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MDI Transportation Guidelines - Polyurethanes - American ...

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<strong>MDI</strong> transportation<br />

g u i d e l i n e s<br />

7.6.2 Routine Inspection of Rail Tank Cars<br />

Administrative Procedures<br />

The shipper should verify that:<br />

1. The rail car is DOT approved and authorized for <strong>MDI</strong> transport.<br />

2. The safety valve and tank test dates are current.<br />

3. The carrier has been provided with the appropriate shipping documentation and emergency<br />

response information.<br />

Before loading<br />

The shipper should have a comprehensive pre-loading procedure that includes, as a minimum,<br />

verification that:<br />

1. The rail car is in good physical condition and is safe to transport <strong>MDI</strong>.<br />

2. All the valves and domes are properly secured.<br />

3. The rail car capacity is adequate for the quantity to be loaded.<br />

4. The rail car has all the necessary specific equipment and is clean, dry, and in proper working condition.<br />

5. All valves function correctly.<br />

During loading<br />

1. The loading operation should be monitored continuously. (49 CFR § 174.67)<br />

2. Loading personnel should ensure that specified filling levels are not exceeded.<br />

After loading<br />

The shipper and driver should verify:<br />

1. The maximum allowable gross weight for the vehicle has not been exceeded.<br />

2. All the valves, blind flanges and domes have been closed, are secured properly, and leak free.<br />

3. All seals or locks are in place.<br />

4. The exterior of the tank is clean and free from product residue.<br />

5. The proper markings and identification numbers for <strong>MDI</strong> (NA3082) are affixed.<br />

7.6.3 Maintenance of Transport Equipment<br />

During operation, unscheduled maintenance of the transport equipment may be necessary. The chemical<br />

reaction of <strong>MDI</strong> with water in the atmosphere leads to the formation of urea, which could plug the valves<br />

and block the pressure relief valves and piping. Customers should be instructed to immediately report<br />

any difficulties to the shipper and to their maintenance department. One means of communicating is to<br />

attach an information tag identifying problems to the returning transport equipment.<br />

Copyright 2001, <strong>American</strong> Plastics Council<br />

21

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