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9605 with MICROFORM TECHNOLOGY It's Simple. The Toughest ...

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<strong>9605</strong> <strong>with</strong> <strong>MICROFORM</strong> <strong>TECHNOLOGY</strong><br />

It’s <strong>Simple</strong>. <strong>The</strong> <strong>Toughest</strong> Cutting Edge.<br />

NEW TURNING GRADE FOR DIFFICULT-TO-MACHINE MATERIALS<br />

LESS SCRAP. LESS FAILURE. LESS STRESS.<br />

MAKE US PROVE IT


<strong>9605</strong><br />

<strong>9605</strong>. YOUR ANSWER TO DIFFICULT-TO-MACHINE MATERIALS.<br />

<strong>9605</strong>. THE ONLY SOLUTION TO INCREASING PRODUCTIVITY AND COST SAVINGS.<br />

<strong>9605</strong>. ANY ENVIRONMENT. ANY INDUSTRY.<br />

INDUSTRY CHALLENGES<br />

Alternative transportation… Energy exploration… Demanding environments…<br />

Emerging markets… are all increasing the need for the use of advanced materials in<br />

the manufacturing process. Whatever your demand is, <strong>9605</strong> is the solution.<br />

Whether an existing supplier or entering new markets, quickly respond to market trends<br />

and high-cost machining operations <strong>with</strong> Safety’s versatile new turning grade.<br />

Difficult-to-machine? We see an opportunity-to-machine.


DEMANDING ENVIRONMENTS<br />

• Corrosive applications<br />

• Continuous duty cycles<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54<br />

• Elevated temperatures and pressures<br />

• High precision – microns<br />

• Zero tolerance for failure<br />

<strong>9605</strong><br />

INDUSTRIES<br />

AUTOMOTIVE<br />

DIE & MOLD<br />

OIL/GAS<br />

AEROSPACE<br />

POWER GENERATION<br />

OFF HIGHWAY<br />

MEDICAL<br />

MARINE


<strong>9605</strong><br />

PROFILE OF DIFFICULT-TO-MACHINE MATERIALS<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

Low modulus of elasticity<br />

Low thermal conductivity transfers more heat to the tool<br />

High chemical reactivity leads to chips welded to the tool<br />

Work hardening of the work piece<br />

Segmented chips increase cutting forces<br />

Increased cycle times and loss in production time due to frequent tool changes<br />

Higher insert and tool expenses<br />

High potential for catastrophic failure resulting in scrap parts<br />

TRANSFORM WITH <strong>MICROFORM</strong> TM<br />

!<br />

What is MicroForm?<br />

A special carbide grade technology of powder preparation and sintering, providing<br />

the capability to direct-press inserts <strong>with</strong> a superior uniform micrograin structure.<br />

<strong>The</strong> Result?<br />

An extremely hard carbide grade <strong>with</strong> an exceptionally homogeneous grain structure<br />

free of inclusions and cubic carbides, a potential source of crack propagation which<br />

