DuroStone Inspection Report

INSPECTION REPORT of maxit DuroStone
Builder
Project
GENERAL CONDITIONS
Products:
Machinery to be used:
Programme for completion
Page 1/4
Type of project (residential, office etc)
Address:
Area: m 2
Thickness: mm
Date Area/activity (defined) m 2
WORKING CONDITIONS
General conditions on site OK Remarks:
Temperature Indoor: º C
Floor: º C
Water availability OK Remarks:
Electricity OK Remarks:
Other remarks:
WORK INSPECTION
Items to be checked
A. ASSESSMENT OF SUBSTRATE
- Type of substrate
- Absorbed oils/cutting fluids
- Pull-off strength > 1.0 N/mm 2 (MPa)
- Bonding/de-bonding
- Joints
- Cracks
- Temperature > +10 C o
- Curvature/Slope
- Damp/Wetness
- Mapping of deviations in substrate
- Need for fillings
- Test areas
B. CLEANING
- Vacuum cleaning
- Shot-blast/grinding cleaning
C. SURVEYING FOR FLATNESS
D. SEALING/EDGES
E. PRIMING on to SUBSTRATE
Priming: Floor 4716 (1:3 and 1:3)
Priming: Floor 4710
F. REINFORCEMENT
- Floating Steel net Ø 4-5 mm, mesh 150 mm
Quality Manager responsible
AmFC:
Check carried out by:
As per signature:
Requirement/Comments Date Signature Deviation
1

INSPECTION REPORT of maxit DuroStone
Builder
Project
- Bolted Steel net Ø 4-5 mm, mesh 150 mm
Page 2/4
Type of project (residential, office etc)
Address:
G. LEVELLING BASE LAYER
- Foam barriers
- Soft strips (around vertical structures)
- Pump report/flow test
Cutting of joints/profiles for constr. joints
- Floor 4360 surface strength > 1.0 N/mm 2 (MPa)
H. LEVELLING DuroStone maxitFloor 4635
- Priming between layers 1 and 2
- Foam barriers
- Pump report/flow test
- Cutting of joints/profiles for constr. joints
I. DuroStone Grinding Process
If grinding process is done by other contractor then AmFC use the QA – transfer part.
Always use the QA inspection check points in Appendix 1.
QA transfer to Grinding Contractor
- Inspection/approval of levelled areas Appendix 1
QA transfer to AmFC
- Inspection/approval of levelled areas Appendix 1
GRINDING PROCESS
Grinding process QA - report Appendix 1
J. SUBSEQUENT ADJUSTMENTS
- Checking flatness/curvature
- Checking surface structure
- Bonding
K. SURFACE TREATMENT
- Cleaning of surface DuroStone
- Application of Surface Treatment System
L. SQUARED GROVE PATTERN
- Guiding rails
- Cut grooves
M. FINISHED SHOP FLOOR
- Visual appearance: Groove pattern
- Visual appearance: Overall
- Pull-off strength
- Bonding
N. PROTECTION OF FINISHED FLOOR
- Foot traffic: Paper boards
- Wheel traffic: Hard-pressed woodfibre board
O. DIRECTIVES FOR MAINTENANCE
For deviations see separate Non-Conformity Report
Signature of responsible Quality Manager AmFC
Signature of responsible Site Manager
Place, date
Place, date
2

INSPECTION REPORT of maxit DuroStone
Builder
Project
AmFC:
Page 3/4
Type of project (residential, office etc)
Address:
QA TRANSFER & INSPECTION GRINDING PROCESS – Appendix 1
Grinding Contractor :
QA Transfer to: Grinding Contractor
Check points Requirements Date Signature Deviation
Inspection of section A-G
Responsible Grinding Contractors’ signature
Quality responsible AmFC signature
Place, date
Place, date
Transfer to: AmFC
Check points Requirements Date Signature Deviation
Inspection Grinding Process I: 1 -
Responsible Grinding Contractors’ signature
Quality responsible AmFC signature
Place, date
Place, date
3

INSPECTION REPORT of maxit DuroStone
Builder
Project
Page 4/4
Type of project (residential, office etc)
Address:
INSPECTION REPORT GRINDING PROCESS – APPENDIX 1
I. GRINDING PROCESS
Check-points Requirements Date Signature Deviation
- Dry out time for maxitFloor 4635 min 1 day
- Step 1– EZ CA2-DS Remove all separating layer
- Vacuum the floor
- Impregnation: HTC Cure
- Step 2: Grinding – EZ CA4-DS
- Vacuum the floor
Remove the “grinding
scratches/marks” for Step 1
- Step 3: Grinding EZ SR 10 Remove the “grinding
scratches/marks” for Step 2
- Vacuum the floor (if needed)
- Step 4: Grinding - Fenix Blue
- Vacuum the floor (if needed)
Remove the “grinding
scratches” for Step 3
- Step 5: Grinding - Fenix White Gloss value app 25 – 30.
- Step 6: Grinding - Fenix Green Gloss value app 50
- Step 7: Grinding at edges Do step 1-6
- Inspection of final surface
- Check surface for voids See work instructions
- Filling of voids if needed See work instructions
- Grinding after filling of voids As specified final gloss
value
- Step 8: Surface treatment As specified
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