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46<br />

Theory and Practice<br />

Generators:<br />

Size Counts By<br />

When forced with the option<br />

to use portable generators<br />

for live production, there are<br />

aspects that most sound engineers<br />

do not understand. While install power<br />

connections are reasonably lightly<br />

loaded for the audio watts provided,<br />

the nature of the current demands<br />

will vary with the music intensity of<br />

the performance and needs to be<br />

considered with portable power.<br />

Yes, there are stories of success<br />

using small generators designed for<br />

the RV and household emergency<br />

power markets; these scenarios are<br />

very conscious of the limitations and<br />

the gear is minimal to do the gig. A<br />

typical rock ‘n’ roll show, even with<br />

local talent production standards<br />

and modest audience, can draw tens<br />

of thousands of “peak” watts during<br />

the course of the event. No gennycart<br />

I know of would survive that kind<br />

of show; and if the constant breaker<br />

tripping doesn’t get you, the possibility<br />

of equipment damage due to<br />

under voltage and under frequency<br />

is likely.<br />

Understanding the Load T P<br />

So, how do you size a generator?<br />

Well, a fair and conservative assessment<br />

of the power “loading” needs<br />

to be done. Audio equipment like<br />

mixing consoles, signal processing<br />

and wireless equipment are the easy<br />

items because they mostly draw consistent<br />

current at 120 volts AC. But<br />

audio power amplifiers are where<br />

things get difficult. The good news<br />

is that the higher frequency audio<br />

signals are filtered by the power supplies<br />

within the amplifiers and just<br />

the amplitudes of the signals are<br />

brought back as power supply demand.<br />

So, the amplifiers will draw<br />

based on the loudness demands<br />

throughout the show.<br />

For instance, subwoofer power<br />

amplifiers will draw power in impulses<br />

as each kick drum hit occurs and<br />

bass guitar note attack sounds. The<br />

power distribution will see an ampere<br />

or two continuously with 10 ampere<br />

or more impulse draws to replenish<br />

in the internal amplifier power supply<br />

as the source material demands.<br />

The midrange and high frequency<br />

power amplifiers also have the same<br />

crescendo demands, but typically the<br />

impulses are wider and less intense.<br />

Given all the amplification with each<br />

amp’s internal power supply needing<br />

replenishment with the source audio,<br />

the power distribution and portable<br />

generator peak/average demands<br />

vary a lot.<br />

Genny Design T P<br />

Generator designers are not dumb<br />

engineers, and they do understand<br />

that some load tasks will require a<br />

lot of peak current demand with lower<br />

average demand. To accomplish<br />

the provision for peaks, the electric<br />

AC generator transfers the electrical<br />

demand back as resistance to shaft<br />

rotation of the generator’s armature.<br />

To counter this variable mechanical<br />

problem, a beefy “flywheel” is<br />

NOVEMBER 2008 www.fohonline.com<br />

employed. The flywheel stores rotational<br />

energy and keeps the generator<br />

shaft moving at constant speed<br />

(nearly) as the generator varies its<br />

torque demands. There are two ways<br />

to deal with kind of loading. One is<br />

to design AC generator systems for<br />

“show power,” in which variable loading<br />

is a given and the sufficiently<br />

oversized flywheel is provided to ensure<br />

the voltage and frequency are<br />

stable for the event. The other way is<br />

to just choose a larger-than-required<br />

AC generator to oversize the flywheel<br />

and everything else.<br />

A portable generator also uses a<br />

diesel or gas engine as the energy<br />

source. But just like driving a vehicle<br />

using the accelerator pedal, engine<br />

response can be hundreds of milliseconds,<br />

which is slow compared to<br />

the load demands. That is why the<br />

flywheel effect is essential to power<br />

regulation while waiting for the engine<br />

to sense shaft speed slowing<br />

and to add fuel to speed up back to<br />

normal.<br />

To be honest, the best practice on<br />

genny selection is to do both items<br />

when specifying a generator for a<br />

gig. Ask for both a “showpower” generator,<br />

and more power capacity than<br />

is required to produce the show. Besides,<br />

you may get stage lighting and<br />

concession loading if the promoter is<br />

not aware.<br />

Practice T P<br />

In practice, a good rule of thumb<br />

is to compute your audio loading at<br />

MarkAmundson<br />

maximum capability and then double<br />

that value. For example, my rig offers<br />

about 10 kW at <strong>FOH</strong> and a similar value<br />

to the stage monitors, but I will<br />

specify a 45 kW to 50 kW showpower<br />

generator or more for outdoor gigs.<br />

Not only do most showpower generators<br />

have extra engine muffling for<br />

quiet backstage operation, but the<br />

design is conservative for live audio<br />

work.<br />

Stage lighting can work with you<br />

or against you if tacked on to the<br />

same generator. Today’s actively lit<br />

shows routinely go from very dim to<br />

very intense lighting (e.g. audience<br />

blinders) to accent the performance.<br />

If you are on the edge on either generator<br />

capacity or using a generator<br />

with not much ability to keep voltage<br />

or frequency stable, then adding<br />

some constant stage wash lighting<br />

will help lower the peak loading with<br />

respect to average loading. My advice<br />

is to always error on the side of<br />

plenty of genny power.<br />

STAGING • LIGHTING • SOUND<br />

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