English Version - Herbafood Ingredients GmbH
English Version - Herbafood Ingredients GmbH
English Version - Herbafood Ingredients GmbH
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Application Report<br />
Baking stable Applications <br />
with Herbagel BW 500 & 650
Application Report<br />
H e r bage l BW 500 and BW 6 50 in Baking stable Applic ati ons<br />
Herbagel BW 500 and BW 650 are combinations of Herbacel AQ Plus Citrusfibre and pectins in defined proportions. This composition<br />
of the fibre rich, highly waterbinding cellwall<br />
material and the all-purpose gelling and thickening agent are complementing each other<br />
ideally in a technological sense.<br />
The pectin will ensure a homogenous gellation and maintains it throughout the manufacturing process. The Herbacel AQ Plus Citrusfibre at the same time will bind the water<br />
and prevent its release during baking and<br />
storing.<br />
baking<br />
stable<br />
limited<br />
baking<br />
stable<br />
non<br />
baking<br />
stable<br />
No matter whether ...<br />
fruit preparation<br />
glossy surface<br />
in acidic fruit fillings as well as in applications with a high pH like chocolate or caramel cremes,<br />
as a topping like on the Linzer Tart or as a<br />
filling like in doughnuts,<br />
the addition of the baking stable preparation takes place before or after the baking <br />
p r o c e s s ,<br />
Requirements for baking stable applications<br />
like the maintenance of fruit pieces, form stab i l i t y<br />
as well as shear stability and no syneresis are all being efficiently fulfilled by Herbagel<br />
BW 500 at high soluble solids and by BW 650<br />
at reduced sugar concentration as well. Also<br />
their characteristic of being shear thinning<br />
and the resulting low viscosity when being<br />
processed (e.g. when pumped) is an advantage.<br />
Depending on the preference, Herbagel BW<br />
500 or BW 650 can achieve a medium to high<br />
baking stability even in high pH ranges. The<br />
Herbagel BW 650 is performing very well in<br />
regards to baking stability of acidic fruit preparations with reduced sugar concentration.<br />
In this area Herbagel BW is much more stable than starch.<br />
... the fillings have to be easy to handle, i.e.<br />
maintain their pumpability and stay dimensionable stable.<br />
To ensure an easy to use preparation, it is important to rehydrate the Herbacel AQ Plus Citrusfibre first at high shear and then to dissolve the pectin fully by heating the suspension to 80°C. Only in this order there is enough<br />
water available to guarantee the ideal activation of both Herbagel BW components. In<br />
the second step, when adding additional ingredients, care should be taken not to reduce<br />
the temperature of the mixture too much<br />
otherwise the pectin would start gelling.<br />
2
Disperse Herbagel BW in water and rehy- <br />
drate with high shear equipment (lab scale:<br />
e.g. Thermomix for 45 sec on level 10).<br />
Heat to min. 80°C while continuously agitating.<br />
Additional ingredients should be added individually and care should be taken that <br />
the temperature of the mixture does not <br />
drop too far.<br />
Finally bring to the boil.<br />
If necessary adjust the pH to 3.5 with citric<br />
acid (fruit filling). <br />
The ability of the Herbacel AQ Plus Citrusfibres to bind water of approximately 24 times<br />
its weight, enables the production of bake<br />
stable fruit preparations with as little as 40%<br />
soluble solids. The temperature and shear stability of the pectin as well as the Herbacel<br />
AQ Plus Citrusfibres ensure the durability of<br />
the gel even during high mechanical stress.<br />
43<br />
2% Citrusfibre in Distilled Water<br />
40<br />
37<br />
Bakestable Fruit Preparation with Fruit<br />
Pieces (approx. 40% TSS)<br />
30g Herbagel BW 650<br />
470g water<br />
100g cherries, whole<br />
30g cherry juice concentrate<br />
1 8 0 g saccharose, crystalline<br />
0.7g tri-calciumdicitrate x 4H 2 O<br />
190g glucosesyrup (16% Dextrose,<br />
13% Maltose, 12% Maltotriose)<br />
x ml citric acid solution 50%<br />
pH 3.5<br />
34<br />
31<br />
28<br />
25<br />
22<br />
19<br />
16<br />
no shear<br />
treatment<br />
8000 rpm<br />
Ultra Turrax Ultra Turrax<br />
24000 rpm<br />
Increasing Mechanical Stress<br />
- enhances smooth mouthfeel<br />
- enhances the water binding (viscosity)<br />
60 bar<br />
180 bar<br />
Depending on which kind of texture is required, the dosage as well as the processing<br />
parameters, e.g. shear for solubilising the Citrusfibre can be adjusted. The higher the<br />
shear, the softer but also more viscous is the<br />
filling. By increasing the shear (ideally using<br />
a homogeniser), the waterbinding capacity of<br />
the Herbacel AQ Plus Citrusfibre will be maximised which will result in formulas ideal for<br />
low calorie applications. Increasing the dosage results in raising the viscosity and pulpiness.<br />
Bakestable Caramel Creme (approx. 70% TSS)<br />
16g Herbagel BW 500<br />
250g water<br />
325g saccharose, crystalline<br />
300g glucosesyrup (16% Dextrose,<br />
13% Maltose, 12% Maltotriose)<br />
150ml caramelised condensed milk<br />
product (70% TSS)<br />
pH approx. 5.5<br />
<strong>Herbafood</strong> <strong>Ingredients</strong> <strong>GmbH</strong><br />
Phoebener Chaussee 12<br />
14542 Werder (Havel)<br />
Germany<br />
Phone: +49 3327 785-202<br />
Fax: +49 3327 785-201<br />
E-Mail: info@herbafood.de<br />
www.herbafood.de<br />
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