leads to chipping.<br />

<strong>9605</strong> WITH <strong>MICROFORM</strong> IS UNBEATABLE!<br />

APPLICATIONS<br />

✓<br />

✓<br />

✓<br />

ROUGHING<br />

SEMI-FINISHING<br />

FINISHING<br />

MATERIALS<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

✓<br />

NICKEL-BASED ALLOYS<br />

COBALT-BASED ALLOYS<br />

HEAT-RESISTANT SUPER ALLOYS<br />

HIGH-STRENGTH STAINLESS STEELS<br />

TITANIUM ALLOYS<br />

NON-FERROUS AND ALUMINIUM ALLOYS<br />

BI-METAL MACHINING<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54


<strong>9605</strong><br />

5


6<br />

<strong>9605</strong><br />

HARDER • TOUGHER<br />

STRONGER • SHARPER<br />

<strong>9605</strong> Properties:<br />

Harder<br />

• Hardness: ≈ 000 Hv<br />

• Very hard TiAlN PVD coating<br />

Tougher<br />

• Cobalt content is high enough to get<br />

a normal wear pattern <strong>with</strong>out breakage<br />

Stronger<br />

• Uniform structure ➜ High resistance to thermal cracks<br />

• Excellent hot hardness<br />

• Maintains hardness at high temperatures<br />

Sharper<br />

• Very fine grain size < 1.0 μm ➜ Better edge security<br />

SECURE YOUR EDGE…<br />

WITH <strong>MICROFORM</strong>!<br />

MicroForm is the most versatile,<br />

submicron turning grade<br />

for difficult-to-machine materials.<br />

• High strength and improved<br />

wear resistance<br />

• Innovative substrate combined <strong>with</strong><br />

an oxidation-resistant, AlTiN-base coating<br />

ensures greater thermal stability<br />

• Maintains sharp edge conditions in work hardening materials


<strong>9605</strong>


<strong>9605</strong><br />

CHIPBREAKER GUIDE - POSITIVE INSERTS<br />

Depth<br />

of Cut<br />

1L<br />

2L<br />

PM2<br />

PF3<br />

CHIPBREAKER GUIDE - NEGATIVE INSERTS<br />

Depth<br />

of Cut<br />

SR<br />

F3<br />

WN3<br />

RP4<br />

PM5<br />

M2<br />

F5<br />

RP5<br />

M7<br />

M4 M5<br />

M8<br />

Feed Rate<br />

R9<br />

Feed Rate<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54


Stainless Steels<br />

mm mm/rev<br />

P M K N S H<br />

<strong>9605</strong><br />

High Temp Alloys<br />

N S H Operation<br />

<strong>9605</strong><br />

Negative<br />

geometry<br />

Positive<br />

geometry<br />

Negative<br />

geometry<br />

Positive<br />

geometry<br />

Operation<br />

Hardened Materials<br />

S H Operation<br />

<strong>9605</strong><br />

Negative<br />

geometry<br />

Positive<br />

geometry<br />

GP = General Purpose<br />

F = Finishing<br />

Depth of Cut<br />

Depth of Cut<br />

mm<br />

Feed<br />

Feed<br />

mm/rev)<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54<br />

Iron Base Alloys<br />

A286 Discalloy, Incoloy ®<br />

v c<br />

m/min<br />

Geometries<br />

Cutting Speed v c / Chipbreaker Designation<br />

Cutting Speed v c / Chipbreaker Designation<br />

Nickel Base Alloys<br />

Monel TM , Hastelloy ® ,<br />

Inconel ® , Waspaloy ®<br />

v c<br />

Geometries<br />

<strong>9605</strong><br />

Cobalt Base Alloys<br />

Haynes ® , Stellite<br />

v c<br />

Geometries<br />

CUTTING DATA<br />

Ferritic & Martensitic Austenitic pH & Duplex<br />

v c<br />

m/min<br />

Geometries<br />

Titanium Alloys 6Al4V<br />

1<br />

m/min<br />

m/min<br />

m/min<br />

st 2nd 1st 2nd 1st 2nd 1st 2nd v c<br />

Geometries<br />

GP 0.38-1.50 0.1-0.25 100 F5 - M2 60 M2 - F5 50 Flat Top 100 F5 - M2<br />

F 0.13-0.6 0.05-0.13 110 SR - M2 70 SR - M2 60 Flat Top 110 SR - M2<br />

GP 0.25-1.0 0.1-0.2 100 PM2 60 1L - 2L 50 PM2 100 1L - 2L<br />

F 0.13-1.3 0.08-0.2 110 1L - 2L 70 1L - 2L 60 1L - 2L 110 1L - 2L<br />

v c<br />

Geometries<br />

1<br />

m/min<br />

m/min<br />

st 2nd 1st 2nd 1st 2nd v c<br />

Geometries<br />

GP 1.9-3.8 0.18-0.3 - - 40-120 M7 - M4 40-90 M7 - M4<br />

F 0.25-1.3 0.05-0.13 - - 40-130 M2 - F3 40-100 M2 - F3<br />

GP 0.25-2.5 0.13-0.3 - - 40-100 PM2 40-90 PM2<br />

F 0.25-2.5 0.13-0.3 - - 40-130 1L - 2L 40-100 1L - 2L<br />

Depth of Cut<br />

mm<br />

Feed<br />

mm/rev<br />

v c<br />

m/min<br />

Alloy Steels<br />

40 - 50 Rc<br />

Geometries<br />

Cutting Speed v c / Chipbreaker Designation<br />

v c<br />

Alloy Steels<br />

50 - 62 Rc<br />

Geometries<br />

Tool & Die Steels<br />

50 - 60 Rc<br />

1<br />

m/min<br />

m/min<br />

st 2nd 1st 2nd 1st 2nd v c<br />

Geometries<br />

F 0.13-1.0 0.05-0.2 70-110 Flat Top 60-90 Flat Top 50-80 Flat Top<br />

F 0.13-1.0 0.05-0.2 70-110 PM2 60-90 PM2 50-80 PM2<br />

9


10<br />

<strong>9605</strong><br />

TEST RESULTS<br />

Material: X5 CrNiTi 2615 Application: Roughing Insert: WNMG 060404-M2<br />

Vc<br />

Feed<br />

Rate<br />

Depth<br />

of Cut<br />

Tool<br />

Life<br />

(m/mn) (mm/rev) (mm) (mn)<br />

<strong>9605</strong> 80 0.2 1.5 36<br />

Competitor 50 0.15 1.5 15<br />

Tool Life<br />

Increase<br />

- - - 140%<br />

Vc<br />

Feed<br />

Rate<br />

Depth<br />

of Cut<br />

Tool<br />

Life<br />

(m/mn) (mm/rev) (mm) (mn)<br />

<strong>9605</strong> 60 0.025 0.5 75<br />

1000 <br />

900 <br />

800 <br />

700 <br />

600 <br />

500 <br />

400 <br />

300 <br />

200 <br />

100 <br />

0 <br />

