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AUTOMATIC TRANSAXLE UNIT

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Fig. 365: Measuring Inside Diameter Of Forward Clutch Hub Bushing<br />

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.<br />

Standard inside diameter:<br />

23.025 to 23.046 mm (0.9065 to 0.9073 in.)<br />

Maximum inside diameter:<br />

23.09 mm (0.9091 in.)<br />

NOTE: Check the contact surface of the bushing in the direct clutch shaft. If any scratch<br />

or discoloration is found, replace the direct clutch sub-assembly with a new one.<br />

If the inside diameter is greater than the maximum, replace the forward clutch hub with a new one.<br />

2. INSPECT UNDERDRIVE CLUTCH DISC NO. 2<br />

a. Check if the sliding surfaces of the disc, plate and flange are worn or burnt.<br />

If necessary, replace them.<br />

NOTE: If the lining of the disc comes off or discolors, or if a part of the groove is worn,<br />

replace all discs.<br />

Before installing new discs, immerse them in ATF for at least 15 minutes.<br />

Fig. 366: Identifying Underdrive Clutch Disc No.2<br />

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.<br />

3. INSPECT OVERDRIVE DIRECT CLUTCH DRUM SUB-ASSEMBLY<br />

a. Using a dial indicator, measure the inside diameter of the forward clutch hub bushing.<br />

<strong>AUTOMATIC</strong> TRANSMISSION - U151E -2006 Toyota Avalon Limited<br />

7/27/2012<br />

Page 81 of 203

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