Download PDF - Voith Turbo
Download PDF - Voith Turbo
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Rail Drives with<br />
Systematic Design.<br />
<strong>Voith</strong>-Powerpacks<br />
<strong>Voith</strong>-Powerpacks are complete drive systems for a wide<br />
range of applications in railcars and special rail vehicles.<br />
<strong>Voith</strong>-Powerpacks are available with mechanical, hydraulic<br />
and electric power transmission.
<strong>Voith</strong>-Powerpacks<br />
<strong>Voith</strong>-Powerpacks are installed in the underfloor area of railcars,<br />
in order to save space. They comprise all components<br />
required for the drive and the auxiliary systems, for example<br />
diesel engine, transmission, power generation and air supply<br />
in one compact package. Depending on the application, the<br />
cooling system can be configured as a roof-mounted or<br />
underfloor unit.<br />
Technical features<br />
• All necessary components are combined within one single<br />
system, which saves space.<br />
• Maximum driving comfort by low-vibration elastic bearings:<br />
The flexible configuration of the Powerpack allows individual<br />
adaptations.<br />
• Construction occurs in accordance with customer<br />
specification and in compliance with UIC requirements<br />
and /or European norms.<br />
• Design, adaptation and reliable function of all components<br />
are tested and approved in type test.<br />
• Through a series test run after assembly, <strong>Voith</strong>-Powerpacks<br />
are tested for correct function, communication, hydrostatics<br />
adjustment and tightness even prior to delivery.<br />
2<br />
1 2<br />
Basic designs<br />
• DIWAPack with a nominal output of up to 390 kW<br />
• RailPack T 211 with a nominal output of up to 390 kW<br />
• RailPack T 212 with a nominal output of up to 588 kW<br />
• <strong>Turbo</strong>Pack T 312 with a nominal output of up to 735 kW<br />
Customer-specific solutions<br />
• <strong>Voith</strong> CustomPack as systems solution with high customer<br />
contribution / localized share In-house production of<br />
components, local procurement of components and<br />
final assembly can be carried out by customer.<br />
• <strong>Voith</strong> ReplacementPack for retrofit or repowering projects.<br />
The entire drive solution is newly integrated into the vehicle,<br />
while existing parts and components are also utilized.
3<br />
Special features<br />
• All core components are made by <strong>Voith</strong><br />
• <strong>Voith</strong> engine or engine from other manufacturer<br />
can be integrated<br />
• Broad output spectrum from 300 kW to 735 kW<br />
• Complete customer service from consultation on vehicle<br />
procurement and inspection up to full service<br />
• Worldwide sales and service network for rail applications<br />
• Assumption of warranty for the entire driveline<br />
• Low calculable life cycle costs<br />
• Hybridization possible<br />
• <strong>Voith</strong> SteamTrac waste heat recovery system<br />
• Consumption-optimized VTDCEco control<br />
1 Railbus with hydro-mechanical drive, built by Bom Sinal,<br />
Brazil, with <strong>Voith</strong> DIWAPack.<br />
2 ATR 220 railcar with diesel-hydraulic drive, built by Pesa,<br />
Poland, with <strong>Voith</strong> RailPack T 211.<br />
3 Class 185 railcar with diesel-hydraulic drive, built by Siemens,<br />
Germany, with <strong>Voith</strong> <strong>Turbo</strong>Pack T 312.<br />
Diesel-electric <strong>Voith</strong>-Powerpacks<br />
All <strong>Voith</strong>-Powerpacks are also available in diesel-electric<br />
version. The electric tractive effort is generated by a traction<br />
generator driven by the engine.<br />
3
<strong>Voith</strong>-Powerpacks<br />
The DIWAPack<br />
The DIWAPack achieves the highest efficiency – it is powerful<br />
and fuel-optimized. It is the ideal unit for all single- or multisegment<br />
light railcars: Its redesigned hydro-mechanical DIWA<br />
Rail transmission significantly increases the transmission input<br />
power. The wide traction range permits nominal powers of up<br />
to 390 kW. Optionally the DIWAPack is also available in hybrid<br />
version.<br />
DIWAPack RailPack T 211<br />
4<br />
The RailPack<br />
The RailPack is available in two designs for two different power<br />
classes: one with the T 211 turbo transmission for a maximum<br />
power rating of up to 390 kW, and the other design with the<br />
T 212 turbo transmission for up to 588 kW. Perfectly suited for<br />
railcars with maximum speeds of 100 to 160 km / h.<br />
The <strong>Turbo</strong>Pack<br />
The <strong>Turbo</strong>Pack with the T 312 turbo transmission is the most<br />
powerful <strong>Voith</strong>-Powerpack. It is designed for a nominal output<br />
of up to 735 kW and perfectly suited for railcars with maximum<br />
speeds from 140 to 200 km / h.