10 000 <br />

9 000 <br />

8 000 <br />

7 000 <br />

6 000 <br />

5 000 <br />

4 000 <br />

3 000 <br />

2 000 <br />

1 000 <br />

0 <br />

Productivity<br />

improvement<br />

Total inserts<br />

costs<br />

Total parts<br />

costs<br />

Competitor Safety<br />

Productivity<br />

improvement<br />

Total inserts<br />

costs<br />

Total parts<br />

costs<br />

Competitor Safety<br />

+127%<br />

Material: Chrome Cobalt Application: Finishing Insert: CCGT 09T302-1L<br />

Competitor 0 0.0 5 0.5 5<br />

Tool Life<br />

Increase<br />

- - - 67%<br />

+96%<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54


<strong>9605</strong><br />

Material: Inconel 718 Application: Roughing Insert: WNMG 080408-M2<br />

Vc<br />

Feed<br />

Rate<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54<br />

Depth<br />

of Cut<br />

Tool<br />

Life<br />

(m/mn) (mm/rev) (mm) (mn)<br />

<strong>9605</strong> 38 0.2 2.6 40<br />

Competitor 5 0.1 1. 0<br />

Tool Life<br />

Increase<br />

- - - 100%<br />

Vc<br />

Feed<br />

Rate<br />

Depth<br />

of Cut<br />

Tool<br />

Life<br />

(m/mn) (mm/rev) (mm) (mn)<br />

<strong>9605</strong> 110 0.02 1 90<br />

Competitor 110 0.0 1 6<br />

Tool Life<br />

Increase<br />

- - - 1400%<br />

250 <br />

225 <br />

200 <br />

175 <br />

150 <br />

125 <br />

100 <br />

75 <br />

50 <br />

25 <br />

0 <br />

2 000 <br />

1 800 <br />

1 600 <br />

1 400 <br />

1 200 <br />

1 000 <br />

800 <br />

600 <br />

400 <br />

200 <br />

0 <br />

Productivity<br />

improvement<br />

Total inserts<br />

costs<br />

Total parts<br />

costs<br />

Competitor Safety<br />

Productivity<br />

improvement<br />

Total inserts<br />

costs<br />

Total parts<br />

costs<br />

Competitor Safety<br />

TEST RESULTS<br />

+43%<br />

Material: 17-4 PH Application: Semi-Finishing Insert: CNMG 120408-M4<br />

+33%<br />

11


1<br />

<strong>9605</strong><br />

TEST RESULTS<br />

Material: Titanium T 40 Gr 2 Application: Semi-Finishing Insert: CCGT 09T308-PM2<br />

Vc<br />

Feed<br />

Rate<br />

Depth<br />

of Cut<br />

Tool<br />

Life<br />

(m/mn) (mm/rev) (mm) (mn)<br />

<strong>9605</strong> 45 0.07 1 45<br />

Competitor 5 0.05 1 0<br />

Tool Life<br />

Increase<br />

- - - 50%<br />

7 500 <br />

6 750 <br />

6 000 <br />

5 250 <br />

4 500 <br />

3 750 <br />

3 000 <br />

2 250 <br />

1 500 <br />

750 <br />

0 <br />

Productivity<br />

improvement<br />

Total inserts<br />

costs<br />

Total parts<br />

costs<br />

Competitor Safety<br />

+96%<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54


<strong>9605</strong><br />

1


<strong>9605</strong><br />

APPLICATION GUIDE<br />

15


16<br />

<strong>9605</strong><br />

APPLICATION GUIDE<br />

1L<br />

L<br />

PF<br />

PM<br />

PM5<br />

Geometry Chipbreaker Profile (mm) Applications Description<br />

0.97<br />

20°<br />

• High positive angle<br />

• Low cutting forces, good chip control<br />

• Finishing to roughing on aluminum<br />

• Finishing on high temp alloys<br />

25°<br />

0.4<br />

• High positive angle<br />

• Low cutting forces, good chip control<br />

• Finishing on high temp alloys<br />

14°<br />

• Finishing applications<br />

• High positive cutting edge<br />

• Excellent surface finishes<br />

•<br />

•<br />

•<br />

•<br />

18°<br />

0.85<br />

15°<br />

Finishing / semi-finishing applications<br />

Positive cutting edge for reduced<br />

forces<br />

Broad chip-control application range<br />

Excellent profiling capability<br />

5°<br />

1<br />

0.25<br />

20°<br />

• Semi-finishing to light roughing<br />

• Medium feed rates<br />

• Medium depths of cut<br />

M<br />

N<br />

S<br />

M<br />

N<br />

S<br />

P<br />

M<br />

P<br />

M<br />

P<br />

M<br />

K<br />

Depth of cut (mm)<br />

5<br />

4<br />

3<br />

2<br />

1<br />

r = 0.4<br />

r = 0.2<br />

r = 0.8<br />

0 0.1 0.2 0.3 0.4 0.5<br />

Feed (mm/rev)<br />

Depth of cut (mm)<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0 0.1 0.2 0.3 0.4 0.5<br />

Feed (mm/rev)<br />

Depth of cut (mm)<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0 0.1 0.2 0.3 0.4 0.5<br />

Feed (mm/rev)<br />

Depth of cut (mm)<br />

5<br />

4<br />

3<br />

2<br />

1<br />

r = 0.4<br />

r = 0.8<br />

0 0.1 0.2 0.3 0.4 0.5<br />

Feed (mm/rev)<br />

Depth of cut (mm)<br />

5<br />

4<br />

3<br />

2<br />

1<br />

r = 0.4<br />

r = 0.8<br />

0 0.1 0.2 0.3 0.4 0.5<br />

Feed (mm/rev)<br />

Continuous<br />

cutting<br />

2L<br />

SR<br />

1L<br />

Run-out Light Medium High<br />

Main application area:<br />

Depth of cut: .....a p = 0.1 - .0 mm<br />

Feed: ...................f = 0.0 - 0. 5 mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

Main application area:<br />

Depth of cut: .....a p = 0.1 - .5 mm<br />

Feed: ...................f = 0.0 - 0. mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

PF3 PM2<br />

Main application area:<br />

Depth of cut: .....a p = 0.1 - .0 mm<br />

Feed: ...................f = 0.1 - 0. 5 mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

