ProtectION+ leaflet - Saint-Gobain Performance Plastics Foams
ProtectION+ leaflet - Saint-Gobain Performance Plastics Foams
ProtectION+ leaflet - Saint-Gobain Performance Plastics Foams
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Thermal, elecTrical & mechanical<br />
ProTecTion of BaTTery Packs & cells
inTerface maTerial Technology...<br />
Cushioning<br />
Protect the performance and improve the operating life of<br />
pouch cells.<br />
PF40 : Micro-cellular Polyurethane Foam<br />
SF50 : Silicone Foam<br />
Li-Ion Pouch Cell<br />
Battery<br />
Module<br />
Cooling Plate<br />
Aluminum<br />
Heat Sink<br />
Li-Ion Pouch Cell<br />
Thermal Management<br />
Protect modules and packs against electrical<br />
shorts and overheating with our<br />
Dual-Purpose Layer solutions.<br />
DPL 1.0 : Silicone coated fabric<br />
DPL 1.3 : Solid silicone rubber<br />
DPL 1.6 & DPL 3.0 : Silicone gap filler<br />
Multi-Purpose<br />
Protect cylindrical cells, modules and packs against<br />
electrical shorts, overheating and vibration with<br />
our unique, multi-purpose sponge.<br />
MPS : Multi-Purpose silicone Sponge<br />
Sealing<br />
Protect battery packs from external environment hazards.<br />
DYNAFOAM 7440FC : Automated Foam-In-Place gasket<br />
SF12 : Silicone Foam gasket<br />
Battery<br />
Case Top<br />
Battery<br />
Case Bottom<br />
Thermal Insulation<br />
Protect battery packs from external<br />
temperature variations.<br />
HPI 40.0 : High-<strong>Performance</strong> Insulation<br />
moulded composite fibers<br />
SF12 : Silicone Foam
Cushioning<br />
PROTECT the performance and improve the operating life of pouch cells.<br />
Properties and Benefits :<br />
PF40 and SF50 ensure a stable Compression Force Deflection<br />
(CFD) over a wide range of compression rate (%), which makes it<br />
possible to compensate for battery cells’ expansion and design<br />
tolerances.<br />
Over battery’s lifetime the foams maintain their properties (very<br />
low Compression-Set and high Resiliency), even under extreme<br />
conditions of temperature and compressive force.<br />
With those properties, they are able to maintain an optimal<br />
range of pressure on cells and maintain thermal contact between<br />
cells and heat sink.<br />
Moreover, PF40 and SF50 protect your cells against shocks and<br />
vibrations, increasing the battery pack safety. They are standard<br />
products whose properties (like CFD behavior) can be adapted to<br />
your design and technical requirements.<br />
If you need a flame retardant interface, SF50 is listed UL94 V0.<br />
Thermal Management<br />
PROTECT batteries against overheating and electrical shorts.<br />
Properties and Benefits:<br />
Our DPL solutions offer a wide range of Thermal Interface<br />
Materials (TIM), ranging from very soft gap pads to firm silicone<br />
rubbers to coated fabrics.<br />
DPL products offer an excellent thermal conductivity, ranging<br />
from 1.0 to 3.0 W/mK, according to ASTM D5470 and ASTM<br />
E1530. They thus enhance interface heat transfer and aid battery<br />
to cool down. Moreover, they are able to homogenize temperatures<br />
across the cells and hence improve battery life time.<br />
In addition to this, DPL products offer an outstanding electrical<br />
isolation (greater than 5 kV/mm), which makes it possible to<br />
