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Data relating to Flight 170 by H. Lantéri - Astrium - EADS

Data relating to Flight 170 by H. Lantéri - Astrium - EADS

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Kourou<br />

February 200<br />

<strong>Data</strong> <strong>relating</strong> <strong>to</strong> <strong>Flight</strong> <strong>170</strong> <strong>by</strong> H. <strong>Lantéri</strong><br />

Spainsat<br />

Hot Bird 7A<br />

1


<strong>Flight</strong> <strong>170</strong><br />

Ariane 5 ECA – Satellites: Spainsat & Hot Bird 7A<br />

Contents<br />

1. Introduction.........................................3<br />

2. Launcher L527 .....................................4<br />

3. Payload .............................................. 13<br />

4. Launch campaign ............................... 17<br />

5. Launch window .................................. 20<br />

6. Final countdown................................. 21<br />

7. <strong>Flight</strong> sequence .................................. 25<br />

8. <strong>EADS</strong> SPACE Transportation<br />

and the Ariane programmes............... 27<br />

2


1. Introduction<br />

<strong>Flight</strong> <strong>170</strong> is the 26 th Ariane 5 launch and the first in 2006. An ARIANE 5<br />

ECA (Cryogenic Evolution type A), the most powerful version in the ARIANE 5<br />

range, will be used for this flight.<br />

This will be the 22 nd commercial mission for Ariane 5. Launcher 527, the 22 nd<br />

production phase Ariane 5, is the first of the 30 PA contract launchers, for<br />

which <strong>EADS</strong> SPACE Transportation is production prime contrac<strong>to</strong>r. 527 is<br />

consequently the first complete launcher <strong>to</strong> be delivered <strong>to</strong> Arianespace,<br />

integrated and checked out under <strong>EADS</strong> SPACE Transportation<br />

responsibility in the Launcher Integration Building (BIL).<br />

In a multi-payload configuration using the SYLDA 5 "A" (1,500 mm stretched)<br />

system, and a long pattern fairing, the launcher is carrying two<br />

telecommunications satellites: SPAINSAT in the upper position and HOT<br />

BIRD 7A in the lower position.<br />

Installed inside the long pattern fairing<br />

built <strong>by</strong>:<br />

CONTRAVES SPACE<br />

SPAINSAT built <strong>by</strong>:<br />

LORAL SPACE SYSTEM<br />

strapped <strong>to</strong> a type 1194 H adap<strong>to</strong>r built<br />

<strong>by</strong>:<br />

<strong>EADS</strong>-CASA<br />

mounted on two MFD-C additional ballast<br />

modules also built <strong>by</strong>:<br />

<strong>EADS</strong>-CASA<br />

HOT BIRD 7A built <strong>by</strong>:<br />

ALCATEL ALENIA SPACE<br />

strapped <strong>to</strong> a type 1195 H adap<strong>to</strong>r built<br />

<strong>by</strong>:<br />

<strong>EADS</strong>-CASA<br />

and placed inside the SYLDA 5 A built<br />

<strong>by</strong>:<br />

<strong>EADS</strong> ASTRIUM<br />

Operations in the Final Assembly Building (BAF) – where the satellites are<br />

integrated with the launcher – and actual launch operations on the Ariane 5 launch<br />

pad (ELA3) are coordinated <strong>by</strong> the Arianespace Operations Direc<strong>to</strong>rate (DO).<br />

3


2. Launcher L527<br />

Description<br />

The upper composite is mounted on the main<br />

cryogenic stage (EPC) and incorporates:<br />

ESC-A cryogenic upper stage,<br />

• Vehicle Equipment Bay,<br />

• 3936 cone,<br />

• SYLDA 5 payload carrier structure,<br />

• Fairing,<br />

The lower composite incorporates:<br />

• EPC (H175) main cryogenic stage with<br />

the new Vulcain 2 engine,<br />

• two identical EAP (P240) solid propellant<br />

strap-on boosters secured on either side of the<br />

EPC.<br />

Liquid helium sub-system tank<br />

Type C main cryogenic stage:<br />

The EPC is over 30 m high. It has a diameter of 5.4 m and an empty mass of only<br />

14.1 metric <strong>to</strong>ns. It essentially comprises:<br />

• large aluminum alloy tank,<br />

• thrust frame transmitting engine thrust <strong>to</strong> the stage,<br />

• forward skirt connecting the EPC <strong>to</strong> the upper composite, and transmitting<br />

the thrust generated <strong>by</strong> the two solid propellant boosters.<br />

4


2. Launcher L527 (continued)<br />

Compared with the Ariane 5 "generic" version of the main stage, the main changes<br />

are integration of the Vulcain 2 engine (generating 20% more thrust than the<br />

Vulcain 1), lowering of the tank common bulkhead, and strengthening of the<br />

forward skirt and thrust frame structures. As in the case of the previous A5 ECA<br />

launcher (L522) used for flight 167, the Vulcain 2 has undergone a number of<br />

changes, principally <strong>to</strong> the nozzle (shortened and strengthened) and the cooling<br />

system (dump-cooling).<br />

The tank is divided in<strong>to</strong> two compartments containing 175 <strong>to</strong>ns propellant<br />

(approximately 25 <strong>to</strong>ns liquid hydrogen and 149.5 <strong>to</strong>ns liquid oxygen). The Vulcain<br />