PM2<br />

Main application area:<br />

Depth of cut: .....a p = 0.5 - .5 mm<br />

Feed: ...................f = 0.0 - 0. mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

PM5<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54<br />

F3<br />

Main application area:<br />

Depth of cut: .....a p = 0.6 - .0 mm<br />

Feed: ...................f = 0.1 - 0. mm/rev


SR<br />

WN<br />

F<br />

F5<br />

M<br />

Geometry Chipbreaker Profile (mm) Applications Description<br />

12°<br />

• Finishing application<br />

• High positive cutting angle<br />

• First choice on high-temp and<br />

stainless material<br />

• Produces excellent surface finishes<br />

•<br />

•<br />

•<br />

•<br />

14°<br />

0.29<br />

1.037<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54<br />

10°<br />

Finishing wiper application<br />

High productivity by increased feed<br />

rates<br />

Produces excellent surface finishes<br />

Light to medium depths of cut<br />

0.25<br />

0.65<br />

• Semi-finishing application<br />

• Medium positive cutting angle<br />

• Excellent profiling capability<br />

1.0<br />

15°<br />

37°<br />

• Finishing to medium machining<br />

• High positive cutting angle<br />

• Low cutting forces - ideal for soft<br />

materials, work hardening materials<br />

1.1<br />

13°<br />

• Semi-finishing to light roughing<br />

• High positive cutting angle<br />

• Low cutting forces - ideal for soft<br />

materials, work hardening materials<br />

M<br />

S<br />

P<br />

K<br />

P<br />

M<br />

P<br />

M<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Feed (mm/rev)<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

r = 0.8<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Feed (mm/rev)<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

r = 0.8<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Feed (mm/rev)<br />

S<br />

1 r = 0.4<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Feed (mm/rev)<br />

P<br />

M<br />

Depth of cut (mm)<br />

Depth of cut (mm)<br />

Depth of cut (mm)<br />

Depth of cut (mm)<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

r = 0.8<br />

Depth of cut (mm)<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

r = 0.8<br />

1<br />

S 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Feed (mm/rev)<br />

Continuous<br />

cutting<br />

SR<br />

<strong>9605</strong><br />

APPLICATION GUIDE<br />

Run-out Light Medium High<br />

F5<br />

Main application area:<br />

Depth of cut: .....a p = 0.10 - 1.5 mm<br />

Feed: ...................f = 0.05 - 0. 5 mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

M2 WN3<br />

Main application area:<br />

Depth of cut: .....a p = 0. - .0 mm<br />

Feed: ...................f = 0.15 - 0.56 mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

F3<br />

F5<br />

M2<br />

M4<br />

Main application area:<br />

Depth of cut: .....a p = 0. - . mm<br />

Feed: ...................f = 0.0 - 0. mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

Main application area:<br />

M7<br />

Depth of cut: .....a p = 0. - 5.0 mm<br />

Feed: ...................f = 0.05 - 0. mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

Main application area:<br />

Depth of cut: .....a p = 0. - .0 mm<br />

Feed: ...................f = 0.1 - 0. mm/rev<br />

1


1<br />

<strong>9605</strong><br />

APPLICATION GUIDE<br />

M<br />

M5<br />

M<br />

M<br />

R9<br />

Geometry Chipbreaker Profile (mm) Applications Description<br />

15°<br />

0.9<br />

1.9<br />

• Multi-purpose geometry for<br />

machining of sticky materials<br />

0.8<br />

0.23<br />

7°<br />

13°<br />

• General machining<br />

• Wide range of materials<br />

• Positive cutting angle<br />

• Medium feed rates and medium<br />

depths of cut<br />

1.1<br />

0.2<br />

15°<br />

• Medium to light roughing<br />

• Smooth chipbreaker for soft<br />

materials<br />

• Neutral land for a good resistance<br />

18 °<br />

1.1<br />

0.3<br />

• General purpose to light roughing<br />

• Strong cutting edge for reliability<br />

• Excellent on forged and cast<br />

components<br />

15°<br />

0.5<br />

T2<br />

0.5<br />

T4<br />

24°<br />

24°<br />

• High metal removal<br />

• Coarse roughing and peeling of steels<br />

M<br />

S<br />

P<br />

M<br />

K<br />

P<br />

M<br />

S<br />

P<br />

P<br />

M<br />

Depth of cut (mm)<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

r = 1.2<br />

r = 0.8<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Depth of cut (mm)<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

r = 0.4<br />

r = 0.8<br />

r = 1.2<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Feed (mm/rev)<br />

Depth of cut (mm)<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

r = 1.6<br />

r = 1.2<br />

r = 0.8<br />

r = 0.4<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Depth of cut (mm)<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

r = 1.6<br />

r = 1.2<br />

r = 0.8<br />

r = 0.4<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Feed (mm/rev)<br />

Depth of cut (mm)<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

r = 1.6<br />

r = 1.2<br />

Feed (mm/rev)<br />

Feed (mm/rev)<br />

r = 2.4<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Feed (mm/rev)<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

M4<br />

Main application area:<br />

Depth of cut: .....a p = 1 - 6 mm<br />

Feed: ...................f = 0.15 - 0.5 mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

Main application area:<br />

M5<br />

Depth of cut: .....a p = 0.5 - 6.0 mm<br />

Feed: ...................f = 0.1 - 0.56 mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