Basic Data DIWAPack RailPack T 211 RailPack T 212 <strong>Turbo</strong>Pack<br />
Transmission DIWA Rail T 211 re.4 + KB190 T 212 bre T 312 bre<br />
Engine <strong>Voith</strong> R2876T<br />
MAN D2876 LUE<br />
<strong>Voith</strong> R2876T<br />
MAN D2876 LUE<br />
MAN D2862 / <strong>Voith</strong> V2862T<br />
MAN D2842 LE<br />
Iveco Vector V8<br />
<strong>Voith</strong> V2868T3<br />
MAN D2862 / <strong>Voith</strong> V2862T<br />
Cummins QSK19<br />
Engine output 294 kW to 390 kW 353 kW to 390 kW 500 kW to 588 kW 560 kW to 735 kW<br />
Speed V max 80 to 120 km / h 100 to 140 km / h 120 to 160 km / h 140 to 200 km / h<br />
RailPack T 212 <strong>Turbo</strong>Pack<br />
5
6<br />
1 BR 861 railcar with diesel-hydraulic drive,<br />
built by built by ZOS Vrutky, Slovakia, with<br />
<strong>Voith</strong> RailPack T 212.<br />
2 M 1200US measuring vehicle with diesel-<br />
hydraulic drive, built by Matisa, Switzerland,<br />
with <strong>Voith</strong> <strong>Turbo</strong>Pack.<br />
3 UST 02 ultrasound measuring vehicle<br />
with diesel-hydraulic drive, built by Gleisbaumechanik<br />
Brandenburg, Germany,<br />
with <strong>Voith</strong> RailPack T212.<br />
<strong>Voith</strong>-Powerpack components<br />
• <strong>Turbo</strong> transmission with auxiliary output and retarder,<br />
transmission brackets, transmission oil heat exchanger<br />
with pipes and torsionally elastic coupling<br />
• <strong>Voith</strong> diesel engine<br />
• Air filter system for fresh air<br />
• Systems frame including two-stage flexible bearings<br />
and wedge packet coupling<br />
• Pipe systems<br />
• Exhaust gas system<br />
(if required with exhaust gas treatment)<br />
• Hydrostatic drive for generator and<br />
roof-mounted cooling system<br />
• Synchronous generator<br />
• Control of systems components<br />
• Roof-mounted or underfloor-installed cooling system<br />
Possible options<br />
• Diesel engine from different manufacturer<br />
• Air compressor<br />
• Gear unit / complete wheelset<br />
• Cardan shafts<br />
• Air conditioning compressor<br />
• Adaptation of vehicle interfaces<br />
• <strong>Voith</strong> EcoConsult for fuel-optimized adaptation<br />
of the driveline<br />
• Hybridization<br />
• <strong>Voith</strong> SteamTrac waste heat recovery system<br />
1
The components<br />
Pipe<br />
systems<br />
2 3<br />
Roof-mounted<br />
cooling system<br />
Hydrostatics Diesel engine Systems <strong>Turbo</strong><br />
with generator<br />
frame transmission<br />
Control<br />
Exhaust system Air filter system Transmission oil<br />
heat exchanger<br />
Gear unit/<br />
complete wheelset<br />
Cardan shafts<br />
7
<strong>Voith</strong> <strong>Turbo</strong> GmbH & Co. KG<br />
Alexanderstraße 2<br />
89522 Heidenheim, Germany<br />
Tel. +49 7321 37- 85 02<br />
Fax +49 7321 37- 76 03<br />
voith-powerpacks@voith.com<br />
voith.com<br />
G 1972 e ak / WA 500 2012-09 Dimensions and illustrations without obligation. Subject to modifications.