protect your cells against any electrical short hazards, improving<br />
greatly the battery pack safety.<br />
DPL products are all flame retardant, most of them being UL94<br />
V-0.<br />
To better meet your needs, they are also offered with reinforcement<br />
options.<br />
Products :<br />
PF40 : Micro-cellular Polyurethane Foam<br />
SF50 : Silicone Foam<br />
Li-Ion Pouch Cell<br />
Battery<br />
Module<br />
Cooling Plate<br />
Aluminum<br />
Heat Sink<br />
Li-Ion Pouch Cell<br />
Products :<br />
DPL 1.0 : Silicone coated fabric<br />
DPL 1.3 : Solid silicone rubber<br />
DPL 1.6 & DPL 3.0 : Silicone gap filler
Multi-Purpose<br />
PROTECT batteries against vibration, overheating and electrical shorts.<br />
Properties and Benefits :<br />
MPS is a unique compression sponge (conformable interface<br />
material) which combines 3 major properties :<br />
1) It has a very low Compression Set / high resiliency, and it<br />
maintains those properties over battery lifetime, even under<br />
extreme conditions of temperature and compression.<br />
2) It offers an efficient thermal conductivity and makes it<br />
possible to improve cooling efficiency between uneven surfaces.<br />
It is able to homogenize temperatures along the battery cells and<br />
hence improve battery life.<br />
3) It acts as a good electric insulator and thus protect your<br />
battery cells against shorts.<br />
MPS is flame retardant (UL94 V0).<br />
Sealing<br />
PROTECT battery packs from external environment hazards.<br />
Properties and Benefits:<br />
Our sealing solutions for battery packs offer outstanding water<br />
tightness, by sealing out moisture and dust. A very efficient air &<br />
water seal is already achieved at only 30 % compression rate.<br />
DYNAFOAM and SF12 show a low water absorption and a low<br />
Compression-Set (high resiliency), and this over a wide service<br />
temperature range. They offer some harder or softer versions to<br />
better meet your needs.<br />
Thanks to its unique Foam-In-Place system, DYNAFOAM makes it<br />
possible to enhance deeply your productivity for large volume<br />
applications.<br />
Thermal Insulation<br />
PROTECT battery packs from external temperature variations.<br />
Properties and Benefits :<br />
HPI 40.0 brings a very low thermal conductivity (< 0.040 W/mK)<br />
even at small thicknesses. It is very light and easy to assemble. It<br />
has low oil and water absorption, and can be molded into 3D<br />
shapes desired by the customer.<br />
If you need a flame retardant interface, SF12 is UL94 V0 listed.<br />
Our solutions insulate the battery pack from external<br />
temperature variations, which enables to save battery energy<br />
and improve its autonomy. Moreover, by minimizing the effect<br />
of extreme temperatures which can occur in summer or<br />
wintertime, they improve battery lifetime.<br />
Products :<br />
MPS : Multi-Purpose silicone Sponge<br />
Products :<br />
Cylindrical<br />
Cells<br />
Cooling plate,<br />
tube, casing<br />
or heat sink<br />
DYNAFOAM® 7440FC : Robotically applied, Foam-In-Place<br />
gasket<br />
SF12 : Silicone foam gasket<br />
Battery<br />
Case Top<br />
Products :<br />
HPI 40.0 : High performance insulation moulded<br />
composite fibers<br />
SF12 : Silicone Foam<br />
Battery<br />
Case Bottom
ProducT daTa charT<br />
UL Listing Availability<br />
