Dear Machine name : ACR2P Estimation Approval ... - Gobizkorea
Dear Machine name : ACR2P Estimation Approval ... - Gobizkorea
Dear Machine name : ACR2P Estimation Approval ... - Gobizkorea
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AuthorReviewConfirm<br />
2 . . .<br />
3 . . .<br />
■ <strong>Estimation</strong><br />
□ <strong>Approval</strong><br />
□ Confirmation<br />
Torch head for an oxgeny<br />
<strong>Dear</strong><br />
<strong>Machine</strong> <strong>name</strong> :<br />
<strong>ACR2P</strong><br />
20- Jul- 11<br />
1 . . .<br />
No Edit date Modifications<br />
Modifier / / /
1. Outline<br />
A portable automatic pipe cutting robot is a new concept product designed to<br />
combine the best of both CNC Pipe Profile Cutting <strong>Machine</strong>s (extensive cutting<br />
capacity and accuracy) and portable pipe cutter (convenience of portability and cost<br />
efficiency), in order to take advantage of the strengths as well as make up for the<br />
weaknesses of both systems.<br />
1)<br />
Portable, lightweight, and integrated CNC pipe profile cutting system<br />
This system uses a portable, lightweight, and integrated 2- axis robot which allows<br />
you to perform the pipe cutting work regardless of the site conditions.<br />
2)<br />
Automatic Pipe Profile Cutting<br />
This system identifies the connection shapes of the steel pipes used in pipe<br />
structures or pipe laying to automatically cut the pipes.<br />
3)<br />
Automatic control of cutting speed<br />
For a given machining operation, the cutting speed will remain automatically<br />
constant for most situations depending on outside diameter, thickness, and cutting<br />
angles.<br />
4)<br />
Lever system that is easy to detach<br />
This system allows more convenient operation due to the lever system that makes it<br />
easier to attach the robot to/ from the steel pipes.<br />
5)<br />
Data transmission by wireless Ethernet<br />
This system uses wireless Ethernet to transmit data needed to operate the robot.<br />
The wireless design increases the convenience of portability and simplify the<br />
maneuverability of the robot.<br />
6)<br />
Interactive program that allows intuitive operation<br />
This system allows the operator to easily recognize and enter the required cutting<br />
shape into the program, which will improve the operational efficiency as well as the<br />
operational convenience.<br />
7)<br />
Remote diagnostic capability<br />
Our service technician can diagnose and suggest solutions to any problems a<br />
customer may experience with the robot, using the remote diagnostic program<br />
regardless of where he/ she is.<br />
(However, this diagnostic service may not be supported if the required environment<br />
is not properly provided in the customer's site)
2. Technical Specifications<br />
Unit<br />
Spec.<br />
Effective pipe diameter<br />
Modes of Cutting<br />
-<br />
(139.8mm , 5")<br />
-<br />
Standard<br />
Flame<br />
Plasma<br />
# 1 5 ~ 12<br />
Remark<br />
※1<br />
Pipe thickness<br />
mm<br />
Flame<br />
# 2 12 ~ 25<br />
# 3 25 ~ 40<br />
# 4 40 ~ 50<br />
-<br />
Depend on plasma cutter<br />
≥ 125A<br />
Cutting speed<br />
mm/ min<br />
Flame<br />
Plasma<br />
0 ~ 600<br />
0 ~ 1500<br />
Cutting range<br />
mm<br />
Standard<br />
Long Type<br />
410<br />
※2<br />
※3<br />
760 ※4<br />
Cutting shape<br />
-<br />
branch<br />
trunk<br />
≤ 45˚<br />
Combustive gas<br />
-<br />
Oxygen<br />
Combustive gas pressure<br />
Weight<br />
Mpa<br />
kg<br />
max 1.5 (15kgf/ cm2)<br />
23 (w.o torch head)<br />
V I I,<br />
Power<br />
Power capacity<br />
-<br />
-<br />
AC200/ 220V ± 10%, 50/ 60Hz ± 1Hz<br />
400W<br />
※1 Plasma is User Scope.<br />
※2 For detailed spec, refer to the performance of frame torch of each manufacturer.<br />
※3 Cutting speed is automatically controlled according to cutting thickness.<br />
※4 This is a special accessory and only for processing the upper part of trunk.
