Green drilling in the deep blue
Green drilling in the deep blue
Green drilling in the deep blue
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-time w<strong>in</strong>ner<br />
For Hydro Polymers <strong>in</strong> Aycliffe, w<strong>in</strong>n<strong>in</strong>g <strong>the</strong><br />
President’s Safety Award for <strong>the</strong> second time<br />
is a stepp<strong>in</strong>g stone, not a pedestal<br />
H<br />
Alum<strong>in</strong>ium Metal<br />
Kurri Kurri,<br />
Australia<br />
ydro Polymers <strong>in</strong> Aycliffe, UK,<br />
won <strong>the</strong> President’s Safety<br />
Award for 2006, but it wasn’t<br />
<strong>the</strong> plant’s fi rst brush with greatness –<br />
<strong>the</strong> plant won <strong>the</strong> award <strong>in</strong> 1997, and had<br />
been nom<strong>in</strong>ated <strong>in</strong> 2002, 2003, and 2005.<br />
“We can safely say that Aycliffe is a worthy<br />
w<strong>in</strong>ner,” says Jack Simensen, Hydro’s vice<br />
president of Health Security Safety and En-<br />
vironment and head of <strong>the</strong> award jury.<br />
It’s a great achievement, people at <strong>the</strong> plant<br />
acknowledge, but safety performance is an<br />
ongo<strong>in</strong>g process, not one that ends with an<br />
award.<br />
“It’s a great accolade to be selected for <strong>the</strong><br />
award from <strong>the</strong> whole of Hydro,” says John<br />
Edmondson, health, safety and environment<br />
manager at <strong>the</strong> Aycliffe plant.<br />
“We thought we were good when we won<br />
<strong>the</strong> award 10 years ago, but s<strong>in</strong>ce <strong>the</strong>n we’ve<br />
gone from strength to strength. It’s all about<br />
cont<strong>in</strong>uous improvement, and that means<br />
today’s performance might seem relatively<br />
unremarkable <strong>in</strong> say 2017.<br />
“We’ve learned a lot and need to go on<br />
learn<strong>in</strong>g and to put <strong>the</strong> lessons <strong>in</strong>to practice.<br />
Therefore, it’s a stepp<strong>in</strong>g stone, not a pedestal.<br />
“Each year, our safety targets get tougher. I<br />
have a say<strong>in</strong>g posted on my office wall, which<br />
Alum<strong>in</strong>ium Metal<br />
Deeside,<br />
UK<br />
reads, ‘If you want some th<strong>in</strong>gs <strong>in</strong> your life<br />
to change, you have to change some th<strong>in</strong>gs<br />
<strong>in</strong> your life.’<br />
“So we keep chang<strong>in</strong>g – not replac<strong>in</strong>g,<br />
but build<strong>in</strong>g on what we already do well. For<br />
example, <strong>in</strong> 1995 we <strong>in</strong>troduced Dupont STOP<br />
program. That greatly reduced our accident<br />
rate and helped us w<strong>in</strong> <strong>the</strong> 1997 President’s<br />
Safety Award,” John Edmondson states.<br />
“Each year we cont<strong>in</strong>ued to develop <strong>the</strong><br />
program with STOP throughout, lead<strong>in</strong>g on<br />
to Behavior Based Safety. We cont<strong>in</strong>ue to<br />
develop both <strong>the</strong> quality and quantity of<br />
Behavior Based Safety observations, and<br />
this goes hand-<strong>in</strong>-hand with effective team-<br />
work. With<strong>in</strong> <strong>the</strong> teams I’d like to see more<br />
Behavior Based Safety observations between<br />
colleagues.”<br />
The Aycliffe site is a “people-based” organi-<br />
zation, Edmondson says: “We are recognized<br />
as <strong>in</strong>dividuals, supported and developed<br />
through our employment with <strong>the</strong> company.”<br />
This is demonstrated by long service among<br />
<strong>the</strong> staff (30 percent of <strong>the</strong> workforce have<br />
been here 25 years or more), low sickness<br />
absence rate (2.5 percent) and activities such<br />
as a health program.<br />
“Be<strong>in</strong>g healthy for work helps improve our<br />
private lives as well, so health promotion and<br />
Alum<strong>in</strong>ium Products<br />
La Roca,<br />
Spa<strong>in</strong><br />
Alum<strong>in</strong>ium Products<br />
Hydro Build<strong>in</strong>g<br />
Systems, Germany<br />
Oil & Energy<br />
Ormen Lange<br />
Offshore, Norway<br />
President’s Safety Innovation Award hi! 7<br />
Some companies just talk about safety, but Hydro<br />
puts <strong>the</strong> words <strong>in</strong>to action, says operator Mick<br />
Anderson (right), conferr<strong>in</strong>g with safety manager<br />
John Edmondson.<br />
health care is a w<strong>in</strong>-w<strong>in</strong> activity,” he says.<br />
“On <strong>the</strong> process safety side I th<strong>in</strong>k we enjoy<br />
be<strong>in</strong>g regarded as <strong>the</strong> site with <strong>the</strong> greatest<br />
hazard but lowest risk <strong>in</strong> <strong>the</strong> area. We put<br />
a huge amount of effort <strong>in</strong>to manag<strong>in</strong>g risk<br />
and most this work normally goes unnoticed.<br />
But it gets recognized <strong>in</strong> <strong>the</strong> President’s Safety<br />
Award.”<br />
hi! > Tom K. Andersen<br />
photos > Terje S. Knudsen<br />
Oil & Energy<br />
Oseberg East,<br />
Norway