“DIAMANT” Special Products - DIAMANT Metallplastic GmbH

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Cast Iron and Ceram The PlasticMetal series consists of a liquid hardener and a powder containing metals, fillers and additives. Both components can be mixed in a free mixing ratio. As a result almost any viscosity from liquid to paste can be mixed with one package. Further advantages are the high chemical and thermal resistance. Due to the short curing time PlasticMetal is mostly used for smaller areas. The repair spots can be machined after half an hour. PlasticMetal Ceram is a special grade for highly wear resistant repairs. <strong>DIAMANT</strong> offers a great variety of further metal powders and special hardeners to meet individual requirements (see technical brochure). Technical Data 1) Consistency liquid to paste Mixing ratio Powder/Hardener liquid Weight free! (min. 2 parts metal powder) Specific weight g / cm 3 depending on the mixing ratio 1.2 - 5 Pot life 20°C /min. 10 - 20 Curing time (full load) 20°C / h 2 Compressive strength N/mm² ca. 160 Bending strength N/mm² 95 Tensile strength N/mm² 86 Hardness Shore D after 48 h 85 - 92 Temperature resistance °C with hardener liquid WF up to +250°C continuous load Colour metallic or white (Ceram) Shelf life Month 12 1) The values represent average values. ® -18-
Dichtol is a one component ready-for-use liquid with the unique property to seal microporosities and hairline cracks without pressure or vacuum. Dichtol is simply applied by brushing, spraying, dipping or filling the item to be impregnated. As Dichtol seals inside, the surface film can be removed without loss of tightness. Consequently, Dichtol is the ideal material for the impregnation/sealing of parts which are subjected to severe chemical and mechanical conditions on the surface. Dichtol Standard seals porosities up to 0.1 mm; Dichtol Macro up to 0,5 mm. The WF-grade has an improved thermal resistance. Dichtol HTR is resistant up to 500°C continuous load. HTR is the only grade which requires annealing at 250°C for a few hours after application. Dichtol is being used in the industry for decades. It has been approved by a lot of classification societies as well as public and private research and test institutes. Technical Data Properties General purpose Higher thermal resistance Standard WF WF Macro HTR Higher thermal resistance combined with larger pores -19- Extreme thermal resistance Maximum size of the porosities 0,1 mm 0,1 mm 0,5 mm 0,1 Maximum continuous thermal load - 170 to 120°C - 170 to 200°C - 170 to 200°C - 170 to 500°C Application by Dipping Brushing Filling Spray can Dipping time [min] to 5 mm wall thickness 5-10 mm wall thickness 10-15mm wall thickness > 15 mm Y Y Y Y 4 8 13 30 Surface dry after [min] 1 1 5 - Cure time to 5 mm wall thickness 5-10 mm wall thickness 10-15mm wall thickness > 15 mm Viscosity at 20°C DIN 53211 (4 mm nozzle) Light / full load 4 / 24 8 / 24 13 / 48 24 / 48 Y Y Y Y 4 8 13 30 Light / full load 4 / 24 8 / 24 13 / 48 24 / 48 Y Y Y N 6 10 15 40 Light / full load 6 / 24 10 / 24 15 / 48 24 / 48 Y Y Y N 10 15 20 30 1 h after dipping anneal at 250°C for 3 h 10-12 14-16 20-22 12-14
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Page 3 and 4: 2. Repair of pitching in a corroded
Page 5 and 6: 7. DIAMANT pressure tests of UltraM
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Page 11 and 12: Prüfmuster mit großem Durchmesser
Page 13 and 14: Principle of measuring the maximum
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“DIAMANT” Special Products - DIAMANT Metallplastic GmbH

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