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Drugs and the pharmaceutical sciences

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316 Meltzer et al.<br />

Advantages <strong>and</strong> Disadvantages of Bubble Point Testing<br />

As for every test methodology, <strong>the</strong>re are benefits but also limitations to <strong>the</strong> bubble point<br />

test. This certainly is also valid for <strong>the</strong> o<strong>the</strong>r described integrity test methods.<br />

Advantages<br />

The bubble point test can be directly correlated to membrane pore size. It detects <strong>the</strong><br />

largest pore by forcing <strong>the</strong> liquid from such pores <strong>and</strong> creating a bulk air flow which can<br />

be detected. It is relatively easy to perform on small to medium scale filters. It is <strong>the</strong> only<br />

test, which can be performed on small scale filtration devices, which cannot be tested via<br />

<strong>the</strong> diffusive flow measurement or <strong>the</strong> pressure hold test. The test duration can be brief<br />

due to short stabilization periods <strong>and</strong> faster pressure rises. The correlation between <strong>the</strong><br />

bubble point <strong>and</strong> <strong>the</strong> bacteria challenge, as well as <strong>the</strong> water wetted bubble point <strong>and</strong> <strong>the</strong><br />

product-wetted bubble point is reliably <strong>and</strong> easy to establish. Temperature influences are<br />

not as critical as for <strong>the</strong> diffusive flow or pressure hold test. The temperature influence<br />

restricts itself to <strong>the</strong> surface tension of <strong>the</strong> wetting medium. Usually a temperature<br />

increase of <strong>the</strong> air upstream volume does not have such an effect as in diffusive flow or<br />

pressure hold testing.<br />

Disadvantages<br />

When performing a manual bubble point test, one has to manipulated <strong>the</strong> downstream,<br />

i.e., filtrate side of <strong>the</strong> filter, which one wants to avoid. Fur<strong>the</strong>rmore, a high degree of<br />

<strong>the</strong> test person’s subjectivity is involved, when <strong>the</strong> test is performed manually. Both<br />

such disadvantages can be avoided, using automated integrity test machines. The<br />

sensitivity of <strong>the</strong> bubble point test decreases with increasing filtration area, due to <strong>the</strong><br />

fact that <strong>the</strong> diffusive flow may complicate <strong>the</strong> bubble point’s detection. The use of<br />

<strong>the</strong> bubble point becomes more critical with smaller pore size rated filter membranes.<br />

The bubble point values of such pore size ratings may exceed <strong>the</strong> maximum differential<br />

pressure that such membranes can sustain, or may be above <strong>the</strong> allowable operating<br />

pressure of <strong>the</strong> filter. Bubble point measurement does not take <strong>the</strong> membrane thickness<br />

into account. This can be critical for <strong>the</strong> retentive capabilities of such membranes (Pall<br />

<strong>and</strong> Kirnbauer, 1978).<br />

DIFFUSIVE FLOW TEST<br />

Fick’s Law of Diffusion<br />

The diffusive airflow is an expression of Fick’s law of diffusion (Reti, 1977;<br />

Waibel et al., 1996; Jornitz et al., 1998):<br />

N ¼ DHðP1 P2Þ =L<br />

where N is <strong>the</strong> permeation rate, D is diffusivity of <strong>the</strong> gas in <strong>the</strong> liquid, H is solubility<br />

coefficient of gas in <strong>the</strong> liquid, L is <strong>the</strong> membrane thickness; (P 1 – P 2) is <strong>the</strong> differential<br />

pressure; is total porosity.<br />

The diffusive flow permeates <strong>the</strong> pores of all sizes, large <strong>and</strong> small. It should be<br />

noted that <strong>the</strong> sizes of <strong>the</strong> pores do not enter into <strong>the</strong> equation; in <strong>the</strong>ir aggregate <strong>the</strong>y<br />

comprise L, <strong>the</strong> thickness of <strong>the</strong> liquid layer, <strong>the</strong> membrane being some 80% porous. The<br />

critical measurement of a flaw is <strong>the</strong> thickness of <strong>the</strong> liquid layer. Therefore, a flaw or an<br />

oversized pore would reflect <strong>the</strong> thinning of <strong>the</strong> liquid layer due to <strong>the</strong> elevated test

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