Loctite® Nordbak® Crusher Backing Materials
Loctite® Nordbak® Crusher Backing Materials
Loctite® Nordbak® Crusher Backing Materials
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Number of Kits per Application<br />
Approximate number of 2 gallon kits (21.5 lbs. / 10 kg) of Nordback ® <strong>Backing</strong> Material required for crushers<br />
NORDBERG ® PRIMARY GYRATORY CRUSHERS<br />
<strong>Crusher</strong> Size HD 42-70 HD 54-80 HD 60-102<br />
Mantle<br />
Concave<br />
24<br />
69<br />
39<br />
119<br />
49<br />
177<br />
NORDBERG ® WATER FLUSH SYSTEMS<br />
<strong>Crusher</strong> Type WF 500 WF 800<br />
Mantle<br />
Bowl<br />
Bowl – using<br />
fi ller blocks<br />
SYMONS<br />
5<br />
14<br />
—<br />
8<br />
40<br />
20<br />
® CONE CRUSHERS<br />
<strong>Crusher</strong> Size<br />
Standard Cone <strong>Crusher</strong><br />
2' 3' 4' 4¼' 5' 5½' 7'<br />
Mantle<br />
1 2½ 3½ 4 3½ 7½ 12<br />
Bowl Liner<br />
1 1½ 3½ 4½ 5<br />
7½ 15<br />
Short-Head ® Cone <strong>Crusher</strong><br />
Mantle<br />
Bowl Liner<br />
1<br />
1<br />
1½<br />
1½<br />
2<br />
3<br />
2<br />
2½<br />
2½<br />
5<br />
3½<br />
6<br />
6½<br />
9<br />
Note: These fi gures are based on cone crushers with a fi ne bowl and fi ne liner. The condition of liners and bowls may vary due to wear.<br />
Locking compound requirements: All sizes of Symons ® Cone <strong>Crusher</strong>s up to 5.5-foot – 1 kit. For 5.5-foot Symons ® Cone <strong>Crusher</strong>s – 2 kits.<br />
TELSMITH GYRASPHERE ® CRUSHERS<br />
<strong>Crusher</strong> Size<br />
Style S<br />
24 36 367 48 489 66 6614 1100 1100SX 1300 1500 1500SX<br />
Mantle<br />
Concave Ring<br />
Medium<br />
Coarse<br />
Style FC<br />
1½<br />
1<br />
2<br />
1¾<br />
2<br />
1¾<br />
4½<br />
4<br />
4½<br />
4<br />
4<br />
5½<br />
9½<br />
17½<br />
2<br />
—<br />
4½<br />
4<br />
2<br />
—<br />
4½<br />
4<br />
4<br />
—<br />
—<br />
4<br />
5<br />
5<br />
—<br />
—<br />
6<br />
—<br />
65<br />
Mantle<br />
Concave Ring<br />
Medium<br />
Coarse<br />
1¾<br />
1<br />
2<br />
1¾<br />
—<br />
—<br />
2<br />
3½<br />
—<br />
—<br />
9½<br />
12<br />
—<br />
—<br />
2<br />
—<br />
43<br />
—<br />
—<br />
—<br />
—<br />
—<br />
—<br />
—<br />
—<br />
5<br />
5<br />
—<br />
—<br />
—<br />
—<br />
—<br />
—<br />
ALLIS-CHALMERS CRUSHERS<br />
Superior<br />
<strong>Crusher</strong> Size 13-36 16-50 24-60 30-55 30-70 36-55 42-65 48-74 54-74 60-89 60-109<br />
Mantle<br />
5 17 18 16 24 27<br />
37<br />
46<br />
46<br />
66<br />
90<br />
Concave Ring<br />
Hydrocone<br />
5 26 41 48 46 70<br />
95 110 173 190 220<br />
<strong>Crusher</strong> Size 36" 45" 51" 60" 84"<br />
Mantle<br />
1 4½ 5<br />
6 22<br />
Concave Ring — 9 14 36 43<br />
EL-JAY ROLLERCONE ® CRUSHERS<br />
<strong>Crusher</strong> Size 2' 3' 4' 4¼' 5' 5½'<br />
Mantle<br />
Bowl Liner<br />
PIONEER CONE CRUSHERS<br />
1<br />
1<br />
2½<br />
1½<br />
3½<br />
3½<br />
<strong>Crusher</strong> Size 36" Standard 36" Fine Head 45" Standard 45" Fine Head 54" Standard 54" Fine Head<br />
Mantle<br />
Bowl Liner<br />
TRAYLOR “TY” CRUSHERS<br />
1<br />
1½<br />
1<br />
1½<br />
1½<br />
3<br />
<strong>Crusher</strong> Size 2' 3' 4' 4¼' 5' 5½'<br />
Mantle<br />
Bowl Liner<br />
TRAYLOR “TC” CRUSHERS<br />
1<br />
1<br />
2½<br />
1½<br />
3½<br />
3½<br />
<strong>Crusher</strong> Size 2' 3' 4' 4¼' 5' 5½'<br />
Mantle<br />
Bowl Liner<br />
Henkel Corporation<br />
Engineering Adhesives<br />
www.henkelna.com/industrial<br />
www.loctite.com<br />
1<br />
1<br />
2½<br />
1½<br />
3½<br />
3½<br />
U.S.A.<br />
Henkel Corporation<br />
Engineering Adhesives<br />
1001 Trout Brook Crossing<br />
Rocky Hill, Connecticut 06067<br />
Tel: 860.571.5100<br />
Fax: 860.571.5465<br />