Main application area:<br />

M7<br />

Depth of cut: .....a p = 0. - 6.5 mm<br />

Feed: ...................f = 0.15 - 0. mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

Main application area:<br />

M8<br />

Depth of cut: .....a p = 1.0 - .6 mm<br />

Feed: ...................f = 0.1 - 0.65 mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

Main application area:<br />

Depth of cut: .....a p = 1.5 - 1 .0 mm<br />

Feed: ...................f = 0. - 1.0 mm/rev<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54<br />

R9


RP<br />

RP5<br />

Geometry Chipbreaker Profile (mm) Applications Description<br />

•<br />

•<br />

•<br />

•<br />

1.00<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54<br />

0°<br />

0.15<br />

15°<br />

General purpose applications<br />

Neutral cutting edge for reliable<br />

performance<br />

Effective profiling capability<br />

Broad chipbreaking capability<br />

5°<br />

1<br />

0.25<br />

20°<br />

• Semi roughing and roughing<br />

• Neutral cutting angle for strong edge<br />

• Best for interrupted cutting conditions<br />

P<br />

K<br />

P<br />

K<br />

Depth of cut (mm)<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Feed (mm/rev)<br />

Depth of cut (mm)<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1<br />

Feed (mm/rev)<br />

Continuous<br />

cutting<br />

<strong>9605</strong><br />

APPLICATION GUIDE<br />

Run-out Light Medium High<br />

Main application area:<br />

RP4<br />

Depth of cut: .....a p = 0. - .0 mm<br />

Feed: ...................f = 0. 5 - 0.56 mm/rev<br />

Continuous<br />

cutting<br />

Run-out Light Medium High<br />

Main application area:<br />

RP5<br />

Depth of cut: .....a p = 1.5 - 5.1 mm<br />

Feed: ...................f = 0. 6 - 0. 6 mm/rev<br />

19


<strong>9605</strong><br />

PRODUCT OFFERING<br />

1


<strong>9605</strong><br />

PRODUCT OFFERING<br />

CCGT<br />

1L<br />

CCGT<br />

PM2<br />

CCMT<br />

PM5<br />

CNGG<br />

SR<br />

CNMA<br />

Chipbreaker<br />

Style<br />

✓: Standard stocked<br />

ISO<br />

Article Number<br />

ISO Size<br />

(mm)<br />

Grade<br />

I.C. Thickness Radius <strong>9605</strong><br />

CCGT 060202-1L 6.35 2.58 0.2 ✓<br />

CCGT 060204-1L 6.35 2.58 0.4 ✓<br />

CCGT 080302-1L 7.94 3.18 0.2 ✓<br />

CCGT 080304-1L 7.94 3.18 0.4 ✓<br />

CCGT 09T302-1L 9.52 3.97 0.2 ✓<br />

CCGT 09T304-1L 9.52 3.97 0.4 ✓<br />

CCGT 09T308-1L 9.52 3.97 0.8 ✓<br />

CCGT 120408-1L 12.70 4.76 0.8 ✓<br />

CCGT 060204-PM2 6.35 2.38 0.4 ✓<br />

CCGT 060208-PM2 6.35 2.38 0.8 ✓<br />

CCGT 09T304-PM2 9.52 3.97 0.4 ✓<br />

CCGT 09T308-PM2 9.52 3.97 0.8 ✓<br />

CCMT 060202-PM5 6.35 2.38 0.2 ✓<br />

CCMT 060204-PM5 6.35 2.38 0.4 ✓<br />

CCMT 09T304-PM5 9.52 3.97 0.4 ✓<br />

CCMT 09T308-PM5 9.52 3.97 0.8 ✓<br />

CNGG 120401-SR 12.70 4.76 0.1 ✓<br />

CNGG 120402-SR 12.70 4.76 0.2 ✓<br />

CNGG 120404-SR 12.70 4.76 0.4 ✓<br />

CNGG 120408-SR 12.70 4.76 0.8 ✓<br />

CNMA 120408 12.70 4.76 0.8 ✓<br />

CNMA 120412 12.70 4.76 1.2 ✓<br />

CNMA 120416 12.70 4.76 1.6 ✓<br />

CNMA 160612 15.87 6.35 1.2 ✓<br />

CNMA 160616 15.87 6.35 1.6 ✓<br />

CNMA 190612 19.05 6.35 1.2 ✓<br />

CNMA 190616 19.05 6.35 1.6 ✓<br />

CNMG<br />

F3<br />

CNMG<br />

F5<br />

CNMG<br />

M2<br />

CNMG<br />

M4<br />

CNMG<br />

M5<br />

CNMG<br />

M7<br />

Chipbreaker<br />

Style<br />

ISO<br />

Article Number<br />

ISO Size<br />

(mm)<br />

Grade<br />

I.C. Thickness Radius <strong>9605</strong><br />

CNMG 120404-F3 12.70 4.76 0.4 ✓<br />

CNMG 120408-F3 12.70 4.76 0.8 ✓<br />

CNMG 120412-F3 12.70 4.76 1.2 ✓<br />

CNMG 120404-F5 12.70 4.76 0.4 ✓<br />

CNMG 120408-F5 12.70 4.76 0.8 ✓<br />

CNMG 120404-M2 12.70 4.76 0.4 ✓<br />

CNMG 120408-M2 12.70 4.76 0.8 ✓<br />

CNMG 190608-M2 19.05 6.35 0.8 ✓<br />

CNMG 120404-M4 12.70 4.76 0.4 ✓<br />

CNMG 120408-M4 12.70 4.76 0.8 ✓<br />

CNMG 120412-M4 12.70 4.76 1.2 ✓<br />

CNMG 190612-M4 19.05 6.35 1.2 ✓<br />

CNMG 120404-M5 12.70 4.76 0.4 ✓<br />

CNMG 120408-M5 12.70 4.76 0.8 ✓<br />

CNMG 120412-M5 12.70 4.76 1.2 ✓<br />

CNMG 190608-M5 19.05 6.35 0.8 ✓<br />

CNMG 190612-M5 19.05 6.35 1.2 ✓<br />

CNMG 120408-M7 12.70 4.76 0.8 ✓<br />

CNMG 120412-M7 12.70 4.76 1.2 ✓<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54