2 engine delivers of the order of 136 <strong>to</strong>ns thrust, and is swivel-mounted (two axes)<br />

for attitude control <strong>by</strong> the GAM engine actuation unit. The main stage is ignited on<br />

the ground, so that its correct operation can be checked before authorizing lift-off.<br />

The main stage burns continuously for about 530 s, and delivers the essential part<br />

of the kinetic energy required <strong>to</strong> place the payloads in<strong>to</strong> orbit.<br />

The main stage also provides a launcher roll control function during the powered<br />

flight phase <strong>by</strong> means of the SCR (roll control system).<br />

On burnout at an altitude of 156 km for this mission, the stage separates from the<br />

upper composite and falls back in<strong>to</strong> the Atlantic Ocean.<br />

Type B solid propellant strap-on boosters:<br />

Each booster is over 31 m high, and has a diameter of 3 m and an empty mass of<br />

40 <strong>to</strong>ns. Each booster contains 240 <strong>to</strong>ns solid propellant, and essentially comprises:<br />

• booster case assembled from seven cylindrical segments,<br />

• steerable nozzle (pressure ratio Σ = 11), operated <strong>by</strong> a nozzle actuation unit<br />

(GAT),<br />

• propellant in the form of three segments.<br />

The boosters (EAP) are ignited 6.05 s after the Vulcain engine. Booster thrust<br />

varies in time (approx. 600 <strong>to</strong>ns on lift-off or over 90% of <strong>to</strong>tal thrust, with a<br />

maximum of 650 <strong>to</strong>ns in flight. EAP burn time is about 140 s, after which the<br />

boosters are separated from the EPC <strong>by</strong> cutting the pyrotechnic anchor bolts, and<br />

fall back in<strong>to</strong> the ocean.<br />

Compared with the Ariane 5 "generic" version of the booster stage, the main<br />

changes include the elimination of one GAT cylinder, overloading of segment S1 <strong>to</strong><br />

increase thrust on lift-off, and the use of a reduced mass nozzle.<br />

5


2. Launcher L527 (continued)<br />

Type-A cryogenic upper stage:<br />

The ESC-A 3 rd stage has been developed for the Ariane 5 + ECA version, and is<br />

based on the HM7B engine previously used for the 3rd stage of the Ariane 4<br />

launcher.<br />

The ESC-A stage comprises:<br />

• two tanks containing 14.7 <strong>to</strong>ns propellant (LH2 and LOX),<br />

• HM7B engine delivering 6.5 <strong>to</strong>ns thrust in vacuum for a burn time of about<br />

940 s. The HM7B nozzle is swivel-mounted (two axes) for attitude control.<br />

As for flight 167, the ESC-A stage incorporates an additional helium sphere for<br />

pressurizing the upper stage tanks.<br />

The ESC-A delivers the additional energy required <strong>to</strong> place the payloads in<strong>to</strong> target<br />

orbit. This stage also provides a roll control function for the upper composite during<br />

the powered flight phase, and orients the payloads ready for separation during the<br />

ballistic phase using the SCAR (attitude and roll control system).<br />

6


2. Launcher L527 (continued)<br />

ESC-A thrust frame<br />

The first fully equipped ESC-A thrust frame was<br />

delivered <strong>to</strong> <strong>Astrium</strong> GmbH in Bremen on 13 February<br />

2002<br />

Copyright: <strong>EADS</strong>-ST<br />

Ariane 5 ECA launcher in transit <strong>to</strong> launch pad ZL3 for<br />

the launch sequence rehearsal (RSL).<br />

© Ds23230ESA/ARIANESPACE/Service optique CSG<br />

Type C vehicle equipment bay:<br />

The vehicle equipment bay (VEB) is a cylindrical carbon structure mounted on the<br />

ESC-A stage. The VEB contains part of the electrical equipment required for the<br />

mission (two OBCs, two new definition inertial guidance units, sequencing<br />

electronics, electrical power supplies, telemetry equipment with UCTM-D, etc.).<br />

Nose fairing:<br />

The ogival nose fairing protects the payloads during the atmospheric flight phase<br />

(acoustic protection on lift-off and during transsonic flight, and protection against<br />

aerothermodynamic flux).<br />

A long pattern fairing is used for this mission. It has a height of 17.0 m and a<br />

diameter of 5.4 m.<br />

The fairing structure includes two half-fairings comprising 10 panels. These<br />

sandwich panels have an expanded aluminum honeycomb core and two carbon<br />

fiber/resin skins.<br />

The fairing is separated from the launcher <strong>by</strong> two pyrotechnic devices, one<br />

horizontal (HSS) and the other vertical (VSS). The vertical device imparts the<br />

impulse required for lateral separation of the two half-fairings<br />

SYLDA 5 (Ariane 5 Dual Launch SYstem):<br />

This is one of the six versions of this 4.6-m internal diameter structure. SYLDA<br />

height varies from 4.9 m <strong>to</strong> 6.4 m (0.3-m increments) <strong>to</strong> cater for useful payload<br />

volumes from 50 m 3 <strong>to</strong> 65 m 3 . The SYLDA system makes it possible <strong>to</strong> carry a<br />

second main payload inside the fairing.<br />

A SYLDA "A" system with a height of 6.4 m will be used for this mission.<br />

7


2. Launcher L527 (continued)<br />

Payload mission<br />

The main mission of flight <strong>170</strong> is <strong>to</strong> place the SPAINSAT and HOT BIRD 7A<br />

payloads in<strong>to</strong> a specific geostationary transfer orbit (GTO):<br />

