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Vol.58, No. 5 - Indira Gandhi Centre for Atomic Research

Vol.58, No. 5 - Indira Gandhi Centre for Atomic Research

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Trans. Indian Inst. Met.<br />

<strong>Vol.58</strong>, <strong>No</strong>. 5, October 2005, pp. 827-833<br />

TP 2004<br />

WEAR RESISTANCE OF RS-D2 STEEL REINFORCED<br />

ALUMINIUM COMPOSITES<br />

A.K. Bhargava and A.N. Tiwari*<br />

Department of Metallurgical Engineering<br />

Malaviya National Institute of Technology, Jaipur- 302 017 (INDIA)<br />

* Department of Metallurgical Engineering and Materials Science,<br />

Indian Institute of Technology, Mumbai-400 076<br />

E-mail : ant@met.iitb.ac.in<br />

(Received 9 July 2004 ; in revised <strong>for</strong>m 1 March 2005)<br />

ABSTRACT<br />

Rapidly solidified (RS) D2 steel particle rein<strong>for</strong>ced aluminium matrix composites have been fabricated using<br />

powder metallurgy technique involving sintering and hot pressing. Density of the composites has been found<br />

to be almost 100% that of the theoretical value. The composite containing even 0.9 vol% particles could exhibit<br />

a hardness of 116 BHN as against 40 BHN of aluminium matrix. EDX analysis and microhardness measurements<br />

indicate the presence of (Fe,Cr) 2<br />

Al 5<br />

at the particle-matrix interface. The effect of RS-D2 particles on the wear<br />

resistance of aluminium against 600 grit bonded SiC countersurface has been studied using Pin-on-Disc type<br />

wear set up. The wear resistance of the composites has been found to increase remarkably with the concentration<br />

of RS-D2 particles. The abrasive wear resistance () shows a positive deviation from the rule of mixture. A<br />

five fold improvement in Ω with respect to aluminium matrix has been achieved by incorporating only 2.8<br />

vol% of RS-D2 rein<strong>for</strong>cement.

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