1½<br />
3<br />
1½<br />
3<br />
1½<br />
3<br />
1½<br />
3<br />
2<br />
4<br />
2<br />
4<br />
2<br />
4<br />
2<br />
4<br />
Canada<br />
Henkel Canada Corporation<br />
2225 Meadowpine Blvd.<br />
Mississauga, Ontario, Canada<br />
L5N 7P2<br />
Tel: 1.800.263.5043<br />
Tel: 905.814.6511<br />
Fax: 905.814.6522<br />
<strong>Loctite®</strong> and <strong>Nordbak®</strong> are trademarks of Henkel Corporation in the U.S. and its affiliates elsewhere. ® denotes a trademark registered in the U.S. Patent and Trademark Office.<br />
All other trademarks are the property of their respective owners. © Henkel Corporation, 2008. All rights reserved. 5151/LT-3387 (05/08).<br />
2<br />
4<br />
2<br />
4<br />
2<br />
4<br />
2<br />
4<br />
Chile<br />
Henkel Chile Ltda.<br />
Ave. Laguna Sur 9551<br />
Pudahuel, Santiago, Chile<br />
C.P. 9060987<br />
Tel: 800.223.005<br />
Tel: 56.2.381.7200<br />
Fax: 56.2.601.1670<br />
Loctite ® Nordbak ®<br />
<strong>Crusher</strong> <strong>Backing</strong> <strong>Materials</strong><br />
Cone and Gyratory <strong>Crusher</strong>s<br />
Water Flush Systems<br />
Grinding Mills<br />
Locks and Dams
PRODUCT<br />
BENEFITS:<br />
• Maximum<br />
protection<br />
• Positive support<br />
of wear liners<br />
• Low shrinkage<br />
during cure<br />
prevents<br />
voids and<br />
misalignment<br />
• Replace<br />
dangerous and<br />
costly molten<br />
zinc pours<br />
• Kit package<br />
allows easy<br />
mixing and<br />
pouring<br />
Loctite ® Nordbak ® <strong>Backing</strong> <strong>Materials</strong> —<br />
industry leaders with proven performance<br />
for over 30 years.<br />
<strong>Crusher</strong> <strong>Backing</strong> <strong>Materials</strong><br />
Loctite ® Nordbak ® <strong>Backing</strong> Material<br />
• 100% solids epoxy compound for backing wear<br />
plates in cone crushers and grinding mills<br />
• Provides high compressive strength and<br />
impact resistance<br />
• High volumetric stability eliminates gaps<br />
between liners<br />
• Nonfl ammable<br />
• Pourable compound requires no melting or<br />
special equipment<br />
Loctite ® Nordbak ® High Impact<br />
<strong>Backing</strong> Material<br />
• Excellent resilience while retaining high<br />
compression and tensile strengths<br />
• Maintains all other features of regular Loctite ®<br />
Nordbak ® <strong>Backing</strong> Material (heat distortion<br />
temperature, ease of mixing and pouring)<br />
Loctite ® Nordbak ® Accelerator<br />
for <strong>Backing</strong><br />
• Added to resin prior to mixing to speed the cure<br />
of the material when equipment and ambient<br />
temperatures are below 55°F<br />
• Can be used with the following products:<br />
– Loctite ® Nordbak ® <strong>Backing</strong> Material<br />
– Loctite ® Nordbak ® High Impact <strong>Backing</strong> Material<br />
– Loctite ® Nordbak ® High Performance<br />
<strong>Backing</strong> Material<br />
<strong>Loctite®</strong> <strong>Nordbak®</strong> High Performance<br />
<strong>Backing</strong> Material<br />
• For use in water fl ush systems and<br />
protecting wear plates under the most<br />
demanding conditions<br />
• Provides the highest compressive strength<br />
and impact resistance<br />
• High volumetric stability eliminates gaps<br />
between liners<br />
• Nonfl ammable<br />
• High hydrolytic stability provides low<br />
water absorption<br />
Loctite ® Nordbak ® Trowel Mix<br />
• <strong>Backing</strong> material in a trowelable, putty form<br />
• Used to back liners in all types of mills<br />
without dismantling the mill or removing the<br />
grinding charge<br />
• Recommended for backing head liners,<br />
division heads, diaphragms, and securing<br />
liner bolts<br />