Apogee altitude 35,786 km<br />

Perigee altitude 250 km<br />

Inclination 5 °<br />

Perigee argument 178 °<br />

Ascending node longitude -120.2 ° (*)<br />

(*) in relation <strong>to</strong> a fixed axis, frozen at H 0 - 3s and passing through the ELA3<br />

launch complex in Kourou.<br />

SPAINSAT has a mass of 3,681 kg and HOT BIRD 7A 4,100 kg. Including the<br />

adap<strong>to</strong>rs, cylindrical sections and SYLDA dual launch system, the <strong>to</strong>tal launcher<br />

performance requirement for the orbit described above is 8946.1 kg.<br />

8


2. Launcher L527 (continued)<br />

<strong>Flight</strong> phases<br />

Taking H 0 as the basic time reference (1 s before the hydrogen valve of the EPC<br />

Vulcain engine combustion chamber opens), Vulcain ignition occurs at H 0 + 2.7 s.<br />

Confirmation of nominal Vulcain operation authorizes ignition of the two solid<br />

propellant boosters (EAP) at H 0 + 7.05 s, leading <strong>to</strong> launcher lift-off.<br />

Lift-off mass is about 777.5 <strong>to</strong>ns, and initial thrust 12,700 kN (of which 90% is<br />

delivered <strong>by</strong> the EAPs).<br />

After a vertical ascent lasting 5 s <strong>to</strong> enable the launcher <strong>to</strong> clear the ELA3 complex,<br />

including the lightning arres<strong>to</strong>r pylon in particular, the launcher executes a tilt<br />

operation in the trajec<strong>to</strong>ry plane, followed <strong>by</strong> a roll operation 5 seconds later <strong>to</strong><br />

position the plane of the EAPs perpendicularly <strong>to</strong> the trajec<strong>to</strong>ry plane.<br />

The EAP flight phase continues at zero angle of incidence throughout<br />

atmospheric flight, up <strong>to</strong> separation of the boosters.<br />

The purpose of these operations is <strong>to</strong>:<br />

• optimize trajec<strong>to</strong>ry and thus maximize performance;<br />

• obtain a satisfac<strong>to</strong>ry radio link budget with the ground stations;<br />

• meet in-flight structural loading and attitude control constraints.<br />

The EAP separation sequence is initiated when an acceleration threshold is<br />

detected, when the solid propellant thrust level drops. Actual separation occurs<br />

within one second.<br />

This is reference time H 1 , and occurs at about H 0 + 139.0 s at an altitude of<br />

64.7 km and a relative velocity of 1,983 m/s<br />

For the remainder of the flight (EPC flight phase), the launcher follows an attitude<br />

law controlled in real time <strong>by</strong> the on-board computer, based on information<br />

received from the navigation unit. This law optimizes the trajec<strong>to</strong>ry <strong>by</strong> minimizing<br />

burn time and consequently consumption of propellant.<br />

The fairing is jettisoned during the EPC flight phase as soon as aerothermodynamic<br />

flux levels are sufficiently low not <strong>to</strong> impact the upper (outer) payload<br />

9


2. Launcher L527 (continued)<br />

The EPC powered flight phase is aimed at a predetermined orbit established in<br />

relation <strong>to</strong> safety requirements.<br />

Shutdown of the Vulcain engine occurs when the following target orbit<br />

characteristics have been acquired:<br />

Apogee altitude 157.8 km<br />

Perigee altitude -1,141.1 km<br />

Inclination 6.765 °<br />

Perigee argument -41.311 °<br />

Ascending node longitude -119.577 °<br />

This is time reference H 2 .<br />

The subsequent ESC-A powered flight phase lasts a little over 15 minutes. This<br />

phase is terminated <strong>by</strong> a command signal from the OBC, when the computer<br />

estimates, from data calculated <strong>by</strong> the inertial guidance unit, that the target orbit<br />

has been acquired.<br />

This is time reference H 3 .<br />

The purpose of the following ballistic phase is <strong>to</strong> ensure:<br />

- pointing of the upper composite, firstly in the direction required <strong>by</strong> SPAINSAT,<br />

and then in that required <strong>by</strong> HOT BIRD 7A,<br />

- triple axis stabilization of the launcher before separation of SPAINSAT,<br />

- spin-up of the launcher at 1.5°/s for separation of HOT BIRD 7A,<br />

- separation of SPAINSAT (transverse spin-up at about 1.5°/s round Xs, using the<br />

dissymmetric spring system of the PAS 1194H payload adap<strong>to</strong>r), the SYLDA and<br />

HOT BIRD 7A,<br />

- final spin-up of the composite at 45°/s,<br />

- passivation of the ESC-A stage pressurized LOX tank and LH2 tank, preceded <strong>by</strong> a<br />

pre-passivation phase involving simultaneous opening of the eight SCAR nozzles.<br />

These operations contribute <strong>to</strong> short- and medium-term management of the mutual<br />

distancing of objects in orbit.<br />

10


2. Launcher L527 (continued)<br />

Phase 5: SPAINSAT separation<br />

Phase 12: HOT BIRD 7A separation<br />

11


2. Launcher L527 (end)<br />

The main cryogenic stage (EPC) falls back in<strong>to</strong> the Atlantic Ocean after separation<br />