CNMG<br />

M8<br />

CNMG<br />

R3<br />

CNMG<br />

WN3<br />

CPGT<br />

PM2<br />

DCGT<br />

1L<br />

DCGT<br />

PM2<br />

Chipbreaker<br />

Style<br />

✓: Standard stocked<br />

ISO<br />

Article Number<br />

ISO Size<br />

(mm)<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54<br />

Grade<br />

I.C. Thickness Radius <strong>9605</strong><br />

CNMG 190612-M8 19.05 6.35 1.2 ✓<br />

CNMG 190616-M8 19.05 6.35 1.6 ✓<br />

CNMG 190608-R3 19.05 6.35 0.8 ✓<br />

CNMG 190612-R3 19.05 6.35 1.2 ✓<br />

CNMG 190616-R3 19.05 6.35 1.6 ✓<br />

CNMG 120408-WN3 12.70 4.76 0.8 ✓<br />

CPGT 060204-PM2 6.35 2.38 0.4 ✓<br />

CPGT 060208-PM2 6.35 2.38 0.8 ✓<br />

CPGT 09T304-PM2 9.52 3.97 0.4 ✓<br />

CPGT 09T308-PM2 9.52 3.97 0.8 ✓<br />

DCGT 070202-1L 6.35 2.58 0.2 ✓<br />

DCGT 070204-1L 6.35 2.58 0.4 ✓<br />

DCGT 11T302-1L 9.52 4.22 0.2 ✓<br />

DCGT 11T304-1L 9.52 4.22 0.4 ✓<br />

DCGT 11T308-1L 9.52 4.22 0.8 ✓<br />

DCGT 11T304-PM2 9.52 3.97 0.4 ✓<br />

DCGT 11T308-PM2 9.52 3.97 0.8 ✓<br />

DNGG<br />

SR<br />

DNMA<br />

DNMG<br />

F3<br />

DNMG<br />

F5<br />

DNMG<br />

M2<br />

DNMG<br />

M4<br />

Chipbreaker<br />

Style<br />

ISO<br />

Article Number<br />

<strong>9605</strong><br />

PRODUCT OFFERING<br />

ISO Size<br />

(mm)<br />

Grade<br />

I.C. Thickness Radius <strong>9605</strong><br />

DNGG 110402-SR 9.52 4.76 0.2 ✓<br />

DNGG 110404-SR 9.52 4.76 0.4 ✓<br />

DNGG 150401-SR 12.70 4.76 0.1 ✓<br />

DNGG 150402-SR 12.70 4.76 0.2 ✓<br />

DNGG 150404-SR 12.70 4.76 0.4 ✓<br />

DNGG 150408-SR 12.70 4.76 0.8 ✓<br />

DNMA 150404 12.70 4.76 0.4 ✓<br />

DNMA 150408 12.70 4.76 0.8 ✓<br />

DNMA 150412 12.70 4.76 1.2 ✓<br />

DNMA 150604 12.70 6.35 0.4 ✓<br />

DNMA 150608 12.70 6.35 0.8 ✓<br />

DNMA 150612 12.70 6.35 1.2 ✓<br />

DNMG 150402-F3 12.70 6.35 1.2 ✓<br />

DNMG 150408-F5 12.70 4.76 0.8 ✓<br />

DNMG 150604-F5 12.70 6.35 0.4 ✓<br />

DNMG 150608-F5 12.70 6.35 0.8 ✓<br />

DNMG 150408-M2 12.70 4.76 0.8 ✓<br />

DNMG 150608-M2 12.70 6.35 0.8 ✓<br />

DNMG 150608-M4 12.70 6.35 0.8 ✓<br />

DNMG 150612-M4 12.70 6.35 1.2 ✓


<strong>9605</strong><br />

PRODUCT OFFERING<br />

DPGT<br />

PM2<br />

RCGT<br />

RP4<br />

RCMT<br />

RP5<br />

SCGT<br />

1L<br />

SCGT<br />

PM2<br />

SNMA<br />

Chipbreaker<br />

Style<br />

✓: Standard stocked<br />

ISO<br />

Article Number<br />

ISO Size<br />

(mm)<br />

Grade<br />

I.C. Thickness Radius <strong>9605</strong><br />

DPGT 070201-PM2 6.35 2.38 0.1 ✓<br />

DPGT 070204-PM2 6.35 2.38 0.4 ✓<br />

DPGT 11T308-PM2 9.52 3.97 0.8 ✓<br />

RCGT 120400-RP4 12.70 4.76 - ✓<br />

RCMT 0803M0-RP5 8 3.18 - ✓<br />

RCMT 10T3M0-RP5 10 3.97 - ✓<br />

RCMT1204M0-RP5 12 4.76 - ✓<br />

RCMT 1605M0-RP5 16 5.56 - ✓<br />

RCMT 2006M0-RP5 20 6.35 - ✓<br />

SCGT 09T304-1L 9.52 4.22 0.4 ✓<br />

SCGT 09T308-1L 9.52 4.22 0.8 ✓<br />

SCGT 09T308-PM2 9.52 3.97 0.8 ✓<br />

SCGT 120408-PM2 12.70 4.76 0.8 ✓<br />

SNMA 090308 9.52 3.18 0.8 ✓<br />

SNMA 120408 12.70 4.76 0.8 ✓<br />

SNMA 120412 12.70 4.76 1.2 ✓<br />

SNMA 150612 15.87 6.35 1.2 ✓<br />

SNMA 150616 15.87 6.35 1.6 ✓<br />

SNMA 190612 19.05 6.35 1.2 ✓<br />

SNMA 190616 19.05 6.35 1.6 ✓<br />

SNMG<br />

F5<br />

SNMG<br />

M2<br />

SNMG<br />

M4<br />

SNMG<br />

M7<br />

SNMG<br />

R3<br />

SNMM<br />

T2-R9<br />

Chipbreaker<br />

Style<br />

ISO<br />

Article Number<br />

ISO Size<br />

(mm)<br />

Grade<br />

I.C. Thickness Radius <strong>9605</strong><br />

SNMG 120408-F5 12.70 4.76 0.8 ✓<br />

SNMG 120408-M2 12.70 4.76 0.8 ✓<br />

SNMG 120408-M4 12.70 4.76 0.8 ✓<br />

SNMG 190612-M4 19.05 6.35 1.2 ✓<br />

SNMG 190616-M4 19.05 6.35 1.6 ✓<br />

SNMG 120404-M7 12.70 4.76 0.4 ✓<br />

SNMG 120408-M7 12.70 4.76 0.8 ✓<br />

SNMG 150612-M7 15.88 6.35 1.2 ✓<br />

SNMG 190612-M7 19.05 6.35 1.2 ✓<br />

SNMG 190616-M7 19.05 6.35 1.6 ✓<br />

SNMG 150612-R3 15.88 6.35 1.2 ✓<br />

SNMG 190612-R3 19.05 6.35 1.2 ✓<br />

SNMG 190616-R3 19.05 6.35 1.6 ✓<br />

SNMG 250924-R3 25.40 9.53 2.4 ✓<br />

SNMM 250724 T2-R9 25.40 7.97 2.4 ✓<br />

SNMM 250924 T2-R9 25.40 9.53 2.4 ✓<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54


