12.08.2013 Views

Scratchbuild a 1:20.3 scale 29'-6” Flatcar - myLargescale.com

Scratchbuild a 1:20.3 scale 29'-6” Flatcar - myLargescale.com

Scratchbuild a 1:20.3 scale 29'-6” Flatcar - myLargescale.com

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The installation of the truss rods is the most difficult part of building this flatcar. For this project I use<br />

relatively cheap 1.5mm welding rod, available from welding supply shops. Brass rod (0.0<strong>6”</strong>) can also be<br />

used. Two 2’-0” length’s or 1250mm will be required. Cut 4 rods 285mm (11.22”) to length. To bend the<br />

rods, measure 100mm (3.94”) in from each end and mark. Place the rod across 2 of the queen posts, the<br />

marks on the rod should be over the centres of the posts. Now remove the rod and using a pair of pliers,<br />

gently bend the rod down, using the marks as a guide to the bending point. Test fit the rod across the<br />

queen posts. The ends should just touch the underside of decking without lifting off the queen posts. Keep<br />

adjusting the rod till all 4 contact points are making contact with the car, as pictured. Bend the other 3<br />

remaining rods to shape. Note: the 2 inner truss rods may have to be trimmed to allow for the thickness of<br />

the lead weight, if installed. With all the rods bent to shape, place a small amount of 5 min. epoxy in the “u”<br />

shaped part of the queen post brackets and drop the newly formed truss rods into place. Make sure that<br />

the ends of the rods are hard up against the centre sill beams.

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