(see below), breaking up at an altitude of between 80 and 60 km under the loads<br />

generated <strong>by</strong> atmospheric reentry.<br />

The stage must be depressurized (passivated) <strong>to</strong> avoid any risk of explosion of the<br />

stage due <strong>to</strong> overheating of residual hydrogen. A hydrogen tank lateral nozzle,<br />

actuated <strong>by</strong> a time delay relay initiated on EPC separation, is used for this purpose.<br />

This lateral thrust is also used <strong>to</strong> spin the EPC, and thus limit breakup-induced<br />

debris dispersion on reentry.<br />

The main cryogenic stage angle of reentry is -2.3°. Point of impact longitude is<br />

5.47°W.<br />

The Kourou, Galliot, Natal, Ascension Island, Libreville and Malindi ground stations,<br />

<strong>to</strong>gether with a shipboard station, provide radar visibility throughout the mission.<br />

12


3. Payload<br />

SPAINSAT<br />

Program and mission<br />

This satellite will be operated <strong>by</strong> HISDESAT. Built <strong>by</strong> SPACE SYSTEM / LORAL,<br />

SPAINSAT will provide secured telecommunications services in the X and Ka band.<br />

Mission<br />

SPAINSAT will deliver telecommunications services in the X (9 channels) and Ka (1<br />

channel) bands.<br />

SPAINSAT will take over from the SECOMSAT military payloads integrated in the<br />

HISPASAT 1A and 1B satellites, flown on Ariane in 1992 and 1993.<br />

SPAINSAT coverage from its 30° West orbit station circles the Atlantic (Spain,<br />

Europe, Africa and America).<br />

13


3. Payload (continued)<br />

The satellite<br />

SPAINSAT is based on the LORAL FS 1300 platform.<br />

* Dimensions<br />

* Mass<br />

* Power<br />

• 5.4 x 2.9 x 2.2 m<br />

• solar array deployed: 31.41 m<br />

• lift-off<br />

• dry<br />

• 4.5 kW BOL<br />

• 3.6 kW EOL<br />

• (batteries: 34 NiH2 cells)<br />

3,883 kg<br />

1,467 kg<br />

* Propulsion • in-orbit control and bi-liquid apogee engine<br />

* Stabilization<br />

* Transmission<br />

capacity<br />

* Orbital position • 30° West<br />

• X s axis spin at 1.5°/s on launcher/satellite separation and<br />

in GTO<br />

• Triple axis stabilization in orbit<br />

• 10 X-band and Ka-band transponders<br />

* Ground coverage • Spain, Europe, Africa, America<br />

Scheduled service life: 15 years<br />

Fit-Check<br />

14


3. Payload (continued)<br />

HOT BIRD 7A<br />

Program and mission<br />

With the commercial capacity of 23 satellites, providing coverage extending from<br />

continental Europe across the Atlantic <strong>to</strong> the Pacific zone, EUTELSAT SA is one of<br />

the world's leading satellite opera<strong>to</strong>rs.<br />

Based on a SPACEBUS 3000 B3 platform, HOT BIRD 7A is one of the sixteen<br />

telecommunications satellites built (or for which production is planned) for<br />

EUTELSAT <strong>by</strong> ALCATEL ALENIA SPACE.<br />

Mission<br />

The basic mission of HOT BIRD 7A will be <strong>to</strong> replace HOT BIRD 1. This will enable<br />

the new spacecraft, <strong>to</strong>gether with the other members of the HOTBIRD family in<br />

orbit and grouped at 13° East, <strong>to</strong> supply TV (676) and radio (565) programs <strong>to</strong> 100<br />

million households.<br />

Surplus HOT BIRD 7A capacity comprises transponders capable of replacing HOT<br />