Remark<br />
cases, may be excluded. : 10MT some<br />
3. The scope of supply<br />
No<br />
Item<br />
Unit<br />
Q'ty<br />
1 The body of APC Robot Set 1<br />
2 Touch Net- PC include in CAM EA 1<br />
3 Torch head for an oxgeny Set 1<br />
In<br />
4 A Cable for power supply EA 1 Length<br />
5<br />
Frame torch<br />
(# 1,Provided by the company)<br />
EA 1<br />
6 Tool for maintenence Set 1<br />
7<br />
Waterproof hard case for moving and<br />
storage<br />
PC 1
Selection<br />
Need ■ Not need □<br />
Need ■ Not need □<br />
4. Special accessories<br />
No<br />
Name and Spec<br />
1<br />
Long Type ARM<br />
This extends the Y axis feed to 760 mm and increases the work<br />
range on trunk.<br />
Please refer to the below table for the detailed range.<br />
2<br />
Small- diameter automatic centering unit<br />
This is a guide ring to process small- diameter pipes less than the<br />
standard spec 125A(5"). When equipped with this ring, process<br />
can be made more than 50A (2").<br />
Please contact us for the details.<br />
When a small- diameter is selected, the gear rate of the standard<br />
one is changed.<br />
3<br />
Plasma Kit<br />
In order to use plasma, torch head and interface signal cable are<br />
fully provided.<br />
Separate discussion is necessary for the maker and spec of plasma.<br />
□ Need<br />
■ Not need<br />
need Not ■ Need □<br />
4<br />
Work Stand<br />
It is designed to put pipes on the stand for convenient work and<br />
provided in one set with two pieces.<br />
The maximum size for safe installation is limited to 600A.<br />
Please contact us for the details.
Joint Branch Pipe Spec (Rb) Allowed cross hatch angle (Psi)<br />
type Long Type 125A 69.9mm ≥20˚ ≥10˚ 150A 82.6mm ≥25˚ ≥12˚ Standard<br />
108.15mm ≥30˚ ≥16˚ 250A 133.7mm ≥40˚ ≥20˚ 300A 159.25mm ≥55˚ ≥25˚ 200A<br />
177.8mm ≥60˚ ≥30˚ 400A 203.2mm ≥75˚ ≥35˚ 350A<br />
228.6mm ≥40˚ 550A 279.4mm ≥50˚ 600A 304.8mm N/A ≥55˚ 450A<br />
Remark<br />
5<br />
Non- motorized turning roller<br />
This is an auxiliary equipment that makes the work more<br />
convenient by putting target pipes on turning roller and this device<br />
needs no power source because it spins the pipes on turning<br />
roller with robot's rotatory power.<br />
- Applicable pipes: 125A(5") ~ 600A(24")<br />
- Live load: 1.5 Ton<br />
Please contact us for the details.<br />
Allowed cross hatch angle for arm when making diagonal cross cutting on<br />
trunk<br />
Need ■ Not need □<br />
※ Allowed
T-joint end cuts Slant joint end cuts Elbow pipe joints Off-shore joint<br />
Straight end cuts Miter end cuts Y-joint end cuts Slot joint<br />
Off-center joints Off-center slant Crossing joint Rectangular hole<br />
5. Cutting shape<br />
5.1 Branch cutting shape<br />
5.2 Trunk cutting shape<br />
4.3 Other cutting shape<br />
Development request for other cutting shapes can be responded.<br />
Please contact us.
Remark<br />
and replaced by the company Provided<br />
by the company Provided<br />
or purchased from open market.<br />
company. the by Provided<br />
by the company or purchased from open Provided<br />
market.<br />
6. Expendables<br />
No<br />
Name and Spec<br />
1<br />
Magnetic Roller<br />
Replacement should be made in 1000 Hr. When replaced, both<br />
rollers should be replaced.<br />
I set of roller consists of two pairs.<br />
In principle, replacement of the rollers shall be made only by our<br />
company and old rollers shall be replaced and withdrawn.<br />
If there is any damage on the components such as roller bolt,<br />
replacement or maintenance service shall not be provided.<br />
2<br />
Arm Module's Slide pack<br />
It shall be replaced according to user's judgment because it is<br />
depending on usage environment.<br />
3<br />
Power supply cable<br />
Please contact us for the details.<br />
Power supply cable shall be purchased and/ or replaced according<br />
to user's judgment.<br />
Length: The cable of 15MT and 20MT other than the standard<br />
10MT can be provided separately.<br />
4<br />
Other Spare Parts<br />
It shall be replaced according to user's judgment because it is<br />
depending on usage environment.<br />
Please contact us for the details.
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