PGO G-Max (M2) servicemanual - Scootergrisen

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Dismantle the keel cover. Loosen 2(LH) & 2(RH) screws at the front upper section. Loosen 2(LH) & 2(RH) inner socket screws, dismantle the keel cover. Dismantle the LH & RH lower cover Loosen 4 tapping screws on the top of LH & RH lower cover Dismantle quick plastic screw(2 EA in each side)
Dismantle 1 tapping screw in the front side. Withdraw LH & RH lower cver. Dismantle other PP covers. Dismantle the license plate Push the middle of quick plastic screw. Loosen 2 screws at the rear of vehicle. Withdraw the license plate.
Page 1 and 2: SERVICE MANUAL Manufactured by Moti
Page 3 and 4: CONTENTS: Page Ⅰ.The specificatio
Page 5 and 6: 1.1 G-MAX 50 DIMENSION WEIGHT PERFO
Page 7 and 8: 1.3 G-MAX 150 DIMENSION WEIGHT PERF
Page 9 and 10: (1) The operation notice: 1.For par
Page 11 and 12: 2. 4T Engine (125/150 CC) NO Lockin
Page 13 and 14: (3) Lubrication instruction A. 2T E
Page 15 and 16: D.Wheel bearing Final transmission
Page 17 and 18: (5)Trouble shooting: 1.difficult st
Page 19 and 20: For 4T engine only: Oil level is no
Page 21 and 22: 4.Engine running unsmoothly (high s
Page 23 and 24: 6.Handlebar steering astrayed when
Page 25 and 26: 10.Fuel indication malfunction (a)w
Page 27 and 28: 11.The starting motor abnormal (a)S
Page 29 and 30: 12.No sparking Check and adjust Tro
Page 31 and 32: 3. Checking and Adjustment: (1)Regu
Page 33 and 34: wheel Rear Damper Transmission Elec
Page 35 and 36: Lamp system Horn, signal Lamp, refl
Page 37 and 38: (3)Cleaning air cleaner 1.Remove ai
Page 39 and 40: (6)Compression pressure measurement
Page 41 and 42: (9) Idle adjustment: Note: adjust i
Page 43 and 44: 4.1 Plastic part dismantle Overview
Page 45 and 46: Loosen 3(LH) & 3(RH) tapping screws
Page 47: Loosen 2 bolts of rear luggage comp
Page 51 and 52: (1) Lubrication system and oil pump
Page 53 and 54: 5.Assemble the oil pump. a. Assembl
Page 55 and 56: (4)Drive pulley, starter & clutch A
Page 57 and 58: 3.Remove the fixing nut of the clut
Page 59 and 60: 9.To assemble the driving pulley, p
Page 61 and 62: D. Starter dismantling 1.Dismantle
Page 63 and 64: c. Check driven spring free length:
Page 65 and 66: D. cylinder head, cylinder, and pis
Page 67 and 68: 9.Remove the Cylinder and the gaske
Page 69 and 70: 5.Remove the flywheel. 6.Remove the
Page 71 and 72: 3.Remove the 6 bolt in gear box cov
Page 73 and 74: E. Check for the flatness of cylind
Page 75 and 76: 4.Piston outer diameter measurement
Page 77 and 78: 8.Check connecting rod small end (1
Page 79 and 80: B. Troubleshooting. Engine noise: 1
Page 81 and 82: 4.Remove the carburetor. 5.Remove t
Page 83 and 84: E. Check the crankshaft: 1.measure
Page 85 and 86: (9)Carburetor, Reed Valve A: Carbur
Page 87 and 88: C. Dismantling carburetor 1.Remove
Page 89 and 90: 4. G-MAX 125/150 engine Dismantling
Page 91 and 92: Oil Pump Dismantling 1.Remove the r
Page 93 and 94: Measurement data Oil pump Troublesh
Page 95 and 96: (1) Drive pulley, starter clutch. d
Page 97 and 98: (C)Driving Pulley 1.Take off the sc
Page 99 and 100:
5.To assemble the driving pulley, r
Page 101 and 102:
D.Starter dismantle 1.Dismantle lef
Page 103 and 104:
c.Check driving spring free length.
Page 105 and 106:
A.Troubleshooting. If the cylinder
Page 107 and 108:
Check cam shaft Check the convex su
Page 109 and 110:
(6)Cylinder and piston A.Trouble sh
Page 111 and 112:
D.Dismantling a.Dismantling Cylinde
Page 113 and 114:
E.Installing Cylinder and piston a.
Page 115 and 116:
Dismantling AC generator 1. Dismant
Page 117 and 118:
(8)Final transmission mechanism A.
Page 119 and 120:
3.Remove the final reduction gear A
Page 121 and 122:
(9)Crankcase, Crankshaft: A. Disass
Page 123 and 124:
C.Data Clearance of connecting rod
Page 125 and 126:
(10)Carburetor: A.Troubleshooting.
Page 127 and 128:
Too much fuel in the engine 1.Air c
Page 129 and 130:
(C)The float nozzle 1.Dismantling R
Page 131 and 132:
C. Change the speedometer cable: 1.
Page 133 and 134:
(E)Front wheel 1.Remove the locking
Page 135 and 136:
(F)Front brake 1. Disassembling and
Page 137 and 138:
5.Disassembling and assembling the
Page 139 and 140:
C. Disassembling and assembling the
Page 141:
F. Rear absorber 1. Check the locki
Page 144 and 145:
D. Oil tank disassembling diagram:
Page 146 and 147:
(1)Troubleshooting: A. Recharge sys
Page 148 and 149:
2.Recharge Connection procedure: co
Page 150 and 151:
(3)Recharge system: A. Recharge sys
Page 152 and 153:
2.Check A.C. Generator a. Open the
Page 154 and 155:
(5)The starting system: 1.The wirin
Page 156 and 157:
Wiring diagram for M2-50 46
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PGO G-Max (M2) servicemanual - Scootergrisen

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