BIRD 2, 3 or 4.<br />

15


3. Payload (end)<br />

The satellite<br />

* Dimensions<br />

* Mass<br />

* Power<br />

• 3.75 x 1.8 x 2.3 m (hxLxl)<br />

• 36.9 m with solar arrays deployed<br />

• lift-off<br />

• dry<br />

4,100 kg (forecast)<br />

1,740 kg<br />

• 9,800 W (en début de vie) - 2 solar arrays<br />

• NiH2 batteries (96 AH)<br />

* Propulsion • bi-liquid propellant with an apogee engine (400N).<br />

* Stabilization<br />

• Slow spin (1,5°/s) on separation<br />

• Triple axis stabilization in orbit<br />

* Transmission capability • Ku-band payload (38 transponders)<br />

* Orbital position • 13° E<br />

* Ground coverage • Europe<br />

Scheduled service life: 15 years<br />

Test in acoustic chamber<br />

Pho<strong>to</strong> Alcatel Alenia Space<br />

16


4. Launch campaign<br />

The Ariane 5 main cryogenic stage (EPC) in the<br />

integration dock at Les Mureaux, France, in<br />

course of preparation for containerization.<br />

Copyright: <strong>EADS</strong> ST pho<strong>to</strong>: Studio Bernot<br />

Ariane 5 ESC flight thrust frame at <strong>EADS</strong>-LV Les<br />

Mureaux, before departure for <strong>Astrium</strong> in<br />

Bremen.<br />

Copyright: <strong>EADS</strong> ST pho<strong>to</strong>: Studio Bernot<br />

The main cryogenic stage loading on board the<br />

"Toucan" in the port of Le Havre for shipment <strong>to</strong><br />

French Guiana.<br />

Copyright: <strong>EADS</strong> ST pho<strong>to</strong>: JL<br />

17


4. Launch campaign (continued)<br />

Principal phases of the flight <strong>170</strong> launch campaign:<br />

Depreservation and erection of the EPC stage in the<br />

January 3, 2006<br />

Launcher Integration Building (BIL)<br />

Transfer of solid booster stages (EAP) January 4<br />

Depreservation of the fairing January 4 and 5<br />

Depreservation and erection of the ESC-A stage January 13<br />

Depreservation and erection of the VEB January 13<br />

Arrival of HOT BIRD 7A in French Guiana January 19<br />

Arrival of SPAINSAT in French Guiana January 24<br />

SPAINSAT fit-check on its ACU adap<strong>to</strong>r January 24<br />

HOT BIRD 7A fit-check on its ACU adap<strong>to</strong>r January 25<br />

BIL BAF transfer February 4<br />

Commencement of combined operations plan<br />

February 8<br />

(launcher/satellites)<br />

SPAINSAT mated with and strapped <strong>to</strong> its adap<strong>to</strong>r<br />

Integration of composite (SPAINSAT + ACU) on SYLDA February 9<br />

HOT BIRD 7A mated with and strapped <strong>to</strong> its adap<strong>to</strong>r February 10<br />

Upper composite integrated with the launcher February 13<br />

Launch rehearsal February 15<br />

Launch readiness review February 19<br />

Launcher transferred from BAF <strong>to</strong> launch pad (ZL3) February 20<br />

Final countdown February 21<br />

18


4. Launch campaign (end)<br />

Kourou: transfer of the launcher (less fairing)<br />

from the Launcher Integration Building <strong>to</strong> the<br />

Final Assembly Building.<br />

Copyright: ESA/ARIANESPACE/Service optique CSG<br />

Kourou: erection of the ESC-A stage in the<br />

Launcher Integration Building (BIL).<br />

Copyright: ESA/ARIANESPACE/Service optique<br />

CSG<br />

Kourou: transfer of the launcher from the Final<br />

Assembly Building <strong>to</strong> the launch pad for the<br />

launch sequence rehearsal (RSL).<br />

Copyright: ESA/ARIANESPACE/Service optique CSG<br />

19


5. Launch window<br />

The window for a launch on February 21, 2006, with H 0 at 10.13 p.m. (TU)<br />

is 71 minutes:<br />

MADRID time<br />

February 21, 2006<br />

11.13 p.m. – 00.24 a.m.<br />

PARIS time<br />

February 21, 2006<br />

11.13 p.m. – 00.24 a.m.<br />

KOUROU time<br />

February 21, 2006<br />

07.13 p.m. – 08.24 p.m.<br />

UNIVERSAL TIME<br />

February 21, 2006<br />

10.13 p.m. – 11.24 p.m.<br />

The launch window will close at 11. 24 p.m. (T.U.).<br />

The launch window is based on a compromise between launcher and payload<br />

constraints.<br />

20


6. Final countdown<br />

The final countdown includes all operations for preparation of the launcher,<br />

satellites and launch base. Correct execution of these operations authorizes ignition<br />

of the Vulcain engine, followed <strong>by</strong> the solid propellant boosters at the selected<br />

launch time, as early as possible inside the launch window for the satellites. The<br />

countdown terminates with a synchronized sequence managed <strong>by</strong> the Ariane<br />

ground checkout computers, starting at H 0 - 7 min. In some cases, a presynchronized<br />

sequence may be necessary <strong>to</strong> optimize fuelling of the main cryogenic<br />

stage (H 0 - 16 min). If a countdown hold pushes time H 0 outside the launch window,<br />

the launch is postponed <strong>to</strong> D+1 or D+2, depending on the nature of the problem<br />

and the solution adopted.<br />

H 0 - 7 hours 30<br />

H 0 - 6 hours<br />

H 0 - 5 hours<br />

H 0 - 5 hours<br />

H 0 - 4 hours<br />

H 0 - 3 hours<br />

H 0 - 30 minutes<br />

H 0 - 7 minutes<br />

Checkout of electrical systems, red status indica<strong>to</strong>rs and<br />

countdown time.<br />

Flushing and configuration of the EPC and Vulcain<br />

engine for fuelling and chill-down<br />

Final preparation of the launch pad: closure of doors,<br />

removal of safety barriers, configuration of the fluid<br />

circuits for fuelling.<br />

Loading of the flight program<br />

Testing of radio links between the launcher and BLA<br />

Alignment of inertial guidance units<br />

Evacuation of personnel from the launch pad<br />

Fuelling of the EPC in four phases:<br />

pressurization of the ground tanks (30 minutes)<br />

chill-down of the ground lines (30 minutes)<br />

fuelling of the stage tanks (2 hours)<br />

<strong>to</strong>pping up (up <strong>to</strong> synchronized sequence)<br />

Pressurization of the attitude control and command<br />

systems:<br />

(GAT for the EAPs and GAM for the EPC)<br />

Fuelling of the ESC-A stage in four phases:<br />

pressurization of the ground tanks (30 minutes)<br />

chill-down of the ground lines (30 minutes)<br />

fuelling of the stage tanks (1 hour)<br />

<strong>to</strong>pping up (up <strong>to</strong> synchronized sequence)<br />

Chill-down of the Vulcain engine<br />

Preparation of the synchronized sequence<br />

Pre-synchronization status acquired<br />

21


6. Final countdown - Synchronized sequence<br />

The synchronized sequence starts at H 0 - 7 min and includes all final launcher<br />

operations before lift-off.<br />

These operations are controlled exclusively and au<strong>to</strong>matically <strong>by</strong> the ELA3<br />

operational checkout-command (CCO) computer. If the synchronized sequence is<br />

put on hold, this au<strong>to</strong>matically returns the launcher <strong>to</strong> its t H 0 - 7 min<br />

configuration.<br />

During the initial phase (up <strong>to</strong> H 0 - 6s), the launcher is gradually switched <strong>to</strong> its<br />

flight configuration <strong>by</strong> the CCO computer. If the synchronized sequence is placed<br />

on hold, the launcher is returned au<strong>to</strong>matically <strong>to</strong> its configuration at H0 - 7 min.<br />

