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the effects of oxidizers on the diameters of the carbon nanotubes ...

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2.3.3.1. Key Parameters <str<strong>on</strong>g>of</str<strong>on</strong>g> Chemical Vapor Depositi<strong>on</strong> Method<br />

CNT growth mechanism has remained somewhat c<strong>on</strong>troversial despite being<br />

heavily investigated for years. In this part, <str<strong>on</strong>g>the</str<strong>on</strong>g> <str<strong>on</strong>g>effects</str<strong>on</strong>g> <str<strong>on</strong>g>of</str<strong>on</strong>g> important key parameters<br />

including catalyst thin films, thin film support layer, c<strong>on</strong>siderati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> gases<br />

(hydrocarb<strong>on</strong>s and flow rates), temperatures for both annealing and growth affecting<br />

<str<strong>on</strong>g>the</str<strong>on</strong>g> growth process <str<strong>on</strong>g>of</str<strong>on</strong>g> CNT are emphasized (Nessim 2010). In additi<strong>on</strong>, <str<strong>on</strong>g>the</str<strong>on</strong>g> importance<br />

<str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>oxidizers</str<strong>on</strong>g> is menti<strong>on</strong>ed in Chapter 3 in detail.<br />

2.3.3.1.1. Catalyst Thin Film<br />

One <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>the</str<strong>on</strong>g> indispensible parameters affecting <str<strong>on</strong>g>the</str<strong>on</strong>g> CNT growth is catalyst<br />

material, whose size, density and also types have important <str<strong>on</strong>g>effects</str<strong>on</strong>g> <strong>on</strong> <str<strong>on</strong>g>the</str<strong>on</strong>g> CNT diameter<br />

(B<strong>on</strong>ard, et al. 2002, Chhowalla, et al. 2001), and <str<strong>on</strong>g>the</str<strong>on</strong>g> growth rate (Lee, et al. 2002).<br />

Fur<str<strong>on</strong>g>the</str<strong>on</strong>g>rmore, it affects <str<strong>on</strong>g>the</str<strong>on</strong>g> morphology <str<strong>on</strong>g>of</str<strong>on</strong>g> both SWNT and MWNTs grown with <str<strong>on</strong>g>the</str<strong>on</strong>g><br />

tip-growth or base-growth mechanisms. In additi<strong>on</strong>, <str<strong>on</strong>g>the</str<strong>on</strong>g> areal density <str<strong>on</strong>g>of</str<strong>on</strong>g> particles<br />

determines <str<strong>on</strong>g>the</str<strong>on</strong>g> spacing between CNTs (Chhowalla, et al. 2001, Kind, et al. 1999).<br />

Ni, Co, Fe, Cr, Mn, Zn, Ti, Zr, Hf, Re, Sc, Y and Mo or a combinati<strong>on</strong> <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>the</str<strong>on</strong>g>m<br />

have been used to determine <str<strong>on</strong>g>the</str<strong>on</strong>g> most suitable metal catalyst in <str<strong>on</strong>g>the</str<strong>on</strong>g> growth <str<strong>on</strong>g>of</str<strong>on</strong>g> CNT.<br />

However, it has been observed that Co (Ivanov, et al. 1994), Fe (Hernadi, et al. 1996)<br />

and Ni (Yudasaka, et al. 1994) (transiti<strong>on</strong> metals) or alloys <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>the</str<strong>on</strong>g>m are <str<strong>on</strong>g>the</str<strong>on</strong>g> best catalyst<br />

choices am<strong>on</strong>g o<str<strong>on</strong>g>the</str<strong>on</strong>g>rs due to having finite carb<strong>on</strong> solubility (0.5wt%-1.5wt%) at high<br />

temperatures (800-900 o C) (Ando, et al. 2004, Dai 2002, Deck and Vecchio 2006,<br />

Dresselhaus, et al. 2001) and catalytically decomposing gaseous carb<strong>on</strong>-c<strong>on</strong>taining<br />

molecules (Moisala, et al. 2003). Lee et al. showed that respective CNT growth rate and<br />

<str<strong>on</strong>g>the</str<strong>on</strong>g> best product are based <strong>on</strong> <str<strong>on</strong>g>the</str<strong>on</strong>g> catalyst type in <str<strong>on</strong>g>the</str<strong>on</strong>g> order <str<strong>on</strong>g>of</str<strong>on</strong>g> Fe>Co>Ni<br />

(Lee, et al. 2002). It has also been stated that growing both MWNT and SWNTs is<br />

possible by means <str<strong>on</strong>g>of</str<strong>on</strong>g> <str<strong>on</strong>g>the</str<strong>on</strong>g>se three metals (Dupuis 2005). On <str<strong>on</strong>g>the</str<strong>on</strong>g> o<str<strong>on</strong>g>the</str<strong>on</strong>g>r hand, o<str<strong>on</strong>g>the</str<strong>on</strong>g>r<br />

elements such as Cu, Cr and Mn are used for <strong>on</strong>ly a limited amount <str<strong>on</strong>g>of</str<strong>on</strong>g> CNT growth<br />

(Vesselényi, et al. 2001).<br />

The CNT diameter matches <str<strong>on</strong>g>the</str<strong>on</strong>g> catalyst size as observed by Cheung et al.<br />

(Cheung 2002). The catalyst does not necessarily need to be a nano particle, even a bulk<br />

metal can catalyze <str<strong>on</strong>g>the</str<strong>on</strong>g> CNT growth.<br />

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