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PREFACE Indian auto industry has come of age. Passenger vehicle ...

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eduction <strong>of</strong> an <strong>auto</strong>mobile without compromising other stability/safety issues is thus a challenge to<br />

those involved in development <strong>of</strong> new materials. While aluminium, titanium, magnesium and their<br />

alloys are strong contenders, the steel <strong>industry</strong> <strong>has</strong> <strong>come</strong> up with several new varieties to meet the<br />

<strong>industry</strong> requirements. While steel continues to dominate, depending on the car models, several <strong>auto</strong><br />

components made <strong>of</strong> alternate materials are in commercial use. For example, even though titanium<br />

and titanium alloys suffer from high cost disadvant<strong>age</strong>, in certain high end car models and racing<br />

cars, components made <strong>of</strong> titanium alloys, such as the connecting rods, suspension springs, turbo<br />

charge wheel, brake pad guide pins, wheel rim screws and valve gears are currently available as<br />

standard items (JOM, February 2004, p.40). Considering the growing interest <strong>of</strong> the R&D community<br />

in the development <strong>of</strong> advanced materials for the <strong>auto</strong> <strong>industry</strong>, we expect to see more papers published<br />

in Trans. IIM on these topics.<br />

The introduction <strong>of</strong> fuel cell technology will be the next important breakthrough for the <strong>auto</strong><br />

<strong>industry</strong>. With the delivery <strong>of</strong> the first Honda FCX, the first fuel cell certified car for everyday<br />

commercial use as well as the announcement <strong>of</strong> substantial investments in hydrogen fuel cell research<br />

in USA (JOM, April 2003, p.9), the future <strong>of</strong> cleaner <strong>auto</strong>mobiles suddenly looks much brighter.<br />

Any discussion on the advances in materials for the <strong>auto</strong>motive applications cannot be complete<br />

with out a section on the related environmental issues. The European Union will require 95% <strong>of</strong> an<br />

<strong>auto</strong>mobile to be recyclable by the year 2015. End-<strong>of</strong>-life <strong>vehicle</strong> (ELV) recycling is therefore an<br />

important issue in the European Union. While a series <strong>of</strong> separation processes enable recovery <strong>of</strong><br />

ferrous and non-ferrous metals from the scrapped <strong>vehicle</strong>, the residue <strong>of</strong> the shredding process known<br />

as <strong>auto</strong>mobile shredder residue (ASR) represents about 20-25% <strong>of</strong> the ELV weight. It is a combination<br />

<strong>of</strong> metals, rubber, resins, fabric, paper, wood and urethane foam. Recycling/recovery and/or disposal<br />

<strong>of</strong> ASR is an unsolved problem today. Future <strong>vehicle</strong>s have to be designed keeping the recyclability<br />

issue in mind, in particular to ensure that ASR is free <strong>of</strong> hazardous substances like Pb, Hg, Cd and<br />

Cr(VI). Appropriate national policies and voluntary agreements by major <strong>auto</strong> majors are being<br />

developed to address the ELV issue (JOM, Aug 2003). We hope to review some <strong>of</strong> these important<br />

topics in our future issues <strong>of</strong> Trans. IIM.<br />

I sincerely hope that the readers <strong>of</strong> Trans IIM do find this special issue interesting and useful. I<br />

would like to place on record my grateful thanks to all the authors <strong>of</strong> this issue for their valuable<br />

contributions. I sincerely thank all the reviewers for their crucial inputs towards enhancing the value<br />

<strong>of</strong> this issue. I am grateful to Pr<strong>of</strong>. Mathai Joseph, Executive Director, Tata Research Development<br />

& Design Centre, Pune for his encour<strong>age</strong>ment and support in this effort. I thank Anupama Jadhav for<br />

her expert secretarial assistance in preparing this issue for publication. Timely guidance, help and<br />

support provided by Dr. Baldev Raj (Chairman, Publciations Committee, IIM), Dr. K. Bhanu Sankara<br />

Rao (Chief Editor, Transactions, IIM) and Dr. (Mrs.) R. Sandhya (Associate Editor, Transaction,<br />

IIM) at Kalpakkam in bringing out this issue are gratefully acknowledged.<br />

May 2004<br />

Pradip<br />

Tata Research & Design Centre<br />

Pune

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