340 Brown 170 11,000 3,000 1.4 85 30 8<br />

Trowel Mix 39748 5 gallon kit<br />

18 sq. ft. @<br />

¼" thick<br />

Application<br />

Recommendations<br />

• Cone crushers up to 7'<br />

• Grinding mills<br />

• 7' cone crushers<br />

• Extreme hard rock crushing<br />

• Primary gyratory crushers<br />

• Cone crushers up to 7'<br />

• Grinding mills<br />

Brown 180 16,000 4,000 1.6 90 15 8 • Grinding mills<br />

Locking Compound 98971 2 gallon kit 115 Grey 225 12,000 6,000 3.0 90 10 8 • Lock eccentric bushings<br />

Accelerator for<br />

<strong>Backing</strong><br />

96554 2.8 fl . oz. – Blue – – – – – – –<br />

• Cold temperature<br />

crusher pours<br />

Mixing Paddles 94024 6 per box – – – – – – – – – –<br />

* The following products must be ordered together to form a kit: 35248 (Resin) + 35259 (Hardener), as well as 35264 (Resin) + 35265 (Hardener)<br />

GEL TIME<br />

INFORMATION GEL TIME<br />

Product<br />

(2 gallon pail)<br />

Material<br />

Temperature<br />

<strong>Backing</strong> Material 22°C (72°F)<br />

8°C (44°F)<br />

High Performance<br />

<strong>Backing</strong> Material<br />

22°C (72°F)<br />

8°C (44°F)<br />

Without<br />

Accelerator<br />

21 minutes<br />

32 minutes<br />

46 minutes<br />

220 minutes<br />

WARNING:<br />

Never apply torch directly to<br />

the backing plastic/metal pails:<br />

• Pails may melt<br />

• Hardener may boil<br />

With One Can<br />

of Accelerator<br />

13 minutes<br />

28 minutes<br />

24 minutes<br />

75 minutes<br />

Do not add extra hardener<br />

• It will not speed up the cure<br />

With Two Cans of<br />

Accelerator<br />

9 minutes<br />

12 minutes<br />

18 minutes<br />

55 minutes

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