In the second, irreversible phase of the sequence (H 0 - 6 s <strong>to</strong> H 0 - 3.2 s), the<br />

synchronized sequence is no longer dependent on CGS countdown time, and<br />

operates on an internal clock.<br />

The final phase is the launcher ignition phase. The ignition sequence is controlled<br />

directly <strong>by</strong> the on-board computer (OBC). The ground systems execute a number of<br />

actions in parallel with the OB ignition sequence.<br />

22


6. Final countdown - Synchronized sequence<br />

(continued)<br />

FLUID SYSTEMS<br />

H 0 - 6 min 30s<br />

Termination of <strong>to</strong>pping up (LOX and LH2)<br />

LOX and LH2 <strong>to</strong>pped up <strong>to</strong> flight value<br />

Launch pad safety flood valves opened<br />

ELECTRICAL SYSTEMS<br />

H 0 - 6 min 30s<br />

Arming of pyrotechnic line safety barriers<br />

H 0 - 6 min: Isolation of the ESC-A helium<br />

sphere<br />

H 0 - 4 min<br />

<strong>Flight</strong> pressurization of EPC tanks<br />

Isolation of tanks and start of EPC<br />

ground/OB interface umbilical circuit<br />

flushing<br />

Termination of ESC-A LOX <strong>to</strong>pping up<br />

ESC-A LOX transition <strong>to</strong> flight pressure<br />

H 0 - 3 min 40: termination of ESC-A LH2<br />

<strong>to</strong>pping up<br />

H 0 - 3 min10: ESC-A LH2 transition <strong>to</strong> flight<br />

pressure<br />

H 0 - 2 min: Vulcain bleeder valves opened<br />

Engine ground chill-down valve closed<br />

H 0 - 1min 5s<br />

Termination of ESC-A tank pressurization<br />

from the ground, and start of ESC-A valve<br />

plate seal-tightness checkout<br />

H 0 - 30s Verification of ground/OB<br />

umbilical circuit flushing<br />

EPC flue flood valves opened<br />

H 0 - 16.5 s Pressurization of POGO<br />

correc<strong>to</strong>r system<br />

Ventilation of fairing POP and VEB POE<br />

connec<strong>to</strong>rs and EPC shut down<br />

H 0 - 12 s Flood valves opening command<br />

H 0 - 3 min 30 : Calculation of ground H 0<br />

and verification that the second OBC has<br />

switched <strong>to</strong> the observer mode<br />

H 0 - 3 min<br />

H 0 loaded in the 2 OBCs<br />

H 0 loaded in OBCs checked against<br />

ground H 0<br />

H 0 - 2 min 30s: Electrical heating of EPC<br />

and VEB batteries, and electrical heating of<br />

the Vulcain 2 ignition system shut down<br />

H 0 - 1 min 50s:<br />

Pre-deflection of the HM7B nozzle<br />

H 0 - 1min 5s<br />

Launcher electrical power supply switched<br />

from ground <strong>to</strong> OB<br />

H 0 - 37s<br />

Startup of ignition sequence au<strong>to</strong>matic<br />

control system<br />

Startup of OB measurement recorders<br />

Arming of pyrotechnic line electric safety<br />

barriers<br />

H 0 - 22s<br />

Activation of launcher lower stage<br />

attitude control systems<br />

Authorization for switchover <strong>to</strong> OBC<br />

control<br />

23


6. Final countdown - Synchronized sequence (end)<br />

IRREVERSIBLE SEQUENCE<br />

H 0 - 6s<br />

Arming and ignition of AMEFs <strong>to</strong> burn hydrogen run-off during<br />

chill-down of the combustion chamber on Vulcain ignition<br />

Valve plate and cryogenic arm retraction commands<br />

H 0 -5.5s<br />

Ground information communication bus control switched <strong>to</strong><br />

OBC<br />

IGNITION SEQUENCE<br />

H 0 - 3s<br />

Checkout of computer status<br />

Switchover of inertial guidance systems <strong>to</strong> flight mode<br />

Helium pressurization activated<br />

LOX and LH2 pressures moni<strong>to</strong>red<br />

Navigation, guidance and attitude control functions activated<br />

H 0 – 2.5s<br />

Verification of HM7B nozzle deflection<br />

H 0 – 1.4s<br />

Engine flushing valve closed<br />

H 0 – 0.2s<br />

Verification of acquisition of the “cryogenic arms retracted” report<br />

<strong>by</strong> the OBC at the latest moment<br />

H 0 → H 0 + 6.65s<br />

Vulcain engine ignition and verification of its correct operation<br />

(H 0 +1s corresponds <strong>to</strong> opening of the hydrogen chamber valve)<br />

