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SOLID AND LIQUID SILICONE RUBBER ... - Wacker Chemie

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5.2<br />

EXTRUSION<br />

CONVEYING IN THE SCREW<br />

Open extruder with conveying screw<br />

The screw performs several functions<br />

during the process, it conveys<br />

and compresses the rubber<br />

while at the same time building up<br />

the pressure for deaeration of the<br />

material. Homogenization, back<br />

venting and output rate can be controlled<br />

by varying the screw geometry<br />

and machine parameters.<br />

Screw Design<br />

• Feeding is facilitated by maximum<br />

flight clearance in the screw feed<br />

zone. Slots in the flights have also<br />

proved successful<br />

• One or two-flight screws with<br />

compression ratios from 1 : 1.5<br />

to 1 : 2 can be used. Twin-flight<br />

screws increase output<br />

• A progressive core or flight pitch<br />

is an advantage. With progressive<br />

cores, the core diameter<br />

increases gradually from the feed<br />

zone towards the screw tip. With a<br />

progressive pitch, the flight pitches<br />

decrease towards the screw tip<br />

• Typical screw dimensions are<br />

length : diameter = 10 : 1 to 12 : 1<br />

• The screw and cylinder jacket must<br />

be cooled to prevent scorching of<br />

the material<br />

43<br />

Material Processing

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