FluClean Fluidized Bed Cleaning System PERFECT ... - Gobizkorea

FluClean Fluidized Bed Cleaning System
PERFECT CLEAN
SAFETY
LOW COST
GREEN CLEANING
Nowadays, most industries using organic substance like plastic, paint, powder coating or rubber
have been developing these materials for their purpose. Consequently, modern plastics and
coatings bond to surfaces of hardware and it is very difficult to remove these contaminations from
metal parts and hardware at some stage of its production process.
They also demand many unhealthy and costly labor hours, damage or deform costly parts and
result in air and water pollution.
Therefore, traditional cleaning and stripping methods are no longer adequate and so Fluclean is
appeared to meet a lot of demands such as high cleaning quality, safety, low cost and
environmental friendly.
The FluClean removes all polymeric residues and organic contaminations of followings.
■ Spinnerets, Nozzles, Spinpacks, Breaker Plates, Screws, etc. in Fiber industry
■ Valves, Pumps & pipes, etc. in Chemical industry
■ Gratings, Hangers, etc. in Paint industry

PRINCIPLE
FluClean Basic Scheme Fluidized Bed Technology employs
pyrolysis to decompose coatings from the
metal substrates.
The cleaning process starts instantly.
The FluClean Fluid Bed System consists
of a cleaning furnace with a retort and an
afterburner.
The retort is filled with aluminum oxide
fluidized by compressed air and the typical
cleaning temperature for thermal oxidizing
process can be adjusted between 420 °C
and 520°C depends on the characteristic
of polymer.
The parts to be cleaned are placed into a
special basket and immersed into the
retort.
The conversion of carbon to carbon dioxide takes place within the retort during the process.
With the inherent operating characteristics of FluClean Fluidized Bed Furnaces, limiting oxygen is
present in the fluidized bed for controlled carbon conversion.
Under set temperature and the oxygen of the fluidization air, the contaminations are oxidized and
removed as off-gas. The off-gas is exhausted and sent to the afterburner.
The carbon remained in small capillaries is changed into carbon dioxide and exhausted.
After cleaning process, the operator can find the bright parts and the parts are sent to the postcleaning
process, if needed.
The function of aluminum oxide as fluidized medium is for only heat transfer and never makes any
abrasion or damage to the parts. The aluminum oxide still lasts and used for a long time.
The average cleaning cycle is an order of magnitude shorter than traditional ovens due to the
superior heat transfer characteristics of the fluid bed.
ADVANTAGES
PERFECT
SAFETY
LOWEST
GREEN
OTHERS
100% cleaning result at every batch
Absolutely safe to operator
Low operation & maintenance cost
Environmentally-friendly technology with state-of-the-art Afterburner
Short cleaning cycles
No damage to parts due to homogenous heat dispersion
Easy to operate
The patented FluClean Fluidized Bed Technology makes the perfect cleaning quality, short cleaning
cycle, operator safety & friendliness, absolutely no damage to parts and clean environment without
air pollution possible. It could be the first and very surprised experience.

OFF-GAS CLEANING IN AFTERBURNER
According to air pollution laws and regulations, no off gas is allowed to be exhausted to the
atmosphere before being treated.
The burnt off-gas coming from the cleaning furnace contains organic and inorganic substances
and so the off-gas is sent to the thermal afterburner via cyclone. The off gas is burnt again at
combustion chamber of afterburner by a constant flame (above 650°C) and its temperature can be
reached to around 1000°C.
During the process, the off gas can be cracked completely and cooled down again around 80°C
by water cooler for operator safety and comes out to the air by exhaust blower.
After thermal afterburner, operator does not need to afraid of any air pollution.
APPLICATIONS
SYNTHETIC FIBER INDUSTRY
Spinnerets, Nozzles, Spinpacks, Breaker Plates, Screws, etc.
CHEMICAL INDUSTRY
Molds, extrusion screws, polymer pumps, filters, dies, breaker
plates, mixing trays, valves, pumps, pipes, etc.
PAINT INDUSTRY
Hooks, frames, jigs, grates, reject parts, and baskets etc.

MODEL AND TECHNICAL DATA
FluClean Fluidized Bed Cleaning Furnace is available in 2 different designs in retort to fully comply
with your particular cleaning demands.
AFR Series has rectangular retort and AFC Series has cylindrical retort.
Model
Retort
mm
Bath
load
L
Air consumption
Nm³/hr
Electrical consumption
KW
connection operation heat-up operation
External dimensions
mm
AFR 1 300 x 300 x 400 14 420 160 8 4 1000 x 650 x 1000
AFR 2 300 x 500 x 400 24 700 260 10 7.2 1000 x 850 x 1000
AFR 3 300 x 700 x 400 34 970 370 12 9.6 1000 x 1050 x 1000
AFC 121 φ 300 x 400 11 18.7 7.6 6 4.8 700 x 1000 x 1100
AFC 122 φ 300 x 600 17 18.7 7.6 7.2 5.8 700 x 1000 x 1300
AFC 163 φ 400 x 750 38 33.1 13.4 10.8 8.7 890 x 1190 x 1450
AFC 164 φ 400 x 1000 50 33.1 13,4 14.4 11.6 890 x 1190 x 1700
AFC 203 φ 500 x 750 59 52.4 21.3 18 14.4 1050 x 1350 x 1450
AFC 204 φ 500 x 1000 78 52.4 21.3 24.3 19.5 1050 x 1350 x 1700
AFC 243 φ 600 x 750 85 75.6 30.7 25.2 20.2 1150 x 1450 x 1460
AFC 244 φ 600 x 1000 113 75.6 30.7 32.4 25.9 1150 x 1450 x 1710
AFC 245 φ 600 x 1200 136 75.6 30.7 36.0 28.8 1150 x 1450 x 1910
AFC 283 φ 700 x 750 115 101.5 41.3 27.9 22.4 1280 x 1580 x 1460
AFC 284 φ 700 x 1000 154 101.5 41.3 36.0 28.8 1280 x 1580 x 1710
AFC 285 φ 700 x 1200 184 101.5 41.3 42.0 33.6 1280 x 1580 x 1910
AFC 323 φ 800 x 750 151 136.0 55.4 32.4 25.9 1350 x 1650 x 1460
AFC 324 φ 800 x 1000 200 136.0 55.4 43.2 34.6 1350 x 1650 x 1710
AFC 325 φ 800 x 1200 240 136.0 55.4 52.8 42.3 1350 x 1650 x 1910
AFC 364 φ 900 x 1000 254 172.0 69.8 54.0 43.2 1500 x 1800 x 1850
AFC 365 φ 900 x 1200 305 172.0 69.8 63.6 50.4 1500 x 1800 x 2050
Specifications may be changed for improvement without prior notice. Others on request.
Just FluClean system is the Global Standard in Thermal cleaning !
address
231-5, Mae San-Ri, Opo-Eup,
Kwang Ju-Si, Gyeong Gi-Do,
KOREA 464-893
phone :
fax
web
e-mail
+ 82 (0)31 768 0741
+ 82 (0)31 768 0740
www.aftinc.co.kr
aft@aftinc.co.kr
Representative