SPGT<br />

PM2<br />

TCGT<br />

1L<br />

TCGT<br />

PM2<br />

TCMT<br />

PM5<br />

TNMA<br />

TNMG<br />

F5<br />

TNMG<br />

M2<br />

Chipbreaker<br />

Style<br />

✓: Standard stocked<br />

ISO<br />

Article Number<br />

ISO Size<br />

(mm)<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54<br />

Grade<br />

I.C. Thickness Radius <strong>9605</strong><br />

SPGT 09T308-PM2 9.52 3.97 0.8 ✓<br />

TCGT 110202-1L 6.35 2.58 0.2 ✓<br />

TCGT 110204-1L 6.35 2.58 0.4 ✓<br />

TCGT 16T304-1L 9.52 4.22 0.4 ✓<br />

TCGT 16T308-1L 9.52 4.22 0.8 ✓<br />

TCGT 110204-PM2 6.35 2.38 0.4 ✓<br />

TCGT 110208-PM2 6.35 2.38 0.8 ✓<br />

TCGT 16T304-PM2 9.52 3.97 0.4 ✓<br />

TCMT 16T304-PM5 9.52 3.97 0.4 ✓<br />

TCMT 16T308-PM5 9.52 3.97 0.8 ✓<br />

TNMA 160308 9.52 3.18 0.8 ✓<br />

TNMA 160408 9.52 4.76 0.8 ✓<br />

TNMA 220408 12.70 4.76 0.8 ✓<br />

TNMG 160404-F5 9.52 4.76 0.4 ✓<br />

TNMG 160408-F5 9.52 4.76 0.8 ✓<br />

TNMG 160408-M2 9.52 4.76 0.8 ✓<br />

TNMG 220408-M2 12.70 4.76 0.8 ✓<br />

TNMG<br />

M5<br />

TNMG<br />

M7<br />

TPGT<br />

PM2<br />

VCGT<br />

1L<br />

VCGT<br />

2L<br />

Chipbreaker<br />

Style<br />

ISO<br />

Article Number<br />

<strong>9605</strong><br />

PRODUCT OFFERING<br />

ISO Size<br />

(mm)<br />

Grade<br />

I.C. Thickness Radius <strong>9605</strong><br />

TNMG 160404-M5 9.52 4.76 0.4 ✓<br />

TNMG 160408-M5 9.52 4.76 0.8 ✓<br />

TNMG 220404-M5 12.70 4.76 0.4 ✓<br />

TNMG 220408-M5 12.70 4.76 0.8 ✓<br />

TNMG 220412-M5 12.70 4.76 1.2 ✓<br />

TNMG 220404-M7 12.70 4.76 0.4 ✓<br />

TNMG 220408-M7 12.70 4.76 0.8 ✓<br />

TNMG 220412-M7 12.70 4.76 1.2 ✓<br />

TPGT 090204-PM2 5.56 2.38 0.4 ✓<br />

TPGT 110204-PM2 6.35 2.38 0.4 ✓<br />

TPGT 110208-PM2 6.35 2.38 0.8 ✓<br />

TPGT 16T304-PM2 9.52 3.97 0.4 ✓<br />

TPGT 16T308-PM2 9.52 3.97 0.8 ✓<br />

VCGT 070202-1L 3.97 2.58 0.2 ✓<br />

VCGT 070204-1L 3.97 2.58 0.4 ✓<br />

VCGT 110202-1L 6.35 2.58 0.2 ✓<br />

VCGT 110204-1L 6.35 2.58 0.4 ✓<br />

VCGT 130302-1L 7.94 3.43 0.2 ✓<br />

VCGT 130304-1L 7.94 3.43 0.4 ✓<br />

VCGT 130308-1L 7.94 3.43 0.8 ✓<br />

VCGT 160404-1L 9.52 5.01 0.4 ✓<br />

VCGT 160408-1L 9.52 5.01 0.8 ✓<br />

VCGT 160412-1L 9.52 5.01 1.2 ✓<br />

VCGT 130302-2L 7.94 3.18 0.2 ✓<br />

VCGT 130304-2L 7.94 3.18 0.4 ✓<br />

VCGT 130308-2L 7.94 3.18 0.8 ✓<br />

5


6<br />

<strong>9605</strong><br />

PRODUCT OFFERING<br />

VBGT<br />

