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Drilling with high rpm compared to drilling with conventional speed

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IACDS Bauma 2013 seminar 2013-04-19<br />

Possibility <strong>to</strong> adjust spindle <strong>speed</strong> in many steps <strong>to</strong><br />

avoid vibration.<br />

Rigidity of complete drill system<br />

Chatter and vibrations Biggest problem when:<br />

• <strong>Drilling</strong> initial few centimeters in<strong>to</strong> the concrete.<br />

• Cutting through re-bars.<br />

Wide <strong>speed</strong> range and many steps <strong>to</strong> choose from<br />

a spindle <strong>speed</strong> can be chosen where vibration<br />

is lower.<br />

• Stiff and rigid drill rig.<br />

Drill rig may not sway in any direction.<br />

• Very important that base is properly secured.<br />

• Bearing arrangement of the core drill<br />

is critical. Very rigid, preferably<br />

pre-loaded taper<br />

roller bearings <strong>to</strong> eliminate vibrations.<br />

• Carriage <strong>with</strong> low friction.<br />

Bauma 2013<br />

Munich seminar<br />

Bauma 2013<br />

Munich seminar<br />

The drill bit is crucial for <strong>high</strong> <strong>rpm</strong> <strong>drilling</strong><br />

Sufficient cooling of drill bit<br />

• There is no single ”universal” segment specification<br />

that suits all machines and aggregates.<br />

• Use of right drill bit specially developed for this<br />

<strong>high</strong> <strong>speed</strong> <strong>drilling</strong>.<br />

• Too soft bonds Diamonds are pushed in <strong>to</strong><br />

segment or fall out.<br />

• Too hard bond Not enough diamonds will cut.<br />

• Tool geometries must be suitable for <strong>high</strong> <strong>speed</strong><br />

<strong>drilling</strong> <strong>to</strong> minimize friction between barrel and<br />

cored hole.<br />

• As the concrete reduction rate<br />

increases, the water flow must<br />

be allowed <strong>to</strong> increase as well.<br />

• Use of more water but during a<br />

shorter time <br />

No more cooling water <strong>to</strong>tally.<br />

Bauma 2013<br />

Munich seminar<br />

Bauma 2013<br />

Munich seminar<br />

4

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