• Unused portions may be resealed for<br />
future use<br />
Loctite ® Nordbak ® Locking Compound<br />
• Locks the inner and outer eccentric bushings in<br />
Symons ® Cone <strong>Crusher</strong>s<br />
• High impact system resists temperatures<br />
to 225°F<br />
• Safe and easy to use; saves time and money<br />
• One kit required for all sizes of Symons ® Cone<br />
<strong>Crusher</strong>s up to 5.5 foot<br />
• Two kits required for 5.5-foot Symons ®<br />
Cone <strong>Crusher</strong>s<br />
PROPERTIES CHART<br />
PRODUCT<br />
<strong>Backing</strong> Material<br />
High Performance<br />
<strong>Backing</strong><br />
High Impact<br />
<strong>Backing</strong><br />
Product<br />
Number Container<br />
99692<br />
99695<br />
35248*<br />
35259*<br />
98072<br />
98075<br />
35264*<br />
35265*<br />
2 gallon kit<br />
5 gallon kit<br />
55 gallon drum<br />
5 gallon pail<br />
2 gallon kit<br />
5 gallon kit<br />
55 gallon drum<br />
5 gallon pail<br />
Product Storage<br />
For better performance, <strong>Loctite®</strong> <strong>Nordbak®</strong><br />
<strong>Backing</strong> <strong>Materials</strong> should be stored at 60°F-75°F<br />
(15ºC- 24ºC), at least 24-48 hours before your pour.<br />
Prolonged exposure to temperatures below 50°F<br />
(10ºC) may affect product performance:<br />
• Diffi culty to mix resin and hardener<br />
• Diffi culty to pour<br />
• Longer cure time<br />
Application Tips<br />
Coverage, cu. in.<br />
@ ¼" thickness<br />
340<br />
850<br />
9350<br />
n/a<br />
340<br />
850<br />
9350<br />
Cure time depends on temperature and mass.<br />
The higher the temperature and the larger the<br />
mass, the faster the cure.<br />
Cold Weather Conditions (100°F)<br />
To increase cure time under extreme warm weather<br />
conditions (100ºF/ 38ºC or higher) you can mix<br />
backing in small masses and/or cool down backing.<br />
Hardness (Shore D)<br />
Working time at<br />
77°F, minutes<br />
Functional cure at<br />
77°F, hours<br />
Brown 170 15,500 6,200 1.6 90 10 8<br />
Red 220 18,000 6,500 2.7 90 20 8<br />
99652 2 gallon kit 340 Brown 170 11,000 3,000 1.4 85 30 8<br />
Trowel Mix 39748 5 gallon kit<br />
18 sq. ft. @<br />
¼" thick<br />
Application<br />
Recommendations<br />
• Cone crushers up to 7'<br />
• Grinding mills<br />
• 7' cone crushers<br />
• Extreme hard rock crushing<br />
• Primary gyratory crushers<br />
• Cone crushers up to 7'<br />
• Grinding mills<br />
Brown 180 16,000 4,000 1.6 90 15 8 • Grinding mills<br />
Locking Compound 98971 2 gallon kit 115 Grey 225 12,000 6,000 3.0 90 10 8 • Lock eccentric bushings<br />
Accelerator for<br />
<strong>Backing</strong><br />
96554 2.8 fl . oz. – Blue – – – – – – –<br />
• Cold temperature<br />
crusher pours<br />
Mixing Paddles 94024 6 per box – – – – – – – – – –<br />
* The following products must be ordered together to form a kit: 35248 (Resin) + 35259 (Hardener), as well as 35264 (Resin) + 35265 (Hardener)<br />
GEL TIME<br />
INFORMATION GEL TIME<br />
Product<br />
(2 gallon pail)<br />
Material<br />
Temperature<br />
<strong>Backing</strong> Material 22°C (72°F)<br />
8°C (44°F)<br />
High Performance<br />
<strong>Backing</strong> Material<br />
22°C (72°F)<br />
8°C (44°F)<br />
Without<br />
Accelerator<br />
21 minutes<br />
32 minutes<br />
46 minutes<br />
220 minutes<br />
WARNING:<br />
Never apply torch directly to<br />
the backing plastic/metal pails:<br />
• Pails may melt<br />
• Hardener may boil<br />
With One Can<br />
of Accelerator<br />
13 minutes<br />
28 minutes<br />
24 minutes<br />
75 minutes<br />
Do not add extra hardener<br />
• It will not speed up the cure<br />
With Two Cans of<br />
Accelerator<br />
9 minutes<br />
12 minutes<br />
18 minutes<br />
55 minutes