H 0 + 6.9s<br />

End of Vulcain engine checkout<br />

H 0 + 7,05s<br />

Ignition of the EAPs<br />

24


7. <strong>Flight</strong> sequence<br />

time /H 0<br />

(s)<br />

time/H 0<br />

(mn)<br />

event<br />

altitude<br />

(km)<br />

mass<br />

(kg)<br />

Vreal<br />

(m/s)<br />

- - - - EAP-EPC powered flight - - -<br />

7.31 0 ‘ 07 ‘’ Lift-off --- 776,659 0<br />

12.54 0 ‘ 12 ‘’ Start of tilt maneuver 0.09 749,749 37<br />

17.05 0 ‘ 17 ‘’ Start of roll maneuver 0.34 725,491 75<br />

32.05 0 ‘ 32 ‘’ End of tilt maneuver 2.46 647,828 211<br />

49.2 0 ‘ 49 ‘’<br />

Transsonic<br />

(Mach = 1)<br />

6.82 579,951 324<br />

66.4 1 ‘ 06 ‘’ Pdyn max. 12.7 510,971 494<br />

111.2 1 ‘ 51 ‘’<br />

138.5 2 ‘ 19 ‘’<br />

Transition <strong>to</strong> γ max<br />

(41.05 m/s 2 )<br />

Transition <strong>to</strong> γ = 6.11<br />

m/s²<br />

H 1<br />

39.3 311,896 1,540<br />

64.0 255,636 1,981<br />

139.3 2 ‘ 19 ‘’ EAP separation 64.7 176,737 1,982<br />

- - - - EPC powered flight - - - -<br />

194.0 3 ‘ 14 ‘’ Fairing jettisoned 105 156,540 2,223<br />

481 8 ‘ 01 ‘’<br />

Galliot-Natal<br />

intervisibility<br />

157 63,903 5,611<br />

533 8 ‘ 53 ‘’ EPC burnout (H 2 ) 156 47,077 6,869<br />

539 8 ‘ 59 ‘’ EPC separation 157 28,161 6,895<br />

- - - - ESC-A powered flight - - - -<br />

542 9 ‘ 02 ‘’ ESC-A ignition 157 28,161 6,897<br />

736 12 ‘ 16 ‘’ Lost Natal 156 25,373 7,356<br />

826 13 ‘ 46 ‘’ Acquisition Ascension 153 24,051 7,592<br />

1,051 17 ‘ 31 ‘’ Lost Ascension 172 20,739 8,211<br />

1,096 18 ‘ 16 ‘’ Acquisition Libreville 185 20,075 8,337<br />

1,246 20 ‘ 46 ‘’ 270 17,858 8,752<br />

1,396 23 ‘ 16 ‘’ Acquisition Malindi 443 15,630 9,158<br />

1484,9 24 ‘ 45 ‘’ ESCA burnout (H 3-1 ) 601 14,301 9399<br />

25


7. <strong>Flight</strong> sequence (continued)<br />

time /H 0<br />

(s)<br />

time/H 0<br />

(mn)<br />

event<br />

altitude<br />

(km)<br />

- - - - Ballistic phase - - -<br />

1,486.9 24 ‘ 47 ‘’<br />

Phases 1 and 2 - adjustment maneuvers at<br />

start of SCAR phase<br />

605<br />

1490.6 24 ‘ 51 ‘’ Phase 3 - start of SPAINSAT orientation 613<br />

1,623.7 27 ‘ 04 ‘’ SPAINSAT separation (H 4.1 ) 932<br />

1,633.5 27 ‘ 14 ‘’ Phase 6 – post-separation adjustment 958<br />

1,637.5 27 ‘ 18 ‘’ Phase 6 et 7 - SYLDA orientation maneuvers 970<br />

1,844 30 ‘ 44 ‘’ SYLDA separation (H 4.2 ) 1,615<br />

1,854 30 ‘ 54 ‘’ Phase 10 – start of HOTBIRD 7A orientation 1,649<br />

1,894 31 ‘ 34 ‘’ Phase 11 – spin-up at -1,5°/s 1,792<br />

1,925 32 ‘ 05 ‘’ HOT BIRD 7A separation (H 4.3 ) 1,904<br />

1,935 32 ‘ 15 ‘’ Phase 13 – start of composite despin 1,940<br />

1,939 32 ‘ 19 ‘’ Phase 14 – roll acquisition 1,955<br />

2,029 33 ‘ 49 ‘’<br />

Phase 15 – start of ESC-A orientation for<br />

avoidance phase<br />

2,296<br />

2,229 37 ‘ 09 ‘’ Phase 16 – start of spin-up at 45°/s 3,098<br />

2,318 38 ‘ 38 ‘’ Phase 17 – start of ESC-A pre-passivation 3,469<br />

2,319 38 ‘ 39 ‘’ Start of ESC-A passivation 3,470<br />

Note: This provisional flight sequence is coherent with the stage propulsion laws<br />

available at the time of drafting this document.<br />

26


8. <strong>EADS</strong> SPACE Transportation<br />

and the ARIANE programmes<br />

<strong>EADS</strong> SPACE Transportation is the European space transportation and orbital<br />

infrastructure specialist. The company designs, develops and builds Ariane family<br />

launchers, the Columbus labora<strong>to</strong>ry and the Au<strong>to</strong>mated Transfer Vehicle (ATV) for<br />

the International Space Station, atmospheric reentry vehicles, ballistic launchers for<br />