Temperature<br />
Range, °C (°F)<br />
Dielectric Strength<br />
volts/mm (volts/mil)<br />
Thermal Conductivity<br />
(W/mK)<br />
Thickness<br />
mm (in)<br />
Cushioning Support<br />
1,200 mm rolls, or die-cuts<br />
-40 to +70<br />
(-40 to +158)<br />
0.086 1,900 (50)<br />
1.25 to 4.0<br />
(.05 - .16)<br />
Micro-cellular<br />
Polyurethane Foam<br />
PF40<br />
UL 94 V-0 914mm wide rolls, or die-cuts<br />
-50 to +205<br />
(-58 to +400)<br />
0.061<br />
1.6 to 12.7<br />
(1/16 - 1/2)<br />
SF50 Silicone foam<br />
... for BaTTery Pack engineering & ProTecTion<br />
UL Listing Availability<br />
Temperature<br />
Range, °C (°F)<br />
Thermal Impedance,<br />
°C in²/W<br />
Dielectric Strength<br />
volts/mm (volts/mil)<br />
Thermal Conductivity<br />
(W/mK)<br />
Thickness<br />
mm (in)<br />
Support<br />
Thermal<br />
Management<br />
UL 94 V-0 457mm wide rolls, or die-cuts<br />
-62 to +205<br />
(-80 to +400)<br />
0.71<br />
(300psi)<br />
DPL 1.0 Silicone coated fabric 0.45 (.018) 1.0 20,000 (500)<br />
UL 94 HB 457mm wide rolls, or die-cuts<br />
-60 to +205<br />
(-76 to +400)<br />
1.25<br />
(300psi)<br />
1.3 > 9,800 (250)<br />
0.64 to 1.60<br />
(.025 - .062)<br />
DPL 1.3 Silicone rubber<br />
UL 94 V-0 609X609mm, or die-cuts<br />
-55 to +200<br />
(+67 to +392)<br />
1.72<br />
(30% compression)<br />
1.6 > 9,800 (250)<br />
0.5 to 6.4<br />
(.020 - .250)<br />
DPL 1.6 Silicone gap filler<br />
UL 94 V-0 609x609mm, or die-cuts<br />
-55 to +200<br />
(+67 to +392)<br />
1.05<br />
(30% compression)<br />
3.0 > 9,800 (250)<br />
0.5 to 6.4<br />
(.020 - .250)<br />
DPL 3.0 Silicone gap filler<br />
UL Listing Availability<br />
Temperature<br />
Range, °C (°F)<br />
Thermal Impedance,<br />
°C in²/W<br />
50% compression<br />
Dielectric Strength<br />
volts/mm (volts/mil)<br />
Thermal Conductivity<br />
(W/mK)<br />
Thickness<br />
mm (in)<br />
Multi-Purpose Support<br />
914x914mm, 914mm wide rolls,<br />
or die-cuts<br />
UL 94 V-0<br />
-73 to +260<br />
(-99 to +500)<br />
5<br />
(measured on 3.2mm)<br />
0.4 to 0.86 > 3,900 (100)<br />
0.8 to 6.4<br />
(1/32 - 1/4)<br />
Multi-purpose<br />
silicone sponge<br />
rubber<br />
MPS<br />
UL Listing Availability<br />
Temperature<br />
Range, °C (°F)<br />
Water absorption<br />
(%)<br />
Compression Set<br />
(%)<br />
Thickness<br />
mm (in)<br />
Sealing Support<br />
Custom height<br />
-40 to +125<br />
(-40 to +257)<br />
up to 6 < 15 < 10<br />
Mono-component<br />
Foam-In-Place gasket<br />
DYNAFOAM<br />
7440FC<br />
< 3.2 : 9 m rolls<br />
> 3.2 : 4.5m rolls<br />
UL 94 V-0<br />
-50 to +205<br />
(-58 to +400)<br />
< 10<br />
1.6 to 12.7<br />
(1/16 - 1/2)<br />
SF12 Silicone Foam tape<br />
UL Listing Availability<br />
Temperature<br />
Range, °C (°F)<br />
Water absorption<br />
(%)<br />
Thermal Conductivity<br />
(W/mK)<br />
Thickness<br />
mm (in)<br />
Support<br />
Thermal<br />
Insulation<br />
Custom shape<br />
-40 to +125<br />
(-40 to +257)<br />
< 0.040 Pass standard tests<br />
5 to 30<br />
(0.2 to 1.18)<br />
Moulded thermal<br />
insulation<br />
HPI 40.0<br />
< 3.2 : 9 m rolls<br />
> 3.2 : 4.5m rolls<br />
UL 94 V-0<br />
-50 to +205<br />
(-58 to +400)<br />
0.061<br />
1.6 to 12.7<br />
(1/16 - 1/2)<br />
SF12 Silicone Foam tape<br />
Note : Other thicknesses available upon request. Minimum order quantities may apply.