PF3<br />

VNGG<br />

SR<br />

VNMG<br />

M2<br />

VNMG<br />

M5<br />

WNMA<br />

Chipbreaker<br />

Style<br />

✓: Standard stocked<br />

ISO<br />

Article Number<br />

ISO Size<br />

(mm)<br />

Grade<br />

I.C. Thickness Radius <strong>9605</strong><br />

VBGT 110302-PF3 6.35 3.18 0.2 ✓<br />

VBGT 160402-PF3 9.52 4.76 0.2 ✓<br />

VBGT 160404-PF3 9.52 4.76 0.4 ✓<br />

VBGT 160408-PF3 9.52 4.76 0.8 ✓<br />

VNGG 160401-SR 9.52 4.76 0.1 ✓<br />

VNGG 160404-SR 9.52 4.76 0.4 ✓<br />

VNGG 160402-SR 9.52 4.76 0.2 ✓<br />

VNGG 160404-SR 9.52 4.76 0.4 ✓<br />

VNMG 160404-M2 9.52 4.76 0.4 ✓<br />

VNMG 160408-M2 9.52 4.76 0.8 ✓<br />

VNMG 160408-M5 9.52 4.76 0.8 ✓<br />

WNMA 080408 12.70 4.76 0.8 ✓<br />

WNMG<br />

F5<br />

WNMG<br />

M2<br />

WNMG<br />

M4<br />

WNMG<br />

M5<br />

WNMG<br />

M7<br />

Chipbreaker<br />

Style<br />

ISO<br />

Article Number<br />

ISO Size<br />

(mm)<br />

Grade<br />

I.C. Thickness Radius <strong>9605</strong><br />

WNMG 080404-F5 12.70 4.76 0.4 ✓<br />

WNMG 080408-F5 12.70 4.76 0.8 ✓<br />

WNMG 060404-M2 9.52 4.76 0.4 ✓<br />

WNMG 060408-M2 9.52 4.76 0.8 ✓<br />

WNMG 080408-M2 12.70 4.76 0.8 ✓<br />

WNMG 080408-M4 12.70 4.76 0.8 ✓<br />

WNMG 080412-M4 12.70 4.76 1.2 ✓<br />

WNMG 060408-M5 9.52 4.76 0.8 ✓<br />

WNMG 080404-M5 12.70 4.76 0.4 ✓<br />

WNMG 080408-M5 12.70 4.76 0.8 ✓<br />

WNMG 080412-M7 12.70 4.76 1.2 ✓<br />

Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54


<strong>9605</strong>


Safety France & Export<br />

51, rue de la Garenne<br />

92310 Sèvres - France<br />

Tel.: +33 (0)1 46 10 54 00<br />

Fax : +33 (0)1 46 10 54 54<br />

info.safety@safety-cuttingtools.com<br />

Safety Impero Italia<br />

Via Bachelet - Località Crocetta<br />

29010 S. Polo (Piacenza) - Italia<br />

Tel.: +39 0523 55 19 11<br />

Fax: +39 0523 55 18 00<br />

info.impero@safety-impero.com<br />

Safety Deutschland<br />

Philipp - Reis - Str. 7<br />

D-63110 Rodgau - Deutschland<br />

Tel.: +49 (0)6106-26848-0<br />

Fax: +49 (0)6106-26848-22<br />

info.safety-deutschland@safety-cuttingtools.com<br />

Safety Ibérica<br />

Pol. Ind. Roca - c./ Verneda s/n<br />

08107-Martorelles (Barcelona) - España<br />

Tel.: +34 935 71 77 22<br />

Fax: +34 935 71 77 65<br />

info.safety-iberica@safety-cuttingtools.com<br />

BROC-<strong>9605</strong>-11/09-ENG

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