France's nuclear deterrent force and propulsion systems for space applications.<br />

<strong>EADS</strong> SPACE Transportation is a subsidiary of <strong>EADS</strong> SPACE. <strong>EADS</strong> SPACE, an<br />

<strong>EADS</strong> subsidiary, specializes in civil and military space systems. The company<br />

achieved 2004 sales worth € 2.6 billion, with a labor force of 11,000 in France,<br />

Germany, the United Kingdom and Spain.<br />

<strong>EADS</strong> SPACE Transportation has acquired extensive expertise, unrivaled in<br />

Europe, as industrial architect or prime contrac<strong>to</strong>r for large-scale strategic and<br />

space programs. This position is based on the company's ability <strong>to</strong> direct and<br />

coordinate the wealth of expertise required <strong>to</strong> design and develop complex projects.<br />

In line with the ESA resolution concerning restructuring of the Ariane launcher<br />

system, involving a redistribution of responsibilities between the various players<br />

involved in design, development and manufacture, Ariane program activities in the<br />

industrial domain are now structured round a single prime contrac<strong>to</strong>r (see European<br />

Space Agency Council Meeting at Ministerial level of May 27, 2003)<br />

As from the current Ariane 5 production batch (PA batch), <strong>EADS</strong> SPACE<br />

Transportation is consequently sole prime contrac<strong>to</strong>r for the Ariane 5<br />

system. In this context, the company is responsible for supplying Arianespace with<br />

complete, tested launchers, and for managing all contracts necessary for launcher<br />

production. <strong>EADS</strong> SPACE Transportation also supplies all component elements<br />

for Ariane 5, including the stages built in its Les Mureaux (France), Bremen<br />

(Germany) and Kourou (French Guiana) facilities, the Vehicle Equipment Bay, the<br />

flight program and numerous sub-assemblies.<br />

<strong>EADS</strong> SPACE Transportation is now the sole point of contact for the European<br />

Space Agency for future launcher development, acting as sole prime contrac<strong>to</strong>r in<br />

this domain also.<br />

<strong>EADS</strong> SPACE Transportation possesses the multidisciplinary expertise required <strong>to</strong><br />

control a program of this complexity:<br />

• program management: risk, configuration, dependability and documentation<br />

management<br />

• technical management: approval of the definition and qualification of launcher<br />

elements, overall coherence control and interface management<br />

• system engineering: integrated system (aerodynamic, acoustic, thermal,<br />

structural, flight mechanics, guidance and attitude control and POGO correction)<br />

studies, and testing (acoustic, thermal, dynamic and electrical models)<br />

• flight programs: design, qualification and development of flight programs, each<br />

specific <strong>to</strong> a particular mission<br />

• cus<strong>to</strong>mer assistance: the company plays a major role in Ariane launch<br />

campaigns, providing support for Arianespace throughout launch operations<br />

• mission analysis and flight data analysis after each launch<br />

27


8. <strong>EADS</strong> SPACE Transportation<br />

and the ARIANE programmes<br />

(continued)<br />

<strong>EADS</strong> SPACE Transportation is prime contrac<strong>to</strong>r for all Ariane 5 launcher stages -<br />

the main cryogenic stage (EPC), solid propellant boosters (EAP) and the various<br />

versions of the upper stage.<br />

The EPC is integrated in the company's vast Les Mureaux complex near Paris. This<br />

site is located close <strong>to</strong> Cryospace, an <strong>EADS</strong> SPACE Transportation/AIR LIQUIDE<br />

joint venture which manufactures the main stage propellant tanks. Also near<strong>by</strong> is<br />

the functional simulation facility where <strong>EADS</strong> SPACE Transportation developed<br />

the launcher's electrical system and software, as well as its guidance-attitude<br />

control and navigation system<br />

To ensure maximum safety, the solid propellant boosters are manufactured in<br />

French Guiana. <strong>EADS</strong> SPACE Transportation integrates the booster stages in<br />

dedicated buildings at the Guiana Space Center (CSG) with the MPS solid propellant<br />

mo<strong>to</strong>r supplied <strong>by</strong> Europropulsion, adding electrical, pyrotechnic, hydraulic,<br />

parachute recovery and other elements supplied from Europe. This is the first time<br />

that a major part of the launcher has been constructed in French Guiana. A<br />

complete Ariane 5 "assembly line" and launch system was built up in French Guiana<br />

between 1988 and 1996, including not only production facilities for the solid<br />

propellant boosters, but also assembly buildings for launcher elements shipped out<br />

from Europe and all payload preparation facilities.<br />

The different versions of the Ariane 5 upper stage are manufactured at the <strong>EADS</strong><br />

SPACE Transportation Bremen site in North Germany. Up <strong>to</strong> five upper stages<br />

can now be assembled simultaneously. The company's other German sites at<br />

Ot<strong>to</strong>brunn near Munich, and Lampoldshausen, supply the combustion chambers for<br />

the Ariane 5 Vulcain main engine, and the Aestus mo<strong>to</strong>r for the basic versions of<br />

the upper stage.<br />

<strong>EADS</strong> SPACE Transportation is also responsible for the Sylda5 (SYstème de<br />

Lancement Double Ariane5) built in its Les Mureaux (France).<br />

Ariane 5 Integration Site in<br />

Les Mureaux (France)<br />

Site internet <strong>EADS</strong> SPACE : www.space.eads.net<br />

Site internet ARIANESPACE : www.arianespace.com<br />

28

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