ALJOIN Final Technical Report - Transport Research & Innovation ...

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Contract N° G3RD-CT-2002-00829 Final Technical Report – draft 1 ALJOIN 5. LIST OF DELIVERABLES The list of deliverables, according to the Work Programme, is presented in the table below. Table 2 Deliverables produced in the first 18 Month period TASK DELIVERABLE Date Partner TYPE & CONTENT WP 2 WP 3 WP 3 WP 3 WP 3 WP 3 WP3 Performance Criteria Report Progress Report on ALJOIN WP3 – material and structural behaviour of MIG butt welds in 6005A-T6 aluminium alloy extrusions under quasi-static and impact loading WP3 Testing Material and structural behaviour of MIG butt welds in 6005A-T6 aluminium alloy extrusions under quasistatic and impact loading Plain and notched tensile tests and analysis on welded 6005A-T6 specimens for ALJOIN WP 3 Laser and hybrid laserarc welding of aluminium alloys – Principles and potential for application to rail vehicle body structures Mechanical and Material Analysis of Welded Aluminium 6005A-T6 Specimens for ALJOIN Work Package 3 WP3 Bolted Tearing Tests WP3 Adhesive and Silicon Welded Tensile test February 2003 ARRC, Bombardier October 2003 TWI September 2003 ARRC February 2004 TWI January 2002 ARRC January 2004 TWI May 2004 NEWRAIL November 2004 November 2004 NEWRAIL NEWRAIL WP 4A Static Modelling of Joints March 2004 TWI 38 Report Formulation of performance criteria Future requirements for crashworthy aluminium rail vehicles. Report containing the findings on testing of 6005A-T6 aluminium alloy extrusions under different test conditions Report containing ARRC results on hardness tests, notched tensile, and Crack Tip Opening Angle (CTOA) tearing tests. FEA of tests was also performed. Report containing the findings on testing of 6005A-T6 aluminium alloy extrusions under different test conditions Report containing results of a set of plain and notched tensile tests for the evaluation of the tri-axiality and true strain values required by the selected failure model. Report containing a review of current application of laser and hybrid laserarc welding of aluminium alloys in transportation and feasibility for application to rail vehicle body structures Report detailing the development and the results of uniaxial tests, TOA tests, hardness tests developed by NEWRAIL. Also microscopy images of the materials are reported and commented. Description of results of bolted tearing tests performed by NEWRAIL Report describing tensile tests on adhesive and silicon welded joints performed by NEWRAIL Report delivering: material failure models for aluminium alloy welds, constitutive model of the different welded joints, and numerical results of
Contract N° G3RD-CT-2002-00829 Final Technical Report – draft 1 ALJOIN TASK DELIVERABLE Date Partner TYPE & CONTENT WP4B WP5 WP6 WP7 WP8 WP8 WP9 WP4B-Dynamic Modelling of Components and Structures WP5 Report - New Joining Techniques and Joints Technological Implementation Plan Design of Cleavage test and test specifications Analysis of large scale impact tests of welded rail vehicle components of aluminium alloys Demonstrator Test Results Validation of the modelling activities and new joints design performance evaluation March 2004 D’Appolonia March 2004 TWI March 2004 Bombardier + all May 2004 Bombardier July 2005 TWI July 2005 Bombardier September 2005 D’Appolonia simple joints subjected to axial and transverse forces Report detailing the results of the simulations of CTOA tearing tests, tearing tests of bolted joints, bolted Tubes subjected to axial impact, and cleavage tests Report providing the results of WP5 concerning new joining techniques and joints Draft of TIP for the mid term of project containing the plans for the exploitation of the project results by all partners Drawings of the MIG and FSW demonstrators to be tested dynamically and test specifications Report describing the methodology used for the testing of the ALJOIN demonstrators and the analysis of the results Test results of demonstrators, containing the values of the forces and impact energy measured/calculated from the tests and the pictures of the tested samples Presentation of the validation activities at the Final ALJOIN Workshop held in York The list of milestones, according to the Work Programme, is presented in the table below. Table 3 Overview of Milestones O V E R V I E W O F M I L E S T O N E S Milestone Due Brief description of Decision criteria for No. date M milestone objectives assessment M1.1 6 Consortium agreement. Approved and signed by all the partners. M2.1 6 Completion of WP2 Performance Criteria report Criteria assessed, future performance investigated M3.1 12 Completion of WP3 report Method of assessing Joints in Aluminum created. M1.2 18 MID-TERM REVIEW Successful evaluation of the innovative solutions 39
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