July 2012<br />
<strong>Saint</strong>-<strong>Gobain</strong> in the Electric Vehicle Market<br />
Nearly 350 years of history, marked by technical revolutions and commercial successes, has made<br />
<strong>Saint</strong>-<strong>Gobain</strong> an ever-present industry player, today in the top 100 biggest companies worldwide.<br />
<strong>Saint</strong>-<strong>Gobain</strong> <strong>Performance</strong> <strong>Plastics</strong> has been present for more than 40 years in the automotive<br />
A worldwide presence, with a local support<br />
industry, with Bonding & Sealing solutions for door modules, HVAC, emblems, wheel weights, etc.<br />
We now provide the widest portfolio for Battery Interface Materials.<br />
<strong>Saint</strong>-<strong>Gobain</strong> <strong>Performance</strong> <strong>Plastics</strong>’ materials offer cost efficient, reliable and safe solutions for<br />
thermal, electrical and mechanical protection of battery packs and cells.<br />
<strong>Saint</strong>-<strong>Gobain</strong> <strong>Performance</strong> <strong>Plastics</strong><br />
North & South America<br />
One Sealants Park<br />
Granville, New York 12832, USA<br />
Tel. (800)724.0883<br />
Fax (1)518.642.2793<br />
14 McCaffrey St.<br />
Hoosick Falls, New York 12090-0320<br />
Tel: (518) 686-7301<br />
Fax: (800) 562-8479, (518) 686-4840<br />
R. Antonio Matheus Sobrino, 120<br />
Vinhedo – SP Brazil<br />
CEP: 13.280-000<br />
Tel. (55)19.2127.8532/8530<br />
Fax (55)19.2127.8540<br />
Europe<br />
Avenue du Parc 18<br />
4650 Chaineux, Belgium<br />
Tel. (32)87.32.20.11<br />
Fax (32)87.32.20.51<br />
13 Earlstrees Road<br />
NN17 4NP Corby, Northants<br />
Great Britain<br />
Tel. (44)1536.276.000<br />
Fax (44)1536.203.427<br />
sgppl.chaineux@saint-gobain.com<br />
www.protectionplus.saint-gobain.com<br />
Asia<br />
6th Fl, Fuchu South Building<br />
1-40 Miyamachi, Fuchu-city,<br />
Tokyo 183-0023<br />
Japan<br />
Tel: (81)42.352.2104<br />
Fax:(81)42.358.2887<br />
13th Fl Dongshin Bldg.<br />
141-28 Samsun-Dong<br />
Kangnam-Ku, Seoul 135-090, Korea<br />
Tel. (82)2.508.8200<br />
Fax (82)2.554.1550<br />
Suite 1203,<br />
147 Chienkwo North Road, Section 2<br />
Taipei, Taiwan<br />
Tel. (886)2.2503.4201<br />
Fax (886)2.2503.4202<br />
1468 Kun Yang Road<br />
Minhang Development Zone<br />
Shanghai 200245<br />
Tel. (86)21.5472.1568<br />
Fax (86)21.5472.2378<br />
Kuala Lumpur Office<br />
N°50, Jalan PJS 11/20<br />
46150 Petaling Jaya<br />
Malaysia<br />
Tel. (60) 3.5636.4082<br />
Fax (60) 3.5636.4099<br />
Devanahalli Road,<br />
Via Old Madras Road<br />
Bangalore 560 049<br />
India<br />
Tel. (91)80.2847.2900<br />
Fax (91)80.2847.2616<br />
Limited Warranty: For a period of 6 months from the date of first sale, <strong>Saint</strong>-<strong>Gobain</strong> <strong>Performance</strong> <strong>Plastics</strong> Corporation warrants this product(s) to be free<br />
from defects in manufacturing. Our only obligation will be to provide replacement product for any portion proving defective, or at our option, to refund<br />
the purchase price thereof. User assumes all other risks, if any, including the risk of injury, loss or damage, whether direct or consequential, arising out of<br />
the use, misuse, or inability to use this product(s). SAINT-GOBAIN PERFORMANCE PLASTICS DISCLAIMS ANY AND ALL OTHER WARRANTIES, EXPRESSED OR<br />
IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.<br />
NOTE: <strong>Saint</strong>-<strong>Gobain</strong> <strong>Performance</strong> <strong>Plastics</strong> Corporation does not assume any responsibility or liability for any advice furnished by it, or for the performance<br />
or results of any installation or use of the product(s) or of any final product into which the product(s) may be incorporated by the purchaser and/or user.<br />
The purchaser and/or user should perform its own tests to determine the suitability and fitness of the product(s) for the particular purpose desired in any<br />
given situation.<br />
<strong>ProtectION+</strong> is a registered trademark.